Nobody likes the thought of cuts or smashed
|
|
- Cordelia Ryan
- 5 years ago
- Views:
Transcription
1 Photo courtesy Command Tooling Systems Toolholding Varia VX Quick Change System allows the machinist to replace cutting tools effortlessly, leaving the tool in the machine without risk to hands. A release mechanism ejects the insert without excessive force and makes single-handed operation possible, minimizing risk of injury. Innovative Tooling Puts Security into Tough Machining Standards and special tooling vie to deliver high-precision performance Jim Lorincz Senior Editor Nobody likes the thought of cuts or smashed fingers tooling up a job before the machine is up and running, or tool and spindle-damaging crashes afterwards. Getting the tooling right is the most important part of running any job, said Steve Rose, CNC training consultant and former Swiss machine shop owner. It s amazing how different shops can be in how much time they allocate for tooling up. If done correctly, the process saves time and is worth the effort it takes to find the right round tool or insert, put it in the toolholder, set it (measure it) correctly, get the dimensions right, and then choose the right machining speeds and feeds. But that s the beginning of the story, according to Rose: The real challenge is how to short circuit the process, reducing the time needed to tool up and November 2014 ManufacturingEngineeringMedia.com 57
2 Toolholding guaranteeing quality machining results. It isn t just coming up with a new VDI toolholder, but it sure helps when tooling suppliers are developing innovative product approaches to deal with some of the industry s real challenges today. They include guarding against pullout with quick-change tooling, especially in machining the toughest titaniums and hightemperature alloys, building rigidity into modular tooling, and maximizing use of the available machine envelope, Delivering Cutting Tool Accuracy and Superior TIR Bilz Tool Co. Inc. (Lombard, IL) offers a full slate of new products that are aimed at delivering quality, accuracy, and superior TIR for challenging machining applications. Our principal focus is on the centerline of the toolholder for improved cutting tool accuracy, cutting tool rigidity in medium to heavy radial loads, and increasing metal removal rates while increasing tool life, said Tim Fara, managing director. Development of the patented TER ThermoGrip ER shrink collet by Bilz is intended to revolutionize the use of collets and collet chucks in Bilz Tool s TER ThermoGrip shrink-fit collet can be used for all ER live tools and ER straight shank holders in Swiss machines. Call Today to receive our NEW PRODUCTS brochure or a NEW Inch, Metric or 7MPa Catalog! the production process, said Fara. TER ThermoGrip collets have solid bodies, unlike common slotted ER-style collets and aren t deformed or compressed when clamping, assuring runout of less than 3 µm and significantly improving cutting tool performance when machining tough materials like titanium. Tool change in Swiss-style machines and live tools when holding a cutting tool in a flexible collet can be very timeconsuming. Downtime can be extensive and costly due to the tight tool locations in most Swiss-style machining centers and the need to disassemble and reassemble cutting tool, collet, and collet nut on live tools. Bilz s TER ThermoGrip shrink-fit collet can be used for all ER live tools and ER straight shank holders in Swiss machines. During the shrink-fit process the cutting tool can be preset to required tool length in the collet. All this happens outside of the machine, while the machine continues to make parts. A tool change only takes seconds and the machine is back up and running with single assembly tools back in the machine in the same tool location, gage length, and no concern that tool point location has moved or over torqueing of the collet nut. 58 ManufacturingEngineeringMedia.com November 2014
3 Toolholding For ultra-high-precision milling for small-to-medium volume manufacturing, Bilz offers the Diebold UltraGrip milling chuck, which combines the best possible cutting tool run-out (TIR) with maximum clamping force. The UltraGrip system provides a concentricity tolerance of 3 µm and the assembled system of toolholder and cutting tool provides a maximum TIR of 3 µm for high-performance cutting for medical, aerospace, and die/mold applications. Holders are all balanced with G 2.5 accuracy and are available in CAT, BT, and HSK tool tapers. toolholder, collet, and cutting tool, provides a maximum TIR of 3 µm for medical, aerospace, and die/mold industry applications. CemtrpGrip toolholders are balanced to G 2.5 and are available in CAT, BT, and HSK tool tapers. New tool clamping technology allows shops to maximize machining operations; however, spindle maintenance is equally important. Any spindle taper wear, tool clamping taper wear, or spindle misalignment To improve the ability to bear radial forces and TIR Duo-Lock features an innovative thread design will have a negative impact on tool clamping assemblies accuracy not available with [toolholder and cutting tool] (blue) with a proprietary other systems, Bilz has regardless of quality of the assembly. Using spindle wipers, double cone connection and introduced the Diebold an additional third supporting area CentroGrip collet chuck. Pull Force gages to routinely (green) in the back of the interface for three It provides concentricity check drawbar force, and contact point connection. test arbors to routinely check spindle alignment and spindle run-out are equally important to maximum machining conditions, said Fara. Photo courtesy Haimer, Kennametal CAPTIS ClAmPIng SySTem The modular and flexible system Modular construction for maximum