PRELIMINARY TECHNICAL INFORMATION MTL-B2B0010N12IXFE MT Series HIGHLIGHTS - Back-o-back opology - Compac design - Curren, volage and emperaure sensors - IGBT drivers included - Ready o use GENERAL INFORMATION non-conracual phoo Compac and ready-o-use Back-o-back power sack for moor conrol or various inverer applicaions. This power sack includes he IGBTs (2x CBI modules) wih a heasink, he opocoupled drivers, oupu phase curren sensors, DC-Link volage sensors and inernal NTC module emperaure. BRIEFING Topology Marke Cooling sysem Semiconducor (Uni A) Semiconducor (Uni B) Driver sysem Parameers moniorized DC Link Max Volage applied o DC Link Oupu curren per phase B6I + capacior bank + brake + B6I (Back-o-back) Indusrial Naural convecion MIXA10WB1200TED MIXA10WB1200TED 2x SCiCoreDrive72 DC Link volage, Curren (6 phase) Temperaure inernal module NTC f SW =10 khz, T J <125ºC T amb =40ºC f AC OUT =50 Hz, cosφ=0.85, m=0.94, V DCLink = 600 V DC 1000 µf 750 V 9 A VDC+ VDC- VDC+ VDC- BRK T1 T3 T5 T7 T9 T11 R S T T2 T4 T6 CAP T14 T8 T10 T12 U V W 180503 Rev.:1 Uni A DRIVER SYSTEM + SENSOR FEEDBACK A user conrol inerface A GALVANIC ISOLATION Uni B DRIVER SYSTEM + SENSOR FEEDBACK B user conrol inerface B GALVANIC ISOLATION 1
POWER STACK GENERAL CHARACTERISTICS Descripion Sym bol Noes / Tes condiions Min Typ Max unis V DClink I U,V,W Max DC volage 750 f Oupu curren per phase =10 khz, T <125ºC T =40ºC, m=0.94 sw J amb 9 A I fac RMS R,S,T OUT =50 Hz, cosφ=0.85, V DCLink =600 V DC V DC T Jmax IGBT maximum juncion emperaure 150 ºC IGBT emp. under swiching condiions T J (sw) -40 125 ºC Sorage emperaure T sg -40 85 ºC Operaing emperaure -25 85 ºC T op Power-o-conrol isolaion volage V ISOp-c 50 Hz @1min/ noe 1 3 kv AC Module isolaion volage V ISOmod 50 Hz @1min/ noe 2 2.5 kv Weigh (aprox) 11 kg CAPACITOR BANK CHARACTERISTICS Descripion Sym bol Typ Unis Single capacior Toal equivalen capaciance C R C equiv Elecrolyic ype 1000 μf, 250 V 1000 F Capaciance Tolerance Tol per device -20 20 % Max. capacior bank DC volage V DClink 750 V Wiring opology series, parallel 3s, 3p R b Balance or discharge resisor per device 33 kω COOLING SYSTEM CHARACTERISTICS Descripion Sym bol Noes / Tes Condiions Min Typ Max Unis Type Naural convecion Heasink: 2x RG14071/300 (Guasch) Fan sysem supply volage V FAN N/A V DC Fan sysem consumpion I FAN N/A ma Raed speed ± 10% N/A rpm Air flow Free air N/A m 3 /min Saic air pressure Free air N/A Pa Noise level per fan N/A dba Failure rae per fan, 40ºC / 65% RH N/A h Daa a T a = 25 C, V IN = 12 V DC and raed values, unless oherwise indicaed noe 1: This isolaion volage is referred o he minimum isolaion volage beween any conrol/feedback signal (PWM, rese, faul, feedback sensor signals and supply) and any power volage (AC/DC inpu, AC oupu). noe 2: This is an inner propery of he IGBT module. I refers o he isolaion beween he inernal chip and he exernal case. 2
