CB-030S Circuit Bard Designed fr use with the high trque PM486FH (up t 7A) Adjustable acceleratin and deceleratin time (0 t 2.5s) Stable speed peratin Switch fr manual r autmatic recvery f the thermal verlad device One (1) DIP switch cmbined with ne (1) rtary switch t select up t 20 different fixed speeds DIP switch t select the cnditin f errr signal activity; during nrmal status r abnrmal status Frcibly stps the mtr if mtr lck r thermal verlad errr lasts fr 4 secnds r mre. Three (3) LEDs (green, red, & range) t identify the type f errr and number f errr ccurrences Pulse signal utput t indicate mtr revlutin RHS and EMC Cnfrmity SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 1 f 10
8 7 2 3 SPECIFICATIONS 59mm [2.323"] 40mm [1.575"] 4.5mm [0.177"] 13mm [0.512"] 9 0 1 6 5 4 122mm [4.803"] 3.5mm [0.138"] 24mm [0.945"] 129mm [5.079"] Electrical Applicable PM Mdels Brake 24V DC ±10% input - Battery - Pwer Supply: fullwave rectified with smthed current and <10% Ripple Pwer ON delay <1s 6.6~7.4A lcking current Input signal level fr activatin - 0V (3V r less) fr NPN - 24V (18V r greater) fr PNP Output (Errr and Mtr Pulse) signals - Open cllectr 24V, 25mA r less - NPN - PNP (selectable fr Errr nly) PM486FH Dynamic (Electric) SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 2 f 10
SPECIFICATIONS Prtectin Thermal prtectin reactin - 85 C (185 F) n the PCB - 105 C (221 F) in the mtr Built-in 10A fuse fr pwer supply prtectin Built-in dide fr incrrect wiring prtectin Terminal Mtr Cnnectr 2-Ple WAGO (CN1) - (M) 734-162 - (F) 734-102 12-Ple JST - (M) S12B-XH-A - (F) XHP-12 (scket terminal SXH- 001P-P0.6) 5-Ple WAGO (CN2) - (M) 733-365 - (F) 733-105 - Applicable Envirnment Temperature 0~40 C (32~104 F) <90% Relative Humidity (N cndensatin) N crrsive gas Vibratin <0.5G SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 3 f 10
OPERATION DIP Switches User Settings DIP-SW Functin ON setting OFF setting Initial setting Autmatic 1 Thermal device recvery Manual (Restarts 1min ON 2 3 Speed change selectin DIR (n external DIR signal; viewed frm cable side) External (0~10V DC applied) after cl dwn) Internal (DIP & Rtary switches) See Speed Change Tables FS/FP CCW FE CW FS/FP CW FE CCW 4 Errr signal activity Active during nrmal Active during status abnrmal status ON 5 Internal speed change High speed Lw speed Refer t table n page 7 ON Rtary Internal speed change Refer t table n page 7 9 OFF OFF Ptentimeters* VR1 Acceleratin Adjust acceleratin time frm 0~2.5s after the RUN signal is applied VR2 Deceleratin Adjust deceleratin time frm 0~2.5s after the RUN signal is remved * VRs turn 270 Internal Switches* Switch Functin Psitin fr Signal Type NPN Setting PNP Setting Initial Setting SW2 RUN Input LEFT RIGHT LEFT SW3 DIR Input LEFT RIGHT LEFT SW4 ERR Output DOWN UP UP * These switches are nt readily visible. They are under the cver, prtected by rubber seals n the cver. Access them by remving the seals. Then, tggle the switches, and replace the seals. The fllwing input/utput settings are available frm the factry, if necessary: Alternate Mdel Designatin CB-030N NPN input and utput signals CB-030P PNP input and utput signals LED and ERROR Indicatins SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 4 f 10
LED 1 Green (pwer) LED 2 Red (errr cnditin) LED 3 Orange (errr ccurrence) LED Errr Indicatin ERR Output LED 1 LED 2 Errr Status (DIP-SW4 setting) Result (Green) (Red) Cnditin* OFF ON Nrmal peratin - - Supply pwer N pwer - (24V DC) Fuse blwn Current verlad Current limit (while - running) Lw vltage (<15V) 15V DC Thermal prtectin** Mtr lck (1Hz) Mtr nt plugged in - Mtr r PCB verheated Mtr des nt turn fr 4s Card must be replaced Nrmal during start-up; May indicate verlad during peratin Mtr des nt perate Mtr stps 4s after reactin Mtr stps Mtr des nt perate *T reset an errr cnditin: Remve input signals; then reapply an input signal t either CN2-1 r CN2-2 **If thermal device recver is set fr autmatic, the errr will reset 1min after the temperature has reached perating range. Red LED Indicatin Errr cnditin The red LED indicates the current errr cnditin in cnjunctin with the green LED. N Errr Mtr Lck (1Hz) Lw Vltage (<15V) Fuse Blwn* Current Limit* Thermal Prtectin Orange LED Indicatin Errr ccurrence SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 5 f 10
The range LED indicates the number f cnsecutive ccurrences f the current errr cnditin indicated by the red LED. If the previus errr differs frm the current errr, a cmbinatin status will be displayed. N Errr 1 2 3 Cmbinatin (1Hz) * The ccurrences f fuse blwn and current limit errrs are nt recrded. Mtr pulse utput signal NPN (0V) utput frm CN2-5 Tw (2) pulses per mtr revlutin SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 6 f 10
