Key Systems Technical Manual

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Brent Doyle
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1 Key Systems

2 Table of Contents The Access Advantage... AP Key Cuts... AS & AHS Key Cuts... Key Cutting Machines... Pinning Formula... Construction Master Keying... Visual and Concealed Key Control... Access Pin Kits... Cylinder Parts: AP - 00 Series Rim... Cylinder Parts: AS - 00 Series Rim... Cylinder Parts: AHS - 00 Series Rim... Cylinder Parts: AP - 00 Series Mortise... Cylinder Parts: AP - 0 Series Mortise Hotel... Cylinder Parts: AS - 00 Series Mortise... Cylinder Parts: AS - 0 Series Mortise Hotel... Cylinder Parts: AHS - 00 Series Mortise... Cylinder Parts: AHS - 0 Series Mortise Hotel... Cylinder Parts: AP - 00 Series LFIC Cores... 0 Cylinder Parts: AS - 00 Series LFIC Cores... Cylinder Parts: AHS - 00 Series LFIC Cores... Cylinder Parts: AP - 00 Series Component (Key-in-Knob/Lever)... Cylinder Parts: AP - 0 Series Component (Key-in-Knob/Lever) Hotel... Cylinder Parts: AS - 00 Series Component (Key-in-Knob/Lever)... Cylinder Parts: AS - 0 Series Component (Key-in-Knob/Lever) Hotel... Cylinder Parts: AHS - 00 Series Component (Key-in-Knob/Lever)... Cylinder Parts: AHS - 0 Series Component (Key-in-Knob/Lever) Hotel...

3 The Access Advantage The Access Key System The patented Access system from Corbin Russwin provides the right level of security for each opening in your facility. Three levels of ANSI/BHMA Grade protection, from patented keyway to UL certified, secures every opening. A common key for all three levels of security enhances key control and simplifies administrative procedures. Key blanks are controlled through authorized distribution and geographical protection is available. Available for mortise, rim, component and Large Format Interchangeable Core (LFIC) cylinders, Corbin Russwin offers the right Access level of protection for every door in your facility. Benefits Patent protection from unauthorized key duplication through 0 New keyway family protects system integrity from legacy systems Keys are significantly stronger than competitive systems User-friendly design with minimal components provides easy field service except key cutting AS, AHS Availability in all existing Corbin Russwin cylinder types provides costeffective upgrade for Corbin Russwin facilities Bump resistance standard for all AP, AS and AHS cylinders. Access (AP) features a utility patented keyway. These cylinders easily retrofit into existing hardware and are appropriate for most applications. The keys for AP can only open AP cylinders. AP cylinders are protected against bumping. Access (AS) builds on the utility patented keyway of AP and adds patented side bar locking with unique angled bottom pins that provide end users with geographical exclusivity. Cylinders provide protection against bumping and picking. Because of its superior key control and patent protection until 0, AS products are recommended for use in conjunction with AHS for new installations or when retrofitting systems, including large format interchangeable core systems. Access (AHS) combines the utility patented keyway and side bar locking with unique angled bottom pins that provide end users with geographical exclusivity, and adds certification to UL. They are classified as high security because of their superior resistance to physical attack and protection against unauthorized key duplication. Because of its superior key control, patent protection until 0, and physical strength, we recommend AHS products for new highsecurity installations or when retrofitting systems, including large format interchangeable core systems. Corbin Russwin also offers anti-vandal and high security locksets that complement AHS cylinders for those openings most vulnerable to attach.

4 AP Key Cuts AP cuts from Bow to Tip MACS- Bottom Pin Depth Spec. AP Key Bottom Pins (BP) Master Pins (MP) Build Up Pins (BU) Top Pin (TP) Size # Length Part No. Size # Length Part No. Size # Length Part No. Size # Length Part No.. F00.00 F00 BU # 0.00 F00 Top # 0.00 F00. F00.00 F00 BU # 0.00 F00 Top # 0.00 F00. F F00 BU # 0.00 F00 Top # 0.00 F00. F00. F0 BU # 0. F0 Top # 0. F0. F00.0 F00 BU # 0.0 F00 Top # 0.0 F00. F00 BU # N/A N/A Top # 0.0 F00 BU # 0. F0 Top # 0. F0 Top Pin - Bump Resistant Size # Length Part No. BR # 0. F0 BR # 0.0 F00 CMK Wafer Description CMK Part No. F0 BU # 0.0 F00 BU # 0.0 F00 BU # 0.00 F000 BU # 0.0 F00 Top # 0.0 F00 Top # 0.0 F00 BR# 0.0 F00 BR# 0. F0 BR# 0.0 F00 BR# 0.0 F00

