www.aos.com able G345-1/E lasic injecion conrollers ype Z-E-KZ-S/GI Eurocard forma, for elecrohydraulic closed loop conrols of injecion in plasic presses EN 1 ODEL CODE Elecronic axis conroller in Eurocard forma U ROFIUS IN FUNCIS ND FEURES Injecion process /Q lernaed conrol Real-ime fieldbus Velociy conrol Z-E-KZ-S/GI Serial por Enhaed diagnosic Z-SW-S programming sofware USER INERFCE SULY 24V VELOCIY RESSURE/FORCE REF. OSII FEEDCK RESSURE FEEDCK UXILIRY INU S CD IOR UXILIRY OUU Z-SW-S Z - E - KZ - S / ** GI / ** / * lernaed posiion / velociy / force conrol module Serial communicaion inerface for configuraion and monioring fuion Series number Injecion process conrol Se code Opional fieldbus communicaion inerfaces: - = sandard wihou fieldbus inerface C = CNopen communicaion inerface = ROFIUS D communicaion inerface SW-S INUS OUUS Z-E-KZ-S/GI plasic injecion conrollers perform velociy and force closed loop conrols, according o real ime commands (analog or fieldbus) generaed by machine conrol uni (e.g. LC). he conroller receives posiion / pressure feedbacks and generaes referee signal o he proporional valve which regulaes he hydraulic flow o he injecion acuaor. he posiion feedback signal is sofware selecable: SSI, iremenal eoder, poeniomeer or analog (volage or curren). Remoe pressure ransducers have o be remoely insalled close o he injecion acuaor and conneced o he conroller (see secion 5 ). he machine elecronic conrol uni manages he injecion process hrough dedicaed digial commands or fieldbus communicaion. Serial and rofibus (only for / opion) pors are available on he fron panel for conroller configuraion and diagnosics. Elecrical Feaures: 4 digis fron panel display o check and change parameers as well as for diagnosics Fron panel D9 connecor for serial programming inerface Fron panel es poins for debug and mainenae Eurocard forma (DIN 41494 - lug-in-unis) CE mark according o EC direcive Sofware Feaures: Inernal generaion of injecion cycle Seing of axis s dynamic response (ID) o opimize he injecion performaes onioring of injecion process Sofware selecable range of elecronic referee analog inpus: volage or curren Diagnosics of he injecion saus Inuiive graphic inerface In field firmware updae hrough sandard serial communicaion por Inernal oscilloscope fuion 2 LOCK DIGR DIGIL CROLLER Z-E-KZ-S/GI LSIC INJECI SYSE Z-SW-S SOFWRE SERIL OR INJECI ROCESS VELOCIY CROL ID I N ROORIL VLVE FIELDUS NEWORK CHINE CENRL UNI FIELDUS IOR DIGIL I/O RESSURE CROL ID RESSURE FEEDCK OSII FEEDCK HYDRULIC INJECI CUOR Noe: lock diagram example wih fieldbus inerface. G345
EN EN EN EN U ROFIUS U ROFIUS U U ROFIUS ROFIUS 3 INJECI HSES 3.1 Injecion - Velociy closed loop conrol wih max pressure limiaion Referee ressure/force Velociy 3.1 Injecion Injecion phase sars when he machine conrol uni (e.g. LC) enables he command Injecion. he conroller performs velociy closed loop profile according o he exernal velociy referee, wih a maximum force limiaion during raversing. achine conrol uni provides velociy sep referee o he conroller, which inernally limis acceleraion and deceleraion in order o avoid mechanicals sress during velociy variaions CDIIS Injecion Force ransfer SUS osiion 3.2 ack and Hold - ressure closed loop conrol wih max velociy limiaion 3.2 ack and Hold ack and Hold phase sars when he machine conrol uni enables he command Force ransfer wih Injecion condiion acive. he conroller performs pressure/force closed loop conrol wih max velociy limiaion o preven sudden forward acuaor movemens in he ransiion from Injecion o ack and Hold phase CDIIS Injecion Force ransfer SUS 3.3 re- - Velociy open loop conrol Referee ressure/force Velociy 3.3 re- (opional phase) re- phase sars when he machine conrol uni enables he condiion. he conroller regulaes in open loop he backward velociy of he injecion acuaor