E-Learning, DC drives DCS800 Hardware Options, part 1 Size D1 D4. ABB Group February 2, 2010 Slide 1 DCS800_HARDWARE_OPTIONS

E-Learning, DC drives DCS800 Hardware Optins, part 1 Size D1 D4 February 2, 2010 Slide 1

Fiber ptic interface bard SDCS-COM-8 Cnnectin diagram Green LED Red LED DriveWindw Master-fllwer AIMA February 2, 2010 Slide 8 Overriding cntrl systems

DCSLink bard SDCS-DSL-4 Hardware cnnectin a February 2, 2010 Slide 12

Interface bard SDCS-SUB-4 Hardware lcatin February 2, 2010 Slide 15

SDCS-IOB-2 Digital I/O bard The digital I/O bard IOB-2 substitutes the standard I/O s n the CON-4 bard Cnnectrs X1 and X3 are used t cnnect IOB-2 with the CON-4 bard via flat cable SDCS-IOB-21 is suitable fr vltages up t 48 VDC SDCS-IOB-22 is suitable fr vltages up t 115 VAC February 2, 2010 Slide 17 SDCS-IOB-23 is suitable fr vltages up t 230 VAC

Additinal infrmatin DCS800 Hardware Manual (3ADW000194) February 2, 2010 Slide 23

E-Learning, DC drives DCS800 Hardware Optins, part 1 Size D1 D4 February 2, 2010 Slide 1 Welcme t the DCS800 Hardware Optins training mdule fr ABB DC drives. If yu need help navigating this mdule, please click the buttn in the tp right-hand crner. T view the presenter ntes as text, please click the Ntes buttn in the bttm right crner. 1

Objectives This training mdule cvers: Lcatin fr plug-in ptins Types f plug-in ptins Fiber ptic cnnectin bard DCS800 Memry Card Drive-t-drive cnnectin via DCSLink SUB-4 bard fr lw mains vltages IOB2 and IOB-3 bards fr ptential free cnnectin February 2, 2010 Slide 2 This training mdule cvers: Lcatin fr plug-in ptins Types f plug-in ptins Fiber ptic cnnectin bard DCS800 Memry Card Drive-t-drive cnnectin via DCSLink SUB-4 bard fr lw mains vltages IOB2 and IOB-3 bards fr ptential free cnnectin 2

Lcatin f plug-in ptins Overview fr mdule sizes D1 t D7 Slt 1 Usable fr all types f R-type mdules Thus, nly slt fr fieldbus adapters Slt 2 Usable fr all types f R-type mdules Slt 3 Usable fr all types f R-type mdules COM-8x bard cnnectin Slt 4 Usable fr ABB Memry Card February 2, 2010 Slide 3 The size D1 t D7 mdules prvide fur slts fr s called plug-in ptins. The plug-in ptins are: R-type fieldbus adapters, R-type I/O extensin mdules, R-type encder extensin mdule, R-type reslver extensin mdule, SDCS-COM-8 fiber ptic interface bard and the SDCS-MEM-8 Memry Card. Slt 1 can be used fr all types f R-type mdules. Thus, this is the nly usable slt fr fieldbus adapters. Slt 2 can be used fr all types f R-type mdules, except fr fieldbus adapters. Slt 3 can be used fr the SDCS-COM-8 and all types f R-type mdules, except fr fieldbus adapters. Slt 4 can nly be used fr the SDCS-MEM-8 Memry Card. 3

Fieldbus adapters Fr mdule sizes D1 t D7 R-type fieldbus adapters prvide cnnectivity t all majr autmatin systems R-type fieldbus adapter must be plugged int slt 1 Fieldbus types currently available are: Prfibus (RPBA-01) DeviceNet (RDNA-01) CANpen (RCAN-01) CntrlNet (RCNA-01) Mdbus/RTU/TCP (RMBA-01) Ethernet/IP (RETA-01) February 2, 2010 Slide 4 The R-type fieldbus adapters prvide cnnectivity t all majr autmatin systems. A single twisted pair cable avids large amunts f cnventinal cabling, thus reducing csts and increasing system reliability. The R-type fieldbus adapter must be plugged int slt1. the fllwing fieldbus types are currently available: Prfibus, DeviceNet, CANpen, CntrlNet, Mdbus, Mdbus/TCP and Ethernet/IP. 4

