MICROMASTER 43 7.5 kw - 25 kw Operaing Insrucions (Compac) Issue 8/5 User Documenaion
Warnings, Cauions and Noes Issue 8/5 Warnings, Cauions and Noes The following Warnings, Cauions and Noes are provided for your safey and as a means of prevening damage o he produc or componens in he machines conneced. Specific Warnings, Cauions and Noes ha apply o paricular aciviies are lised a he beginning of he relevan chapers and are repeaed or supplemened a criical poins hroughou hese secions. Please read he informaion carefully, since i is provided for your personal safey and will also help prolong he service life of your MICROMASTER 43 Inverer and he equipmen you connec o i. WARNING This equipmen conains dangerous volages and conrols poenially dangerous roaing mechanical pars. Non-compliance wih Warnings or failure o follow he insrucions conained in his manual can resul in loss of life, severe personal injury or serious damage o propery. Only suiable qualified personnel should work on his equipmen, and only afer becoming familiar wih all safey noices, insallaion, operaion and mainenance procedures conained in his manual. The successful and safe operaion of his equipmen is dependen upon is proper handling, insallaion, operaion and mainenance. The DC link capaciors remain charged for five minues afer power has been removed. I is no permissible o open he equipmen unil 5 minues afer he power has been removed. The drive uni discharges iself during his ime. This equipmen is capable of providing inernal moor overload proecion in accordance wih UL58C secion 42. Refer o P6 and P335, i 2 is ON by defaul. Moor overload proecion can also be provided using an exernal PTC or KTY84 (disabled by defaul P6). This equipmen is suiable for use in a circui capable of delivering no more han, symmerical amperes (rms), for a maximum volage of 46 V when proeced by an H, J or K ype fuse, a circui breaker or self-proeced combinaion moor conroller. Use Class 6/75 C copper wire only wih he cross-secions as specified in he Operaing Insrucions. The mains inpu, DC and moor erminals, can carry dangerous volages even if he inverer is inoperaive. Always wai 5 minues o allow he uni o discharge afer swiching off before carrying ou any insallaion work. NOTE Before insalling and commissioning, please read hese safey insrucions and warnings carefully and all he warning labels aached o he equipmen. Please ensure ha all of he warning labels are kep in a condiion so ha hey can be easily read and replace missing or damaged labels. Maximum permissible surrounding ambien emperaure is 4 C a % permissible oupu curren MICROMASTER 43 2 Operaing Insrucions (Compac)
Issue 8/5 Conens Conens Insallaion... 5. Clearance disances for mouning... 5.2 Mouning dimensions... 5 2 Elecrical Insallaion... 6 2. Technical Specificaions... 6 2.2 Power Terminals... 9 2.3 Conrol erminals... 6 2.4 Block diagram... 7 3 Facory seing... 8 3. 5/6 Hz DIP swich... 8 4 Communicaions... 9 4. Esablishing communicaions MICROMASTER 43 STARTER... 9 4.2 Bus inerface (CB)... 2 5 BOP-2 (Opion)... 2 5. Buons and heir Funcions... 2 5.2 Changing parameers using as an example P4 "Parameer filer funcion"... 22 6 Commissioning... 23 6. Quick commissioning... 23 6.2 Moor daa idenificaion... 27 6.3 Commissioning he applicaion... 28 6.3. Serial Inerface (USS)... 28 6.3.2 Selecion of command source... 28 6.3.3 Digial inpu (DIN)... 29 6.3.4 Digial oupus (DOUT)... 3 6.3.5 Selecion of frequency sepoin... 3 6.3.6 Analog inpu (ADC)... 32 6.3.7 Analog oupu (DAC)... 33 6.3.8 Moor poeniomeer (MOP)... 34 6.3.9 Fixed frequency (FF)... 34 6.3. Ramp funcion generaor (RFG)... 36 6.3. Reference/limi frequencies... 37 6.3.2 Inverer proecion... 38 6.3.3 Moor proecion... 39 6.3.4 Encoder... 4 6.3.5 V/f conrol... 4 MICROMASTER 43 Operaing Insrucions (Compac) 3
Conens Issue 8/5 6.3.6 Inverer-specific Funcions... 43 6.3.6. Flying sar... 43 6.3.6.2 Auomaic resar... 43 6.3.6.3 Holding brake... 44 6.3.6.4 DC brake... 46 6.3.6.5 Compound braking... 47 6.3.6.6 Vdc conroller... 48 6.3.6.7 Bypass... 48 6.3.6.8 Load orque monioring... 5 6.3.6.9 PID conroller... 52 6.3.6. Saging... 53 6.3.6. Engergy saving mode... 56 6.3.6.2 Free funcion blocks (FFB)... 58 6.3.7 Daa ses... 6 6.3.8 Diagnosic parameers... 63 6.4 Series commissioning... 65 6.5 Parameer rese of facory seing... 65 7 Displays and messages... 66 7. LED saus display... 66 7.2 Faul messages and Alarm messages... 67 MICROMASTER 43 4 Operaing Insrucions (Compac)
Issue 8/5 Insallaion Insallaion. Clearance disances for mouning The inverers can be mouned adjacen o each oher. When mouning inverers one above he oher, he specified environmenal condiions mus no be exceeded. Independen of his, hese minimum disances mus be observed. Frame Size C Frame Size D, E Frame Size F Frame Size FX, GX above and below mm above and below 3 mm above and below 35 mm above 25 mm below 5 mm in fron 4 mm (FX), 5 mm (GX).2 Mouning dimensions Frame Drilling Dimensions Tighening Torque Size H mm (Inch) W mm (Inch) Bols Nm (lbf.in) C 24 (8.3) 74 (6.85) 4 x M5 2,5 (22.2) H D E 486 (9.3) 66,4 (24.27) 235 (9.25) 235 (9.25) 4 x M8 4 x M8 3, (26.54) W F 8 (3.89) 3 (.8) 4 x M8 FX 375,5 (54.4) 25 (9.84) 6 x M8 3, (5.2) GX 58,5 (59.38) 25 (9.84) 6 x M8 3, (5.2) Fig. - Mouning dimensions MICROMASTER 43 Operaing Insrucions (Compac) 5
2 Elecrical Insallaion Issue 8/5 2 Elecrical Insallaion 2. Technical Specificaions Inpu volage range 3 AC 38 V 48 V, ± % Order No. 6SE643-2AD27-5CA 2AD3- CA 2AD3-5CA (wih buil in Class A Filer) 2AD3-8DA 2AD32-2DA Frame Size C D Oupu Raing (CT) 2AD33- DA [kw] 7,5, 5, 8,5 22, 3, [hp], 5, 2, 25, 3, 4, Oupu Power [kva], 4, 9,8 24,4 29, 34,3 VT-Inpu Curren ) [A] 7,3 23, 33,8 37, 43, 59 VT-Oupu Curren max. [A] 8,4 26, 32, 38, 45, 62, Fuse [A] 2 32 35 5 63 8 Recommended 3NA 37 32 34 32 322 324 For UL specified 3NE * * * 87-88- 82- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 Tighening orques for [Nm] 2,25 power erminals [lbf.in] 2 89 Required cooling air flow [l/s] 54,9 2 54,9 Weigh Order No. 6SE643-2AD33-7EA [kg] 5,7 5,7 5,7 7, 7, 7, [lbs] 2,5 2,5 2,5 37, 37, 37, 2AD34-5EA 2AD35-5FA 2AD37-5FA Frame Size E F Oupu Raing (CT) 2AD38-8FA [kw] 37, 45, 55, 75, 9, [hp] 5, 6, 75,, 2, Oupu Power [kva] 47,3 57,2 68,6 83,8,5 VT-Inpu Curren ) [A] 72 87 4 39 69 VT-Oupu Curren max. [A] 75, 9,, 45, 78, Fuse [A] 25 6 6 2 Recommended 3NA 33 332 336 336 34 For UL specified 3NE 2-22- 224-225- 225- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 25, 25, 35, 7, 7, [AWG] 3 3 2 2/ 2/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 [mm 2 ] 25, 25, 5, 7, 95, [AWG] 3 3 / 2/ 4/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 Tighening orques for [Nm] 5 power erminals [lbf.in] 89 445 Required cooling air flow [l/s] 2 54,9 5 Weigh [kg] 22, 22, 75, 75, 75, [lbs] 48, 48, 65, 65, 65, ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k = 2 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. If a line commuaing reacor is used. he specified values are reduced by beween 7 % and 8 %. * UL lised fuses such as Class NON from Bussmann are required for use in America) MICROMASTER 43 6 Operaing Insrucions (Compac)
Issue 8/5 2 Elecrical Insallaion Inpu volage range 3 AC 38 V 48 V, ± % Order No. 6SE643-2UD27-5CA 2UD3- CA 2UD3-5CA 2UD3-8DA 2UD32-2DA Frame Size C D Oupu Raing (CT) (Unfilered) 2UD33- DA [kw] 7,5, 5, 8,5 22, 3, [hp], 5, 2, 25, 3, 4, Oupu Power [kva], 4, 9,8 24,4 29, 34,3 VT-Inpu Curren ) [A] 7,3 23, 33,8 37, 43, 59 VT-Oupu Curren max. [A] 8,4 26, 32, 38, 45, 62, Fuse [A] 2 32 35 5 63 8 Recommended 3NA 37 32 34 32 322 324 For UL specified 3NE * * * 87-88- 82- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 Tighening orques for [Nm] 2,25 power erminals [lbf.in] 2 89 Required cooling air flow [l/s] 54,9 2 54,9 Weigh Order No. 6SE643-2UD33-7EA [kg] 5,5 5,5 5,5 6, 6, 6, [lbs] 2, 2, 2, 35, 35, 35, 2UD34-5EA 2UD35-5FA 2UD37-5FA Frame Size E F Oupu Raing (CT) 2UD38-8FA [kw] 37, 45, 55, 75, 9, [hp] 5, 6, 75,, 2, Oupu Power [kva] 47,3 57,2 68,6 83,8,5 VT-Inpu Curren ) [A] 72 87 4 39 69 VT-Oupu Curren max. [A] 75, 9,, 45, 78, Fuse [A] 25 6 6 2 Recommended 3NA 33 332 336 336 34 For UL specified 3NE 2-22- 224-225- 225- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 25, 25, 35, 7, 7, [AWG] 3 3 2 2/ 2/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 [mm 2 ] 25, 25, 35, 7, 95, [AWG] 3 3 2 2/ 4/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 Tighening orques for [Nm] 5 power erminals [lbf.in] 89 445 Required cooling air flow [l/s] 2 54,9 5 Weigh [kg] 2, 2, 56, 56, 56, [lbs] 44, 44, 23, 23, 23, ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k = 2 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. If a line commuaing reacor is used. he specified values are reduced by beween 7 % and 8 %. * UL lised fuses such as Class NON from Bussmann are required for use in America) MICROMASTER 43 Operaing Insrucions (Compac) 7
2 Elecrical Insallaion Issue 8/5 Inpu volage range 3 AC 38 V 48 V, ± % (Unfilered) Order No. 6SE643-2UD4-FA 2UD4-3FA 2UD4-6GA 2UD42-GA 2UD42-5GA Frame Size FX GX Oupu Raing (CT) [kw] 32 6 2 25 [hp] 5 2 25 3 333 Oupu Power [kva] 45,4 8 24,8 263,2 339,4 VT-Inpu Curren ) [A] 2 245 297 354 442 VT-Oupu Curren max. [A] 25 25 32 37 477 Recommended Fuse Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [A] 25 35 4 45 56 [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] 3NE227-3NE23-3NE332-3NE333-3NE435- x 95 or 2 x 35 x 4/ or 2 x 2 x 85 or 2 x 2 x 35 or 2 x 4/ x 95 or 2 x 35 x 4/ or 2 x 2 x 85 or 2 x 2 x 35 or 2 x 4/ x 5 or 2 x 5 x 3 or 2 x / x 85 or 2 x 2 x 35 or 2 x 4/ x 5 or 2 x 5 x 3 or 2 x / x 85 or 2 x 2 x 35 or 2 x 4/ x 85 or 2 x 7 x 4 or 2 x 2/ x 24 or 2 x 7 x 5 or 2 x 2/ 2 x 95 2 x 4/ 2 x 24 2 x 24 2 x 24 2 x 4 2 x 4 2 x 4 x 85 or 2 x 7 x 4 or 2 x 2/ Tighening orques for [Nm] 25 power erminals [lbf.in] (222,5) Pipe cable shoe o DIN 46235 x 24 or 2 x 7 x 5 or 2 x 2/ 2 x 95 2 x 4/ 2 x 24 2 x 24 2 x 24 2 x 4 2 x 4 2 x 4 [mm] Required cooling air flow l/s 225 225 43 43 43 Weigh [kg] 9 9 9 [lbs] 242 242 48 48 48 ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k 2.33 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. MICROMASTER 43 8 Operaing Insrucions (Compac)