5 AS & AHS Key Cuts AS & AHS cuts from Bow to Tip MACS - Bottom Pin Depth Spec. AS & AHS Key Dimensions shown are to theoretical intersection Bottom Pin (BP) Master Pins (MP) Build Up Pins (BU) Top Pin (TP) Size # Length Part No. Size # Length Part No. Size # Length Part No. Size # Length Part No. BP #-C 0. F0.00 F00 BU # 0.00 F00 Top # 0.00 F00 BP #-L 0. F0.00 F00 BU # 0.00 F00 Top # 0.00 F00 BP #-R 0. F0.00 F00 BU # 0.00 F00 Top # 0.00 F00 BP #-C 0. F0. F0 BU # 0. F0 Top # 0. F0 BP #-L 0. F0.0 F00 BU # 0.0 F00 Top # 0.0 F00 BP #-R 0. F0 BU # N/A N/A Top # 0.0 F00 BP #-C 0. F00 BP #-L 0. F00 BP #-R 0. F00 BP #-C 0. F0 CMK Wafer Description CMK Part No. F0 BU # 0. F0 BU # 0.0 F00 BU # 0.0 F00 BU # 0.00 F000 Top # 0. F0 Top # 0.0 F00 Top # 0.0 F00 BP #-L 0. F0 BU # 0.0 F00 BP #-R 0. F0 BP #-C 0. F0 BP #-L 0. F0 BP #-R 0. F0 BP #-C 0. F0 BP #-L 0. F0 BP #-R 0. F0

6 Key Cutting Machines HPC Machines Access level Key Cutting Machine Card # DSD# Cutter # Jaw AP 0 (Blitz) C N/A CW-0MC B AS/AHS 0 (Blitz) C N/A CW- DJ- AP Code Max N/A DSD CW-0MC B AS/AHS Code Max N/A DSD CW- DJ- AP Tiger Shark N/A DSD CW-0MC STD AS/AHS Tiger Shark N/A DSD CW- DJ-S AP Blue Shark N/A DSD CW-0MC STD AS/AHS Blue Shark N/A DSD CW- DJ-S ITL Machines Access level Key Cutting Machine Vice Insert Cutter # AP 00A CW- AS/AHS 00A M CW- Framon Machines Access level Key Cutting Machine Kit* AP KX- KX-DG AS/AHS KX- KX-DG0 * Each kit comes complete with cam, cutter, and vice insert

7 Pinning Formula Fixed Core Component Cylinders Fixed Core and LFIC Chambers,, & Example Master Key Top Pin (TP) Change Key MINUS Plug Total Top Pin (TP) Master Pin (MP) Master Pin Bottom Pin (BP) (MP) = Deepest Minus Shallowest Operating Cut Plug Total (MP + BP) Bottom Pin (BP) = Shallowest Operating Cut Large Format Interchangable Core Cylinders LFIC Control Chambers & Top Pin (TP) MINUS Plug Total and Build Up Pin Build Up Pin (BU) = Control Cut PLUS MINUS Plug Total Master Pin (MP) = Deepest MINUS Shallowest Operating Cut Bottom Pin (BP) = Shallowest Operating Cut Example Control Key Master Key Change Key Top Pin (TP) Build Up Pin (BU) x x x x Master Pin (MP) Bottom Pin (BP) Plug Total (MP + BP) Instructions (Fixed Core and LFIC Chambers,, & ) Bottom Pin = shallowest operating cut Master Pin (if required) = Deepest minus shallowest operating cut (Plug Total = Bottom Pin + Master Pin) Top Pin = MINUS Plug Total Instructions (LFIC Control Chambers & ) Bottom Pin = shallowest operating cut Master Pin (if required) = Deepest minus shallowest operating cut (Plug Total = Bottom Pin + Master Pin) Build Up Pin = Control Cut plus minus Plug Total Top Pin = MINUS (PLUG TOTAL + BUILD UP PIN) Lost Ball/Wafer Construction Cylinder. In the construction lost wafer chamber use # cut for TMK and # cut for CMK. CMK cuts for the rest of the chambers are same as TMK cuts. Donut wafer is added in construction lost wafer chamber above bottom pin