I/O extensin mdules RAIO and RDIO Fr mdule sizes D1 t D7 R-type I/O extensin mdules prvide additinal analg and digital I/O They can be plugged int slt 1, 2 and 3 Drive has 4 standard AI s and 2 AO s Extensin is pssible with 1 r 2 RAIO extensin mdules Each RAIO features 2 AI s and 2 AO s Drive has 8 standard DI s and 8 DO s Extensin is pssible with 1 t 3 RDIO extensin mdules Each RDIO features 3 DI s and 2 DO s February 2, 2010 Slide 5 The R-type I/O extensin mdules prvide additinal analg and digital I/O. The R-type I/O extensin mdules can be plugged int slt1, slt2 and slt3. The drive has 4 standard analg inputs and 2 standard analg utputs. An extensin can be made by using ne r tw RAIO analg I/O extensin mdules. Each RAIO features 2 analg inputs and 2 analg utputs. Therefre, the maximum number f analg inputs is 8 and the number f analg utputs is 6. The drive has 8 standard digital inputs and 8 standard digital utputs. An extensin is pssible by means f ne r tw RDIO digital I/O extensin mdules. Each RDIO features 3 digital inputs and 2 digital utputs. Thus, the maximum number f digital inputs is 14 and the number f digital utputs is 12. 5

Encder (RTAC) and reslver (RRIA) mdules Fr mdule sizes D1 t D7 R-type encder r reslver extensin mdule prvides ne additinal input cnnectin fr an encder r reslver They can be plugged int slt 1, 2 r 3 Drive has ne standard encder cnnectin Secnd encder cnnectin is pssible by means f ne extensin mdule RTAC fr encder cnnectin They can be used simultaneusly RRIA extensin mdule prvides reslver cnnectin February 2, 2010 Slide 6 The R-type encder r reslver extensin mdule prvides ne additinal input cnnectin fr an encder r reslver. The R-type encder r reslver extensin mdule can be plugged int slt1, slt2 r slt3. The drive has 1 standard encder cnnectin. A secnd encder cnnectin can be made by using an RTAC extensin mdule. Thus, the maximum f 2 encders can be cnnected and used simultaneusly. Instead f a secnd encder cnnectin with an RTAC, ne RRIA extensin mdule can be used t prvide a reslver cnnectin. 6

Fiber ptic interface bard SDCS-COM-8 Fr mdule sizes D1 t D7 Fiber ptic interface bard SDCS-COM-8 prvides the interface t ABB fiber ptic wrld It must be plugged int slt 3 SDCS-COM-8 bard is equipped with fur ptical channels fr DDCS cm. There are tw different types f fiber ptic interface bards available: SDCS-COM-81 (10 MBaud) SDCS-COM-82 (5 MBaud) Select the bard depending n used cmmunicatin devices February 2, 2010 Slide 7 The fiber ptic interface bard SDCS-COM-8 prvides the interface t the ABB fiber ptic wrld. The SDCS-COM-8 must be plugged int slt3. The SDCS-COM-8 is equipped with fur ptical channels fr DDCS cmmunicatin: Depending n the ptical cmpnents used fr channel 0 there are tw different fiber ptic interface bards available. The SDCS-COM-81 is used t cmmunicate with ABB verriding cntrl systems like FCI r AC800 M. Fr this, 10 MBd ptical cmpnents are used fr channel 0. The SDCS-COM-82 is used t cmmunicate with N-type fieldbus adapters. Fr this 5 MBd ptical cmpnents are used fr channel 0. Select the cmmunicatin interface bard type depending n the cmmunicatin devices used. 7

Fiber ptic interface bard SDCS-COM-8 Cnnectin diagram Green LED Red LED DriveWindw Master-fllwer AIMA February 2, 2010 Slide 8 Overriding cntrl systems Here is the cnnectin diagram fr the SDCS-COM-8 bard. Channel 0 is used fr cmmunicatin t ABB verriding cntrl systems, e.g. AC800. Channel 1 is used fr cmmunicatin t the I/O mdule extensin bard AIMA. Channel 2 is used fr the fiber ptic master-fllwer cmmunicatin with ne master and up t 10 fllwers. Channel 3 is used fr the fast cmmissining and maintenance tl DriveWindw. The red LED blinks during the bt prcedure. In case f cntinuus blinking the SDCS-.COM-8 is faulty. A cntinuusly green LED shws, that the 5 V pwer supply is kay. 8