Issue 8/5 2.2 2 Elecrical Insallaion Power Terminals You can gain access o he mains and moor erminals by removing he fron covers. Frame Size C (Fig. 2-) Frame sizes D and E (Fig. 2-2) Frame Size F (Fig. 2-3) Frame Sizes FX and GX (Fig. 2-4) Connecion erminals for Frame Sizes C -F (Fig. 2-5) Connecion overview for Frame Size FX (Fig. 2-6) Connecion overview for Frame Size GX (Fig. 2-7) Frame Size C "! # Fig. 2- $ Removing fron covers (Frame Size C) MICROMASTER 43 Operaing Insrucions (Compac) 9
2 Elecrical Insallaion Issue 8/5 Frame Sizes D and E 2 3 Fig. 2-2 Removing fron covers (Frame Sizes D and E) MICROMASTER 43 Operaing Insrucions (Compac)
Issue 8/5 2 Elecrical Insallaion Frame Size F 2 9 mm 3 Fig. 2-3 Removing fron covers (Frame Size F) MICROMASTER 43 Operaing Insrucions (Compac)
2 Elecrical Insallaion Issue 8/5 Frame Sizes FX and GX 2 3 4 Fig. 2-4 Removing fron covers (Frame Sizes FX and GX) MICROMASTER 43 2 Operaing Insrucions (Compac)
Issue 8/5 2 Elecrical Insallaion Access o he power supply and moor erminals is possible by removing he fron covers. Fig. 2-5 Connecion erminals for Frame Sizes C- F MICROMASTER 43 Operaing Insrucions (Compac) 3
2 Elecrical Insallaion Issue 8/5 Hoising eyes Shield connecion Mains cable PE Cable opening for mains conecion U/L, V/L2, W/L3 Mains cable Phase U/L, V/L2, W/L3 Connecion o Y-Capacior Connecion DCPA, DCNA Top adjusmen rail Top reaining screw Connecion DCPS, DCNS Saus Display Panel Elekronic box Boom adjusmen rail Boom reaining screw Fan screws Fan Shield connecion conrol leads Fan fuses Transformer adapion Moor cable Phase U2, V2, W2 Moor cable PE Shield connecion Fig. 2-6 4 Connecion overview for Frame Size FX MICROMASTER 43 Operaing Insrucions (Compac)
Issue 8/5 2 Elecrical Insallaion Hoising eyes Shield connecion Mains cable PE Cable opening for mains conecion U/L, V/L2, W/L3 Mains cable Phase U/L, V/L2, W/L3 Connecion o Y-Capacior Connecion DCPA, DCNA Top adjusmen rail Top reaining screw Connecion DCPS, DCNS Saus Display Panel Elekronic box Boom adjusmen rail Boom reaining screw Fan screws Fan Shield connecion conrol leads Fan fuses Transformer adapion Moor cable Phase U2, V2, W2 Moor cable PE Shield connecion Fig. 2-7 Connecion overview for Frame Size GX MICROMASTER 43 Operaing Insrucions (Compac) 5
2 Elecrical Insallaion Issue 8/5 2.3 Conrol erminals Possible cable diameer:.8-2.5 mm 2 (AWG: 28-2) Terminal Designaion Funcion Oupu + V 2 Oupu V 3 ADC+ Analog inpu (+) 4 ADC Analog inpu ( ) 5 DIN Digial inpu 6 DIN2 Digial inpu 2 7 DIN3 Digial inpu 3 8 DIN4 Digial inpu 4 9 Isolaed oupu +24 V / max. ma ADC2+ Analog inpu 2 (+) ADC2 Analog inpu 2 ( ) 2 DAC+ Analog oupu (+) 3 DAC Analog oupu ( ) 4 PTCA Connecion for PTC / KTY84 5 PTCB Connecion for PTC / KTY84 6 DIN5 Digial inpu 5 7 DIN6 Digial inpu 6 8 DOUT/NC Digial oupu / NC conac 9 DOUT/NO Digial oupu / NO conac 2 DOUT/COM Digial oupu / Changeover conac 2 DOUT2/NO Digial oupu 2 / NO conac 22 DOUT2/COM Digial oupu 2 / Changeover conac 23 DOUT3/NC Digial oupu 3 / NC conac 24 DOUT3/NO Digial oupu 3 / NO conac 25 DOUT3/COM Digial oupu 3 / Changeover conac 26 DAC2+ Analog oupu 2 (+) 27 DAC2 Analog oupu 2 ( ) 28 Isolaed oupu V / max. ma 29 P+ RS485 por 3 N RS485 por Fig. 2-8 Conrol erminals of MICROMASTER 43 MICROMASTER 43 6 Operaing Insrucions (Compac)
Jog Issue 8/5 2 Elecrical Insallaion 2.4 Block diagram PE 3 AC 38-48 V SI Exernal 24 V + _ 24 V DIN DIN2 DIN3 DIN4 DIN5 DIN6 4.7 kω 5 6 7 8 6 7 28 Moor PTC KTY84-2 ma max. 5 Ω PNP or NPN DC- DCNA DCPA DCNS DCPS 2 ADC+ 3 ADC- 4 ADC2+ ADC2- DIN 5 DIN2 6 DIN3 7 DIN4 8 DIN5 6 DIN6 7 9 28 PTCA 4 PTCB 5 DAC+ 2 DAC- 3 + V V A/D A/D Opo Isolaion Oupu +24 V max. ma (isolaed) Oupu V max. ma (isolaed) A/D D/A CPU BOP link Frame sizes C o F Frame sizes FX and GX RS232 Hz5. I Fn P BOP-2 = PE ~ L/L, N/L2,L3 or L, L2, L3 = B+/DC+ Connecions are only for measuring purposes - 2 ma max. 5 Ω DAC2+ 26 DAC2-27 D/A 3 ~ Relay COM 2 NO 9 NC 8 6 Hz No used 5 Hz 2 DIP swich (on Conrol Board) 3 V DC / 5 A (resisive) 25 V AC / 2 A (inducive) Relay2 Relay3 COM 22 NO 2 COM 25 NO 24 NC 23-2 ma curren - V volage ADC ADC 2 2 DIP swich (on I/O Board) P+ 29 N- 3 RS485 COM link CB Opion auomaic PE M U,V,W Fig. 2-9 Block diagram MICROMASTER 43 Operaing Insrucions (Compac) 7
3 Facory seing Issue 8/5 3 Facory seing The MICROMASTER 43 frequency inverer is se in he facory so ha i can be operaed wihou any addiional parameerizaion. To do his, he moor parameers se in he facory (P34, P35, P37, P3), ha correspond o a 4-pole LA7 Siemens moor, mus mach he raed daa of he conneced moor (refer o he raing plae). Furher facory seing: Command sources P7 = 2 (Digial inpu, see Fig. 3-) Sepoin source P = 2 (Analog inpu, see Fig. 3-) Moor cooling P335 = Moor curren limi P64 = % Min. frequency P8 = Hz Max. frequency P82 = 5 Hz Ramp-up ime P2 = s Ramp-down ime P2 = s Conrol mode P3 = Analog oupu Fig. 3- Pre-assignmen of he inpus Inpu/Oupu Terminals Parameer Funcion Digial inpu 5 P7 = ON / OFF (I/O) Digial inpu 2 6 P72 = 2 Reversing ( ) Digial inpu 3 7 P73 = 9 Faul acknowledge (Ack) Digial inpu 4 8 P74 = 5 Faul acknowledge Digial inpu 5 6 P75 = 5 Fixed sepoin (direc) Digial inpu 6 7 P76 = 5 Fixed sepoin (direc) Digial inpu 7 Via ADC P77 = Fixed sepoin (direc) Digial inpu 8 Via ADC2 P78 = Digial inpu disabled 3. 5/6 Hz DIP swich The defaul moor base frequency of he MICROMASTER inverer is 5 Hz. For moors, which are designed for a base frequency of 6 Hz, he inverers can be se o his frequency using he DIP5/6 swich. OFF posiion: European defauls (Raed moor frequency = 5 Hz, Power in kw ec.) ON posiion: Norh American defauls (Raed moor frequency = 6 Hz, Power in hp ec.) Remove I/O board DIP5/6 MICROMASTER 43 8 Operaing Insrucions (Compac)
Issue 8/5 4 Communicaions 4 Communicaions 4. Esablishing communicaions MICROMASTER 43 STARTER The following opional componens are addiionally required in order o esablish communicaions beween STARTER and MICROMASTER 43: PC <-> frequency inverer connecing se BOP-2 if he USS sandard values (refer o Secion 6.3. "Serial Inerface (USS)") are changed in he MICROMASTER 43 frequency inverer NOTE The hardware mus be carefully checked in order o ensure ha i is correcly locaed and conneced. When in he error-free sae, he orange and green LEDs are coninuously li (seady ligh) a he BOP link. The COM inerface mus be seleced on a compuer-for-compuer basis (por COM2 should be seleced for a field PG wih I box). The baud rae es execued by he PC canno always deermine a baud rae ha deviaes from he facory seing; if necessary, his can be deermined by changing he seing on he PC inerface (PC por) side. We recommend a BOP-2 in cases such as hese so ha parameers can be quickly and simply checked. PC <-> frequency inverer connecing se MICROMASTER 43 USS seings, refer o 6.3. "Serial Inerface (USS)" STARTER Menu, Opions --> Se PG/PC inerface --> Selec "PC COM-Por (USS)" --> Properies --> Inerface "COM", selec a baud rae NOTE The USS parameer seings in he MICROMASTER 43 frequency inverer and he seings in STARTER mus mach! MICROMASTER 43 Operaing Insrucions (Compac) 9
4 Communicaions Issue 8/5 4.2 Bus inerface (CB) Bus inerface (CB) DeviceNe CANopen PROFIBUS P98 P98 P98 *) Baud rae is auomaically specified by he maser P24 P24 P24 P24 P24 P24 P25 P25 P25 *) DIP swich for addressing he hardware mus be observed DeviceNe CANopen PROFIBUS P24[] P24[] PZD lengh Saus/acual value PZD lengh conrol/sepoin P24[2] Baud rae : 25 kbaud : 25 kbaud 2: 5 kbaud Daa ransfer ype from T_PD_, T_PD_5 Daa ransfer ype T_PD_6 R_PD_ R_PD_5 R_PD_6 Mapping CANopen <--> MM4 P24[3] Diagnosics Mapping CANopen <--> MM4 P24[4] _ - response o communicaion errors - baud rae Seing is no required (only in special cases). Refer o he Operaing Insrucions "PROFIBUS opion module" MICROMASTER 43 2 Operaing Insrucions (Compac)
Issue 8/5 5 BOP-2 (Opion) 5 BOP-2 (Opion) 5. Buons and heir Funcions Panel/ Buon Funcion Indicaes Saus Sar inverer Effecs The LCD displays he seings currenly used by he inverer. Pressing he buon sars he inverer. This buon is disabled by defaul. Acivae he buon: P7 = or P79 =... 6 Sop inverer OFF OFF2 Pressing he buon causes he moor o come o a sandsill a he seleced ramp down rae. This buon is disabled by defaul. Acivae he buon: see buon "Sar inverer" Pressing he buon wice (or once long) causes he moor o coas o a sandsill. This funcion is always enabled (independen of P7 or P79). Manual mode Auomaic mode Funcions Access parameers Increase value Decrease value Manual operaion is seleced by pressing he buon. The drive inverer is hen conrolled from he sources P7[] (command source) or P[] (sepoin source). The following applies for he pre-seing: Manual operaion de-acivaed P7[] = (BOP-2) P[] = (MOP) The auomaic mode is seleced by pressing he buon. The drive inverer is hen conrolled from he sources P7[] (command source) or P[] (sepoin source). The following applies for he pre-seing: Auomaic mode acivaed P7[] = 2 (erminals) P[] = 2 (ADC) This buon can be used o view addiional informaion. I works by pressing and holding he buon. I shows he following, saring from any parameer during operaion:. DC link volage (indicaed by d unis V). 2. oupu curren. (A) 3. oupu frequency (Hz) 4. oupu volage (indicaed by o unis V). 5. The value seleced in P5 (If P5 is se o show any of he above ( - 4) hen his will no be shown again). Addiional presses will oggle around he above displays. Jump Funcion From any parameer (rxxxx or Pxxxx) a shor press of he Fn buon will immediaely jump o r, you can hen change anoher parameer, if required. Upon reurning o r, pressing he Fn buon will reurn you o your saring poin. Acknowledgemen If alarm and faul messages are presen, hen hese can be acknowledged by pressing key Fn. Pressing his buon allows access o he parameers. Pressing his buon increases he displayed value. Pressing his buon decreases he displayed value. MICROMASTER 43 Operaing Insrucions (Compac) 2