Speed Change Table Speed Adjustment Cntrl Methd Discreet Steps Internal Cntrl Switches DIP sw5 Rtary ON OFF External Cntrl 0~10V DC Surface Speed* ft/min ±3% PM486FH-55 (2-stage) 9 9.55~9.95 213.9 8 9.05~9.45 195.9 7 8.55~8.95 187.0 6 8.05~8.45 178.2 5 7.55~7.95 169.3 4 7.05~7.45 160.4 3 6.55~6.95 142.4 2 6.05~6.45 133.5 1 5.55~5.95 124.7 0 5.05~5.45 115.8 9 4.55~4.95 107.0 8 4.05~4.45 98.1 7 3.55~3.95 88.9 6 3.05~3.45 80.1 5 2.55~2.95 71.2 4 2.05~2.45 62.3 3 1.55~1.95 53.8 2 1.05~1.45 44.6 1 0.55~0.95 35.8 0 0.05~0.45 26.6 * The listed speed steps are based n ur 1.9 (48.6mm) diameter rller tube, FH mtrs, and 2-stage gearing. Shaded speeds represent n-lad speeds. Any speed settings (fr the crrespnding gear stage) abve the mdel s maximum speed will have n effect. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 7 f 10
WIRING CN1 CN2 1 2 1 2 3 4 5 (PULSE - NPN ONLY) (ERR) (EXT SPEED 0~+10V DC) (DIR) (RUN) (0V) (+24V DC) (NPN) (PNP) WAGO cnnectr wiring diagram CN2 Cntrl Signals External Speed Signal* (0 ~ +10V DC) NPN 0V signal t perate PNP +24V DC signal t perate CB-030S is set fr NPN inputs and PNP ERR utput CB-030N is set fr NPN inputs and NPN ERR utput CB-030P is set fr PNP inputs and PNP ERR utput *Terminal CN2-3 is used nly when PM speed is t be cntrlled by an external DC vltage CN1 POWER CONNECTOR WAGO cnnectr # 734-102 Minimum wire gauge 28 AWG Maximum wire gauge 16 AWG CN2 CONTROLS CONNECTOR WAGO cnnectr # 733-105 Minimum wire gauge 28 AWG Maximum wire gauge 20 AWG Press dwn spring clamp in cnnectr with a small screwdriver. Insert leads in prper rder. Lead shuld be stripped apprx: 0.31~0.35 WAGO cnnectr (included) must be inserted and/r pulled ut carefully, s as nt t damage ther parts. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 8 f 10
Installatin Precautins IMPORTANT, PLEASE READ BEFORE INSTALLATION Precautin Actin Reasn Multiple pwer supplies Vltage drp acrss the pwer bus Grunding 0V line f all pwer supplies n the same cnveyr line (pwering the card/rllers, & cntrls) need t be physically linked tgether. Use suitable gauge wire in relatin t distance and current draw t prevent vltage drp. Operating DC vltage is 24V ±10% Ensure the cntrl card is securely grunded t the cnveyr frame. The cnveyr frame shuld als be at the same ptential reference as earth grund. Standard grunding practices shuld be fllwed. This cmpletes the signal path frm ne sectin f the cnveyr (pwered by a pwer supply) t the adjacent sectin f cnveyr (pwered by anther pwer supply) and allws fr prper cmmunicatin thrugh the cable and external interfaces. When running lng distances frm a DC pwer supply, the vltage drp during mtr peratin acrss the pwer bus may be significant (may drp belw 15V!). If there is a large enugh drp in vltage, the rller(s) may behave in a strange manner. In rder t prevent this, a larger gauge wire must be used. Static discharge may interfere and damage internal cmpnents. Electrical 24V DC ±10% 4A maximum current limiter (mtr lck is 4A) Dide prtectin fr miswiring Sensr pwer shrt circuit prtectin 5A fuse fr pwer supply prtectin Imprper pwer will damage the card. The mtr/card shuld nt be subject t lcked cnditins repeatedly. Internal fuse is nt replaceable. If the fuse has blwn, mre serius damage has ccurred within the card/mtr. Envirnment Over-speeding Ambient temperature is 32~104 F Ambient humidity is < 90%RH Atmsphere has n crrsive gas Vibratin is < 0.5G Indr use nly Over-speeding f the rller s nlad speed by mre than 50% may cause damage. Extreme envirnmental variables may cause pr r n perfrmance and damage the card. Back EMF will be generated. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 9 f 10
Additinal Precautins t ensure best perfrmance Use a stable pwer supply that wn t be influenced by the lad. When DC pwer supply gets heated, it nrmally tries t reduce the utput current t avid the further temperature rise. If this desn t wrk adequately, it will then start reducing vltage, which culd be lwer than 15V. Lw vltage errr als might happen mre frequently with a battery befre it reaches dwn t it s discharging vltage. Capacity f the 24VDC pwer supply shuld be greater than 10A. The pwer supply shuld nt activate its prtectin in 1msec r less fr 30A peak current. This is imprtant t ensure the service life f the pwer supply, driver card and t prevent malfunctins. Make sure the pwer is shut ff befre munting r remving the CN3 mtr cnnectr. Otherwise, back EMF culd damage the PCB r it may increase the risk f electrical shck. D nt start r stp the mtr frm the pwer line. This culd shrten the service life f the prduct. The driver card requires 1 secnd t activate a mtr when it is first pwered. D nt use a relay r cntactr near the pwer line, signal line r the driver card. The ON/OFF switching culd generate nise that may cause malfunctin f the driver card. D nt remve the mtr cable while the mtr is in peratin. This culd cause damage r malfunctin. Revisin Histry Revisin Number 08-0507 Initial dcument 09-0423 Added precautins Change SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 10 f 10