according o he exernal command signal (velociy referee) CDIIS Injecion Force ransfer SUS osiion 3.4 ack ressure - ressure closed loop conrol wih max velociy limiaion Referee ressure/force Velociy 3.4 ack ressure ack ressure phase sars when he machine conrol uni enables he command Force ransfer wih Injecion condiion no acive. he conroller performs force closed loop conrol wih max velociy limiaion o preven sudden backward acuaor movemens in he ransiion from ack and Hold or re- phase o ack ressure ones CDIIS Injecion Force ransfer SUS osiion 3.5 os- - Velociy open loop conrol Referee ressure/force Velociy 3.5 os- (opional phase) os- phase sars when he machine conrol uni enables he condiion. he conroller regulaes in open loop he backward velociy of he injecion acuaor according o he exernal command signal (velociy referee) CDIIS Injecion Force ransfer SUS osiion
EN U ROFIUS EN U ROFIUS 4 EXLE OF INJECI CYCLE WIH DIGIL CDS FRO CHINE CENRL UNI INJECI CK ND HOLD DECO. CK RESSURE DECO. CDS Injecion condiion D (*) Force ransfer condiion D (*) condiion D (*) ressure(force) Velociy ime ime osiion Referee ime (*) Noe : See secion 11 for digial inpus commands connecion Noe : For conrollers wih / or /C opion he injecion cycle is managed by fieldbus commands 5 RESSURE / FORCE CFIGURI For echnical suppor abou proporional valve selecion and conrol elecronic configuraion, please conac os ech assisae a ele-suppor@aos.com lernaed Velociy/ressure Conrol - One pressure ransducer lernaed Velociy/Force Conrol - wo pressure ransducers CHINE CROL UNI CHINE CROL UNI INU OUU INU OUU CROLLER Z-E-KZ-S/GI CROLLER Z-E-KZ-S/GI ypical schemes used in injecion molding machines designed for high/medium densiy maerials. roporional valves wih V9 spool ype (see secion 6 ) should be used. remoe pressure ransducer has o be insalled on he injecion line of he acuaor. ypical schemes used in injecion molding machines designed for low densiy maerials. roporional valves wih linear spool ype wih zero overlap characerisics is sricly recommended o obain improved force conrol. wo remoe pressure ransducers have o be insalled on he acuaor s pors; he acuaor force is calculaed by he pressure feedbacks (a - b). valve s spool ransducer acuaor s posiion ransducer pressure ransducer 6 SECIL SOOL FOR INJECI ROCESS V9 main feaures: - srong meer-in characerisic allows he pressure conrol during he holding pressure and he plasicizing phases - safey cenral posiion depressurizes he acuaor chambers - large flow capabiliy, required during he plasicizing phase, discharges big oil volumes from injecion acuaors wih low pressure drops and also permis he conemporary oil sucion from ank backward movemens (flow acive) depressuring (pressure acive) forward movemens (flow or pressure acive) G345
7 CROLLER CHRCERISICS ower supply (see 12.1) Nominal: 24 VDC Recified and filered: VRS = 20 32 VX (ripple max 10 % V) ax power consumpion osiion ransducer nalog Inpus nalog Oupus Digial Inpus 10 W SSI, iremenal eoder, poeniomeer, analog Inpu range : volage ±10 VDC - inpu impedae: Ri > 100 kw curren 0 20 m - inpu impedae: Ri < 500 W Oupu range : volage ±10 VDC @ max 10 m curren 0 20 m @ max 500 W load resisae Inpu range : 0 5 VDC ( sae), 16 24 VDC ( sae), 5 16 VDC (no acceped); Inpu impedae: Ri > 10 kw Digial Oupus (*) Oupu range : 0 24 VDC ( sae > [power supply - 2 V] ; sae < 1 V ) @ max 30 m Enable inpu Faul oupu (*) nalog referee oupus Ieremenal eoder power supply larms Range : 0 5 VDC ( sae), 16 24 VDC ( sae), 5 16 VDC (no acceped); Inpu impedae: Ri > 10 kw Oupu range : 0 24 VDC ( no faul sae > [power supply - 2 V] ; faul sae < 1 V ) @ max 50 m ±10 VDC @ max 30 m 5 VDC @ max 100 m osiion ransducer ou of range, analog inpu ou of range Card forma Eurocard 100x160 mm (lug-in uni DIN 41494) Card rear connecor ale DIN 41612 /D. vailable frame snap connecor ype E-K-64 (see able G800) o be ordered separaely Operaing emperaure Fron panel dimensions ass 0 50 C (sorage -20 70 C) 128,4 x 40 mm pprox. 