5 BOP-2 (Opion) Issue 8/5 CAUTION A MICROMASTER 43 can only be operaed using he BOP-2. If an aemp is made o use eiher a BOP or AOP, hen is displayed. 5.2 Changing parameers using as an example P4 "Parameer filer funcion" Sep Resul on he display Press in order o access he parameer 2 Press unil P4 is displayed 3 Press in order o reach he parameer value level 4 Press or in order o obain he required value 5 Press o acknowledge he value and o save he value 6 The user can only see he command parameers. MICROMASTER 43 22 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6 Commissioning 6. Quick commissioning The frequency inverer is adaped o he moor using he quick commissioning funcion and imporan echnological parameers are se. The quick commissioning shouldn' be carried-ou if he raed moor daa saved in he frequency inverer (4-pole LA Siemens moor, sar circui configuraion frequency inverer (FU)- specific) mach he raing plae daa. Parameers, designaed wih a * offer more seing possibiliies han are acually lised here. Refer o he parameer lis for addiional seing possibiliies. Facory seing P3 = 3 User access level * Sandard: Allows access ino mos frequenly used parameers 2 Exended: Allows exended access e.g. o inverer I/O funcions 3 Exper (For exper use only) P4 = Parameer filer * All parameers 2 Inverer 3 Moor 4 Speed sensor P = Commissioning parameer * Ready Quick commissioning 3 Facory seing NOTE P should be se o in order o parameerize he daa of he moor raing plae. P =... Europe/ Norh America (eners he line supply frequency) Europe [kw], frequency defaul 5 Hz Norh America [hp], frequency defaul 6 Hz 2 Norh America [kw], frequency defaul 6 Hz P3 =... P3 =... NOTE For P = or, he seing of swich DIP5/6 deermines he value of P. OFF = kw, 5 Hz ON = hp, 6 Hz Selec moor ype Asynchronous moor (inducion moor) 2 Synchronous moor NOTE For P3 = 2 (synchronous moor), only he V/f conrol ypes (P3 < 2) are permied. P =, 2 START P = MICROMASTER 43 Operaing Insrucions (Compac) 23
6 Commissioning Issue 8/5 P34 =... P34 =... Raed moor volage FU-spec. (Nominal moor volage [V] from raing plae) The raed moor volage on he raing plae mus be checked, regarding he sar/dela circui configuraion o ensure ha i maches wih he circui connecion configured a he moor erminal board P3 P34 P35 =... P35 =... Raed moor curren FU-spec. (Nominal moor curren [A] from raing plae) P37 =... P37 =... Raed moor power FU-spec. P37 P35 P38 P3 (Nominal moor power [kw/hp] from raing plae) Example of a ypical moor raing plae If P = or 2, value will be in kw. (daa for a dela circui configuraion). If P =, value will be in in hp. P38 =... P38 =... Raed moor cosphi (Nominal moor power facor (cos ϕ) from raing plae) If he seing is, he value is auomaically calculaed P =,2: P38 no significance, no enry required. FU-spec. P39 =... P39 =... Raed moor efficiency FU-spec. (Nominal moor efficiency in [%] from raing plae) Seing causes inernal calculaion of value. P = : P39 no significance, no enry required. P3 =... Raed moor frequency (Nominal moor frequency in [Hz] from raing plae) Pole pair number recalculaed auomaically if parameer is changed. 5. Hz P3 =... Raed moor speed (Nominal moor speed in [rpm] from raing plae) Seing causes inernal calculaion of value. NOTE FU-spec. P32 =... An enry mus be made for V/f conrol wih FCC and for slip compensaion. Moor magneizing curren (his is enered as a % referred o P35) Moor magneizing curren as a % relaive o P35 (raed moor curren).. Wih P32 =, he moor magneizing curren is calculaed using P34 = or using P39 = - 3 (end of he quick commissioning) and is displayed in parameer r33. P335 =... Moor cooling (Selecs moor cooling sysem used) Self-cooled: Using shaf mouned fan aached o moor Force-cooled: Using separaely powered cooling fan 2 Self-cooled and inernal fan 3 Force-cooled and inernal fan P64 =... Moor overload facor (Moor overload facor in [%] relaive o P35) 5 % This defines he limi of he maximum oupu curren as a % of he raed moor curren (P35). This parameer is se, using P25 for consan orque, o 5 %, and for variable orque, o %. P7 =... Selecion of command source (eners he command source) Facory defaul seing BOP-2 (keypad) 2 Terminal 4 USS on BOP-2 link 5 USS on COM link (conrol erminals 29 and 3) 6 CB on COM link (CB = communicaions module) 2 MICROMASTER 43 24 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning BOP Terminals USS BOP link USS COM link CB COM link P7 = 2 Sequence conrol Sepoin channel Moor conrol P =... Selecion of frequency sepoin * Eners he frequency sepoin source (also refer o Secion 6.3.5). MOP sepoin 2 Analog sepoin 3 Fixed frequency 2 4 USS on BOP-2 link 5 USS on COM link (conrol erminals 29 and 3) 6 CB on COM link (CB = communicaions module) 7 Analog sepoin 2 P8 =... Min. frequency (eners he minimum moor frequency in Hz). Hz Ses minimum moor frequency a which moor will run irrespecive of frequency sepoin. The value se here is valid for boh clockwise and aniclockwise roaion. P82 =... P2 =... P2 =... P35 =... Max. frequency 5. Hz (eners he maximum moor frequency in Hz) Ses maximum moor frequency a which moor will run irrespecive of he frequency sepoin. The value se here is valid for boh clockwise and aniclockwise roaion. Ramp-up ime. s (eners he ramp-up ime in s) Time aken for moor o accelerae from sandsill up o maximum moor frequency (P82) when no rounding is used. If a ramp-up ime is parameerized which is oo low, hen his can resul in alarm A5 (curren limi value) or he drive inverer being shudown wih faul F (overcurren). Ramp-down ime. s (eners he deceleraion ime in s) Time aken for moor o decelerae from maximum moor frequency (P82) down o sandsill when no rounding is used. If he ramp-down ime is parameerized oo low, hen his can resul in alarms A5 (curren limi value), A52 (overvolage limi value) or he drive inverer being powered-down wih faul F (overcurren) or F2 (overvolage). OFF3 ramp-down ime 5. s (eners he fas sop ramp-down ime in s) Eners he ime, for example, wih which he moor should be braked from he maximum frequency P82 down o sandsill for an OFF3 command (fas sop). If he ramp-down ime is parameerized oo low, hen his can resul in alarms A5 (curren limi value), A52 (overvolage limi value) or he drive inverer being shudown wih faul F (overcurren) or F2 (overvolage). MICROMASTER 43 Operaing Insrucions (Compac) 25
6 Commissioning Issue 8/5 P3 =... P9 =... P39 = END Conrol mode (eners he required conrol mode) V/f wih linear characerisic V/f wih FCC 2 V/f wih parabolic characerisic 3 V/f wih programmable characerisic 5 V/f for exile applicaions 6 V/f wih FCC for exile applicaions 9 V/f conrol wih independen volage sepoin Selec moor daa idenificaion * Disabled End of quick commissioning (sar of he moor calculaion) No quick commissioning (no moor calculaions) Moor calculaion and rese of all of he oher parameers, which are no included in he quick commissioning (aribue "QC" = no), o he facory seing 2 Moor calculaion and rese of he I/O seings o he facory seing 3 Only moor calculaion. The oher parameers are no rese. NOTE For P39 =,2,3 P34 is inernally se o and he appropriae daa calculaed. End of he quick commissioning/drive seing If addiional funcions mus be implemened a he drive inverer, please use he Secion "Commissioning he applicaion" (refer o Secion 6.3). We recommend his procedure for drives wih a high dynamic response. MICROMASTER 43 26 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.2 Moor daa idenificaion START Facory seing P625 =? Ambien moor emperaure (enered in C) 2 C The moor ambien emperaure is enered a he insan ha moor daa is being deermined (facory seing: 2 C). Moor emp. - P625 The difference beween he moor emperaure and he moor ambien emperaure P625 mus lie in he olerance range of approx. ± 5 C. If his is 5 C? no he case, hen he moor daa idenificaion rouine can only be carried-ou yes no afer he moor has cooled down. Allow he moor o cool down P9 = Selec moor daa idenificaion wih P9 = p9 = : Idenifies he moor parameer wih parameer change. A54 When p9 = is seleced, Alarm A54 (moor daa idenificaion acive) is oupu, and inernally p34 is se o 3. ON OFF END Sars he moor daa idenificaion run wih p9 = The measuring operaion is iniiaed wih he coninuous (seady-sae) ON command. The moor aligns iself and curren flows hrough i. Afer he moor daa idenificaion rouine has been compleed, p9 is rese (p9 =, moor daa idenificaion rouine inhibied) and Alarm A54 is cleared (deleed). In order o se he frequency inverer ino a defined sae, an OFF command mus be issued before he nex sep. MICROMASTER 43 Operaing Insrucions (Compac) 27
6 Commissioning Issue 8/5 6.3 Commissioning he applicaion START An applicaion is commissioned o adap/opimize he frequency inverer - moor combinaion o he paricular applicaion. The frequency inverer offers numerous funcions - bu no all of hese are required for he paricular applicaion. These funcions can be skipped when commissioning he applicaion. A large proporion of he possible funcions are described here; refer o he parameer lis for addiional funcions. Parameers, designaed wih a * offer more seing possibiliies han are acually lised here. Refer o he parameer lis for addiional seing possibiliies. P3 = 3 User access level * Sandard: Allows access ino mos frequenly used parameers 2 Exended: Allows exended access e.g. o inverer I/O funcions 3 Exper (For exper use only) 6.3. Serial Inerface (USS) P2 =... P2 =... P22 =... P23 =... USS baud rae Ses baud rae for USS communicaion. USS address Ses unique address for inverer. USS PZD lengh Defines he number of 6-bi words in PZD par of USS elegram. USS PKW lengh 27 Defines he number of 6-bi words in PKW par of USS elegram. 6 2 Possible Seings: 4 24 Baud 5 48 Baud 6 96 Baud 7 92 Baud 8 384 Baud 9 576 Baud 768 Baud 9375 Baud 2 52 Baud 6.3.2 Selecion of command source P7 =... Selecion of command source Selecs digial command source. Facory faul seing BOP-2 (keypad) 2 Terminal 4 USS on BOP-2 link 5 USS on COM link 6 CB on COM link 2 BOP Terminals USS BOP link USS COM link CB COM link P7 = 2 Sequence conrol Sepoin channel Moor conrol MICROMASTER 43 28 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.3 Digial inpu (DIN) P7 =... P72 =... P73 =... P74 =... P75 =... P76 =... Funcion digial inpu Terminal 5 Funcion digial inpu 2 Terminal 6 Funcion digial inpu 3 Terminal 7 Funcion digial inpu 4 Terminal 8 Funcion digial inpu 5 Terminal 6 Funcion digial inpu 6 Terminal 7 2 9 5 5 5 Possible Seings: Digial inpu disabled ON / OFF 2 ON + Reverse / OFF 3 OFF2 coas o sandsill 4 OFF3 quick ramp-down 9 Faul acknowledge 2 Reverse 3 MOP up (increase frequency) 4 MOP down (decrease frequency) 5 Fixed sepoin (Direc selecion) 6 Fixed sepoin (Direc selecion + ON) 7 Fixed sepoin (Binary coded selecion + ON) 25 DC brake enable 27 Enable PID 28 Bypass mode command inpu 29 Exernal rip 33 Disable addiional freq sepoin 99 Enable BICO parameerizaion P77 = P78 = Funcion digial inpu 7 Via analog inpu, Terminal 3 Funcion digial inpu 8 Via analog inpu, Terminal ON > 3,9 V, OFF <,7 V DIN7 2 3 4 DIN8 2 r722 P724 =... P725 =... CO/BO: Binary inpu values Displays saus of digial inpus. Debounce ime for digial inpus Defines debounce ime (filering ime) used for digial inpus. No debounce ime 2.5 ms debounce ime 2 8.2 ms debounce ime 3 2.3 ms debounce ime PNP / NPN digial inpus Change-over (oggles) beween high acive (PNP) and low acive (NPN). This applies o all digial inpus simulaneously. NPN mode ==> low acive PNP mode ==> high acive 3 DIN channel (e.g. DIN - PNP (P725 = )) Kl.9 P24 (PNP) Kl.28 V (NPN) 24 V PNP/NPN DIN... P725 () Debounce ime: DIN... 3 P724 (3) P7 24 V T & r722 Pxxxx BI:... r722. CO/BO: Bin.inp.val Funcion V MICROMASTER 43 Operaing Insrucions (Compac) 29
