Sample Mobile Robotic Project State Skill Competitions Level 2 Skill 23 Category: Manufacturing & Engineering Technology

Transcription

1 Sample Mobile Robotic Project State Skill Competitions Level 2 Skill 23 Category: Manufacturing & Engineering Technology Version 2 March 2018 Skill- Mobile Robotic 1

2 Table of Contents A. Preface 3 B. Test Project 4 C. Marking Scheme 8 D. Infrastructure List 10 E. Instructions for candidates 11 F. Health, Safety, and Environment 12 Version 2 March 2018 Skill- Mobile Robotic 2

3 A. Preface Skill Explained: Robotics is the branch of technology that deals with the design, construction, operation, structural disposition and application of robots. Mobile Robotics is a fast evolving, solutions orientated. Industrial mobile robotics is an important part of the industry, with applications in diverse industries, including manufacturing, agriculture, aerospace, mining, and medicine. Presently there is a need to create robots to increase the capacity for tasks that can be automated. The competitors are expected to develop a test project to solve a real time industrial application with a total automated solution. Eligibility Criteria (for IndiaSkills 2018 and WorldSkills 2019): Competitors born on or after 01 Jan 1997 are eligible to attend the Competition. The team consists of 2 competitors. Total Duration:05Hrs/task Version 2 March 2018 Skill- Mobile Robotic 3

4 B. Test Project Competitors are required to design and fabricate a robot as per the guidelines for carying out the specific tasks declared during test The competitors will be given smaple task earlier in advanced and there will be variation of 30%maximum for the final test The competitors shall be required to submit a soft copy of the technical documentation of the fabricated robot. The documentation shall include the Work flow chart,components Details with specification the Wiring System Organization, the Mobility Management System Organization, the Object Management System Organization, the Computer Programming Organization &flowchart. Robot structure shall be fabricated by the competitors prior to the competition; However, Robot shall be dismantled and reassembled at the competition venue. Theme (Pick and Place Autonomous): The following are the generic specification for fabrication Fabricate a Mobile Robot - Maximum size can be of 130mmX150mm Task 1 Pick and place with line follower object and Obstcle identification in autonomous mode Task2. Pick and place with object and Obstcle identification in autonomous mode Procedures Line,Obstacle Identififcation,Object Detection, 1 Demonstrate knowledge in safety rules and practices 1.1 Maintain a safe work area 1.2 Demonstrate correct use of hand tools 1.3 Follow safety rules during robotic assembly 1.4Demonstrate proper use of safety equipment 1.5 Define and document all safety issues 2 Requirements at the end of the assembly/contest 2.1 Produce technical documentation 2.2 Programming flow chart 2.3 Document assembly instructions and illustrations 2.4 Document the assembly design process Version 2 March 2018 Skill- Mobile Robotic 4

5 3 Apply knowledge of robotic assembly and part Identification 3.1 Identify various parts used on a mobile robot (wheels, motors, gears, etc.) 3.2 Identify the various systems in a mobile robot 3.3 Demonstrate the use of various components of a mobile robot 3.4 Demonstrate proper assembly techniques 4 Understand mechanical systems of a robot 4.1 Understand and identify the various types of components and their application 4.2 Demonstrate proper mechanical component alignment 5 Wire the mobile robot 5.1 Demonstrate proper wiring techniques 5.2 Maintain and analyze battery voltage 6.0 Demonstrate the knowledge of various visual aids used to present technical information 6.1 Present technical material in a professional manner 6.2 Demonstrate proper presentation techniques 6.3 Define team roles and responsibilities 6.4 Demonstrate ability to solve problems as a team in a given time frame 6.5 Demonstrate and document a comprehensive plan to solve an engineering problem 6.6 Use proper time management when solving a problem 6.8 Demonstrate efficient project management and planning 7.0Presenting technical information and technical problem solving 7.1 Understand and use multiple types of mobile robotic sensors 7.2 Understand and differentiate different types of motors and its control 7.2 Control Programming 7.3 Error Correction Methodologies utilized with fine tune applications Version 2 March 2018 Skill- Mobile Robotic 5