8 Construction Master Keying Construction Master Keying (Lost/Wafer Design) for AP, AS & AHS Access cylinders when master keyed are offered with the convenience of construction keying when specified. This is not recommended with AHS key systems or any system where strict key control and management is enforced. Construction keying simplifies the process when the building gets turned over. With this feature, the construction master keyed cylinder is master keyed with a special construction feature in one of the chambers. The plug is prepped in two places along both sides of the same chamber containing the construction feature. This allows the construction master key to be used during the construction phases. It is highly recommended that all construction keys are collected and accounted for once the project is complete to protect the integrity of the key system. Construction master keys are to be specified and ordered separately. Construction master keyed orders will have all change keys shipped separately from hardware. Construction master keying is not available with hotel function cylinders or large format interchangeable cores. If construction keying is required for LFIC, specify temporary construction keyed cores. Wafer Cutaway cylinder showing construction master key being used, putting the wafer below the shear line while key is turned. Note the two empty donut holes on either side of the chamber. Change key inserted in cylinder putting the wafer above the shear line. As change key rotates, construction wafer falls into donut hole in the side of plug. Only construction wafer will fall due to hole through its center. Change key rotated to position for extraction. Construction key inserted after wafer is trapped. Driver now extends into plug chamber. Construction key if used will not rotate.

9 Visual Key Control For Multiplex Masterkey Systems (CR keyway family shown) Nickel silver Key Bow type Ordering example AP Key Blank: XXXX-PIN--AP Keyway Ordering example AS/AHS Key Blank: XXXX-PIN--AS0 Front Side Back Side Key Section Code (blind code for keyway designation) Key Set Symbol System Registry Number Keyway Ordering example Hotel Emergency key (Mortise Cylinders) example: Keyway-Pin--E-AP Ordering example Hotel Emergency key (Key-in-lever cylinders) example: Keyway-Pin--E-AS0 Back Side Stamping & Options Key set (VKC), standard unless otherwise indicated System registry number will be stamped on master keys unless otherwise indicated Concealed key control (CKC) available on cylinders Visual Key Control VKC is available for level (AP) only. Visual Key Control VKC and Concealed Key Control CKC not available

10 Access Pin Kits PK-0-AP Pinning Kit The PK-0-AP Kit is used to pin AP fixed and LFIC cylinders. The heavy duty steel kit prevents pins from mixing. The kit includes: 0 each of bottom pins sizes - 0 each of build up pins - 0 each of master pins sizes - 0 each of top pins sizes - 0 each of bump resistant pins sizes - 0 tumbler springs part number F 0 sidebar spring - part number F 0 #- screw - part number F KIK/KIL spring cover part number F each mortise/rim, LFIC spring cover part number F Sidebar (00 CYL.) part number F Tweezer part number F Access Key decoder part number F PK-0-MASTER Master Pinning Kit The PK-0-MASTER Master Kit includes all pins needed to re-pin AP, AS and AHS cylinders. The kit includes: 0 each of AP bottom pins sizes - 0 each of angled bottom pins sizes - (L-C-R) 0 each of build up pins sizes - 0 each of master pins sizes - 0 each of top pins sizes - 0 each of bump resistant pins sizes - 0 tumbler springs part number F 0 #- screw - part number F KIK/KIL spring cover part number F mortise/rim, lfic spring cover part numberf sidebar part numberf0 sidebar (00 CYL.) part number F 0 sidebar spring part numberf 0 slider spring part numberf Tweezer part number F Access Key decoder part numberf Note: CT- follower (size.0) may be ordered separately.

11 AP - 00 Series Rim Item Description Part Number Comments Plug SA K0MSECFIN Plug finishes: 0, Shell SA (Not Slotted) FMFIN Shell finishes: 0, 0,,,,,, Shell SA (Slotted) FMFIN,,,, 0, Bottom Pins F00 Master & Build Up Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Plug Retainer F Tailpiece See Access Catalog Mounting Plate F Mounting Screws See Access Catalog Note: Items, & are in vial of 0 pins

12 AS - 00 Series Rim Item Description Part Number Comments Plug K0MSECFIN Plug finishes: 0, Shell SA (Not Slotted) FMFIN Shell finishes: 0, 0,,,,,, Shell SA (Slotted) FMFIN,,,, 0, Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0M Tumbler Springs F Spring Cover F Plug Retainer F Tailpiece See Access Catalog Mounting Plate F Mounting Screws See Access Catalog Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F Note: Items, & are in vial of 0 pins