6 Commissioning Issue 8/5 6.3.4 Digial oupus (DOUT) P73 =... P732 =... P733 =... r747 =... P748 =... BI: Funcion of digial oupu * Defines source of digial oupu. BI: Funcion of digial oupu 2 * Defines source of digial oupu 2. BI: Funcion of digial oupu 3 * Defines source of digial oupu 3. 52.3 52.7 CO/BO: Sae of digial oupus Displays saus of digial oupus (also includes inversion of digial oupus via P748).. Inver digial oupu Defines high and low saes of relay for a given funcion. Common Seings: Closed 52. Drive ready 52. Drive ready o run 52.2 Drive running 52.3 Drive faul acive 52.4 OFF2 acive 52.5 OFF3 acive 52.6 Swich on inhibi acive 52.7 Drive warning acive 52.8 Deviaion sepoin/acual value 52.9 PZD conrol (Process Daa Conrol) 52.A Maximum frequency reached 52.B Warning: Moor curren limi 52.C Moor holding brake (MHB) acive 52.D Moor overload 52.E Moor running direcion righ 52.F Inverer overload 53. DC brake acive 53. Ac. freq. f_ac > P267 (f_off) 53.2 Ac. freq. f_ac <= P8 (f_min) 53.3 Ac. curren r27 > P27 53.4 Ac. freq. f_ac > P255 (f_) 53.5 Ac. freq. f_ac <= P255 (f_) 53.6 Ac. freq. f_ac >= sepoin 53.7 Ac. Vdc r26 < P272 53.8 Ac. Vdc r26 > P272 53.A PID oupu r2294 == P2292 (PID_min) 53.B PID oupu r2294 == P229 (PID_max) DOUT channel Funcion xxxx.y rxxxx.y BI: Fc. of DOUT P73.C (52:3) P73 = xxxx.y Inver DOUTs... 7 P748 () - CO/BO: Sae DOUTs r747 r747. Relay : max. load capabiliy DC 3 V / 5 A AC 25 V / 2 A max. opening / closing ime 5 / ms in. 24 V max. ma Kl.9 COM NO NC Kl.2 Kl.9 or Kl.8 Kl.28 MICROMASTER 43 3 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.5 Selecion of frequency sepoin P =... Selecion of frequency sepoin No main sepoin MOP sepoin 2 Analog sepoin 3 Fixed frequency 4 USS on BOP-2 link 5 USS on COM link 6 CB on COM link 7 Analog sepoin 2 No main sepoin + MOP sepoin MOP sepoin + MOP sepoin 2 Analog sepoin + MOP sepoin... 76 CB on COM link + Analog sepoin 2 77 Analog sepoin 2 + Analog sepoin 2 NOTE In addiion o he main sepoin, a supplemenary sepoin can be enered using P Example P = 2 : 2 P = 2 P7 = 755 P = 2 P75 = 5 P7 r755 P75 r5 CI: Main sepoin CO: Ac. ADC afer scal. [4h] CI: Addiional sepoin CO: Ac. Oupu freq. of he MOP MOP ADC P76 P74 Sequence conrol FF USS BOP link USS COM link x P = 2 P = 2 Addional sepoin Main sepoin Sepoin channel Moor conrol CB COM link ADC2 P74 =... P76 =... BI: Disable addiional sepoin Disables addiional sepoin (ZUSW). CI: Addiional sepoin scaling Defines he source o scale he addiional sepoin. Common seings: Scaling of. ( %) 755 Analog inpu sepoin 24 Fixed frequency sepoin 5 MOP sepoin : : MICROMASTER 43 Operaing Insrucions (Compac) 3
6 Commissioning Issue 8/5 6.3.6 Analog inpu (ADC) P756 =... ADC ype Defines he analog inpu ype and acivaes he monioring funcion of he analog inpu. Unipolar volage inpu ( o + V) Unipolar volage inpu wih monioring ADC ( o V) 2 Unipolar curren inpu ( o 2 ma) 3 Unipolar curren inpu wih monioring ( o 2 ma) 4 Bipolar volage inpu (- o + V) NOTE For P756 o P76, he following applies: Index : Analog inpu (ADC), erminals 3, 4 Index : Analog inpu 2 (ADC2), erminals, OFF = [V], - V ON = [A], - 2 ma ADC2 OFF = [V], - V ON = [A], - 2 ma 7 P757 =... P758 =... P759 =... Value x of ADC scaling V Value y of ADC scaling. % This parameer represens he value of x as a % of P2 (reference frequency). Value x2 of ADC scaling V P76 > < P758 < P76 > P758 > P76 % % 4 h ASPmax P76 P76 =... P76 =... Value y2 of ADC scaling. % This parameer represens he value of x2 as a % of P2 (reference frequency). Widh of ADC deadband V Defines widh of deadband on analog inpu. P758 ASPmin P76 P757 P757 = P76 P759 V 2 ma x % V ma P762 =... Delay, ADC signal loss ms Defines he delay ime beween he loss of he analog sepoin and faul message F8 being displayed. ADC channel KL3 ADC+ KL4 ADC DIP swich ADC ype A D P756 ADC ype P753 P757 P758 P759 P76 ADC scaling r754 P76 ADC dead zone P r755 Sepoin Pxxxx P756 P76 P762 r752 Wire breakage sensing.7 V 3.9 V P77 T r722 r722.6 Pxxxx F8 r75 Funcion MICROMASTER 43 32 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.7 Analog oupu (DAC) P77 =... CI: DAC Defines funcion of he - 2 ma analog oupu. 2 CO: Oupu frequency (scaled according o P2) 24 CO: Frequency inverer oupu frequency (scaled according o P2) 25 CO: Oupu volage (scaled according o P2) 26 CO: DC link volage (scaled according o P2) 27 CO: Oupu curren (scaled according o P22) NOTE For P77 o P78, he following applies: Index : Analog oupu (DAC), erminals 2, 3 Index : Analog oupu 2 (DAC2), erminals 26, 27 2 P773 =... P776 =... Smooh ime DAC 2 ms Defines smoohing ime [ms] for analog oupu signal. This parameer enables smoohing for DAC using a PT filer. DAC ype Defines he analog oupu ype. Curren oupu Volage oupu NOTE P776 changes he scaling of r774 ( 2 ma V) Scaling parameers P778, P78 and he dead zone are always enered in 2 ma For he DAC as volage oupu, he DAC oupus mus be erminaed using a 5 Ω resisor P777 =... P778 =... P779 =... Value x of DAC scaling. % Defines he oupu characerisic value x as a %. This parameer represens he lowes analog value as a % of P2x (depending on he seing of P77). Value y of DAC scaling This parameer represens he value for x in ma. Value x2 of DAC scaling. % Defines he oupu characerisic value x2 as a %. This parameer represens he lowes analog value as a % of P2x (depending on he seing of P77). ma 2 P78 y2 P78 P778 y P777 x P779 x 2 % % P78 =... Value y2 of DAC scaling This parameer represens he value for x2 in ma. 2 P78 =... Widh of DAC deadband Ses widh of deadband in [ma] for analog oupu. DAC channel P773 P777 P788 P779 P78 r774 P78 Funcion xxx rxxx P77 P77 = xxx DAC scaling DAC dead zone D A MICROMASTER 43 Operaing Insrucions (Compac) 33
6 Commissioning Issue 8/5 6.3.8 Moor poeniomeer (MOP) P3 =... P32 =... P4 =... Sepoin memory of he MOP Saves las moor poeniomeer sepoin (MOP) ha was acive before OFF command or power down. MOP sepoin will no be sored MOP sepoin will be sored (P4 is updaed) Inhibi negaive MOP sepoins Neg. MOP sepoin is allowed Neg. MOP sepoin inhibied Sepoin of he MOP Deermines sepoin for moor poeniomeer conrol. MOP ramp-up and ramp-down imes are defined by he parameers P2 and P2. Possible parameer seings for he selecion of MOP: Selecion DIN BOP-2 USS on BOP link USS on COM link CB P79 =, P7 = 2, P = or P79 =, P7 = 2 P79 =, P7 =, P = or P79 =, P7 = or P79 = P79 =, P7 = 4, P = or P79 =, P7 = 4 or P79 = 4 P79 =, P7 = 5, P = or P79 =, P7 = 5 or P79 = 5 P79 =, P7 = 6, P = or P79 =, P7 = 6 or P79 = 6 MOP up P72 = 3 (DIN2) UP buon USS conrol word r232 Bi3 USS conrol word r236 Bi3 CB conrol word r29 Bi3 MOP down P73 = 4 (DIN3) DOWN buon USS conrol word r232 Bi4 USS conrol word r236 Bi4 CB conrol word r29 Bi4 5. Hz 6.3.9 Fixed frequency (FF) The fixed frequencies (P - P6) can be seleced using he digial inpus (sandard case), serial communicaion inerfaces (pors) as well as using any BiCo parameer. For he digial inpus, he fixed frequencies can be seleced using parameer P7x "funcion, digial inpu" (sandard mehod) as well as also r722 "saus, digial inpus" (BiCo mehod). When selecing fixed frequencies using digial inpus, he following applies: Sandard mehod ==> P7x = 5, 6, 7 5 = direc selecion (binary-coded) In his paricular mode, he appropriae digial inpu always selecs he associaed fixed frequency, e.g.: Digial inpu 3 = selecs fixed frequency 3. If several inpus are simulaneously acive, hen hese are summed. An ON command is addiionally required. 6 = Direc selecion + ON command (binary-coded + On / Off) In his mode, he fixed frequencies are seleced as for 5, however hese are combined wih an ON command. 7 = Binary coded selecion + ON command (BCD-coded + On/ Off) The BCD-coded operaing mode is effecive for digial inpus o 6. BiCo mehod ==> P7x = 99, P2x = 722.x, P6 =, 2, 3 MICROMASTER 43 34 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning P =... P2 =... P3 =... P4 =... P5 =... P6 =... P7 =... P8 =... P9 =... P =... P =... P2 =... P3 =... P4 =... P5 =... Fixed frequency Can be direcly seleced via DIN (P7 = 5, 6) Fixed frequency 2 Can be direcly seleced via DIN2 (P72 = 5, 6) Fixed frequency 3 Can be direcly seleced via DIN3 (P73 = 5, 6) Fixed frequency 4 Can be direcly seleced via DIN4 (P74 = 5, 6) Fixed frequency 5 Can be direcly seleced via DIN5 (P75 = 5, 6) Fixed frequency 6 Can be direcly seleced via DIN6 (P76 = 5, 6) Fixed frequency 7 Fixed frequency 8 Fixed frequency 9 Fixed frequency Fixed frequency Fixed frequency 2 Fixed frequency 3 Fixed frequency 4 Fixed frequency 5. Hz 5. Hz. Hz 5. Hz 2. Hz 25. Hz 3. Hz 35. Hz 4. Hz 45. Hz 5. Hz 55. Hz 6. Hz 65. Hz 65. Hz P6 =... P7 =... P8 =... Fixed frequency code - Bi Defines he selecion mehod for fixed frequencies. Fixed frequency code - Bi Fixed frequency code - Bi 2 Direc selecion 2 Direc selecion + ON command 3 Binary coded selecion + ON command NOTE For seings 2 and 3, all parameers P6 o P9 mus be se o he seleced value so ha he drive inverer acceps he ON command. P9 =... Fixed frequency code - Bi 3 P25 =... P27 =... Fixed frequency code - Bi 4 Fixed frequency code - Bi 5 Direc selecion 2 Direc selecion + ON command MICROMASTER 43 Operaing Insrucions (Compac) 35
