ASSEMBLY INSTRUCTIONS FOR STORETTE STA42

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1 ASSEMBLY INSTRUCTIONS FOR STORETTE STA42 A01 CAUTION: Some parts have sharp edges. Care must be taken when handling the various pieces to avoid a mishap. For safety sake, please read the safety information provided in this manual before beginning construction. Wear gloves when handling metal parts English 09/10

2 CONTENTS Pre-construction instructions Anchoring the frame Assembling the building Parts List and order information AH02 PROCEED WITH CONFIDENCE It might look complicated when you first unpack your building but it really isn t. Simply follow the illustrated instructions and your building will go up quickly and accurately. ASSEMBLY INSTRUCTIONS Before beginning construction...check local building codes regarding footings, location and other requirements. Study and understand the owner's manual. You will need assistance you ll find that another person will speed the job and make assembly easier. Selecting your site choose an area that s firm and level yet allows drainage away from site. WARNING! DO NOT ERECT YOUR BUILDING IN AREAS THAT ARE SUBJECTED TO HIGH WINDS, OR ERECT ON A WINDY DAY. ANY BUILDING LEFT PARTIALLY CON- STRUCTED MAY BE SERIOUSLY DAMAGED IF LEFT IN THIS STATE. Sort and separate all parts and hardware checking with the Parts List on Page 4 and the illustrations on Page 5 be sure you have all parts and know where they belong in the building. Each part has been numbered or illustrated, the quantity required and its part number noted. Follow step-by-step instructions carefully complete each step before going onto the next one. Retain this manual after assembly is completed it contains a complete parts list. Required Eye Goggles No. 2 Phillips Screwdriver (with Hardened Magnetic Tip) Work Gloves Step Ladders Required Utility Knife / Scissors Pliers Carpenter's Level Tape Measure Optional Time-Savers Wrench / Nut Driver Electric / Cordless Drill Square String (for squaring frame) Foundation Preparation Hammer and Nails Spade or Shovel Hand Saw / Power Saw Lumber and/or Concrete BUILDING CARE Carefree maintenance Your building has been designed to give you years of carefree service. All parts have been precision engineered for a perfect fit. It is manufactured from heavily galvanized steel with exterior parts pre-enameled on both sides at the steel mill. IMPORTANT This building is designed to withstand normal wind loads when installed according to instructions. Manufacturer cannot be held responsible for any consequences due to buildings that are not installed per instructions or for damage due to weather conditions or acts of God. 2

3 IMPORTANT A03 PERSONAL SAFETY DURING BUILDINGS CONSTRUCTION Prior to assembly some of the buildings components may contain sharp edges, wear protective work gloves while handling these components. When using any form of power tool wear eye protection. Do not use household voltage power tools in a wet or damp environment. Household voltage power tools must be monitored and controlled by a Ground Fault Interrupter or more commonly called a G.F.I. Do not use any part of the buildings frame as a means of personal support while attaching components during assembly. PREPARATION OF BUILDING SITE This building must be constructed on a SOLID BASE FOUNDATION. We recommend a poured concrete pad or large size concrete patio stone squares for a suitable floor and base. Which ever you select make sure your foundation area is firm and level and will allow drainage away from the site. Make your solid base foundation at least 4 (100mm) larger than your building. Spacemaker is not responsible for the choice and the construction of the foundation. "B" "A" NOTE: For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. The concrete pad should then be poured to a thickness of 4 (100mm) to 5 (125mm). When completed allow to dry thoroughly for at least 48 hours. OUTSIDE MEASUREMENTS OF BUILDING AT BASE MODEL "A" "A" "B" "B" CM INCH CM INCH 4x /2 YOUR BUILDING MUST BE ANCHORED Your building must be firmly anchored to your concrete pad or large concrete patio stone squares to help protect against damage in high winds. B + 100mm (4") MINIMUM FURTHER ANCHORING INSTRUCTIONS FOLLOW AFTER ALL WALL AND ROOF PANELS HAVE BEEN INSTALLED. A + 100mm (4") MINIMUM 3

