SAIPEM IN OFFSHORE WIND Brazil Wind Power 2018 Conference & Exhibition 8 August 2018

Transcription

1 SAIPEM IN OFFSHORE WIND Brazil Wind Power 2018 Conference & Exhibition 8 August 2018 lunedì 13 agosto

2 Saipem in Offshore Wind Presentation content: Company Presentation XSIGHT Division Presentation Saipem as EPC Contractor in Offshore Wind Reference Projects Floating Wind Experience Research & Innovation Q&A 2

3 Company presentation Saipem today: a world leader in large EPCI energy projects 9 billion turnover Decentralized in 5 divisions Offshore Renewables Renewables & Green Technologies early engagement 3

4 Company presentation A global presence: 32,000 employees in 60 countries offers proximity to our clients London Paris Milan Fano Houston Kuala Lumpur Chennai Execution Centres Engineering Centres Rio de Janeiro Fabrication Yards Other Main Locations Ability to cover any area with Offshore Renewables projects 4

5 Company presentation Saipem do Brazil Guarujá Fabrication Yard Marine Logistic Base 707 direct employees Guarujá Rio Vitória Vitória Office Santa Lucia, Vitória 37 employees Rio de Janeiro Office 2,600 m² 188 employees FPSO Cidade de Vitória 96 employees 5

6 XSIGHT by Saipem Early Engagement Services to Clients SAIPEM CORPORATE Focused on group strategic guidance and governance VIDEO OFFSHORE ONSHORE Full Life-cycle Services DRILLING OFFSHORE DRILLING ONSHORE DIVISIONS Autonomous business entities Adding value by capitalizing on years of EPCI experience 6

7 XSIGHT by Saipem What and How Facility Full Life Cycle Technology Screening Field Development Plan Concept Definition Project Definition Basic Design Front End Eng. Service (FEED) + VALUE Life cycle extension Upgrade Brownfield modifications Decommissioning Environmental Remediation Innovative and digitalized technological solutions 7

8 XSIGHT by Saipem Technologies Upstream&LNG Products H-Tech Floaters Petrochemical Green Technology Syngas&Fertilizer Refinery Field Develop & Trunklines 8

9 XSIGHT by Saipem Renewables & Green Technologies Portfolio Green BIOPRODUCTS CO 2 MANAGEMENT FLARE GAS RECOVERY Techs SOLAR CLEAN HYDROGEN WATER MANAGEMENT WIND GEOTHERMAL ENERGY EFFICIENCY ENERGY STORAGE OCEANS Renewables 9

10 XSIGHT by Saipem NEW INNOVATION SYSTEM xdim - Saipem DIGITAL PLATFORM TM xdim: collaborative and multidimensional platform, that stores and processes the entire project database from Tendering, Processing, Production (Engineering, Procurement e Construction), planning (time and cost), until final Hand-Over to the Client and Operation & Maintenance. BENEFITS Increase Profitability Real Time Project Governance Reduced Re-Works Certified Compliance New Business Opportunities xdim TM 10

11 EPCI Contractor in Offshore Wind Saipem Business model: a leading global EPCI General Contractor Feasibility Studies Project Definition Project Execution Facilities Operation Facilities Upgrades Conceptual Design Technology Licenses Basic Design Front End Engineering Procurement Construction Installation Offshore E&C Start-up and Commissioning Lease and Operate Maintenance Revamps and Modernization Decommissioning Environmental Remediation Apply our Business Model to the OWF: EPCI of Foundations EPCI of Offshore Substations T&I of turbine Full Offshore Wind Farm project execution outside Turbine supply = Balance of Plant (BoP) EPCI/BoP of Floating Wind 11

12 EPCI Contractor in Offshore Wind Project development & management Detailed engineering & design (GBS, monopile, jacket) Wind farm development & layout optimization Hydrodynamics loads Scour protection, jacking appraisals and pile dynamics Substations & electrical system design Risk assessment & management Overall design review & coordination Project financing & Commercial management 12