250 g Elecromagneic compaibiliy (EC) ccording o Direcive 2004/108/CE (Immuniy: EN 50082-2; Emission: EN 50081-2) Communicaion inerface Serial -C CNopen - see ab. G510 - ROFIUS - see ab. G510 Communicaion physical layer serial (no insulaed) CN IS1898 (opical insulaed) RS485 (opical insulaed) Communicaion proocol os SCII coding CNopen EN50325-4 DS408 ROFIUS D EN50170-2/IEC61158 (*) Noe: Exernal negaive volage no allowed (e.g. due o inducive loads). 8 RNSDUCER CHRCERISICS 8.1 osiion ransducers he accuracy of he velociy conrol is srongly dependen o he seleced posiion ransducer. Four differen ransducer inerfaces are available on he conroller, according o he sysem requiremens: poeniomeer, analog signal, SSI, and eoder, see 8.3. ransducers wih digial inerface (SSI and eoder) allow he user o ge high resoluion and accurae measures. ransducers wih analog inerface (poeniomeer and analog signal) gran simple and cos effecive soluions. 8.2 ressure ransducers he accuracy of he pressure/force conrols is srongly dependen o he seleced pressure ransducers. lernaed pressure or force conrols require o insall pressure ransducers o measure he acual pressure values. ressure ransducers allow easy sysem inegraion and cos effecive soluion for boh alernaed posiion/pressure and posiion/force conrols (see G465 for pressure ransducers deails). he characerisics of he remoe pressure ransducers mus be always seleced o mach he applicaion requiremens and o obain he bes performaes: ransducer nominal range should be a leas 115% 120% of he maximum regulaed pressure/force. 8.3 ransducers characerisics & inerfaces - following values are jus for referee, for deails please consul he ransducer s daashee osiion Inpu ype oeniomeer nalog (3) SSI, digial (3) Iremenal Eoder, digial ressure/force nalog Conroller Inerface ±10 V DC 0 10 V DC - 4 20 m Serial SSI L 5Vpp - 150 KHz ±10 V DC - 4 20 m ax speed 0,5 m/s 1 m/s 2 m/s 2 m/s - ax Resoluion < 0.4 % FS < 0.2 % FS 5 mm 1 mm (@ 0.15 m/s) < 0.4 % FS Lineariy error (1) ±0.1 % < ±0.03 % < ±0.01 % < ±0.001 % < ±0.25 % Repeaabiliy (1) ±0.05 % < ±0.005 % < ±0.001 % < ±0.001 % < ±0.1 % ower supply (2) ±10 V DC 24 V DC 24 V DC 5 V DC 24 V DC Noes: (1) percenage of he oal sroke; (2) provided by Z-E-KZ conroller; (3) magneosonic ransducer; for addiional deails conac os echnical suppor.
9 FR NEL DRII 9.1 Keyboard and display On he Z-E-KZ-S/GI fron panel are available 4 fuion keys (, EN, U, ), and a numeric display (4 digis plus sign) o allow he user o view and change he conroller s parameers as well as o display diagnosic messages. he following parameers can be accessed (viewed or changed) via corresponding menu srucure: - command and acual values - analog inpu / oupu values - digial inpu / oupu saus - posiion sensor indicaion - force / pressure sensor indicaion arameer s changes of he configuraion, conrol gains, rigger condiions, inernal cycle, faul monioring are no allowed via fron panel operaions. 9.2 LED indicaion he led indicaions are used o display he inernal saus (cive, ) of he conroller or he saus of he digial IO of he Z-E-KZ-S/GI. here are 22 led divided in four differen ypes: - inernal conroller s saus (cive - ) - digial inpu saus ( ) - digial oupu saus ( ) - sofware programmable led ( ) for specific fuions 9.3 es poins he es poins presen on he conroller fron panel can be used o monior he acual posiion () and he force / pressure () value measured by he relevan ransducers. oh signals are referred o he analog ground ( ) pin. he wo signals are respecively conneced o _IOR () and F_IOR () analog oupu presen on he rear connecor of he conroller card. hese signals can be sofware se o show oher signals available in he conroller (see 12.7 and 12.8). 