Fiber ptic cables Overview abut different types Optical cmpnent type [MBd] Transmissin speed [MBit/s] Cable type Cable length [m] 5 1 POF 0.5,, 15 2 r 4 POF 0.5,, 10 10 1, 2, r 4 POF 0.5,, 30 HCS 30,, 200 POF = Plastic Optic Fiber HCS = Hard Clad Silica (glass) February 2, 2010 Slide 9 Fiber ptic cables are used fr the SDCS-COM-8 and its DDCS cmmunicatin. They are available in different types and lengths. Figure 1 shws a plastic ptic fiber single cable. Figure 2 shws a plastic ptic fiber duble cable. Figure 3 shws a hard clad silica duble cable withut a plastic jacket. Figure 4 shws a hard clad silica duble cable with a plastic jacket. The length f the cables varies depending n the ptical cmpnent type and the transmissin speed. 9

Memry Card SDCS-MEM-8 Enter applicatin prgramming area Memry Card SDCS-MEM-8 is used t stre the applicatin prgram written by using the Cntrl Builder DCS800 It must be plugged int slt 4 Cntrl Builder DCS800 is a userfriendly tl based n the standard tl CDeSys (3-S sftware cmpany) Ready-made applicatins are available stred n the Memry Card fr Winder applicatins Crane applicatins February 2, 2010 Slide 10 The SDCS-MEM-8 Memry Card is used t stre the applicatin prgram written by using the Cntrl Builder DCS800. The Memry Card must be plugged int slt4. The CntrlBuilder DCS800 is a user-friendly tl based n the standard tl CDeSys. With the CntrlBuilder DCS800, applicatin prgrams can be develped with functins like winders, decentralized cntrls, etc. directly in the drive. Ready-made applicatins fr winder and crane applicatins are available stred n the Memry Card. 10

DCSLink bard SDCS-DSL-4 Hardware lcatin The SDCS-DSL-4 bard prvides the cnnectin t the DCSLink. It must be plugged int cnnectr X8 f the SDCS-CON-4 bard DCSLink prvides the interface fr the fllwing functins: External field exciter cnnectin Master-Fllwer cnnectin 12-pulse-cmmunicatin Drive-t-drive cmmunicatin February 2, 2010 Slide 11 The SDCS-DSL-4 bard prvides the cnnectin t the DCSLink. The SDCS-DSL-4 is plugged int cnnectr X8 f the SDCS-CON-4 bard and thus prvides the DCSLink interface t field exciters, master-fllwer, 12-pulse cmmunicatin and drive-t-drive cmmunicatin at the same time. 11

DCSLink bard SDCS-DSL-4 Hardware cnnectin a February 2, 2010 Slide 12 Cnnectr X51 supplies 24 vlts DC fr field exciters f type FEX-425-Int DCF803-0016 and DCF803-0035. The supply is shrt circuit prtected and supplies a maximum current f 250 milliamps. Cnnectrs X52 and X53 prvide the DCSLink. Bth cnnectrs are cnnected in parallel, thus, it is pssible t cnnect tw cables t separate plugs. Cnnectr X54 is currently nt used. Jumper S1 sets the bus terminatin, as the bus terminatin is mandatry at the tw physical ends f the bus. Jumper S2 sets the grund terminatin. The grund can be terminated directly r via an R-C netwrk. 12

DCSLink cable Overview type and length DCSLink usually uses a shielded twisted pair cable which cntains CANbus Lw and CANbus High signals It cntains als 2 wires fr the 24 VDC supply f external field exciters The cable is available frm ABB in different lengths frm 0.54 m up t 20 m February 2, 2010 Slide 13 The DCSLink usually uses a shielded twisted pair cable and cntains CANbus lw and CANbus high signals. It als cntains 2 wires fr the 24 vlts DC supply f external field exciters. The cable is available frm ABB in different lengths frm 0.54 meters up t 20 meters. 13

Interface bard SDCS-SUB-4 The bard fr lw mains vltage Size D1 t D4 mdules can wrk with mains vltages f 200 VAC up t 525 VAC Mains vltages belw 100 VAC must be adapted by SDCS-SUB-4 bard t get imprved mains synchrnizatin and DC vltage measurement When using the SDCS-SUB-4 bard, vltage scaling in the sftware must be changed (97.03 == 117 V) Then the wrking range is pssible up t 200 VAC Order the SDCS-SUB-4 bard by means f plus cde S186 February 2, 2010 Slide 14 Size D1 t D4 mdules can wrk with mains vltages frm 200 vlts AC up t 525 vlts AC, because the line vltage and DC vltage measurement n the SDCS-PIN-4 is cnducted by means f high hmic resistrs. Mains vltages belw 100 vlts AC must be adapted by using smaller resistances and thus rescaling f the vltage measurement channels is necessary. Such rescaling prvides imprved mains synchrnizatin and DC measurement reslutin at small vltages. When using the SDCS-SUB-4 bard, vltage scaling in the sftware must be changed. The default setting is 1.17 Megahms fr 117 vlts. With this setting the wrking range is up t 200 vlts AC. Order the SDCS-SUB-4 bard by means f plus cde S186. 14

