Absco Pool Pump Cover Assembly Instructions Model: PPCK

Transcription

1 Cover Assembly Instructons Model: PPCK EXTERNAL BASE DIMENSIONS: 520mm x 520mm EXTERNAL REAR WALL HEIGHT: 490mm EXTERNAL FRONT WALL HEIGHT: 220mm RECOMMENDED CONCRETE SLAB SIZE: 620mm x 620mm x 00mm THICK CONCRETE SLAB WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER 00mm REBATED EDGE CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 75mm WIDE REBATE We thank you for choosng an Australan made shed. For further assstance please vst our detaled nstructonal vdeo lbrary at At ABSCO Industres we are always lookng to be number ONE, so please let us know what you thnk of our nstructons. Feedback makes us better. feedback@absco.com.au ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE

2 GENERAL INSTRUCTIONS Absco Pool Pump Before commencng any assembly, read through these nstructons n detal to gan a thorough understandng of assembly methods and assocated detals. Unpack the carton and carefully dentfy and check off all the parts aganst the parts descrbed and llustrated on pages three and four. SITE PREPARATION The ste for the shed must be level. An uneven surface may result n msalgnment of parts. It s recommended that the shed be set on a 00mm concrete slab and anchored down approprately (refer to last page for detals). Anchor sets are not suppled as standard tems wth ths product as some customers wsh to use ther own anchorng systems. TOOLS REQUIRED OPTIONAL A NOTE ON SAFETY Normal: 3mm, 4mm & 0mm Masonry: 0mm Some parts may have sharp edges. It s advsable to wear gloves when handlng these tems and safety glasses f drllng holes. Sensble shoes are hghly recommended. Do not erect your shed n wndy condtons, ensure that the shed s securely anchored to a sold foundaton mmedately after constructon s completed. It s hghly recommended to erect the shed wth two or more people. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 2

3 COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 2 STEEL SHEET 460mm X 773mm PPB 2 L = 53mm 8F 8F STEEL SHEET 460mm X 773mm PPG 2 L = 528mm 8N 8N STEEL SHEET 330mm X 773mm PPL 4 L = 53mm 8E 8E STEEL SHEET 460mm X 773mm PPD L = 783mm 79C 79C STEEL SHEET 330mm X 773mm PPR L = 200mm 64C 64C 2 STEEL SHEET 622mm X 773mm PPA L = 40mm 64A 64A STEEL SHEET 40mm X 773mm PPC L = 40mm 64B 64B STEEL SHEET 203mm X 7mm PPF 2 L = 773mm 58C 58C L = 53mm 57A 57A Part No. Here JAMB L= 20mm 9A L = 53mm 53B 53B Part No. Here JAMB L= 00mm 94C ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 3

4 COMPONENTS PACKING LIST (CONT.) - CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK Part No. Here JAMB L= 783mm 90C 2 Part No. Here JAMB L= 480mm 94D Part No. Here JAMB L= 203mm 94A 2 88C LIP TRIM L= 622mm 88C Part No. Here JAMB L= 203mm 94B CONTENTS OF FITTINGS PACKET 4 LIP TRIM L= 230mm ALL SHEETS HAVE PART NO.S LOCATED ON LOWER RIGHT OR UPPER LEFT CORNER OF COLORED SIDE AS SHOWN 88D 88D Part No. Here 2345 DOOR STRAP L: 65mm 2A 5 BUTT HINGES 2 DOOR PADBOLT 22A 3mm DRILL BIT PRE-PUNCHED PADBOLT 22C SUPPORT PLATE 30 3mm POP RIVETS DOOR PADBOLT HASP 30 CSK SCREW & NUTS 00 0mm SELF TAPPING SCREWS ASSEMBLY INSTRUCTIONS 5 20mm SELF TAPPING SCREWS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 4

5 VIEW OF ROOF AND WALL COMPONENTS 22C 22A 8E NOTE: YOU WILL FIND THAT MOST HOLES REQUIRED HAVE BEEN PRE-PUNCHED. 88C PPA PPA 94D 88C A 3mm DRILL BIT IS SUPPLIED FOR DRILLING HOLES WHERE PRE-PUNCHING WAS NOT POSSIBLE. 94D 94C 88D 8E 8F PPB PPD 8N 8N PPB 57A 8F PPR RIGHT SIDE PANEL LEFT SIDE PANEL PPG PPL 90C 94A PPF 8E 58C 94B 79C PPC 8E 9A 64C 53B 64A 22A 64B 2A 58C ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 5

6 ABSCO ASSEMBLY INTRODUCTION The snaptte assembly system locks most permeter channels to all roof and wall sheets wthout the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the permeter channels are secured to the top and bottom of each panel usng the snaptte system, as detaled on the followng pages wherever you see the symbol. HIGH SIDE PUSH HIGH SIDE HIGH SIDE HIGH SIDE PUSH After jonng sheets together, poston channel over one end of the sheets, gently tappng t over the snaptte lugs, workng along the sheets to the other end. Poston sheets on tmbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS D PUSH HIGH SIDE Jon components together by pre-drllng the holes frst. Use one component as a template to mark where the holes are. Drll wth 3mm drll bt. Jon components together wth one screw at ths locaton only, as some channel sectons have extra holes that are not requred for ths model of garden shed Do not jon components together at ths locaton yet, as the screw may obstruct further assembly of other components ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 Each permeter channel must fnsh flush wth the edges of the sheets.the snaptte system allows adjustment for ths process by smply tappng the channel along the sheets untl each end s neatly flush. If you need to remove channels from the panels, pull the channel along the panel from opposng ends. You may need someone to help wth ths. 3mm POP RIVETS 4mm NUT & BOLT SET PAGE 6