10 FR NEL VIEW Fuion Keys Display Led cive Led Digial Inpu Led Digial Oupu Led uxiliary Led es oins serial programming por ROFIUS-D por (*) (*) only for - opion Z-E-KZ-S/GI 9.4 Communicaion pors On he fron panel of he Z-E-KZ-S/GI is always presen a serial por o program he conroller by he os Z-SW sofware (see secion 13 ). ll he fuional parameers of digial conroller, like inernal referee generaion, conroller dynamics, IO configuraions, can be easily se and opimized by he user. For - or -C opions, a second communicaion por dedicaed o he seleced fieldbus connecion is presen on he conroller. For - opion he ROFIUS-D por is locaed on he fron panel of he Z-E-KZ-S/GI conroller. For -C opion he CNopen connecion is locaed on he rear connecor of he Z-E-KZ-S/GI conroller. hrough he fieldbus communicaion only he real-ime parameers may be exchanged: - posiion, velociy and force / pressure referee - posiion, velociy and force / pressure feedback - conroller commands and saus - diagnosic / error messages For more informaion abou he fron panel seings and fieldbus communicaion, please refer o he conroller user manual. 11 ELECRIC CNECIS - 64 IN RER CNECOR f 2 4 6 8 10 12 d b z pin f d b z 2 DO 7 (O) DI 1 (I) (I) 4 SSI clock (D) DI 2 (*) (I) (I) 6 SSI clock - (D) DI 3 Force ransfer (I) F_R1 (I) 8 SSI daa / I Ua1 (D) DI 4 Jog (I) F_R1 - (I) 10 SSI daa - / I /Ua1 (D) DI 5 (I) F_INU (I) 12 I Ua2 (D) DI 6 Jog - (I) F_INU - (I) 14 14 I /Ua2 (D) DI 7 Injecion (I) F_R2 (I) 16 16 I Ua0 (D) DI 8 (I) F_R2 - (I) 18 18 I /Ua0 (D) ENLE (I) _R (I) 20 20 I 5VDC (O) DO 1 (O) _R - (I) GND 22 22 FUL (O) V_INU (I) DO 3 (O) 24 24 V_INU - (I) DO 4 (O) 26 26 DO 2 (O) _IOR (O) DO 5 (O) 28 28 CN_GND (F) GND DO 6 (O) 30 30 CN_L (F) CROL_OUU (O) VREF -10VDC (O) V (S) 32 32 CN_H (F) F_IOR (O) VREF 10VDC (O) V0 (S) rear view (I) Inpu - (O) Oupu - (D) Digial ransducers - (S) ower supply - (F) Fieldbus inerface, only for -C opion (*) Digial Inpu saus mus be always disabled () - Do No Connec G345
12 SIGNL SECIFICIS os digial conrollers are CE marked according o he applicable direcives (e.g. Immuniy/Emission EC Direcive). Insallaion, wirings and sar-up procedures mus be performed according o he prescripions shown in able F003 and in he user manuals iluded in he Z-SW programming sofware. he elecrical signals of he conroller (e.g. monior signals) mus no be direcly used o acivae safey fuions, like o swich-/ he machine s safey componens, as prescribed by he European sandards. 12.1 ower supply and wirings (V and V0) he power supply mus be appropriaely sabilized or recified and filered: apply a leas a 10000 mf/40 V capaciae o single phase recifiers or a 4700 mf/40 V capaciae o hree phase recifiers. he conroller is proeced agains overloads by a inernal safey fuse: 3,15 ime-delay fuse. 12.2 Velociy referee inpu signal (V_INU, V_INU-) he conroller allows o limi he axis velociy according o an exernal volage or curren referee inpu signal (V_INU and V_INU-). he analog inpu is a differenial inpu ype. he inpu range and polariy are sofware selecable wihin he maximum range ±10 VDC for volage or 0 20 m for curren; defaul seing is 0 10 VDC. Conroller wih fieldbus inerface (-C or -) can be sofware se o receive referee value direcly by he machine conrol uni (fieldbus maser); in his case he analog referee inpu signal can be used for sar-up and mainenae operaions. 12.3 ressure or force referee inpu signals (F_INU,F_INU-) For alernaed posiion/force (or posiion/pressure) conrol he Z-E-KZ-S/GI receives a second analog volage or curren referee inpu signal (F_INU,F_INU-) dedicaed o he force (or pressure) closed loop conrol. he analog inpu is a differenial inpu ype. he inpu range and polariy are sofware selecable wihin he maximum range ±10 VDC for volage or 0 20 m for curren; defaul seing is 0 10 VDC. Conroller wih fieldbus inerface (-C or -) can be sofware se o receive referee value direcly by he machine elecronic conrol uni (fieldbus maser); in his case he analog referee inpu signals can be used for sar-up and mainenae operaions. 