Interface bard SDCS-SUB-4 Hardware lcatin February 2, 2010 Slide 15 The upgrade kit with the SDCS-SUB-4 als cntains the SDCS-SUB-4 and all cables t be cnnected t the SDCS-PIN-4. Remve the flat cable frm cnnectr X12 n the SDCS-PIN-4. Plug the SDCS-SUB-4 int cnnectr X12 n the SDCS-PIN-4 and cnnect the cables with cnnectrs X20, X21, X23, X24 and X25. Re-cnnect the flat cable t cnnectr X112 n the SDCS-SUB-4. 15

Islated inputs and utputs IOB-2x and IOB-3 bard In sme cases islated inputs and utputs are required in a drive system t cnnect any device ptential free DCS800 prvides the IOB-2 and the IOB-3 bard These bards are lcated utside f the drive IOB-3 bard prvides analg I/O s as well as encder r tach cnnectin IOB-2 bard prvides digital I/O s February 2, 2010 Slide 16 In sme cases islated inputs and utputs are required in the drive system t cnnect any device ptential free. Fr such cases the DCS800 prvides the IOB-2 and the IOB-3 bard which can be cnnected t the cntrller bard CON-4. These bards are lcated utside f the drive and will typically be munted in a drive cabinet. The IOB-3 bard prvides analg inputs and utputs as well as encder r tach cnnectin. The IOB-2 bard prvides digital inputs and utputs 16

SDCS-IOB-2 Digital I/O bard February 2, 2010 Slide 17 The digital I/O bard IOB-2 substitutes the standard I/O s n the CON-4 bard Cnnectrs X1 and X3 are used t cnnect IOB-2 with the CON-4 bard via flat cable SDCS-IOB-21 is suitable fr vltages up t 48 VDC SDCS-IOB-22 is suitable fr vltages up t 115 VAC SDCS-IOB-23 is suitable fr vltages up t 230 VAC The digital I/O bard IOB-2 substitutes the standard digital inputs and standard digital utputs n the SDCS-CON-4. This means the digital I/O n the SDCS-CON-4 are n lnger available. Cnnectrs X1 and X3 are used t cnnect the SDCS-IOB-2 with the SDCS-CON-4 via flat cable. Depending n the site f resistrs R1 t R8 the digital inputs can take different vltages. Three different vltage levels are available: The SDCS-IOB-21 is suitable fr vltages up t 48 VDC. The SDCS-IOB-22 is suitable fr vltages up t 115 VAC. The SDCS-IOB-23 is suitable fr vltages up t 230 VAC. 17

SDCS-IOB-2 Cnnectin diagram Cnnectrs X4 and X5 prvide the digital utputs (DO1 DO8) Relay cntacts (DO1 - DO5 & DO8) Optcupler cntacts (DO6 & DO7) Active utputs will be displayed by LED Cnnectr X6 prvides the digital inputs All inputs are filtered and galavnically islated by ptcuplers Cnnectr X7 prvides cnnectin t the internal 48 VDC pwer supply February 2, 2010 Slide 18 On this slide the cnnectin diagram fr the IOB-2 bard will be explained. Cnnectrs X4 and X5 prvide the digital utputs DO1 t DO8. The relay cntacts are DO1 t DO5 as well as DO8. The cntact can take up t 250 VAC r up t 24 VDC with a maximum current f 3 amps. Digital utputs 6 and 7 are ptential islated by ptcuplers. The ptcuplers switching capacity is 50 ma with an external vltage f up t 24 VDC. If a digital utput is active, its LED lights up. Cnnectr X6 prvides the digital inputs. All digital inputs are filtered and galvanically islated by means f ptcuplers. Cnnectr X7 prvides cnnectin t the internal 48 VDC pwer supply with up t 50 ma f current. This pwer supply is nt galvanically islated frm the DCS electrnics and is nly available n the SDCS-IOB-21. 18