6 Commissioning Issue 8/5 6.3. Ramp funcion generaor (RFG) P9 =... P92 =... Skip frequency (enered in Hz). Hz Defines skip frequency, which avoids effecs of mechanical resonance and suppresses frequencies wihin +/- p (skip frequency bandwidh). Skip frequency 2. Hz f ou P93 =... P94 =... P =... Skip frequency 3 Skip frequency 4 Skip frequency bandwidh (enered in Hz). Hz. Hz 2. Hz p9 Skip frequency p Skip frequency bandwidh f in P2 =... Ramp-up ime (eners he acceleraing ime in s). s p82 (f max ) f f P2 =... Ramp-down ime (eners he deceleraion ime in s). s p2 p2 P3 =... P3 =... P32 =... P33 =... P34 =... P35 =... Rump-up iniial rounding ime (enered in s) Ramp-up final rounding ime (enered in s) Rump-down iniial rounding ime (enered in s) Ramp-down final rounding ime (enered in s) Rounding ype Coninuous smoohing Disconinuous smoohing. s. s. s. s f 2 f f P3 up P3 P32 down P33 The rounding imes are recommended as abrup responses can be avoided herefore reducing sress and damage o he mechanical sysem. The ramp-up and ramp-down imes are exended by he componen of he rounding ramps. OFF3 ramp-down ime Defines ramp-down ime from maximum frequency o sandsill for OFF3 command. 5. s MICROMASTER 43 36 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3. Reference/limi frequencies P8 =... P82 =... P2 =... P2 =... P22 =... P23 =... Min. frequency (enered in Hz). Hz Ses minimum moor frequency [Hz] a which moor will run irrespecive of frequency sepoin. If he sepoin falls below he value of p8, hen he oupu frequency is se o p8 aking ino accoun he sign. Max. frequency (enered in Hz) 5. Hz Ses maximum moor frequency [Hz] a which moor will run irrespecive of he frequency sepoin. If he sepoin exceeds he value p82, hen he oupu frequency is limied. The value se here is valid for boh clockwise and aniclockwise roaion. Reference frequency (enered in Hz) 5. Hz The reference frequency in Herz corresponds o a value of %. This seing should be changed if a maximum frequency of higher han 5 Hz is required. I is auomaically changed o 6 Hz if he sandard 6 Hz frequency was seleced using p. NOTE This reference frequency effecs he sepoin frequency as boh he frequency sepoins via USS as well as via PROFIBUS (FB) (4H hex % p2) refer o his value. Reference volage (enered in V) V The reference volage in Vol (oupu volage) corresponds o a value of %. NOTE This seing should only be changed if i is necessary o oupu he volage wih a differen scaling. Reference curren (enered in A). A The reference curren in Amps (oupu curren) corresponds o a value of %. Facory seing = 2 % of he raed moor curren (P35). NOTE This seing should only be changed if i is necessary o oupu he curren wih a differen scaling. Reference orque (enered in Nm).2 Nm The reference orque in Nm corresponds o a value of %. Facory seing = 2 % of he raed moor orque a a consan moor orque deermined from he appropriae moor daa. NOTE This seing should only be changed if i is necessary o oupu he orque wih a differen scaling. MICROMASTER 43 Operaing Insrucions (Compac) 37
6 Commissioning Issue 8/5 6.3.2 Inverer proecion P29 =... Inverer overload reacion Selecs reacion of inverer o an inernal over-emperaure. Reduce oupu frequency Trip (F4) 2 Reduce pulse frequency and oupu frequency 3 Reduce pulse frequency hen rip (F4) Inverer monioring Inverer overload reacion P29 r36 i 2 P294 i_max conrol A54 A55 r37 Hea sink emperaure P292 IGBT emperaure P292 f_pulse conrol A56 F4 F5 P292 =... Inverer emperaure warning 5 C Defines he emperaure difference (in ºC) beween he overemperaure rip hreshold and he warning hreshold of he inverer. The rip hreshold is sored inernally by he inverer and canno be changed by he user. Temperaure warning hreshold of inverer T T warn = T rip - P292 warn : Temperaure shudown hreshold of inverer T rip : Temperaure Hea sink IGBT MM43, Frame Size C D - E F C 95 C 9 C 4 C 45 C 45 C P295 =... Delay, fan shudown s This defines he delay ime in seconds beween powering down he frequency inverer and hen powering-down he fan. A seing of means ha he fan is immediaely shu down (powered-down). MICROMASTER 43 38 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.3 Moor proecion In addiion o he hermal moor proecion, he moor emperaure is also included in he adapaion of he moor equivalen circui diagram daa. For MM43 he moor emperaure can only be measured using a KTY84 sensor. For he parameer seing P6 =,, he moor emperaure is calculaed / esimaed using he hermal moor model. If he frequency inverer is permanenly supplied wih an exernal 24V volage, hen he moor emperaure is also racked/correced using he moor emperaure ime consan even when he line supply volage is swiched-ou. P335 =... P6 =... Moor cooling (Selecs moor cooling sysem used) Self-cooled: Using shaf mouned fan aached o moor Force-cooled: Using separaely powered cooling fan 2 Self-cooled and inernal fan 3 Force-cooled and inernal fan Moor emperaure sensor Selecs he moor emperaure sensor. No sensor PTC hermisor (PTC) 2 KTY84 5 V Faul F5 P6 = 2 & r52 Bi3 ADC PTC KTY T = 4 s Signal loss deecion Equivalen circui daa Power dissipaion P V,mo 2 P6 No sensor PTC KTY ϑ Thermal moor model V r63 r632 r633 r35 P64 Moor emp. reacion P6 P64 =... P6 =... P64 =... Alarm hreshold, moor overemperaure 3. C Defines he alarm hreshold for he moor overemperaure proecion. This hreshold, where eiher a shudown (rip) or Imax reducion is iniiaed (P6) always lies % above he alarm hreshold. ϑ ϑ warn : rip =. ϑwarn =. P64 Warning hreshold (P64) ϑ rip : Trip hreshold (max. permissible emperaure) The alarm hreshold should be a leas 4 C greaer han he ambien emperaure P625. P64 P625 + 4 C Inverer emperaure reacion Defines reacion when moor emperaure reaches warning hreshold. No reacion, warning only Warning and I max reducion (resuls in a lower oupu frequency) 2 Warning and rip (F) Moor overload facor [%] 5. % Defines moor overload curren limi in [%] relaive o p35 (raed moor curren). Limied o maximum inverer curren or o 4 % of raed moor curren (p35), whichever is he lower. 2 MICROMASTER 43 Operaing Insrucions (Compac) 39
6 Commissioning Issue 8/5 6.3.4 Encoder P4 =... Selec encoder ype Selecs he encoder ype. Inhibied Single-rack pulse encoder 2 Two-rack pulse encoder For hoising gear applicaions (4-quadran operaion!), a 2-rack encoder mus be used. The able shows he values of P4 as a funcion of he number of racks: Parameer Terminal Track Encoder oupu P4 = P4 = 2 A A AN A B single ended differenial single ended A differenial AN B BN In order o guaranee reliable operaion, he DIP swiches on he encoder module mus be se as follows depending on he encoder ype (TTL, HTL) and encoder oupu: Type TTL (e.g. HTL XP8-2) (e.g. XP8-) Oupu single ended differenial P48 =... Encoder pulses per revoluion Specifies he number of encoder pulses per revoluion. p48 x rpm f max > f = 6 24 P492 =... P494 =... Allowed speed difference. Hz Parameer P492 defines he frequency hreshold for he loss of he encoder signal (faul F9). CAUTION p492 = (no monioring funcion): Wih p492 =, he loss of he encoder signal a high frequency as well as a a low frequency is de-acivaed. As a resul, he sysem does no monior for he loss of he encoder signal. Delay speed loss reacion ms P492 is used o deec he loss of he encoder signal a low frequencies. If he moor speed is less han he value of P492, he loss of he encoder signal is deermined using an appropriae algorihm. P494 defines he delay ime beween deecing he loss of he speed signal and iniiaing he appropriae response. CAUTION p494 = (no monioring funcion): Wih p494 =, he loss of he encoder signal a low frequencies is de-acivaed. As a resul, a hese frequencies, a loss of he encoder signal is no deeced (loss of he encoder signal a high frequency remains acive as long as parameer p492 > ). MICROMASTER 43 4 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.5 V/f conrol P3 =... Conrol mode The conrol ype is seleced using his parameer. For he "V/f characerisic" conrol ype, he raio beween he frequency inverer oupu volage and he frequency inverer oupu frequency is defined. V/f wih linear V/f wih FCC 2 V/f wih parabolic characerisic 3 V/f wih programmable characerisic ( P32 P325) P3 =... Coninuous boos (enered in %) 5. % Volage boos as a % relaive o P35 (raed moor curren) and P35 (saor resisance). P3 is valid for all V/f versions (refer o P3). A low oupu frequencies, he effecive resisance values of he winding can no longer be negleced in order o mainain he moor flux. V Boos volage Linear V/f Vmax Validiy range Vn (P34) V ConBoos, acual V V ConBoos,5 Boos Oupu volage Normal V/f (P3 = ) ON OFF f P3 acive f Boos,end fn (P36) (P3) f max (P82) f P3 =... Acceleraion boos (enered in %). % Volage boos for acceleraing/braking as a % relaive o P35 and P35. P3 only resuls in a volage boos when ramping-up/ramp-down and generaes an addiional orque for acceleraing/braking. Conrary o parameer P32, ha is only acive for he s acceleraion operaion afer he ON command, P3 is effecive each ime ha he drive acceleraes or brakes. V Vmax Boos-Spannung Güligkeisbereich Vn (P34) V AccBoos, V AccBoos,5 V is Boos Ausgangsspannung U/f normal (P3 = ) f Boos,end fn (P36) (P3) fmax (P82) f ON OFF f P3 akiv MICROMASTER 43 Operaing Insrucions (Compac) 4