BRAKE ARM CHARACTERISTICS Descripion Sym bol Noes / Tes Condiions Min Typ Max Unis BRAKE IGBT Collecor-Emier Volage V CES T J =25ºC 1200 V DC Collecor curren I C80 T C =80ºC, T J =150ºC 12 A Collecor-emier sauraion volage V CE(sa) I C =12 A, T J =125ºC 2.94 V BRAKE DIODE Repeiive reverse volage V RRM T J =25ºC 1200 V Average forward curren I FAV T C =80ºC 8 A Forward volage I C =8 A, T J =125ºC 2.51 V V F INVERTER CHARACTERISTICS Descripion Sym bol Noes / Tes Condiions Min Typ Max Unis INVERTER IGBT Collecor-Emier Volage V CES T J =25ºC 1200 V DC Collecor curren I C80 T C =80ºC, T J =150ºC 12 A Collecor-emier sauraion volage V CE(sa) I C =12 A, T J =125ºC 2.94 V FREE WHEELING DIODE Repeiive reverse volage V RRM T J =25ºC 1200 V Average forward curren I FAV T C =80ºC, T J =150ºC 13 A Forward volage V F I C =13 A, T J 125ºC 2.27 V ENVIRONMENTAL SPECIFICATIONS Descripion Proecion grade (EN-60529 / CEI529 / UNE-20324) IP-00 Humidiy max. 50% RH @ 35ºC / 90% RH @ 20ºC Polluion degree III MOUNTING CONSIDERATIONS I is necessary a minimum disance of 100 mm wih regard o he converer envelope. The free air circulaion should be guaraneed. Avoid exernal hea sources nearby he assembly. I is imporan o consider a safey margin regarding he working curren, a 20% margin would be recommended. For criical cases (24 hours work, repeiive overloads...), margins of 30% o 50% are used. dimensions given in his daa shee a any ime wihou previous 3
DRIVERS GENERAL CHARACTERISTICS MTL-B2B includes 2x 7-channel driver designed o conrol B6I/CBI opologies wih an inernal isolaed DC- DC converer per channel. Includes V CE monioring of each IGBT, providing he necessary proecion of his one in case of desa failure by sof urning-off he corresponding IGBT, and riggering an opically isolaed feedback faul signal, i also provides an under volage lock ou proecion o avoid rigger he IGBT wih insufficien gae volage. Each one of he drivers are compleely independen from he ohers. Descripion Sym bol Noes / Tes Condiions Min Typ Max Unis V IN,RESET Logic low inpu volages (PWM & rese) -0.5 0.8 V Logic high inpu volages (PWM & rese) V IN,RESET 2.0 5.5 V Faul oupu curren I FAULT 8 ma Logic low inpu curren (PWM & rese) I IN,RESET -0.5-0.4 ma High oupu propagaion ime d ON 300 440 ns Low oupu propagaion ime d OFF 320 C G = 10 nf 460 ns Desa. deecion o FAULT oupu delay d FAULT R G = 15 Ω 1.8 5 ms Blanking ime blank f SW = 10 khz 2.8 ms Desa. deecion o 90% V OUT d DES(90) 0.3 0.5 ms Desa. deecion o 10% V OUT d DES(10) 2 3 ms Rese o faul d RES_FAULT 3 7 20 ms Minimum pulse widh for RESET 0.1 ms PW RES_min PWM TX 50% 50% 5V 0V 15V VG TX -15V don doff INPUT-OUTPUT TIMING DESAT. EVENT VG TX 90% 15V 10% -15V FAULT TX 50% 50% 5V 0V RESET TX 50% 50% 5V blank d DES(90) d DES(10) d FAULT d RES-FAULT RESmin 0V DESATURATION EVENT TIMING Warning Noe: The driver sysem does no generae dead ime beween channels. The user mus ensure a correc dead ime generaion (no less han 1μs) wih he conrol signals beween he wo IGBTs from each branch. If boh IGBTs from he same branch swich on a he same ime he module can be damaged. 4
SENSORS ELECTRICAL CHARACTERISTICS Descripion Sym bol Noes / Tes Condiions Min Typ Max Unis V CC Supply volage ±15 V Feedback signal of oupu curren V cx Accuracy = ±0.65% -7.5 7.5 V Oupu curren measurable range @Imeas = 10 A -10 10 A Feedback signal of VDC-link volage V U Accuracy = ±0.8% 0 7.5 V DC Link volage measurable range @VDCLink = 750 V 0 750 V DC NTC raed resisance R NTC 25 inernal module NTC, T C = 25ºC 5 kw NTC B value noe 3 3375 K B 25/50 7.5 10 6.0 7.5 5.0 VU [V] 4.5 3.0 VCX [V] 2.5 0-2.5 1.5-5.0-7.5 0 0 150 300 450 600 750-10 -10-5 0 5 10 VDC-Link [V] IOUT (per phase) [A] noe 3: R T R 25 e 1 B T[ K ] 1 298.15 K dimensions given in his daa shee a any ime wihou previous 5