13 AHS - 00 Series Rim Item Description Part Number Comments Plug SA K0MSECFIN Plug finishes: 0, Shell SA (Not Slotted) FMFIN Shell finishes: 0, 0,,,,,, Shell SA (Slotted) FMFIN,,,, 0, Bottom Pins (L) F0 Bottom Pins (C) Bottom Pins (R) F0 F0 Master & Build Up Pins F0 Top Pins F0M Tumbler Springs F Spring Cover F Plug Retainer F Tailpiece See Access Catalog Mounting Plate F Mounting Screws See Access Catalog Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F Security Plate F Note: Items, & are in vial of 0 pins

14 AP - 00 Series Mortise Item Description Part Number Cylinder Length Comments KMSECFIN -/" KMSECFIN -/" Plug SA KMSECFIN -/" KMSECFIN -/" FMFIN -/" FMFIN -/" Shell SA FMFIN -/" FMFIN -/" Bottom Pins F00 Master & Build Up Pins F0 Top Pins F0 Tumbler Springs F Plug finishes: 0, Shell finishes: 0, 0,,,,,,,,,,0, Spring Cover F Cam See Access Catalog Cam Retainer F Screws F Note: Items, & are in vial of 0 pins

15 AP - 0 Series Mortise Hotel Item Description Part Number Cylinder Length Comments Plug SA KMSECFIN -/" Plug finishes: 0, Shell SA FMFIN -/" Shell finishes: 0, 0,,,,,,,,,, 0, Bottom Pins F00 Master Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Cam See Access Catalog Cam Retainer F Screws F Blocking Pin Springs 0F Blocking Pins F Note: Item, & are in vial of 0 pins

16 AS - 00 Series Mortise Item Description Part Number Cylinder Length Comments KMSECFIN -/" KMSECFIN -/" Plug KMSECFIN -/" KMSECFIN -/" FMFIN -/" FMFIN -/" Shell SA FMFIN -/" FMFIN -/" Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0M Tumbler Springs F Plug finishes: 0, Shell finishes: 0, 0,,,,,,,,,, 0, Spring Cover F Cam See Access Catalog Cam Retainer F Screws F Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F Note: Items, & are in vial of 0 pins

17 AS - 0 Series Mortise Hotel Item Description Part Number Cylinder Length Comments Plug KMSECFIN -/" Plug finishes: 0, Shell SA FMFIN -/" Shell finishes: 0, 0,,,,,,,,,, 0, Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master Pins F0 Top Pins F0M Tumbler Springs F Spring Cover F Cam See Access Catalog Cam Retainer F Screws F Slider F-F Slider Spring F Side Bar F0 Side Bar Spring F Blocking Pin Springs 0F Blocking Pins F Note: Items, & are in vial of 0 pins

18 AHS - 00 Series Mortise Item Description Part Number Cylinder Length Comments KMSECFIN -/" KMSECFIN -/" Plug SA KMSECFIN -/" KMSECFIN -/" F0MFIN -/" F0MFIN -/" Shell SA F0MFIN -/" F00MFIN -/" Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0M Tumbler Springs F Plug finishes: 0, Shell finishes: 0, 0,,,,,,,,,, 0, Spring Cover F Cam See Access Catalog Cam Retainer F Screws F Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F Security Plate F Note: Items, & are in vial of 0 pins

19 AHS - 0 Series Mortise Hotel Item Description Part Number Cylinder Length Comments Plug SA KMSECFIN -/" Plug finishes: 0, Shell SA FMFIN -/" Shell finishes: 0, 0,,,,,,,,,, 0, Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master Pins F0 Top Pins F0M Tumbler Springs F Spring Cover F Cam See Access Catalog Cam Retainer F Screws F Slider F-F Slider Spring F Side Bar F0 Side Bar Spring F Security Plate F Blocking Pin Springs 0F Blocking Pins F Note: Item, & are in vial of 0 pins

20 AP - 00 Series LFIC Cores Item Description Part Number Comments Plug K0MSECFIN Plug finishes: 0, Core FMFIN Control Sleeve F Bottom Pins F00 Master & Build Up Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Retainer Ring F Side Bar (00) F Side Bar Springs F Note: Items, & are in vial of 0 pins 0

21 AS - 00 Series LFIC Cores Item Description Part Number Comments Plug KMSECFIN Plug finishes: 0, Core FMFIN See catalog of finishes Control Sleeve F Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0* F0M Tumbler Springs F Spring Cover F Retainer Ring F Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F * Used in control chambers only Note: Items, & are in vial of 0 pins