SDCS-IOB-3 Analg I/O bard The analg I/O bard IOB-3 substitutes the standard I/O s n the CON-4 bard Cnnectr X1 and X2 are used t cnnect the IOB-3 with the CON-4 bard via flat cable T munt the IOB-3 bard use a specially designed card hlder including finger prtectin and screen clamps February 2, 2010 Slide 19 The analg I/O bard SDCS-IOB-3 substitutes the standard analg inputs, standard analg utputs and standard encder input n the SDCS-CON-4. This means the analg I/O and the encder input n the SDCS-CON-4 are n lnger available. Cnnectr X1 and X2 are used t cnnect the SDCS-IOB-3 with the SDCS-CON-4 via flat cable. T munt the SDCS-IOB-3, use a specially designed card hlder including finger prtectin and screen clamps. 19

SDCS-IOB-3 Cnnectin diagram Cnnectr X3 prvides analg encder cnnectin as well as analg input cnnectin (AI1 t AI4) Scaling and adaptatins are dne via jumpers n the IOB-3 bard Cnnectr X4 prvides analg utput cnnectin fr AO1, AO2 and actual mtr current Vltage surce +/- 10 VDC Current surce fr 1.5 r 5 ma Cnnectr X5 prvides encder cnnectin fr single ended and differential encders February 2, 2010 Slide 20 On this slide the cnnectin diagram f the SDCS-IOB-3 bard will be explained. Cnnectr X3 prvides analg encder cnnectin as well as analg input cnnectin fr analg input 1 t analg input 4. Scaling and adaptatins are dne via jumpers n the IOB-3 bard. Cnnectr X4 prvides analg utput cnnectin fr: Analg utput 1 and 2 and actual mtr current. This utput is used t cnnect an scillscpe fr measurements. Vltage surce plus-minus 10 vlts DC. This is typically used t cnnect ptentimeters t give speed reference t an analg input. Current surce with 1.5 Milliamps t 5 Milliamps. This is typically used t supply PTC s especially PT100 temperature sensrs t measure mtr temperature. Cnnectr X5 prvides an encder cnnectin fr single ended and differential encders. 20

SDCS-IOB-2 and SDCS-IOB-3 Flat cable cnnectins There are three ways f cnnecting the SDCS-IOB-2 and SDCS-IOB-3 bards with the SDCS-CON-4 bard SDCS-IOB-2 and SDCS-IOB-3 bard are cnnected in a ring cnfiguratin with the SDCS-CON-4 bard SDCS-IOB-2 bard is directly cnnected t CON-4 SDCS-IOB-3 bard is cnnected in a ring cnfiguratin February 2, 2010 Slide 21 Depending n the cnfiguratin, different cable cnnectins have t be utilized. In principle there are three ways f cnnecting the SDCS-IOB-2 and the SDCS-IOB-3 bards with the SDCS-CON-4 bard. The cable length is a maximum f 1.7 m when using size D1 t D4 cnverters and unscreened cables. With screened cables, the maximum length is 4 meters. Nte that cable length between IOB-2 and IOB-3 is a maximum f 0.5 meters because f EMC reasns. The SDCS-IOB-2 and SDCS-IOB-3 bards are cnnected in a ring cnfiguratin with the SDCS-CON-4 bard. Nte that cnnectrs at the CON-4 cannt be used. The SDCS-IOB-2 bard as single device is nly directly cnnected with the SDCS-CON-4 bard. In this case cnnectrs X3, X4 and X5 can be used. The SDCS-IOB-3 bard as single device is nly directly cnnected with the SDCS-CON-4 bard in a ring cnfiguratin. In this case cnnectrs X6 and X7 can be used. 21

Summary Key pints f this mdule are: Lcatin fr plug-in ptins Types f plug-in ptins Fiber ptic cnnectin bard DCS800 Memry Card Drive-t-drive cnnectin via DCSLink SUB-4 bard fr lw mains vltages IOB2 and IOB-3 bards fr ptential free cnnectin February 2, 2010 Slide 22 Key pints f this mdule are: Lcatin fr plug-in ptins Types f plug-in ptins Fiber ptic cnnectin bard DCS800 Memry Card Drive-t-drive cnnectin via DCSLink SUB-4 bard fr lw mains vltages IOB2 and IOB-3 bards fr ptential free cnnectin 22

Additinal infrmatin DCS800 Hardware Manual (3ADW000194) February 2, 2010 Slide 23 23

E-Learning, DC drives DCS800 Hardware Options, part 1 Size D1 D4. ABB Group February 2, 2010 Slide 1 DCS800_HARDWARE_OPTIONS_01R0101