4 ILLUSTRATED PARTS NOTE: DRAWINGS ARE NOT TO SCALE, BUT ARE DESIGNED TO SHOW CROSS SECTIONS AND GENERAL CONFIGURATION TO AID IDENTIFICATION. A04 REAR BASE RAIL (1) No. 840H REAR TOP RAIL (1) No. 840H SIDE BASE RAIL (2) No. 3J SIDE TOP RAIL (2) No. 3J ROOF COVER PANEL (1) No. 419J DOOR PANEL (2) No. F23J FRONT BASE RAIL (1) No. 6J DOOR JAMB (2) No. 109J DOOR GLIDE (4) No. A67 DOOR LATCH FINGER (1) No. 10J SCREW CLIPS (16) No. 85J ROOF SUPPORT ARM BRACKET (1) No. 9J CORNER GUSSET (8) No. 51J CORNER PANEL (4) No. 5J ROOF COVER HINGE (2) No. 55J ROOF CORNER CAP (4) No. 60H REAR WALL PANEL (1) No. 21J DOOR TRACK (1) No. 6J ROOF SUPPORT ARM (1) No. 13J ROOF COVER BRACE (SHORT) (2) No. 40J ROOF SUPPORT ARM LATCH PLATE (1) No. 14J ROOF EDGE TRIM (2) No. 16J (TOP & BOTTOM) ROOF EDGE TRIM (2) No. 17J (SIDES) ROOF LATCH BRACKET (1) No. 8J 4 ROOF COVER BRACE (LONG) (1) No. 1036M

5 Parts List IMPORTANT...When ordering parts please provide number stamped on the surface of galvanized parts. In the case of wall and roof panels please provide the model number of the building, color and size of panels. To order parts please use order form on the last page. Assembly Part Part Quantity Key No. Number Description in Carton 840H Rear Base Rail 1 6J Front Base Rail 1 3J Side Base Rail 2 5J Corner Panel 4 21J Rear Wall Panel 1 840H Rear Top Rail 1 3J Side Top Rail 2 6J Door Track 1 109J Door Jamb 2 F23J Door Panel 2 419J Roof Cover Panel 1 17J Roof Edge Trim (Sides) 2 16J Roof Edge Trim (Top & Bottom) M Roof Cover Brace (Long) 1 40J Roof Cover Brace (Short) 2 13J Roof Support Arm 1 BT1 Weather Stripping (1/2"x3/8"x12') 1 Roll A05 Owner's Manual 1 51J Corner Gusset 8 DH10 Door Handle 2 P61 Plastic Washers 1 14J Roof Support Arm Latch Plate 1 Hardware Kit (Bolts, Nuts and Screws) 1 A67 Door Glide 4 10J Door Latch Finger 1 85J Screw Clips (12-122) 16 60H Roof Corner Cap 4 8J Roof Latch Bracket 1 55J Roof Cover Hinge 2 9J Roof Support Arm Bracket 1 5

6 1 Assemble rear base rail and front base rail to side base rails with corner gussets at each corner as shown and place on flat surface. A06 USE 10mm (3/8") LONG BOLTS AND NUTS REAR BASE RAIL No. 840H FRONT BASE RAIL No. 6J CORNER GUSSETS No. 51J SIDE BASE RAIL No. 3J NOTE - LONG SLOT ON SIDE USE SELF TAPPING SCREWS...10mm (3/8") LONG ALL WALL PANELS ARE TO BE ATTACHED TO TOP RAIL AND BASE RAIL WITH SCREWS. 2 Install 4 corner panels to base frame as shown Do not fasten panels to front base rail. Then install narrow rear wall panel in correct position. CORNER PANEL No. 5J INSTALL PANELS IN THIS SEQUENCE. REAR PANEL No. 21J DOORWAY USE SELF TAPPING SCREWS..10mm (3/8") LONG 6 DOORWAY

7 3 1. Install rear top rail and fasten to wall panels. 2. Fasten side top rail to wall panels. 3. Install 2 rear corner gussets and fasten only in holes indicated. USE 10mm (3/8") LONG BOLT AND NUT REAR TOP RAIL No. 840H CORNER GUSSET No. 51J A07 USE SELF TAPPING SCREW...10mm (3/8") LONG USE SELF TAPPING SCREWS...10mm (3/8") LONG SIDE TOP RAIL No. 3J (with Long Slot on Top) 4 1. Slide 4 door glides into door track (as shown). SLIDE DOOR GLIDES INTO DOOR TRACK INSIDE FRONT OUTSIDE No. A67 DOOR GLIDE DOOR TRACK No. 6J IMPORTANT PLACE FRONT EDGE OF DOOR TRACK WITH THESE HOLES FACING THE OUTSIDE Install door track to front end of side rails with front corner gussets as shown. Fasten only in holes indicated. USE SELF TAPPING SCREWS...10mm (3/8") LONG DOOR TRACK No. 6J CORNER GUSSET No. 51J 7 NOTE Do not fasten corner panels to door track at front.