12.4 osiion ransducer inpu signal posiion ransducer mus be always direcly conneced o he conroller: digial SSI (SSI clock, SSI clock-, SSI daa, SSI daa-), digial Eoder (I Ua1, I /Ua1, I Ua2, I /Ua2,I Ua0, I /Ua0), poeniomeer or a generic ransducer wih analog inerface (_R, _R-) can be used. For ransducers wih analog inerface he inpu range and polariy are sofware selecable wihin he maximum range ±10 VDC for volage or 0 20 m for curren; defaul seing is 0 10 VDC. Refer o posiion ransducer characerisics o selec he ransducer ype ha maches he specific applicaion requiremens (see 8.1). 12.5 ressure ransducer inpu signal (F_R1, F_R1-, F_R2, F_R2-) nalog remoe pressure ransducers mus be always direcly conneced o he conroller. One ransducer mus be conneced in case of alernaed posiion/pressure conrol; wo ransducers mus be conneced in case of alernaed posiion/force conrol. Refer o pressure ransducer characerisics o selec he ransducer ype ha mach he specific applicaion requiremens (see 8.2). he inpu range and polariy are sofware selecable wihin he maximum range ±10 VDC for volage or 0 20 m for curren; defaul seing is 0 10 VDC. 12.6 Conrol oupu signal (CROL_OUU) he error signal processed by he conrol algorihms generaes he conrol oupu signal (CROL_OUU) for he exernal driver of he proporional valve which operaes he hydraulic flow o he acuaor. he oupu range and polariy are sofware selecable wihin ±10 VDC (for volage) or 0 20 m (for curren) maximum range referred o he analog ground (GND); defaul seing is ±10 VDC. 12.7 osiion monior oupu signal (_IOR) he conroller generaes an analog volage oupu signal proporional o he acual axis posiion; he monior oupu signal can be sofware se o show oher signals available in he conroller (e.g. posiion analog referee, posiion fieldbus referee, posiion error). he oupu polariy is sofware selecable wihin ±10 VDC maximum range referred o he analog ground (GND); defaul seing is ±10 VDC. he _IOR signal is also presen on he fron panel a es poin. 12.8 ressure or force monior oupu signal (F_IOR) he conroller generaes an analog volage oupu signal proporional o he acual pressure or force applied o he acuaor; he monior oupu signals can be sofware se o show oher signals available in he conroller (e.g. pressure/force analog referee, pressure/force fieldbus referee, pressure/force error). he oupu polariy is sofware selecable wihin ±10 VDC maximum range referred o he analog ground (GND); defaul seing is ±10 VDC. he F_IOR signal is also presen on he fron panel a es poin. 12.9 Enable Inpu Signal (ENLE) o enable he conroller, a 24VDC volage has o be applied on pin d18 referred o pin. When he Enable signal is se o zero he conroller can be sofware se o perform one of he following acions: - move forward or backward in open loop - defaul seing - mainain in closed loop a predefined acuaor s posiion (hold posiion) - mainain he acuaor acual posiion in close loop conrol - disable he conroller fuioning (conrol oupu se o zero) 12.10 Faul oupu signal (FUL) Faul oupu signal indicaes faul condiions of he conroller (alarm acive, referee or ransducer signal cable broken, max error exceeded, ec.). Faul presee corresponds o 0 VDC, normal working corresponds o 24 VDC (pin d22 referred o pin ). 12.11 ower supply signal for poeniomeer posiion ransducer (VREF -10VDC, VREF 10VDC) ower supply for poeniomeer posiion ransducer may be generaed from he conroller card using he VREF -10VDC and VREF 10VDC signal @ max 30 m. 12.12 ower supply for iremenal eoder posiion ransducer (I 5VDC, GND) ower supply for iremenal eoder posiion ransducer may be generaed from he conroller card using he 5VDC @ max 100 m.