EXTERNAL CONNECTIONS Signal connecions: J1 CONVERTER A CONTROL CONNECTOR (male DB-25) is he main connecor for he conrol swiching signals for each IGBT, rese signal, and oupu faul signals on converer A. Also can be used o supply he drivers +12 V DC for he whole sack. Pinou of his connecor below. Please find he device designaion correspondence wih he general schemaic on he firs page of his daashee. J1 - CONVERTER A, DB25 CONTROL CONNECTOR Pin No. Designaion Descripion 1 NC Leave his pin unconneced 2 PWM T6 Inpu logic signal for swiching T6 IGBT 3 GND CTL Ground erminal for supply and logic signals (noe 5) 4 FAULT T6 Faul open collecor oupu signal from T6 channel 5 GND1 Connec o GND CTL! (noe 4) 6 GND CTL Ground erminal for supply and logic signals 7 NC Leave his pin unconneced 8 VIN +12 V DC from supply volage 9 NC Leave his pin unconneced 10 GND CTL Ground erminal for supply and logic signals 11 PWM T1 Inpu logic signal for swiching T1 IGBT 12 RESET Inpu logic signal for rese he converer A driver 13 FAULT T1 Faul open collecor oupu signal from T1 channel 14 FAULT T4 Faul open collecor oupu signal from T4 channel 15 VIN +12 V DC from supply volage 16 PWM T4 Inpu logic signal for swiching T4 IGBT 17 FAULT T2 Faul open collecor oupu signal from T2 channel 18 VIN Ground erminal for supply and logic signals 19 PWM T2 Inpu logic signal for swiching T2 IGBT 20 FAULT T5 Faul open collecor oupu signal from T5 channel 21 GND CTL Ground erminal for supply and logic signals 22 PWM T5 Inpu logic signal for swiching T5 IGBT 23 FAULT T3 Faul open collecor oupu signal from T3 channel 24 VIN +12 V DC from supply volage 25 PWM T3 Inpu logic signal for swiching T3 IGBT 1 13 14 25 J1 (male connecor) Uni B Uni A DB-25 SENSORS B DB-25 CONTROL B DB-25 SENSORS A DB-25 CONTROL A WARNING: noe 4: Pin 5 from J1 (GND1) mus be exernally conneced o GND_CTL when operaing wih he power sack. 6
J3 CONVERTER B CONTROL CONNECTOR (male DB-25) is he main connecor for he conrol swiching signals for each IGBT, rese signal, and oupu faul signals on converer B. Also can be used o supply he drivers +12 V DC for he whole sack. Pinou of his connecor below. Please find he device designaion correspondence wih he general schemaic on he firs page of his daashee. J3 - CONVERTER B, DB25 CONTROL CONNECTOR Pin No. Designaion Descripion 1 NC Leave his pin unconneced 2 PWM T12 Inpu logic signal for swiching T12 IGBT 3 GND CTL Ground erminal for supply and logic signals (noe 5) 4 FAULT T12 Faul open collecor oupu signal from T12 channel 5 PWM T14 Inpu logic signal for swiching T14 (brake) IGBT 6 GND CTL Ground erminal for supply and logic signals 7 FAULT T14 Faul open collecor oupu signal from T14 (brake) channel 8 VIN +12 V DC from supply volage 9 NC Leave his pin unconneced 10 GND CTL Ground erminal for supply and logic signals 11 PWM T7 Inpu logic signal for swiching T7 IGBT 12 RESET Inpu logic signal for rese he converer B driver 13 FAULT T7 Faul open collecor oupu signal from T7 channel 14 FAULT T10 Faul open collecor oupu signal from T10 channel 15 VIN +12 V DC from supply volage 16 PWM T10 Inpu logic signal for swiching T10 IGBT 17 FAULT T8 Faul open collecor oupu signal from T8 channel 18 VIN +12 V DC from supply volage 19 PWM T8 Inpu logic signal for swiching T8 IGBT 20 FAULT T11 Faul open collecor oupu signal from T11 channel 21 GND CTL Ground erminal for supply and logic signals 22 PWM T11 Inpu logic signal for swiching T11 IGBT 23 FAULT T9 Faul open collecor oupu signal from T9 channel 24 VIN +12 V DC from supply volage 25 PWM T9 Inpu logic signal for swiching T9 IGBT 1 13 14 25 J3 (male connecor) Uni B Uni A DB-25 SENSORS B DB-25 CONTROL B DB-25 SENSORS A DB-25 CONTROL A noe 5: All ground erminals GND CTL are inernally inerconneced on he whole sack. dimensions given in his daa shee a any ime wihou previous 7