13 EPCI Contractor in Offshore Wind Fabrication yards Construction methodologies developed for different solutions: jacket, monopiles and pendular floater for: Karimun, Indonesia (140 ha) KARIMUN Intermare Sarda, Arbatax, Italy (30 ha) Guaruja, Brazil (35 ha) GUARUJA ARBATAX ARBATAX 13

14 EPCI Contractor in Offshore Wind Marine Operation & Installation Full marine operation management Installation vessels (S7000, S3000, De He) Operation coordination & approval Sea-based support Installation capabilities Jacket, monopiles & GBS Piling Transportation of turbines & other equipment Cable laying Wind turbine foundations Transmission & grid connection Trenching 14

15 EPCI Contractor in Offshore Wind Saipem Installation Fleet for Offshore Wind Vessel Name Lifting Capacity (t) Type Type of Substructures S ,000 Semi Sub DP3 Jackets, MP/TP, GBS, WTG, OSS S3000 2,200 Monohull DP3 Jackets, MP/TP De He 5,000 Monohull DP3 Jackets, MP/TP, OSS Constellation 3,000 Monohull DP3 Jackets, MP/TP, OSS S7000 Constellation S3000 De He 15

16 EPCI Contractor in Offshore Wind Saipem OSV Fleet for Offshore Wind Normand Maximus Far Samson Normand Cutter Capabilities: Cable Laying Installation of TPs Noise Mitigation deployment Jacket pile dredging/cleaning Grouting 16

17 Project References UK awarded project Hornsea 1/Orsted (formally DONG Energy) 1,218 MW of capacity 174 wind turbines 7MW each Transportation and Installation contract for 3 AC substations and a reactive compensation substation the Hornsea 1 development 120km off Yorkshire coast Topside Weights: 3,000t 1 x 2,500t - 3 x Jacket Weights: 1,100t to 1,700t. Contract Award: March 2016 Installation: Completed in summer 2018 Vessel: S7000 VIDEO 17

18 Project References UK ongoing tenders Consented In development Development Client Capacity Development Client Capacity Creyke Beck A/B Equinor/SSE 2400 MW Hornsea 2, 3, 4 Ørsted 2400 MW Teesside A/B Equinor/SSE 2400 MW East Anglia 1 N Iberdrola 600 MW Hornsea 2 Ørsted 1200 MW East Anglia 2 Iberdrola 600 MW Thanet Ext. Vattenfall 340 MW East Anglia 3 Iberdrola 600 MW Walney III Ørsted 660 MW Norfolk Vanguard Vattenfall 1800 MW NnG Mainstream 450 MW Norfolk Boreas Vattenfall 1800 MW Inch Cape Red Rock 600 MW Total 8.1 GW 7.8 GW 18

19 Project References Tendering & References - France Fécamp: Client EDF EN - EPCI for 83 Gravity Base Structures (GBS) of 6MW in 25-35m WD Courseulles-sur-Mer: Client EDF EN - EPCI for 75 Monopile of 6MW in 20-35m WD Saint Nazaire: Client EDF EN - EPCI for 80 Monopile of 6MW in 15-20m WD Saint Brieuc: Client IBERDROLA - EPCI for 62 Jacket Foundations and 1 Electrical Substation Le Tréport/Noirmoutier: Client ENGIE + EDPR - EPCI for Jacket Foundation and Offshore High Voltage Substations (one on each site) Dunkerque Gravity Base Structure Monopiles Jackets Overview OWF Fixed Foundation French Projects Preferred Bidder Under Bid Prequalified 19

20 Project References Tendering & References - France GBS design optimization for Fecamp JV (Saipem & Bouygues) VIDEO Options considered: self floating, installation with S7000 or catamaran. 20

21 Project References Tendering & References Other Areas Outside Europe Taiwan: EPCI and Fabrication bids (Jackets) 36 Offshore wind Zones Of Potential in Taiwan US: Studies and T&I bids (Jackets, GBS, MP&TP) India Gujarat Turkey Brazil 21