6 Commissioning Issue 8/5 P32 =... Saring boos (enered in %). % Volage boos when saring (afer an ON command) when using he linear or square-law V/f characerisic as a % relaive o P35 (raed moor curren) or P35 (saor resisance). The volage boos remains acive unil ) he sepoin is reached for he firs ime and 2) he sepoin is reduced o a value ha is less han he insananeous ramp-funcion generaor oupu. P32 =... P32 =... P322 =... P323 =... P324 =... P325 =... Programmable V/f freq.. Hz coord. Ses V/f coordinaes (P32/32 o P324/325) o define V/f characerisic. Programmable. V/f vol. coord. Programmable V/f freq. coord. 2 Programmable V/f vol. coord. 2 Programmable V/f freq. coord. 3 Programmable V/f vol. coord. 3. Hz. Hz. Hz. Hz. Hz V V max r7 V n P34 P325 P323 P32 P3 f Hz V max = f(v dc, M max ) f P32 f2 P322 f3 P324 f n P3 P3[%] r395[%] P3[V] = P34[V] [%] [%] f max P82 f P333 =... P335 =... Saring frequency for FCC. % (enered as a %) Defines he FCC saring frequency as a funcion of he raed moor frequency (P3). ffcc f = P3 P3 P333 ( P333 6% ) FCC + Hys = + NOTE The consan volage boos P3 is coninually decreased analog o swiching-in FCC. Slip compensaion. % (enered in %) Dynamically adjuss oupu frequency of inverer so ha moor speed is kep consan independen of moor load. Swich-over FCC V/f P335 f FCC Range of slip compensaion : % f FCC+Hys f 6 % % % f ou f N P338 =... Resonance damping gain V/f Defines resonance damping gain for V/f.. MICROMASTER 43 42 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.6 Inverer-specific Funcions 6.3.6. Flying sar P2 =... P22 =... P23 =? Flying sar Sars inverer ono a spinning moor by rapidly changing he oupu frequency of he inverer unil he acual moor speed has been found. Flying sar disabled Flying sar is always acive, sar in direcion of sepoin 2 Flying sar is acive if power on, faul, OFF2, sar in direcion of sepoin 3 Flying sar is acive if faul, OFF2, sar in direcion of sepoin 4 Flying sar is always acive, only in direcion of sepoin 5 Flying sar is acive if power on, faul, OFF2, only in direcion of sepoin 6 Flying sar is acive if faul, OFF2, only in direcion of sepoin Moor-curren: Flying sar (enered in %) Defines search curren used for flying sar. Search rae: Flying sar (enered in %) % Ses facor by which he oupu frequency changes during flying sar o synchronize wih urning moor. % 6.3.6.2 Auomaic resar P2 =... Auomaic resar Configures auomaic resar funcion. Disabled Trip rese afer power on 2 Resar afer mains blackou 3 Resar afer mains brownou or faul 4 Resar afer mains brownou 5 Resar afer mains blackou and faul 6 Resar afer mains brown/blackou or faul MICROMASTER 43 Operaing Insrucions (Compac) 43
6 Commissioning Issue 8/5 6.3.6.3 Holding brake Series / commissioning for hazardous loads lower he load o he floor when replacing he frequency inverer, preven (inhibi) he frequency inverer from conrolling he moor holding brake (MHB) secure he load or inhibi he moor holding brake conrol (so ha he brake canno be conrolled) and hen and only hen carry-ou quick commissioning / parameer download using he PC-based ool (STARTER) Parameerize he weigh equalizaion for hoising gear applicaions magneizing ime P346 greaer han zero min. frequency P8 should approximaely correspond o he moor slip r33 (P8 r33) Adap he volage boos o he load (P3, P3) I is no sufficien o jus selec he saus signal r52 bi 2 "moor holding brake acive" in P73 P733. In order o acivae he moor holding brake, in addiion, parameer P25 mus be se o. I is no permissible o use he moor holding brake as operaing brake. The reason for his is ha he brake is generally only dimensioned/designed for a limied number of emergency braking operaions. The brake closing / opening imes can be aken from he appropriae manual. The following ypical values have been aken from Moor Caalog M 23/24, Page 2/5: Moor size Brake ype Opening ime [ms] Closing ime [ms] 63 2LM8 5-NAxx 25 56 7 2LM8 5-2NAxx 25 56 8 2LM8-3NAxx 26 7 9 2LM8 2-4NAxx 37 9 2LM8 4-5NAxx 43 4 2 2LM8 6-6NAxx 6 2 32 2LM8-7NAxx 5 27 6 2LM8 26-8NAxx 65 34 8 2LM8 35-NAxx 52 4 2 225 2LM8 4-NAxx 23 39 P25 =... Holding brake enable Enables/disables holding brake funcion f (MHB). Moor holding brake disabled Moor holding brake enabled fmin NOTE (P8) The following mus apply when conrolling he brake relay via a digial P26 P27 r52 oupu: P73 = 52.C (= 52.2) (refer o Bi2 Poin Poin 2 Secion 6.3.4 "Digial oupus (DOUT)"). MICROMASTER 43 44 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning P73=52.C P748 = BI: Fc digial oupu 52.3 Defines he source for digial oupu. NOTE The brake relay can also be conrolled from anoher digial oupu (if his is available) or using a disribued I/O module. Analog o DOUT, i should be guaraneed ha he I/Os are conrolled by he saus bi MHB acive. Invering digial oupus This parameer allows he signals o be oupu o be invered. Frequen seings: Closed 52. Ready o power-up 52. Ready 52.2 Drive operaional 52.3 Faul presen 52.4 OFF2 acive (presen) 52.5 OFF3 acive (presen) 52.6 Power-on inhibi acive (presen) 52.7 Alarm acive (presen) 52.8 Deviaion, sepoin/acual value 52.9 PZD / PLC conrol 52.A Maximum frequency reached 52.B Alarm: Moor curren limi 52.C Moor holding brake acive 52.D Moor overload 52.E Moor dir. of roaion, clockwise 52.F Frequency inverer overload 53. DC brake acive 53. Acual freq. f_ac > P267 (f_off) : : DOUT channel Funcion xxxx.y rxxxx.y BI: Fc. of DOUT P73.C (52:3) P73 = xxxx.y Inver DOUTs... 7 P748 () - CO/BO: Sae DOUTs r747 r747. Relay : max. load capabiliy DC 3 V / 5 A AC 25 V / 2 A max. opening / closing ime 5 / ms in. 24 V max. ma Kl.9 COM NO NC Kl.2 Kl.9 or Kl.8 Kl.28 P26 =... P27 =... Holding brake release delay (enered in s). s Defines he ime inerval during which he frequency inverer runs wih he min. frequency p8 afer magneizing, before he ramp-up sars. P26 brake opening ime + relay opening ime Holding ime afer ramp-down (enered in s). s Defines ime for which inverer runs a minimum frequency (p8) afer ramping down. P27 brake closing ime + relay closing ime MICROMASTER 43 Operaing Insrucions (Compac) 45
6 Commissioning Issue 8/5 6.3.6.4 DC brake P23 =... BI: Enabling he DC brake This enables DC braking using a signal ha was used from an exernal source. The funcion remains acive as long as he exernal inpu signal is acive. DC braking causes he moor o quickly sop by injecing a DC curren BI: Enable DC brk. P23.C (:) f f* DC braking f_se f_ac i P347 DC braking acive r53 Bi Noe: DC brake can be applied in drive saes r2 =, 4, 5 P232 =... P233 =... DC braking curren (enered in %) Defines level of DC curren in [%] relaive o raed moor curren (P35). % Duraion of DC braking (enered in s) s Defines duraion for which DC injecion braking is o be acive following an OFF or OFF3 command. ON OFF/OFF3 OFF2 P347 f P234 OFF2 DC braking DC braking acive r53 Bi P233 MICROMASTER 43 46 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 2 ON OFF/OFF3 OFF2 P347 f P234 OFF ramp OFF2 DC braking DC braking acive OFF2 r53 Bi P233 P234 =... DC braking sar frequency (enered in Hz) Ses he sar frequency for he DC brake. 65 Hz 6.3.6.5 Compound braking P236 =... Compound braking curren (enered in %) % Defines DC level superimposed on AC waveform afer exceeding DC-link volage hreshold of compound braking. The value is enered in [%] relaive o raed moor curren (P35). (see also 6.3."). If P254 = : Compound braking swich-on level U =.3 2 Vmains =.3 2 P2 DC_Comp oherwise : Compound braking swich-on level =.98 r242 U DC_Comp f P236 = Wihou Compound braking f_se f P236 > Wih Compound braking f_se f_ac f_ac i i u DC-link u DC-link U DC_Comp MICROMASTER 43 Operaing Insrucions (Compac) 47
6 Commissioning Issue 8/5 6.3.6.6 Vdc conroller P24 =... P254 =... Configuraion of Vdc conroller Enables / disables Vdc conroller. Vdc conroller disabled Vdc-max conroller enabled Auo deec Vdc swich-on levels Enables/disables auo-deecion of swich-on V DC_max -conroller acive levels for Vdc conrol funcionaliies. A9 Disabled r56 Bi4 Enabled V DC r242 f f ac fse 6.3.6.7 Bypass Bypass is used o described he condiion when a moor is ran alernaively beween a mains supply and he inverer. For example, he bypass circui can be used o swich over from he inverer o a mains supply when he inverer is fauly. This funcion can also be used o ramp-up a large roaion mass using he inverer and hen, a he correc speed, swiching over o he mains supply. P26 =... Bypass conrol Selecs he possible sources for conacor changeover conrol. Bypass disabled Conrolled by inverer rip 2 Conrolled by P266 3 Conrolled by P266 or inverer rip 4 Conrolled by ac. frequency = P265 5 Conrolled by ac. frequency = P265 or inverer rip 6 Conrolled by ac. frequency = P265 or P266 7 Conrolled by ac. frequency = P265 or P266 or inverer rip NOTE Flying sar P2 should be enabled in cases where he moor may sill be urning afer swich-over from bypass-mode o inverer-mode. Mains Mechanical inerlock Conacors Relay oupus MICROMASTER 43 48 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning BI: Fc. of DOUT P73.C (52:3) f P264 P263 f max + 2f Slip f Mains f Flying sar f se,inverer f Moor r26 Bi r26 P262 =... P263 =... P264 =... P265 =... P266 =... r26 Bi P262 P262 BO: Bypass saus word Oupu word from he bypass feaure ha allows exernal connecions o be made. Bi Moor supplied by inverer NO YES Bi Moor supplied by mains NO YES Bypass dead ime. s P262 is he inerlock ime beween swiching one conacor OFF, and he oher ON. Is minimum value should no be smaller han he moor demagneizaion ime P347. De-Bypass ime. s This delay imer is used as a delay for all sources of swichover from bypass o inverer conrol. If he condiion for swiching from bypass is removed hen his imer is rese, and mus run hrough again before bypass will occur. Bypass ime. s This delay imer is used as a delay for all sources of swichover from inverer conrol o bypass. If he condiion for swiching o bypass is removed hen his imer is rese, and mus run hrough again before bypass will occur. Bypass frequency Bypass frequency. BI: Bypass command. 722. = Digial inpu 722. = Digial inpu 2 Bypass Conrol P26 can be conrolled by an exernal 722.2 = Digial inpu 3 swich which is conneced o he inverer. The P266 BI: 722.3 = Digial inpu 4 Bypass command selecs he inerface (e.g. DIN, USS or CB) 722.4 = Digial inpu 5 from which he signal originaes. 722.5 = Digial inpu 6 722.6 = Digial inpu 7 722.7 = Digial inpu 8 5. Hz MICROMASTER 43 Operaing Insrucions (Compac) 49