J2 CONVERTER A SENSORS CONNECTOR (female DB-25) is he main connecor for he sensor signals on converer A: curren oupus, DC-Link volage and emperaure sensor from IGBT power module. Below you can find he pinou for his connecor. J2 - CONVERTER A DB25 SENSORS CONNECTOR Pin No. Designaor Descripion 1 NC Leave his pin unconneced 2 NC Leave his pin unconneced 3 OUT_I_R Oupu signal from R line curren sensor 4 OUT_I_S Oupu signal from S line curren sensor 5 OUT_I_T Oupu signal from T line curren sensor 6 NC Leave his pin unconneced 7 NC Leave his pin unconneced 8 NC Leave his pin unconneced 9 NC Leave his pin unconneced 10 NC Leave his pin unconneced 11 NC Leave his pin unconneced 12 NC Leave his pin unconneced 13 NC Leave his pin unconneced 14 VDD A 15 VDD A 16 VDD A 17 GND SENS A 18 GND SENS A Ground erminal for sensors supply and logic signals 19 NTC1 NTC1 signal from IGBT power module A 20 NTC2 NTC2 signal from IGBT power module A 21 GND SENS A Ground erminal for sensors supply and logic signals 22 GND SENS A Ground erminal for sensors supply and logic signals 23 VEE A 24 VEE A 25 VEE A 15 V DC from supply volage for sensors 15 V DC from supply volage for sensors 15 V DC from supply volage for sensors Ground erminal for sensors supply and logic signals (noe 6) -15 V DC from supply volage for sensors -15 V DC from supply volage for sensors -15 V DC from supply volage for sensors 13 25 1 14 J2 (female connecor) Uni B Uni A DB-25 SENSORS B DB-25 CONTROL B DB-25 SENSORS A DB-25 CONTROL A Please noe ha oupu signal from sensors is posiive wih respec GND SENS A when posiive I R,S,T flows from he sack o he load. 8
J4 CONVERTER A SENSORS CONNECTOR (female DB-25) is he main connecor for he sensor signals on converer B: curren oupus, DC-Link volage and emperaure sensor from IGBT power module. Below you can find he pinou for his connecor. J4 CONVERTER B DB25 SENSORS CONNECTOR Pin No. Designaor Descripion 1 NC Leave his pin unconneced 2 DCLINK Oupu signal from DC-Link volage sensor 3 OUT_I_U Oupu signal from U line curren sensor 4 OUT_I_V Oupu signal from V line curren sensor 5 OUT_I_W Oupu signal from W line curren sensor 6 NC Leave his pin unconneced 7 NC Leave his pin unconneced 8 NC Leave his pin unconneced 9 NC Leave his pin unconneced 10 NC Leave his pin unconneced 11 NC Leave his pin unconneced 12 NC Leave his pin unconneced 13 NC Leave his pin unconneced 14 VDD B 15 VDD B 16 VDD B 17 GND SENS B 18 GND SENS B Ground erminal for sensors supply and logic signals 19 NTC1 NTC1 signal from IGBT power module A 20 NTC2 NTC2 signal from IGBT power module A 21 GND SENS B Ground erminal for sensors supply and logic signals 22 GND SENS B Ground erminal for sensors supply and logic signals 23 VEE B 24 VEE B 25 VEE B 15 V DC from supply volage for sensors 15 V DC from supply volage for sensors 15 V DC from supply volage for sensors Ground erminal for sensors supply and logic signals (noe 6) -15 V DC from supply volage for sensors -15 V DC from supply volage for sensors -15 V DC from supply volage