22 Floating Wind Experience Hywind Project Installation Operations performed in the first Floating Wind Farm (HYWIND Project) Location: Year: 2017 Capacity: Buchan Deep area Approximately 30 km off the Scotland eastern coast; m water depth. 30MW Wind Farm 5 off-shore Floating Wind Turbine Generators 15 suction anchors and chain mooring lines 1 on-shore transformer station 30 km offshore 33KV static export cable from FWT #1 to Peterhead VIDEO 22

23 Floating Wind Experience Hywind Project - SOW Un-securing and relocating of 5 off substructure from a Floating Quay near Assembly Site to a inshore mating location Install mooring spread Lifting from Assembly Site quayside of 5 off fully assembled tower and WTGs onto Substructure at an inshore mating location Design, procure, fabricate, test and certify the Stability Frame and lift rigging for use in the lifting operations. Relocation of 5 off fully mated substructures and WTG s (FWT) to a Floating Quay near Assembly Site. FWTs shall be secured ready for mechanical completion and commissioning. Perform engineering verification related to dynamic behaviour of the landing sequence of the tower onto the Substructure 23

24 Floating Wind Experience Saipem Pendular Floater - Introduction The SAIPEM offshore wind floater is a pendulum floating structure composed of: Semi submersible hull with tubular elements Counter weight linked to the floater with tendons Simple mooring lines 24

25 Floating Wind Experience Saipem Pendular Floater Principle & Performance Concept comparison BALLAST Statoil Toda Japan Marine SPAR Sway Esteyco Stiesdal Saipem PENDULUM SPAR PENDULUM MODEC Ideol BARGE Saitec BARGE SEMI-SUB TLP Blue H SBM Gicon Golden Iberdrola Associates TLP DBD System BUOYANCY MOORING Principle Power Mitsui Mitsubishi Naval UMaine Gusto MSC Technip Nautilus Dietswell Cobra TetraFloat Eolink Aerodyn Energy SEMI-SUB 25

26 Floating Wind Experience Saipem Pendular Floater Principle & Performance Ballast Hull part Pendulum performance compared to others. Dynamic performance verified with model test 26

27 Floating Wind Experience Saipem Pendular Floater Installation Station keeping with chains and synthetic lines Sfsfesdddsfsfsdfsf ssffffffr Very stable without counterweight during towing to location Very small draft of floater at quay = easy installation of turbine 27

28 Research & Innovation Future Proof Lift Method 28

29 Research & Innovation Installation Procedure Saipem S7000 vessel: Trial blade installation done in Cartaghena on board S7000 with a 50m length and 40mT weight blade 8MW WTG assembly on bow balcony and installation 29

30 Research & Innovation Operation & Maintenance Heavy maintenance of offshore wind turbines study for Equinor (Statoil): Concept 1: self climbing maintenance tool temporary installed and removed afterwards Concept 2: heavy maintenance floater, performing all the operations from a platform that follows the motion of the wind turbine, thus increasing operability Alternate Case: combination of Concept 1 and Concept 2 CONCEPT 1 CONCEPT 2 MSV 30

31 Research & Innovation Saipem Innovation Factory Identified areas for innovation: Wind farm development: array layout optimization, floating lidar Design & Manufacturing: foundation mass decrease, lean manufacturing, smart connection reduce CAPEX Offshore Construction: smart equipment, self installing solutions Operation Maintenance & Service: conditioned-based maintenance based on digital twin Savings from innovation 31

32 Off-shore Wind Farms Saipem Overall Capabilities - Conclusions Early Engagement of clients Full Design capabilities in house Floating Wind Turbine Substructures, with developments for (Brazilian) Deep Waters Fabrication and Assembly of towers in Saipem Yards Installation by Saipem Fleet or third parties vessels under Saipem s management 32

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