6 Commissioning Issue 8/5 6.3.6.8 Load orque monioring This funcion moniors he ransmission of force beween a moor and driven load wihin a defined frequency range. Typical applicaions include, for example, deecing when a ransmission bel breaks or deecing when a conveyor bel is in an overload condiion. For he load orque monioring, he acual frequency/orque acual value is compared o a programmed frequency/orque characerisic (refer o P282 P29). Depending on P28, he sysem moniors wheher he permissible orque curve is eiher exceeded or fallen below. If he acual value lies ouside he olerance bandwidh, hen afer he delay ime P292 has expired, eiher alarm A952 is oupu or faul F452. P28 =... P282 =... P283 =... P284 =... P285 =... P286 =... P287 =... P288 =... P289 =... P29 =... P292 =... Bel failure deecion mode Parameer P28 acivaes or de-acivaes he load orque monioring and defines he response o a load orque faul. Bel failure deecion disabled Warning: Low orque / frequency 2 Warning: High orque / frequency 3 Warning: High / low orque / frequency 4 Trip: Low orque / frequency 5 Trip: High orque / frequency 6 Trip: High / low orque / frequency Bel hreshold frequency 5. Ses a frequency hreshold for comparing acual orque o orque he envelope for bel failure deecion. Bel hreshold frequency 2 3. Ses a frequency hreshold 2. Bel hreshold frequency 3 5. Ses a frequency hreshold 3. Upper orque hreshold 99999. Upper limi hreshold value for comparing acual orque. Lower orque hreshold. Lower limi hreshold value for comparing acual orque. Upper orque hreshold 2 99999. Upper limi hreshold value 2 for comparing acual orque. Lower orque hreshold 2. Lower limi hreshold value 2 for comparing acual orque. Upper orque hreshold 3 99999. Upper limi hreshold value 3 for comparing acual orque. Lower orque hreshold 3. Lower limi hreshold value 3 for comparing acual orque. Time delay for bel failure P292 defines a delay before warning/rip becomes acive. I is used o eliminae evens caused by ransien condiions. I is used for boh mehods of faul deecion. MICROMASTER 43 5 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning Torque [Nm] P8 Min. frequency P82 Max. frequency P289 Upper orque hreshold 3 P29 Lower orque hreshold 3 P287 Upper orque hreshold 2 P288 Lower orque hreshold 2 P285 Upper orque hreshold P286 Lower orque hreshold Frequency P283 [Hz] P282 Threshold frequency 2 P284 Threshold frequency Threshold frequency 3 Boundary zones De-acivaed monioring Envelope curve Acive monioring MICROMASTER 43 Operaing Insrucions (Compac) 5
6 Commissioning Issue 8/5 6.3.6.9 PID conroller Process values can be conrolled via PID conrol (e.g. pressure, liquid level). The process sepoin (PID sepoin) can be a fixed sepoin (e.g. PID-FF) or an analog sepoin (e.g. analog inpu). The curren value of he process is deermined by a sensor, which is conneced o he inverer via an analog inpu. NOTE PID-FF or PID-MOP are build up like FF (refer o Secion 6.3.9) or MOP (refer o Secion 6.3.8). The parameers of PID-FF are in he parameer range P22 - P2228. For he PID-MOP parameers he range P223 - r225 is valid. P22 =... P2253 =... P2254 =... P2257 =... P2258 =... P2264 =... P2267 =... P2268 =... r2273 =... P2274 =... P228 =... P2285 =... P229 =... P2292 =... BI: Enable PID conroller. PID mode Allows user o enable/disable he PID conroller. Seing o enables he PID conroller. Seing auomaically disables normal ramp imes se in P2 and P2 and he normal frequency sepoins. CI: PID sepoin Defines sepoin source for PID sepoin inpu. CI: PID rim source. Selecs rim source for PID sepoin. This signal is muliplied by he rim gain and added o he PID sepoin. Ramp-up ime for PID sepoin Ses he ramp-up ime for he PID sepoin. Ramp-down ime for PID sepoin Ses ramp-down ime for PID sepoin. CI: PID feedback Selecs he source of he PID feedback signal. Max. value for PID feedback Ses he upper limi for he value of he feedback signal in [%]. Min. value for PID feedback Ses lower limi for value of feedback signal in [%]. CO: PID error Displays PID error (difference) signal beween sepoin and feedback signals in [%]. PID derivaive ime Ses PID derivaive ime. P2274 = : The derivaive erm does no have any effec (i applies a gain of ). PID proporional gain Allows user o se proporional gain for PID conroller. PID inegral ime Ses inegral ime consan for PID conroller. PID oupu upper limi Ses upper limi for PID conroller oupu in [%]. PID oupu lower limi Ses lower limi for he PID conroller oupu in [%]... s. s 755.. %. %. 3.. s. %. % MICROMASTER 43 52 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning PID conroller srucure PID MOP ADC PID FF USS BOP link P2254 P2253 PID SUM P2257 P2258 PID RFG P226 PID PT P2269 P227 P228 P2285 PID PID PID Oupu Moor conrol USS COM link CB COM link P2264 P22 PID PT P2265 PID SCL P227 ADC2 Example Parameer Parameer ex Example P22 BI: Enable PID conroller P22 =. PID conroller acive P2253 CI: PID sepoin P2253 = 2224 PID-FF P2264 CI: PID feedback P2264 = 755 ADC P2267 Max. PID feedback P2267 Adap o he applicaion P2268 Min. PID feedback P2268 Adap o he applicaion P228 PID proporional gain P228 Deermined by opimizing P2285 PID inegral ime P2285 Deermined by opimizing P229 PID oupu upper limi P229 Adap o he applicaion P2292 PID oupu lower limi P2292 Adap o he applicaion 6.3.6. Saging Moor saging allows he conrol of up o 3 addiional saged pumps or fans, based on a PID conrol sysem. The complee sysem comprises a variable-speed pump/fan ha is conrolled by he drive inverer, and a maximum of 3 addiional fixed-speed pumps/fans, ha are conrolled via conacors or moor sarers. The conacors or moor sarer are conrolled by oupus from he inverer. The diagram below shows a ypical pumping sysem. A similar sysem could be se up using fans and air ducs, insead of pumps and pipes. P237 =... P237 =... Moor saging sop mode Using his parameer, he sop mode of exernal moors M - M3 is defined for an OFF command. Normal sop Sequence sop Saging-Configuraion Selecs configuraion of exernal moors (M, M2, M3). Moor saging disabled M = X 2 M = X, M2 = X 3 M = X, M2 = 2X X... x power 4 M = X, M2 = X, M3 = X 2X... 2x power 5 M = X, M2 = X, M3 = 2X 3X...3x power 6 M = X, M2 = 2X, M3 = 3X 7 M = X, M2 = X, M3 = 3X 8 M = X, M2 = 2X, M3 = 3X MICROMASTER 43 Operaing Insrucions (Compac) 53
6 Commissioning Issue 8/5 Mains Inverer Moor Sarers Pressure Sensor To Inverer PID Inpu To Inverer PID Inpu MV M M2 M3 MV - Variable speed moor M2 - Moor swiched wih relay 2 M - Moor swiched wih relay M3 - Moor swiched wih relay 3 By defaul he moor sarers are conrolled from relay oupus (DOUT,2,3). Saging When he inverer is running a maximum frequency (P82), and he PID feedback indicaes ha a higher frequency is required, he inverer swiches on (sages) one of he relay conrolled moors M o M3. The drive inverer simulaneously ramps-down o he saging frequency (P2378); in so doing, an aemp is made o keep he conrolled variable as consan as possible. Therefore, during he saging process, PID conrol is suspended (see P2378 and diagram below). Saging of exernal moors (M, M2, M3) Swich-on. 2. 3. 4. 5. 6. 7. P237 = - - - - - - - - - M M M M M M M 2 - M M+M2 M+M2 M+M2 M+M2 M+M2 M+M2 3 - M M2 M+M2 M+M2 M+M2 M+M2 M+M2 4 - M M+M2 M+M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 5 - M M3 M+M3 M+M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 6 - M M2 M+M2 M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 7 - M M+M2 M3 M+M3 M+M2+M3 M+M2+M3 M+M2+M3 8 - M M2 M3 M+M3 M2+M3 M+M2+M3 M+M2+M3 De-saging When he inverer is running a minimum frequency (P8), and he PID feedback indicaes ha a lower frequency is required, he inverer swiches off (de-sages) one of he relay conrolled moors M o M3. In his paricular case, he drive inverer ramps down from he minimum frequency o he saging frequency (P2378) ouside he PID closed-loop conrol (see P2378 and diagram below). De-saging of exernal moors (M, M2, M3) Swich-off. 2. 3. 4. 5. 6. 7. P237 = - - - - - - - - M - - - - - - - 2 M+M2 M - - - - - - 3 M+M2 M2 M - - - - - 4 M+M2+M3 M2+M M - - - - - 5 M+M2+M3 M3+M M3 M - - - - 6 M+M2+M3 M3+M2 M2+M M2 M - - - 7 M+M2+M3 M3+M M3 M2+M M - - - 8 M+M2+M3 M3+M2 M3+M M3 M2 M - - MICROMASTER 43 54 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning P2372 =... P2373 =... P2374 =... P2375 =... P2376 =... P2377 =... P2378 =... Moor saging cycling Enables moor cycling for he moor saging feaure. Disabled Enabled When acivaed (P2372 = ), hen he selecion of he moor, ha is o be swiched-in or swiched-ou, depends iniially on he operaing hours couner P238. This means: When swiching-in a moor, he moor wih he lowes operaing hours, is always seleced, and When swiching-ou a moor, he moor wih he highes operaing hours, is always swiched-ou. Wih he same saus of he operaing hours couner, he moors are swiched-in/swichedou corresponding o he seings in parameer P237. Moor saging hyseresis 2. % P2373 as a percenage of PID sepoin ha PID error P2273 mus be exceeded before saging delay sars. Moor saging delay 3 s The saging delay ime is se in his parameer. This means ha before an addiional moor is swiched-in, he sysem deviaion mus be presen for a leas he se ime. Moor desaging delay 3 s The de-saging delay ime is se in his parameer. This means ha before an addiional moor can be swiched-ou, he sysem deviaion mus be presen for a leas he se ime. Moor saging delay override 25 % If he sysem deviaion exceeds he value se in his parameer, hen exernal moors are insananeously (wihou any delay) swiched-in or swiched-ou. Moor saging lockou imer 3 s For he ime se in his parameer, afer swiching-in and swiching-ou exernal moors, furher insananeous swiching-in/swiching-ou is prevened corresponding o ha of P2376. This prevens a second saging even immediaely afer a firs, being caused by he ransien condiions afer he firs saging even. Moor saging frequency f_s [%] 5 % The se frequency corresponds o he drive inverer oupu frequency ha is approached, afer he saging / de-saging delay ime has expired along he up and down ramps. Afer he saging frequency has been reached, he drive inverer conrols he relay oupus o swich-in / swich-ou moors M - M3. Saging: f P82 se f P2378 P82 f ac % y P2 PID P2373 r2379 Bi2 Bi Bi Condiion for saging: a b c f ac PID a b P82 P2373 > P2374 P2374 P2378 y = P2 MICROMASTER 43 Operaing Insrucions (Compac) 55