for sensors 13 1 J4 (female connecor) 25 14 Uni B Uni A DB-25 SENSORS B DB-25 CONTROL B DB-25 SENSORS A DB-25 CONTROL A Please noe ha oupu signal from sensors is posiive wih respec GND SENS B when posiive I U,V,W flows from he sack o he load. noe 6: All ground erminals GND SENS A are inernally inerconneced bu isolaed from GND_CTL. Also, converer A and converer B do no share GND SENS, VDD and VEE. Those can be exernally inerconneced if needed. dimensions given in his daa shee a any ime wihou previous 9
Power connecions: J5 CONVERTER A, POWER TERMINALS is he main power connecor for he Uni A. Connecions for he AC power phases (R, S, T), DC Link power connecions +DC and -DC and earh connecion. Below you can find he pinou. J5 UNIT A, POWER TERMINALS Term inal No. Designaion Descripion 1 EARTH Earh connecion 2 NC Leave his pole unconneced 3 NC Leave his pole unconneced 4 NC Leave his pole unconneced 5 +DC Posiive power erminal from converer DC-Link 6 -DC Negaive power erminal from converer DC-Link 7 NC Leave his pole unconneced 8 NC Leave his pole unconneced 9 NC Leave his pole unconneced 10 T T phase connecion 11 S S phase connecion 12 R R phase connecion J6 CONVERTER B, POWER TERMINALS is he main power connecor for he Uni B. Connecions for he AC power phases (U, V, W), DC Link power connecions +DC and -DC, a brake connecion and earh connecion. Below you can find he pinou. J6 UNIT B, POWER TERMINALS Term inal No. Designaion Descripion 1 EARTH Earh connecion 2 BR Brake connecion 3 NC Leave his pole unconneced 4 NC Leave his pole unconneced 5 +DC Posiive power erminal from converer DC-Link 6 -DC Negaive power erminal from converer DC-Link 7 NC Leave his pole unconneced 8 NC Leave his pole unconneced 9 NC Leave his pole unconneced 10 W W phase connecion 11 V V phase connecion 12 U U phase connecion J7, J8 DC POWER SUPPLY CONNECTORS are he auxiliary power connecor for he sack. The sysem mus be supplied wih 12V DC Through J7 or J8 (inernally conneced). I supplies he power for he drivers, and he fan sysem (if he sysem has a air forced heasink). J7, J9 - DC POWER SUPPLY CONNECTOR Term inal No. Designaion Descripion 1 VIN 12 V DC supply volage 2 GND GND supply volage 10
J9, J10 FAN POWER CONNECTOR is he power connecor for he fan sysem. This connecor sinks direcly he power from J8 and J7 connecors respecively. (No used on naural cooled versions) J9, J10 - FAN POWER CONNECTORS Term inal No. Designaion Descripion 1 GND GND supply volage 2 VIN 12 V DC supply volage Uni A Uni B J7 DC POWER SUPPLY J5 POWER TERMINALS J8 DC POWER SUPPLY J6 POWER TERMINALS J9 FAN POWER J10 FAN POWER PIN 1 PIN 1 PIN 1 PIN 1 PIN 1 PIN 1 POWER STACK SUPPLIES Descripion Sym bol Noes / Tes condiions Min Typ Max Unis V IN Driver volage supply 10.8 12 13.2 V I IN Driver power supply for each uni 300 900 ma Sensors volage supply V SENSE ±15 V I SENSE Sensors power supply for each uni 50 250 ma In order o supply he power sack user mus feed he drivers and fan sysem (if applicable) wih 12 V DC from J7 or J8 or from J1 or J3 DB25 connecor (see: J1/J3-DB25 CONTROL CONNECTOR pinou able). Sensors mus be supplied (±15 V) hrough J2 and J4 (see : J2/J4-DB25 SENSORS CONNECTOR pinou able). dimensions given in his daa shee a any ime wihou previous 11
MECHANICAL DIMENSIONS 404.00 123.00 300.00 A 70.00 90.00 70.00 35.00 123.00 446.00 Deail A 8.00 426.00 All dimensions in mm Dim ension Typ Unis Widh 426 mm Lengh 300 mm Heigh 123 mm Weigh 11 kg 12