12.13 Digial inpu signals (D - D) Five pre-configured digial inpus (D, D, D, D, D) are dedicaed o manage of he injecion process, while wo digial inpus (D, D) are used o rigger a command or o read a sysem sae. For D and D inpu by he Z-SW sofware, i is possible o se he polariy and o mach a proper condiion wihin he following: - sar/sop/swich-over command in case of inernal referee generaion - specific operaive command for hydraulic axis mode (refereing mode, jog mode, auomaic mode) - jog command - disable pressure / force alernaed conrol 12.14 Digial oupu signals (D - D) Seven digial oupus can be used o generae digial signals useful o he sysem syhronizaion and for monioring purpose. he digial oupus can be configured in polariy and all he channels can be independenly programmed by he Z-SW sofware. ypically he digial oupus are used o: - se alarm condiion relaed wih he hydraulic axis working phase - idenify a paricular working condiion o syhronize oher machine fuionaliies - signal arge posiion reached - signal pressure / force conrol acive - signal racking error 12.15 CNopen communicaion signals (only for /C opion) For conrollers wih CNopen communicaion inerface (only for /C opion), he connecions are locaed on he rear connecor: pin f28 (CN_GND), pin f30 (CN_L) and pin f32 (CN_H). 13 ROGRING DEVICES he fuional parameers of digial conrollers, like inernal referee generaion or conroller dynamics, can be easily se and opimized wih he os Z-SW programming sofware, available in hree differen versions according o he driver s communicaion inerface: Z-SW-S (Serial), Z-SW-C (CNopen) and Z-SW- (ROFIUS D). proper connecion is required beween he C and he elecronic conroller communicaion por: for a more deailed descripion of sofware inerface, C requiremens, adapers, cables and erminaors, please refer o echnical able G500. Digial conrollers wih fieldbus communicaion inerface (-C and -) can be managed in real-ime by he machine conrol uni; i is required o implemen in he machine conrol he sandard communicaion as described in he user manuals supplied wih he relevan programming sofware; please conac os echnical office for assisae. rogramming sofware, mus be ordered separaely: Z-SW-* (mandaory - firs supply) = Dvd iluding Z-SW-* sofware insaller and operaor manuals; i allows he regisraion o os digial service Z-SW-*-N (opional - nex supplies) = as above bu no iluding he regisraion form for os digials service On firs supply of he Z-SW-* sofware, i is required o apply for he regisraion in he os download area: www.download.aos.com. Oe he regisraion is compleed, he password will be sen by email. he sofware remains acive for 10 days from he insallaion dae and hen i sops unil he user inpus his password. Wih he password i is also possible o download he laes releases of he os sofware, manuals, drivers and configuraion files. US dapers, Cables and erminaors, can be ordered separaely (see ab. G500) 14 IN SOFWRE REER SEINGS For a deailed descripions of he available seings, wirings and insallaion procedures, please refer o he programming manual Z-N-E-KZ-GI iluded in he Z-SW-* Dvd programming sofware (see secion 13 ). 14.1 Exernal referee and ransducer parameers llow o configure he conroller referee and ransducer inpus, analog or digial, o mach he specific applicaion requiremens: - Scaling parameers define he correspondee of hese signals wih he specific acuaor sroke or force o be conrolled - Limi parameers define maximum/minimum sroke and force o deec possible alarm condiions - Homing parameers define he sarup procedure o iniialize iremenal ransducer (e.g. eoder) 14.2 osiion ID conrol dynamics parameers llow o opimize and adap he posiion conroller closed loop o he wide range of hydraulic sysem characerisics: - ID (posiion) each par of he posiion conroller closed loop algorihm (proporional, fine posiioning advaed inegral, derivaive, feed forward, ec.) can be modified in order o mach he applicaion requiremens 14.3 uliple pressure/force ID conrol dynamics parameers llow o cusomize and adap he pressure/force conroller closed loop o each injecion cycle phase: - ID (pressure/force) each par of he pressure/force