Plate Processing Centre. KF Range. The Kaltenbach Range
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1 The Kaltenbach Range Semi and Fully Automatic Circular Sawing Machines Plate Processing Centre KF Range Semi and Fully Automatic Circular Sawing Machines for Non-Ferrous Materials Semi Automatic Bandsawing Machines Length Measuring and Transport Systems Structural Drilling Machines / Coping Machines Fully Automatic Bandsawing Machines Circular Sawing Machines and Bandsaws for Structural Sections Punching/Shearing Machines / Plate Processing Centres ACW Kaltenbach reserves the right to alter specifications without notice Printed in Germany 1004 DIN EN ISO 9001 HANS KALTENBACH MASCHINENFABRIK GMBH +CO. KG POSTFACH 1740 D LÖRRACH TEL /175-0 FAX / SALES@KALTENBACH.DE
2 Plate Processing Centre KF Plate Processing Centre KF KF plate processing centres have been designed to meet the special market requirements of fabricators, stockholders and other engineering companies. They are ideally suited to economical drilling and flame cutting of plates, strips and flat material for endplates, fittings and gussets. KF 1505 Plate Processing Centre KF features: Short programming and set-up times due to programmed spindle speeds and drill feed rates as well as automatic laser drill length recognition High precision length measurement via double gripper positioning system Secure workpiece clamping by a self-adjusting horizontal and vertical clamping device KF plate processing centres perform the following tasks: Marking HSS drilling TCT drilling Countersinking Thread cutting Checkerplate processing Oxyacetylene cutting Plasma flame cutting Oxyacetylene cutting unit. Standard equipment includes remote ignition, flame monitoring and automatic distance regulation. Automatic tool changer for different drill diameters.
![order, postition or drawing number Bohrzeit t [s] Drilling](/docs-images/89/99800142/images/3-4.jpg "time t [s] Temps de perçage t [s] Bohrzeitenvergleich")
![5; 16 Blechdicke s [mm] Plate thickness s [mm] Épaisseur tôle](/docs-images/89/99800142/images/3-8.jpg "s [mm] Optional KF equipment includes special drill adapters")
3 Plate Processing Centre KF Additional Equipment Material infeed and positioning: Other additional equipment Length Measurement and material feed via double gripper positioning system. Rapid, highly precise positioning of drilling and flame cutting unit via ball screw drive and servo motor. Cross transport for infeed roller conveyor. Additional KF equipment Marking unit to mark workpieces with order, postition or drawing number Bohrzeit t [s] Drilling time t [s] Temps de perçage t [s] Bohrzeitenvergleich HSS-Hartmetall Drilling time comparison HSS-Carbide Comparatif temps de perçage acier rapide-carbure HSS Ø 25 HSS Ø 20 HSS Ø 16 HSS Ø 14.5 Hartmetall Ø 25 Carbide Ø 25 Carbure Ø 25 Hartmetall Ø 20 Carbide Ø 20 Carbure Ø 20 Hartmetall Ø 14.5; 16 Carbide Ø 14.5; 16 Carbure Ø 14.5; 16 Blechdicke s [mm] Plate thickness s [mm] Épaisseur tôle s [mm] Optional KF equipment includes special drill adapters and TCT drills. mm/min Thread cutting program for drilling spindle via drilling depth control for M8 M30 threads. Plasma HT2000 Brenngeschwindigkeit KF (Blech, Kohlenstoffstahl) Thermal cutting speed (Plate, Carbon Steel) Vitesse de coupe (Tôle, Acier au carbone) Autogen MAPP Hochleistungsdüse Oxygen high speed nozzle Buse a grand rendement Universal drill grinding machine, working range 6 40 mm. Blechdicke [mm] Plate thickness [mm] Epaisseur tôle [mm] A plasma cutting unit can be installed in addition to the oxyacetylene cutting unit. A dust collector is also available as an option.
4 Software Working Range Technical Data Accessories Customer level Customer CAD software capable of exporting CAD data in: DSTV format (e.g. X-Steel) or in DXF format (e.g. AutoCAD) Data transmission via network or data carrier Additional CIM PLATE license (option) for part data acquisition from office PC Working Range KF 1505 KF 2506 KF 2512 Plate material Plate width mm Plate length mm Plate thickness mm Weight per partmax. kg Finished plate width x length min. mm 220 x x x 130 max. mm 1500 x x x 2000 Machine control level Machine PC and CIM PLATE software comprising: CIM Plate BASE for CAD data read-in or, alternatively, for part data acquisition directly at the machine. CIM Plate DOCUMENT printing program: To print out nesting plans including details of the unprocessed plate, the order and other relevant data for the workshop. Nesting program CIM Plate NESTSOFT for automatic nesting of workpieces of the same thickness on plates. Nesting may be arranged in a grid or with common cutting edges (economy cut). CIM Plate TIME (option) to calculate theoretical processing times for individual parts and nesting plans. Technical Data KF 1505 KF 2506 KF 2512 Drilling unit Diameter mm Spindle speed, frequency-controlled min Drive capacity of drilling spindle kw Rapid advance/return mm/min 3750 / Drill feed rate mm/min Tooling units Drilling spindle positioning max. mm/min Flame cutting unit torch height adjustment/electr. mm Machine data dimensions L x W x H approx. cm 1300 x370 x x450 x x450 x370 Accessories KF 1505 KF 2506 KF 2512 Automatic tool changing device / Second tool changing device l/ l/ l/ l Autogenous flame cutting unit / Second flame cutting unit l/ l/ l/ Plasma flame cutting unit / Second plasma flame cutting unit / / / CIM Plate POST PROCESSOR Generation of NC data records from the geometry data of the NESTSOFT program. Dust collector for plasma unit Thread cutting program Checkerplate processing Countersinking program l l l Drill adapters for TCT drilling Machine level NC machine data Micro-dosing system for drilling tools l l l Marking System / Hydraulic marker / / / Chip conveyor Infeed roller conveyor and double gripper positioning system l l l Infeed cross transport system Output roller conveyor 2000 mm l l l Hinged output sorting table Drill grinding machine BSG 60 CIM Plate software l l l
5 The Kaltenbach Range Semi and Fully Automatic Circular Sawing Machines Semi and Fully Automatic Circular Sawing Machines for Non-Ferrous Materials Semi Automatic Bandsawing Machines Length Measuring and Transport Systems Structural Drilling Machines / Coping Machines Fully Automatic Bandsawing Machines Circular Sawing Machines and Bandsaws for Structural Sections Punching/Shearing Machines / Plate Processing Centres ACW Kaltenbach reserves the right to alter specifications without notice Printed in Germany 1004 KALTENBACH LTD. 6 8 BRUNEL ROAD BEDFORD MK 41 9TJ TELEPHONE / FAX / sales@kaltenbach.co.uk
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