PERFORMANCE CURVES Per uni, working as an inverer (sine-riangle conrol algorihm). [ºC] T J_IGBT vs I OUT (per phase, AC oupu) 140 120 100 80 1kHz 5kHz 10kHz 25kHz 60 40 0 2 4 6 8 10 12 [Arms] Condiion Sym bol Value Unis Ambien emperaure T A 40 ºC DC Link volage V DCLink 600 V DC Modulaion index m 1 Load power facor cos φ 0.85 Oupu frequency 50 Hz f OUT dimensions given in his daa shee a any ime wihou previous 13
ANOTACIONES EN LA HOJA DE ESPECIFICACIONES: RECTIFICADORES GUASCH, S.A. uiliza la siguiene anoación para idenificar el esado del produco, en el lado izquierdo de la primera página: PRELIMINARY TECHNICAL INFORMATION: El produco se encuenra en proceso de diseño y desarrollo. La información presena los daos del produco pero algunas caracerísicas pueden cambiar. ADVANCED TECHNICAL INFORMATION: El produco se encuenra oalmene diseñado y las caracerísicas se refieren a la fabricación en serie. Sin anoación: Los parámeros del produco esán fijados y se suminisra de acuerdo con las especificaciones publicadas. Los daos indicados en esa publicación corresponden a especificaciones de produco, queda exlcuida cualquier garanía expresa o implícia sobre sus propiedades o su aplicación, así como cualquier responsabilidad sobre daños direcos o indirecos producidos por los maeriales o resulanes de su aplicación. La empresa se reserva el derecho de realizar cambios en las especificaciones de los producos sin previo aviso. La información respeco a méodos de uso y aplicaciones se indica sólo como guía y no consiuye garanía alguna de funcionamieno saisfacorio en un deerminado equipo o aplicación. Es responsabilidad del usuario deerminar la idoneidad del produco para su aplicación uilizando la información disponible y asegurarse de que la misma esa acualizada. Cualquier nombre de produco o marca usada en esa publicación corresponde a marcas deposiadas, marcas regisradas o nombres proegidos por sus respecivos propiearios. DATASHEET ANNOTATIONS: RECTIFICADORES GUASCH, S.A. annoae daashees in he lef corner of he fron page, o indicae produc saus: PRELIMINARY TECHNICAL INFORMATION: The produc is in design and developmen. The daashee represens he produc as i is undersood bu deails may change. ADVANCED TECHNICAL INFORMATION: The produc design is complee and final characerisaion for volume producion is well in hand. No Annoaion: The produc parameers are fixed and he produc is available o daashee specificaion. The echnical daa are o specify componens, no o guaranee heir properies. No warrany or guaranee expressed or implied is made regarding delivery or performance. The Company reserves he righ o aler wihou prior noice he specificaion of any produc. Informaion concerning possible mehods of use is provided as a guide only and does no consiue any guaranee ha such mehods of use will be saisfacory in a specific piece of equipmen. I is he user s responsibiliy o fully deermine he performance and suiabiliy of any equipmen using such informaion and o ensure ha any publicaion or daa used is up o dae. All brand names and produc names used in his publicaion are rademarks, regisered rademarks or rade names of heir respecive owners. RECTIFICADORES GUASCH, S.A. DOCUMENTACION TECNICA, TECHNICAL DOCUMENTATION PRODUCIDO EN ESPAÑA, PRODUCED IN SPAIN PROHIBIDA SU VENTA, NOT FOR SALE Your Needs, Our Soluions 14