conroller closed loop algorihm (proporional, inegral, derivaive, feed forward, ec) can be modified in order o mach he phases requiremens 14.4 Conrol oupu signal parameers llow o configure he conroller command for he proporional valve which regulaes he hydraulic flow o he acuaor: - Scaling parameers define he correspondee of he command signal o he specific valve referee signal range - Limi parameers define maximum/minimum range o deec possible alarm condiions 14.5 onioring parameers llow o configure he conroller monioring fuion of he posiioning error (differee beween acual referee and feedback) and deecs anomalous condiions: - onioring parameers maximum allowed errors can be se for boh saic and dynamic posiioning phases, and dedicaed waiing imes can be se o delay he acivaion of he alarm condiion and relevan reacion (see 14.6) 14.6 Faul parameers llow o configure how he conroller deec and reac o alarm condiions: - Diagnosics parameers define differen condiions, hreshold and delay ime o deec alarm condiions - Reacion parameers define differen acions o be performed in case of alarm presee (sop a acual or preprogrammed posiion, emergey forward/backward, conroller disabling, ec.) 14.7 Digial IO configuraion llow o configure he conroller s digial inpus/oupus o rigger/generae signals from /for he exernal machine cenral uni: - olariy define he signal acive sae - rigger condiion define he inpu sae o run a predefined inernal command (see 12.13) - Oupu sae define he digial oupu based on he inernal conroller sae (see 12.14) 14.8 oion phases parameers When he inernal referee generaion is acive a pre-programmed cycle can be generaed; sar/sop/swich-over commands and referee generaion ypes parameers can be se o design a cusomized sequee of moion phases adaped o he specific applicaion requiremens. G345
15 WIRING LOCK EXLES 15.1 Exernal analog referee - poeniomeer acuaor ransducer - 1 pressure ransducer Rear side connecions (1) OWER SULY 24VDC NLOG VELOCIY DIGIL ENLE =24VDC; =0VDC DIGIL FUL =24VDC; =0VDC NLOG RESSURE IOR NLOG RESSURE FORCE RNSFER DI 3 JOG DI 4 JOG- DI 6 INJECI DI 7 DECORESSI DI 8 z30 z32 b22 b24 d18 d22 d32 b10 b12 d6 d8 d12 d14 d16 EN U ROFIUS d30 b26 b6 b8 b32 b30 b18 b20 d20 d26 VLVE REF. NLOG OSII IOR DO 1 DO 2 (2) b18 b20 RESSURE 1 RESSURE 1- VREF 10VDC VREF -10VDC _R _R- GND _R _R- GND (3) Z-E-KZ-S/GI (1) For he valve driver elecrical connecion please refer o he specific echnical able (2) For he poeniomeer posiion ransducer connecion please refer o ransducer daashee (3) For he analog posiion ransducer connecion please refer o ransducer daashee 15.2 Exernal referee - SSI acuaor ransducer - 2 pressure ransducers - CNopen Rear side connecions (1) OWER SULY 24VDC (2) NLOG VELOCIY (2) NLOG FORCE (2) DIGIL ENLE =24VDC; =0VDC DIGIL FUL =24VDC; =0VDC NLOG OSII IOR NLOG FORCE IOR GND z30 z32 b22 b24 b10 b12 d18 d22 b26 d32 EN U ROFIUS Z-E-KZ-S/CGI d30 b6 b8 b14 b16 f4 f6 f8 f10 f32 f30 f28 VLVE REF. RESSURE 1 RESSURE 1- RESSURE 2 RESSURE 2- SSI CLOCK SSI CLOCK- SSI D SSI D- CN_H CN_L CN_GND (4) Real-ime fieldbus CNopen INERFCE (3) b6 b8 RESSURE 1 GND (1) For he valve driver elecrical connecion please refer o he specific echnical able (2) Only for sar-up and mainenae operaions (3) CNopen fieldbus inerface on rear connecor (4) For he SSI posiion ransducer connecion please refer o ransducer daashee (5) ressure ransducer connecion wih curren signal oupu (5) 15.3 inernal referee generaion - eoder acuaor ransducer - 1 pressure ransducer - ROFIUS-D Rear side connecions (1) OWER SULY 24VDC (2) NLOG VELOCIY (2) NLOG RESSURE (2) DIGIL ENLE =24VDC; =0VDC DIGIL FUL =24VDC; =0VDC NLOG OSII IOR NLOG RESSURE IOR GND z30 z32 b22 b24 b10 b12 d18 d22 b26 d32 EN U (3) ROFIUS Z-E-KZ-S/GI d30 b6 b8 f8 f10 f12 f14 f16 f18 f20 z20 VLVE REF. RESSURE 1 RESSURE 1- INC U INC /U INC U INC /U INC U0 INC /U0 INC 5VDC GND (4) EXERNL ENCODER (1) For he valve driver elecrical connecion please refer o he specific echnial able (2) Only for sar-up and mainenae operaions (3) ROFIUS-D fieldbus inerface on fron panel (4) For he eoder posiion ransducer connecion please refer o ransducer daashee 05/13