Bosch Australia Manufacturing Solutions (BAMS)

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1 1 RBAU/TEF1 27/09/13 Robert Bosch (Australia) Pty. Ltd All rights reserved, also regarding any disposal, exploitation, reproduction,

2 With a breadth of industries and products that extent from the automotive industry, to Healthcare, Energy, Power tools, household appliances and white goods. On average, Bosch applies for 15 new patents every single day, for advanced and new technologies. Working with Bosch means accessing a global pool of resources, knowledge, experience and support. Within the global Bosch team, there is Bosch Australia, established in 1954, and within Bosch Australia, there is our Manufacturing Solutions division, globally recognised for their innovative work in engineering services. Clayton: Headquarters & Manufacturing Complex 2 RBAU/TEF1 27/09/13 Robert Bosch (Australia) Pty. Ltd All rights reserved, also regarding any disposal, exploitation, reproduction,

3 Bosch Manufacturing Solutions Products Assembly Technology Testing Technology Process Technology Sales & Services We plan and concept Flexible and Scalable assembly concepts using Bosch technology We develop testing solutions for local manufacturers We implement key Manufacturing Technologies and Solutions We are dependable partner to supply engineering services and after sales support 3 RBAU/TEF1 27/09/13 Robert Bosch (Australia) Pty. Ltd All rights reserved, also regarding any disposal, exploitation, reproduction,

4 Organisation: 32 Personnel: 16x Mechanical, Electrical, Software Engineers 3x Project Managers 10x Mechanical & Electrical Trades 4 RBAU/TEF1 27/09/13 Robert Bosch (Australia) Pty. Ltd All rights reserved, also regarding any disposal, exploitation, reproduction,

5 d TEF11 Assembly Line & Station design FEA simulation for product development and manufacturing Bosch Desktop factory applications Gauge design Process & Test system development & support Layouts Support Mechanical build Support Mechanical installation & commissioning Tools: 2D CAD: AutoCad 3D CAD: Solid Edge, Unigraphics, Team center FEA: Ansys, FlowEFD 5

6 d TEF11 Process engineering Laser & vibration welding Gluing & Dispensing ICT fixture design Heat staking Leak testing Laser marking Pressing Riveting Tightening Tools: Statistical: Cycle time: QS Stat COSIMIR 6

7 TEF CAL Calibration & Certification Calibration of measuring equipment Capability studies Gauge registration, tracking & scheduling as per Bosch Norm and Bosch Quality procedures Equipment repairs & quarantine Certification service for electrical goods Centralized contact for certification issues Management of external certification providers Liaison with governmental agencies Tools: Calibration Lab, Database in SAP Statistical: QS Stat 7

8 d TEF12 Electrical & Software design Assembly Line & Station design Electrical design, documentation and testing PLC and HMI software design and implementation ti MES integration Process & Test system integration development & support Vision system design and implementation Robot integration (Staeubli, ABB) Safety system design and implementation Plant utility management system Tools: E CAD: EPLAN (versions 5, P8) PLC: Bosch OPCON, Siemens, Beckhoff, AB 8

9 d TEF14 Project Management & Sales Experienced multi national team Responsible for project acquisitions Customer interface Support Lean Line and DFMEA workshops Project Planning Manage Equipment build and installations Manage Line relocations and Plant alterations locally & internationally 9

10 d TEF15 Workshop Fully equipped Tool & Sample shop Fabrication area with welding bay Mechanical and electrical assembly area Test system try out and commissioning area Process development area Machine movement & commissioning 10

11 d TEF7 Tester group Programming Flash, OTP Testing ICT, Electrical, Functional, LF, RF(Receiver/Transmitter) Database Integration (File Server, MES, MWS, AMS) Test Equipment Production, DV, PV, QMM, Sample Software Processes CMMI Communication interfaces Serial, CAN, OPC, TCI/IP Tools: Test Platforms CCS, Agilent, National Instruments ICT Platforms SPEA, Digital test, Checksums Microsoft VC++, VC#, VB,.NET Database SQL, Oracle 11

12 Sales Contact: John Croft Telephone: Fax: Mobile: RBAU/TEF1 27/09/13 Robert Bosch (Australia) Pty. Ltd All rights reserved, also regarding any disposal, exploitation, reproduction,

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