7 . REAR PANEL ASSEMBLY NOTE: JOIN TOGETHER AT PRE-PUNCHED LOCATIONS AS SHOWN. PPB PPB 8F 8F ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 7

8 2. LEFT PANEL ASSEMBLY NOTE: JOIN ALL FIVE COMPONENTS TOGETHER AT PRE-PUNCHED LOCATIONS AS SHOWN. 8N C PPL 330 PPG 460 8E ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 8

9 3. RIGHT PANEL ASSEMBLY NOTE: JOIN TOGETHER AT PRE-PUNCHED LOCATIONS AS SHOWN. 8N 460 PPD PPR 8E ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 9

10 4. LID PANEL ASSEMBLY NOTE: JOIN TOGETHER AT PRE-PUNCHED LOCATIONS AS SHOWN. PPA PPA 8E NOTE: PART 88C IS A PIECE OF ANGLE FLASHING 622mm LONG. 88C 88C 8E ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 0

11 5. FRONT PANEL ASSEMBLY 57A NOTE: THIS SPECIAL 7 WIDE SHEET MAY NOT BE PRE-PUNCHED WITH SNAP-TITE LUGS IN CERTAIN COLORS, SO DRILL HOLES AND SECURE WITH THREE SCREWS TO THE 57A & 53B S. NARROW PAN OF THIS SHEET IS TO BE LOCATED AT THIS END. 53B 94A PPF THIS SHEET MAY NOT BE MARKED WITH A PART NUMBER BUT CAN BE IDENTIFIED BY ITS SIZE OF 7mm WIDE X 203mm LONG. 94B 90C 79C 89A 55A ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE

12 58C 6. DOOR CONNECTION 64A NOTE: USE ALL PRE-PUNCHED HOLES IN THE S AS A GUIDE FOR DRILLING ALL HOLES IN THE DOOR SHEET. PPC 58C 64B 20mm EDGE TO OUTSIDE OF DOOR ON BOTH SIDES. 5mm EDGE TO OUTSIDE OF DOOR AT TOP AND BOTTOM. FIT HINGES FIT HINGES AT PRE-PUNCHED LOCATIONS 2A NOTE: NUTS AND BOLTS (SUPPLIED) MAY BE USED IN LIEU OF POP RIVETS (SUPPLIED) BY SIMPLY ENLARGING THE HINGE HOLE SETS IN THE AND JAMB USING A 4.5mm DRILL BIT. FIT HINGES FIT DOOR BRACE PART 9A AT PRE-PUNCHED LOCATIONS FIT PADBOLT DRILL 3mm HOLES TO CONNECT THE PADBOLT AND HASP USING SELF TAPPING SCREWS (FIT THE HASP AFTER THE WALLS HAVE BEEN JOINED TOGETHER) ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 2

13 7. JOIN WALL PANELS NOTE: JOIN THE FOUR WALL PANELS TOGETHER AT PRE-PUNCHED LOCATIONS AS SHOWN. SIDE WALL PANEL S FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL S CONNECT DOOR MULLION SECTIONS WITH 20mm SCREWS, REPLACING PADBOLT HASP 0mm SCREWS WITH 20mm SCREWS. PPL 64C 94B ASSEMBLE LID BRACING JOIN ALL COMPONENTS AT PRE-PUNCHED LOCATIONS AS SHOWN 94C 94D 20mm EDGE ON TOP D D 94D 5mm EDGE AT THE BASE 22C ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 3

14 9. LID CONNECTION POSITION THE LID BRACING ON THE UNDERSIDE OF THE LID AS SHOWN. DRILL THROUGH THE PRE-PUNCHED HOLES OF THE LID BRACING INTO THE SHEETING AND SECURE WITH SCREWS. 50 C L 80mm FASTEN PADBOLT PLATE TO BRACES. FASTEN PADBOLT 50mm OFF CENTRE TO ALLOW THE PADBOLT TO LOCK UNDER THE TOP OF THE FRONT PANEL NEXT TO THE DOOR. INTERNAL VIEW WITH LID AND DOOR CLOSED ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 4

15 FINAL CONSTRUCTION DRILL 4.5mm HOLES IN THE TOP AND SECURE HINGES WITH COUNTERSUNK SCREWS AND NUTS (OPTIONAL) DRILL HOLES AND SECURE FOUR CORNER BRACES (PART 88D) WITH TWO SCREWS EACH. D D ONCE THE UNIT IS SECURED TO A CONCRETE SLAB, YOU MAY FIND THE UNIT IS RIGID ENOUGH WITHOUT THE NEED TO USE THE CORNER BRACES. 88D MOVE THE LID INTO POSITION, DRILL 4.5mm HOLES THROUGH THE AND SHEET AND SECURE WITH COUNTERSUNK SCREWS AND NUTS REAR VIEW BOLT & NUT STEEL ANGLE DYNABOLT WALL SHEET SLAB ANCHORING THE UNIT ANCHORS CONSISTING OF STEEL ANGLE, DYNABOLT, AND NUT AND BOLT ARE AVAILABLE FROM YOUR ABSCO STOCKIST. THIS IS THE RECOMMENDED METHOD OF FIXING THIS UNIT TO A CONCRETE SLAB. - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 0mm HOLE INTO THE WALL SHEET - DRILL A 0mm HOLE INTO THE CONCRETE ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - Model: PPCK 30/03/7 PAGE 5

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