22 AHS - 00 Series LFIC Cores Item Description Part Number Comments Plug SA KMSECFIN Plug finishes: 0, Core F0MFIN See catalog for finishes Control Sleeve F Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0* F0M Tumbler Springs F Spring Cover F Retainer Ring F Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F * Use in control chambers only Note: Items, & are in vial of 0 pins

23 AP - 00 Series Component (Key-in-Knob/Lever) Item Description Part Number Comments Plug SA K0MSECFIN Plug finishes: 0, Shell F Bottom Pins F00 Master & Build Up Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Cap Pin Spring F Cap Pin F Tailpiece See Access Catalog Cylinder Cap 0F Note: Items, & are in vial of 0 pins

24 AP - 0 Series Component (Key-in-Knob/Lever) Hotel Item Description Part Number Comments Plug SA KMSECFIN Plug finishes: 0, Shell F Bottom Pins F00 Master Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Cap Pin Spring F Cap Pin F Tailpiece F 0-0 Cylinder F 0-0 Cylinder Cylinder Cap 0F Actuator Spring F Lockout Identifier F Acutator Plate F Tailpiece Anchor F Note: Item, & are in vial of 0 pins

25 AS - 00 Series Component (Key-in-Knob/Lever) Item Description Part Number Comments Plug KMSECFIN Plug finishes: 0, Shell F Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0M Tumbler Springs F Spring Cover F Cap Pin Spring F Cap Pin F Tailpiece See Access Catalog Cylinder Cap 0F Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F Note: Items, & are in vial of 0 pins

26 AS - 0 Series Component (Key-in-Knob/Lever) Hotel Item Description Part Number Comments Plug K0MSECFIN Plug finishes: 0, Shell F Bottom Pins F00 Master Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Cap Pin Spring F Cap Pin F Tailpiece F F Cylinder Cap 0F Slider F-F Slider Spring F Side Bar F0 Side Bar Spring F Actuator Spring F Lockout Identifier F Acutator Plate F Tailpiece Anchor F Note: Item, & are in vial of 0 pins 0-0 Cylinder 0-0 Cylinder

27 AHS - 00 Series Component (Key-in-Knob/Lever) Item Description Part Number Comments Plug SA KMSECFIN Plug finishes: 0, Shell F Bottom Pins (L) F0 Bottom Pins (C) F0 Bottom Pins (R) F0 Master & Build Up Pins F0 Top Pins F0M Tumbler Springs F Spring Cover F Cap Pin Spring F Cap Pin F Tailpiece See Access Catalog Cylinder Cap 0F Slider F-F Slider Springs F Side Bar F0 Side Bar Springs F Note: Items, & are in vial of 0 pins

28 AHS - 0 Series Component (Key-in-Knob/Lever) Hotel Item Description Part Number Comments Plug SA KMSECFIN Plug finishes: 0, Shell F Bottom Pins F00 Master Pins F0 Top Pins F0 Tumbler Springs F Spring Cover F Cap Pin Spring F Cap Pin F Tailpiece F F Cylinder Cap 0F Slider F-F Slider Spring F Side Bar F0 Side Bar Spring F Actuator Spring F Lockout Identifier F Acutator Plate F Tailpiece Anchor F Note: Item, & are in vial of 0 pins 0-0 Cylinder 0-0 Cylinder

29 Notes

30 Notes 0

31 Notes

32 In U.S. Corbin Russwin Architectural Hardware Episcopal Road Berlin, CT 00 Phone: 00-- Fax: 00-- corbinrusswin.com In Canada ASSA ABLOY Door Security Solutions Canada 0 Four Valley Drive Vaughan, Ontario Canada LK T Phone: Fax: For more information regarding Corbin Russwin Locksets, Exit Devices, Door Controls and Key Systems, contact your authorized Corbin Russwin Distributor or Sales Representative. Corbin Russwin and Design is a registered trademark of Corbin Russwin, Inc, an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright 0-0 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. -/

Interchangeable FEATURES MEDECO3 BILEVEL KEYMARK LOGIC NEXGEN XT. Interchangeable Core

Interchangeable FEATURES MEDECO3 BILEVEL KEYMARK LOGIC NEXGEN XT. Interchangeable Core Interchangeable Core FEATURES MEDECO3 BILEVEL KEYMARK LOGIC NEXGEN XT Utility patented key control provides protection from unauthorized duplication of keys UL437 Listing and BHMA Certification provide