8 6 A08 1. Carefully swing front section of corner panel away from door track. Position door jamb on side of doorway. Then fasten top and bottom directly to door track and front base rail. See A. 2. Then swing corner panel back into position and fasten to door track and front base rail. See B & C. Repeat for other side. CORNER PANEL CORNER PANEL "A" CORNER PANEL "B" DOOR TRACK DOOR JAMB (RIGHT) No. 109J DOOR TRACK DOOR JAMB (RIGHT) No. 109J DOOR TRACK DOOR JAMB (RIGHT) No. 109J 7 1. Attach door handle using bolts as shown in A. 2. Install two 6mm (1/4 ) bolts and nuts with plastic washers at bottom of each door panel. See B. 8 DOOR INSTALLATION 1. Inside and near the corner of building, install bottom lip of left door into track formed in base rail. 2. Position top of door so that holes in door line up with center holes in door glide. Fasten inner door glide (nearest to left door jamb) to door using 10mm (3/8 ) long bolts and nuts. Position door latch finger (10J) behind door panel and fasten through outer door glide using 10mm (3/8 ) bolts and nuts. See A 3. Install right hand door in the same manner but without the door latch finger. INSIDE LEFT OUTSIDE VIEWED FROM OUTSIDE BUILDING RIGHT "A" OUTSIDE USE 13mm (1/2") LONG BOLTS AND NUTS "B" Door Handle OUTSIDE DOOR ADJUSTMENT There are 3 holes in each of the door glides to raise or lower doors as required so that they meet squarely INSTALL DOOR INTO TRACK IN BASE RAIL AND TILT UP INTO PLACE 8 INSIDE INSIDE NOTE - 2 GLIDES PER DOOR Door Latch Finger USE PLASTIC WASHERS DOOR TRACK INSIDE VIEW VIEWED FROM OUTSIDE LEFT RIGHT LEFT DOOR ONLY USE 10mm (3/8") LONG BOLTS AND NUTS INSIDE OF BUILDING

9 9 1. Turn roof cover panel upside down be sure hole pattern matches sketch See A below. 2. Install screw clips (85J) over edge of roof cover panel exactly as shown at the hole positions indicated. See C. A09 No. 419J ROOF COVER PANEL (UPSIDE DOWN) "A" No. 85J SCREW CLIP SCREW CLIP SCREW CLIP LINE UP HOLES LINE UP HOLES 10 No. 60H ROOF CORNER CAP 1. With panel still upside down, position roof edge trim, 17J (with most holes facing upwards) over sides of panel so that holes line up with screw clips. Fasten through roof cover panel with screws and washers. NOTE: Leave the 2 holes, 1 on each side of the center ridge on the left hand side of the panel, open. See A below. 2. Position roof edge trim, 16J, (with most holes facing upwards) over ends of side trim. Line up holes and with 22mm (7/8 ) long bolts and washers, fasten corner caps to 4 corners through top of roof cover panel. No. 16J ROOF EDGE TRIM (TOP & BOTTOM) No. 17J ROOF EDGE TRIM (SIDES) Leave other holes open. See B and C. USE 22mm (7/8 ) LONG BOLTS AND NUTS No. 60H ROOF CORNER CAP A No. 17J ROOF EDGE TRIM LEAVE OPEN USE SELF TAPPING SCREWS AND WASHERS 10mm (3/8 ) LONG 9 "B" LEAVE OPEN LEAVE OPEN B No. 16J ROOF EDGE TRIM B No. 16J ROOF EDGE TRIM A No. 17J ROOF EDGE TRIM