6 Version 2 March 2018 Skill- Mobile Robotic 6

7 Version 2 March 2018 Skill- Mobile Robotic 7

8 C. Marking Scheme The Assessment is done by awarding points by adopting two methods, Measurement and Judgments Measurement(M) One which is measurable Judgments(J)-Based on Industry expectations Method: Flash cards are used for judgmental as shown in figure below. Three experts do judgment Experts secretly select a score between 0 and 3. o 0: performance below industry standard o 1: performance meets industry standard o 2: performance meets and, in specific respects, exceeds industry standard o 3: performance wholly exceeds industry standard and is judged as excellent Experts display their scores at the same time and these scores are recorded. The set scores awarded must not differ by more than 1. If the scores differ by more than one, discussion is allowed, with reference to the detailed descriptor for each score, in order to bring the scores into the permitted range. Version 2 March 2018 Skill- Mobile Robotic 8

9 Example-Judgment Marking If maximum marks for Judgment criteria is 1 and if all 3 Experts (Juries) give 3 points to a candidate, the candidate will get 1 mark for that aspect. If 2 Experts give 3 and 1 Expert gives 2 points, then candidate will get (3+3+2)/9*1 = 0.89 marks for that aspect out of 1 mark. The tasks for performance with allocation of marks are as follows; Criteria A - Work organization & Management - 10 Marks Criteria B - Communication & Interpersonal Skills 10 Marks Criteria C Design 25 Marks o o o Base Unit Core mobility performance Simple Object Handling Task Fabrication and Assembly Criteria D Technical Presentation 05 Marks Criteria E - Programming, Testing & Adjustment (Task1) 25 marks Criteria F - Programming, Testing & Adjustment (Task2) 25 marks The Detailed Marking Form is attached as Annexure Version 2 March 2018 Skill- Mobile Robotic 9

10 D Infrastructure List EQUIPMENT AND MATERIALS Contestant should bring : a. Computer /Laptop with programming software installed b. Programming cable or other connection devices c. Notebook d. Programming cable or other connection devices e. Any platform can be chosen according to the participant s choice f. Sensors,Pick and Place robotic arm etc can be designed according to candidates choice Items Supplied in the Venue for each contestant: a. All necessary information for the candidates regarding the task to be performed b. A 10' x 10' space for working and displaying the robot c. One standard 230-volt electrical outlet d. One standard 8' conference table e. Description of robotic challenge f. All the necessary tools and equipment for the contest Version 2 March 2018 Skill- Mobile Robotic 10

11 E. Instructions for candidates Experts shall not be allowed to give any help to Competitors to interpret the Test Project except where agreed by the Jury before the start of the competition Competitors have the right to expect fairness, honesty, and transparency during the Competition Every Competitor has the right to expect that no other Competitor will receive unfair assistance or any intervention that may provide an advantage Interference by officials or spectators that may hinder or assist Competitors in the completion of their Test Project is forbidden Accredited personnel at the Competition shall ensure that the above principles of honesty, fairness and transparency are observed at all times When the Competition is over, Competitors shall be given time to exchange views and experiences with other Competitors and Experts. In case a Competitor has to withdraw due to illness or accident; marks will be awarded for the work completed. In the event of Competitor fall ill or has an accident must be informed to Expert (Jury member) Version 2 March 2018 Skill- Mobile Robotic 11

12 F. Health, Safety, and Environment Following are the suggested personal protective equipment s during the competition. Safety footwear - Mandatory and all time Protective gloves - While doing drilling operation (If Required) Protective glasses / face protection - While doing drilling operation (If required) 1. All accredited participants and supporting volunteers will abide by rules and regulations with regards to Health, Safety, and Environment of the Competition venue. 2. All participants will assume liability for all risks of injury and damage to property, loss of property, which might be associated with or result from participation in the event. The organizers will not be liable for any damage; however in case of Injury the competitor will immediately inform the immediate organizer for medical attention. Version 2 March 2018 Skill- Mobile Robotic 12

13 Skill: 23 Mobile Robotics Mark Summary Form for Level - I Competition Name of Competitors: Aspect Max. Marks ID Description Marks Obtained A Work Organization & Management 10 A1 Co-operative Behavior with Compatriot Team Member 5 A2 Team Space Condition 5 B Communication and Interpersonal skills 10 B1 Review of the Assemblying Neatness,components identification,components working B2 Review of the Engineering Journal Wiring Section B3 Review of the Engineering Journal Mobility Management Section B4 Review of the Engineering Journal Object Management Section B5 Review Section of the Engineering Journal Computer Programming C Design &Fabrication C1 Mechanical Alignment of the Robot C2 Structural Stability of the Mechanism C3 Power Management C4 Control Management C5 Detection Management D Technical Presentation 5.00 E Core Programming, Testing & Adjustment (Task1) F Core Programming, Testing & Adjustment (Task2) Version 2 March 2018 Skill- Mobile Robotic 13