6 Commissioning Issue 8/5 Desaging: P2378 P82 f se f f ac P8 x P2 % PID -P2373 r2379 P2375 Bi2 Bi Bi Condiion for desaging: a b c f ac P8 PID -P2373 a b > P2375 P2378 P8 x = P2 P82 r2379 P238 =... CO/BO: Moor saging saus word Oupu word from he moor saging feaure ha allows exernal connecions o be made. Bi Sar moor NO YES Bi Sar moor 2 NO YES Bi2 Sar moor 3 NO YES Moor saging hours run. h Displays hours run for exernal moors. To rese he running hours, se he value o zero, any oher value is ignored. 6.3.6. Energy saving mode When he inverer under PID conrol drops below energy saving sepoin, he energy saving imer P239 is sared. When he energy saving imer has expired, he inverer is ramped down o sop and eners energy saving mode. P239 =... Energy saving sepoin % Energy saving mode PID SET PID ACT PID RFG PID P2273 ( PID ) PID limi f Moor Moor conrol Pressure sensor f() Load MICROMASTER 43 56 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning % PID feedback (Sensor) PID sepoin P2392 f PID f se, PID sepoin f Moor f Resar P239 [Hz] P8 P239 x y PID acive Energy saving mode acive PID acive P239 =... P2392 =... fresar P239 + 5% = P2 % x = P8 P2 P82 P239 fresar P239 [Hz] = P2 y = P2 % P82 NOTE If energy saving sepoin is, he energy saving funcion is disabled. Energy saving mode is an added feaure o enhance PID funcionaliy, and swiches of he moor when he inverer is running a low sepoin. Energy saving imer s When he energy saving imer P239 has expired, he inverer is ramped down o sop and eners energy saving mode (see descripion and diagram of P239). Energy saving resar sepoin % While in energy saving mode, he PID conroller coninues o generae he error P2273 - once his reaches he resar poin P2392 he inverer immediaely ramps o he sepoin calculaed by he PID conroller (see descripion and diagram of P239). As soon as he energy-saving mode of he drive inverer has been deacivaed, i can only be re-acivaed if he oupu sepoin of he converer has again reached he resar sepoin. MICROMASTER 43 Operaing Insrucions (Compac) 57
6 Commissioning Issue 8/5 6.3.6.2 Free funcion blocks (FFB) P28 =... P28 =... P282 =... Enable FFBs Parameer P28 is used o acivae all free funcion blocks (generally, P28 is se o ). Possible seings: Inhibied Enabled Acivae FFBs. Parameer P28 is used o individually enable (acivae) he free funcion blocks P28[] o P28[6] (P28[x] > ). Furher, parameers P28 and P282 are used o define he chronological sequence of all of he funcion blocks. The able below indicaes ha he prioriy increases from lef o righ and from boom o op. Possible seings: Inacive Level 2 Level 2 Level 3 Example: P28[3] = 2, P28[4] = 2, P282[3] = 3, P282[4] = 2 FFBs are calculaed in he following sequence: P282[3], P28[3], P28[4], P282[4] The acive funcion blocks are calculaed every 32 ms. Acivae FFBs Parameer P282 is used o individually enable (acivae) he free funcion blocks P282[] o P282[3] (P282[x] > ). Possible seings: Inacive Level 2 Level 2 Level 3 Level 3 Level 2 Level Inacive low Prioriy 2 high Prioriy P282 [3] CMP 2 P282 [2] CMP P282 [] DIV 2 P282 [] DIV P282 [9] MUL 2 P282 [8] MUL P282 [7] SUB 2 P282 [6] SUB P282 [5] ADD 2 P282 [4] ADD P282 [3] Timer 4 P282 [2] Timer 3 P282 [] Timer 2 P282 [] Timer P28 [6] RS-FF 3 P28 [5] RS-FF 2 P28 [4] RS-FF P28 [3] D-FF 2 P28 [2] D-FF P28 [] NOT 3 P28 [] NOT 2 P28 [9] NOT P28 [8] XOR 3 P28 [7] XOR 2 P28 [6] XOR P28 [5] OR 3 P28 [4] OR 2 P28 [3] OR P28 [2] AND 3 P28 [] AND 2 P28 [] AND low MICROMASTER 43 58 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning FFB Inpu parameers Oupu parameers Seing parameers AND P28[2] BI: AND r28 BO: AND AND2 P282[2] BI: AND 2 r283 BO: AND 2 AND3 P284[2] BI: AND 3 r285 BO: AND 3 OR P286[2] BI: OR r287 BO: OR OR2 P288[2] BI: OR 2 r289 BO: OR 2 OR3 P282[2] BI: OR 3 r282 BO: OR 3 XOR P2822[2] BI: XOR r2823 BO: XOR XOR2 P2824[2] BI: XOR 2 r2825 BO: XOR 2 XOR3 P2826[2] BI: XOR 3 r2827 BO: XOR 3 NOT P2828 BI: NOT r2829 BO: NOT NOT2 P283 BI: NOT 2 r283 BO: NOT 2 NOT3 P2832 BI: NOT 3 r2833 BO: NOT 3 D-FF P2834[4] BI: D-FF r2835 BO: Q D-FF r2836 BO: NOT-Q D-FF D-FF2 P2837[4] BI: D-FF 2 r2838 BO: Q D-FF 2 r2839 BO: NOT-Q D-FF 2 RS-FF P284[4] BI: RS-FF r284 BO: Q RS-FF r2842 BO: NOT-Q RS-FF RS-FF2 P2843[4] BI: RS-FF 2 r2844 BO: Q RS-FF 2 r2845 BO: NOT-Q RS-FF 2 RS-FF3 P2846[4] BI: RS-FF 3 r2847 BO: Q RS-FF 3 r2848 BO: NOT-Q RS-FF 3 Timer P2849 BI: Timer r2852 BO: Timer r2853 BO: NOT Timer Timer2 P2854 BI: Timer 2 r2857 BO: Timer 2 r2858 BO: NOT Timer 2 Timer3 P2859 BI: Timer 3 r2862 BO: Timer 3 r2863 BO: NOT Timer 3 Timer4 P2864 BI: Timer 4 r2867 BO: Timer 4 r2868 BO: NOT Timer 4 P285 Delay ime of Timer P285 Mode Timer P2855 Delay ime of Timer 2 P2856 Mode Timer 2 P286 Delay ime of Timer 3 P286 Mode Timer 3 P2865 Delay ime of Timer 4 P2866 Mode Timer 4 ADD P2869[2] CI: ADD r287 CO: ADD ADD2 P287[2] CI: ADD 2 r2872 CO: ADD 2 SUB P2873[2] CI: SUB r2874 CO: SUB SUB2 P2875[2] CI: SUB 2 r2876 CO: SUB 2 MUL P2877[2] CI: MUL r2878 CO: MUL MUL2 P2879[2] CI: MUL 2 r288 CO: MUL 2 DIV P288[2] CI: DIV r2882 CO: DIV DIV2 P2883[2] CI: DIV 2 r2884 CO: DIV 2 CMP P2885[2] CI: CMP r2886 BO: CMP CMP2 P2887[2] CI: CMP 2 r2888 BO: CMP 2 FSW P2889 CO: FSW in [%] FSW2 P289 CO: FSW 2 in [%] MICROMASTER 43 Operaing Insrucions (Compac) 59
6 Commissioning Issue 8/5 6.3.7 Daa ses For many applicaions, i is advanageous, if several parameer seings can be simulaneously changed during operaion or during operaional readiness using an exernal signal. By using indexing, differen seings can be saved under one parameer. These are hen acivaed when he daa se is changed-over. The following daa ses are available: CDS Command Daa Se DDS Drive Daa Se The Hand/Auo mode (refer o Chaper 5)) is a sub-se of he command daa se. Command daa se (Local/Remoe) P78 =... CO/BO: Hand / Auo auomaic mode - i.e. he conrol (open-loop) via analog and digial inpus manual mode i.e. conrol via he BOP-2 This parameer can be modified using he Hand/Auo buons on he BOP-2. r9 Bi2 Local r9 Bi5 Auo P78 Local Auo P8 =... Defaul: P8 = 78: Local/Auo CDS/CDS2 P78 = : P7[] = 2 P[] = 2 (Terminal) (ADC) P78 = : P7[] = P[] = (BOP) (MOP) Command daa se CDS bi (local / remoe) Selecs he command source in which bi should be read-ou o selec a command daa se (CDS). Selecing CDS BI: CDS bi P8 BI: CDS b loc/rem P8 (:) (:) Acive CDS r5 3 2 3 Changeover ime approx. 4 ms CO/BO: Ac CrlWd2 r55.5 r55.5 CO/BO: Ac CrlWd r54.5 r54.5 Changeover ime approx. 4 ms 2 CO: Acive CDS r5 The currenly acive command daa se (CDS) is displayed using parameer r5. P8 =... BI: CDS bi Selecs command source from which o read Bi for selecing a command daa se (see P8). : MICROMASTER 43 6 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning Example for CDS changeover: CDS: Command source via erminals and sepoin source via analog inpu (ADC) CDS2: Command source via BOP-2 and sepoin source via MOP CDS changeover is realized using digial inpu 4 (DIN 4) Seps:. Carry-ou commissioning for CDS (P7[] = 2 and P[] = 2) 2. Connec P8 (P8 if required) o he CDS changeover source (P74[] = 99, P8 = 722.3) 3. Copy from CDS o CDS2 (P89[] =, P89[] =, P89[2] = 2) 4. Adap CDS2 parameers (P7[] = and P[] = ) DIN4 P8 = 722.3 Terminals BOP P7[] = 2 P7[] = Sequence conrol ADC MOP P[] = 2 P[] = Sepoin channel Moor conrol Drive daa se (DDS) Drive daa se (DDS) bi P82 =... Selecs he command source from which bi should be read-ou o selec a drive daa se. Operaion Ready Selec DDS BI: DDS bi P82 (:) 3 2 CO/BO: Ac CrlWd2 r55.5 r55.5 BI: DDS bi P82 (:) Acive DDS r5[] 3 Changeover ime approx. 5 ms CO/BO: Ac CrlWd2 r55.4 r55.4 Changeover ime approx. 5 ms 2 CO: Acive DDS r5. [2] P82 =... The currenly acive drive daa se (DDS) is displayed using parameer r5[]. BI: DDS bi : Selecs command source from which Bi for selecing a drive daa se is o be read in (see parameer P82). MICROMASTER 43 Operaing Insrucions (Compac) 6
6 Commissioning Issue 8/5 Example:. Commissioning seps wih a moor: Carry-ou commissioning a DDS. Connec P82 (P82 if required) o he DDS changeover source (e.g. using DIN 4: P74[] = 99, P82 = 722.3). Copy DDS o DDS2 (P89[] =, P89[] =, P89[2] = 2). Adap DDS2 parameers (e.g. ramp-up / ramp-down imes P2[] and P2[]). DIN Sequence conrol ADC SUM sepoin AFM RFG Moor conrol Gaing uni M P82 = 722.3 DIN4 P2 P2 [] DDS [] DDS2 [2] DDS3 2. Commissioning seps wih 2 moors (moor, moor 2): Commission moor ; adap he remaining DDS parameers. Connec P82 (P82 if required) o he DDS changeover source (e.g. via DIN 4: P74[] = 99, P82 = 722.3). Changeover o DDS2 (check using r5). Commission moor 2; adap he remaining DDS2 parameers. M Moor MM4 K M2 Moor 2 K2 MICROMASTER 43 62 Operaing Insrucions (Compac)
Issue 8/5 6 Commissioning 6.3.8 Diagnosic parameers r2 r22 r32 CO: Ac. filered frequency Displays acual inverer oupu frequency (r2) excluding slip compensaion, resonance damping and frequency limiaion. Ac. filered roor speed Displays calculaed roor speed based on inverer oupu frequency [Hz] x 2 / number of poles. r22 [/min] = r2[hz] 6 r33 CO: Ac. filered power Displays moor power (power oupu a he moor shaf). Moor ω, M Pmech r32 [kw] = ω M = 2 π f M = 2 π r22 6 [/min] r3[nm] r32 [hp] =.75 r32 [kw] r35 r36 r39 CO: Moor emperaure Displays he measured moor emperaure in C. CO: Frequency inverer uilizaion Displays he frequency inverer uilizaion as a % referred o he overload. In so doing, he value is calculaed using he I 2 model. The I 2 acual value relaive o he maximum possible I 2 value provides he level of uilizaion. CO: Energy consump. meer [kwh] Displays elecrical energy used by inverer since display was las rese. is is r39 = PW d = 3 u i cos ϕ d r52 CO/BO: Ac. saus word Displays he firs acive saus word (ZSW) of he frequency inverer (bi forma) and can be used o diagnose he inverer saus. Bi Drive ready NO YES Bi Drive ready o run NO YES Bi2 Drive running NO YES Bi3 Drive faul acive NO YES Bi4 OFF2 acive YES NO Bi5 OFF3 acive YES NO Bi6 ON inhibi acive NO YES Bi7 Drive warning acive NO YES Bi8 Deviaion sepoin / ac. value YES NO Bi9 PZD conrol NO YES Bi Maximum frequency reached NO YES Bi Warning: Moor curren limi YES NO Bi2 Moor holding brake acive NO YES Bi3 Moor overload YES NO Bi4 Moor runs righ NO YES Bi5 Inverer overload YES NO MICROMASTER 43 Operaing Insrucions (Compac) 63