10 11 1. Position roof cover brace (long) 1036M diagonally as shown to the underside of panel. Fasten through top of panel into brace, at the 2 center holes only, using 10mm (3/8 ) long bolts and nuts with plastic washers. 2. Position roof cover braces (short) 40J, vertically over ends of diagonal brace (1036M) with ends of each short brace under the lips of the top and bottom roof edge trim. Fasten through top of roof cover panel with 10mm (3/8 ) screws and plastic washers in center area only. 3. Fasten extreme end of braces (40J) where they pass under the roof edge trim (16J) with 22mm (7/8 ) long bolts, nuts and plastic washers. A10 USE 22mm (7/8 ) LONG BOLTS AND NUTS AT ENDS OF ROOF COVER BRACES (SHORT) ROOF COVER BRACE (LONG) No. 1036M ROOF COVER BRACE (SHORT) No. 40J USE SELF TAPPING SCREWS AND PLASTIC WASHERS 10mm (3/8 ) LONG IN CENTER AREA Install roof latch bracket (8J) to top of roof cover with 10mm (3/8 ) bolt and nut with plastic washer and 22mm (7/8 ) bolt and nut with plastic washer. See A. NOTE: Leave nuts slack for later adjustments. 2. Tap into place screw clips over the 2 double holes in bottom roof trim (16J). Fasten roof cover hinges (narrow side) to roof cover assembly as shown. See B. 3. Complete the securing of braces to roof by using 10mm (3/8 ) and 22mm (7/8 ) bolts and nuts with plastic washers where required. 4. With help fasten completed roof cover assembly to base unit by using 10mm (3/8 ) screws, through hinges into rear corner gussets and rear top rail. See C. NOTE: For a stronger attachment, place screw clips (85J) under holes in rear top rail and tighten screws into clips. X-SECTIONAL ASSEMBLY VIEW "A" PLASTIC WASHERS USE 22mm (7/8") BOLT AND NUT "B" USE 10mm (3/8") BOLT AND NUT ROOF HINGE No. 55J USE SELF TAPPING SCREWS 10mm (3/8") LONG BOTTOM 10 USE SELF TAPPING SCREWS 10mm (3/8") LONG WITH SCREW CLIPS HINGE ROOF EDGE TRIM

11 13 A11 1. Install roof support arm latch plate (14J) on left, top side rail (3J) with two 10mm (3/8 ) screws so that the slotted holes in each piece overlap as shown. See A 2. Assemble roof support arm (13J) and roof support arm bracket (9J) with a 10mm (3/8 ) bolt and locknut. Leave slack. See B 3. On the left side of roof, slide roof support arm bracket beneath roof edge trim so that its holes line up with open holes in roof edge trim. Attach with 10mm (3/8 ) long screws and plastic washers. See D 4. Slide other end of support arm (13J) through slot in side top rail, so that notch in arm hooks into the overlapped slot in top rail to support roof in the open position. Install bolt and nut in bottom hole of arm. See C 5. Cut self adhesive weatherstripping to length and apply to top rails, as shown in E. 6. Grease hinges. 7. With lid shut adjust roof latch bracket (8J) so that door latch finger (10J) on left hand door, engages with roof latch bracket to lock lid. Tighten the 2 bolts that hold roof latch bracket to roof. 8. Use large center holes in bottom gussets to anchor unit, if required. SCREW CLIP ROOF PANEL ROOF SUPPORT "D" ARM BRACKET PLASTIC WASHER USE 10mm (3/8") LONG SCREWS ROOF SUPPORT ARM BRACKET No. 9J LOCKNUT "B" USE 10mm (3/8") BOLT "A" ROOF SUPPORT ARM LATCH PLATE No. 14J X-SECTIONAL VIEW LEAVE APPROX. 1/2" WEATHERSTRIPPING ROOF SUPPORT ARM No. 13J SECTION OF 3J "E" TOP RAIL OR DOOR TRACK USE 10mm (3/8") BOLT 11 WALL PANEL/REINFORCING RIB

12 REPLACEMENT PARTS OR ANY QUESTIONS REGARDING YOUR BUILDING SHOULD BE REFERRED DIRECTLY TO THE FACTORY. DO NOT CONTACT YOUR DEALER, THEY ARE NOT EQUIPPED TO SERVICE YOUR REQUESTS AS PROMPTLY AS THE CUSTOMER SERVICE DEPARTMENT AT THE FACTORY ( ). A12 PARTS REPLACEMENT ORDER FORM Parts Required ** MODEL NO. ** PART NO. QTY. COLOR FOR PARTS REPLACEMENT PLEASE CONTACT CUSTOMER SERVICE DEPARTMENT. TELEPHONE NO. ( ) NAME: ADDRESS: CITY: POSTAL CODE/ZIP: PURCHASED FROM: STORE ADDRESS: DATE PURCHASED: PROVINCE/STATE: TELEPHONE: or Mail To: Spacemaker, Ltd Wolfedale Road Mississauga, Ontario L5C 1V9

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