flexibility Quick conversion from external to internal clamping in less than a minute High concentricity and repeatability of mm RÖHM Products of America office@rohm-products.com I tolerance of 1 µm and the assembled system, including Kennametal, Haimer Team Up on Carbide Cutting Heads There is no shortage of innovative toolholding solutions that have been developed using either standard or proprietary special toolholding designs. Kennametal Inc. (Latrobe, PA) and Haimer GmbH (Igenhausen, Germany; Villa Park, IL) have entered into a joint technology partnership in developing the Duo-Lock modular cutting tool system for carbide cutting heads. Design of the Duo-Lock modular interface is intended to make the modular connection as solid as a carbide end mill and provide maximum stability, increased load capacity, and high run-out precision. Duo-Lock features an innovative thread design with a proprietary double cone connection and an additional third supporting area in the back of the interface. The connection overcomes the interface weakness 60 ManufacturingEngineeringMedia.com November 2014
4 of existing modular systems so that the carbide cutter can be In Haimer s Safe-Lock proprietary system, special drive used to their full potential without breaking. keys in the chuck and grooves in the tool shank prevent the During IMTS, both companies introduced a new portfolio of milling cutter from spinning during extreme machining or cutting heads and mono-block screw fit toolholders with Duo- being pulled out of the chuck. In addition to the frictional Lock technology in all relevant spindle interfaces and extensions. Also new modular cutting toolheads with longer length than currently available in the marketplace will be added to their product portfolio in order to take aggressive cuts in the aerospace and energy industry. The system guarantees 5 µm runout accuracy and a Z accuracy of 1 µm, Cylindrical Drive Technology Revolutionary non-contact design which will eliminate most of the expensive presetting processes, said Doug Ewald, Kennametal director product management system tooling. The superior features of the Duo-Lock technology will provide significantly increased metal removal rates at milling applications and longer tool life. For the first time a modular milling system can achieve similar high performance of a latest generation THE BEST JUST GOT solid-carbide end mill. BIGGER The Duo-Lock system, which has achieved milling performance of 1.5 D depth of cut, widens the application of Compact Head Design modular milling systems compared with Easy indexing during operation current competitive systems. The Duo- INTRODUCING THE NEW MV4800 Lock system can more than double the When we introduced our MV Series wire EDM machines, metal removal rate (MRR) in common we had a feeling they d make waves. A year later, the milling applications. never-before-seen design improvements have reinforced The agreement between Kennametal our leadership in the market and sparked our customers and Haimer is a long-term partnership success. No other machine on the market has our that involves cross licensing. Like non-contact cylindrical drive technology, improved power Haimer s Safe-Lock toolholding system, supply and deeper submerged cutting capabilities all Duo-Lock will be offered as a license to backed by the reliable, expert support our customers expect. leading high-end cutting tool companies See what all the buzz is about at to establish a compatible, highperformance modular end mill system. ONE SOURCE. or call The partners are currently in discussions ENDLESS EXPERTISE. with additional leading cutting tool For current open positions, please visit our website: companies to offer customers multiple or jobs@mcmachinery.com sources of different manufacturers with EOE M/F/D/V one compatible interface. Auto-Threader Allows up to 20.1 inches of through-part wire threading for tall parts Visit Our New WEB SITE November 2014 ManufacturingEngineeringMedia.com 61
5 Toolholding Photo courtesy Bilz Tool Co. Inc. Using Pull Force gages to routinely check drawbar force (shown) and test arbors to routinely check spindle alignment and spindle run-out are equally important to maximum machining conditions. clamping forces of the particular clamping system, the tool is held using positive locking in the tool holder through the constructive design of the Safe-Lock system. The combination of pull-out protection and best runout accuracy lead to a low vibration and as a result very efficient machining. Due to the increased cutting depths and feeds, the metal removal rate can be increased by up to 100%, and to a similar degree tool wear decreases. Maximizing ER Collet System, More Rego-Fix (Indianapolis, IN) has continued to build on the success of its powrgrip and securgrip product lines, as well as introduce products that enhance performance of its ER systems. The new ER MicRun Collet System has a TIR of less than " (0.003 mm) at 3 D. The Permanently Mark Metals and Plastics in Just Minutes! ///////////////////////////////////////////////////////////////////////////// Etch barcodes, logos and serial numbers. Large 24" x 12" or 32" x 20" work area. Compatible with AutoCAD, Bartender, Illustrator, CorelDRAW, SolidWorks and more. ///////////////////////////////////////////////////////////////////////////// Visit epiloglaser.com/me to see a video of the FiberMark in action! Contact us today to request a DVD demo and receive a free sample: epiloglaser.com/me sales@epiloglaser.com 62 ManufacturingEngineeringMedia.com November 2014
6 MicRun s self-locking design retains the collet in the nut for easier insertion and removal, with no extractor required. To ensure it maintains high repeatability and rigidity in challenging applications, Rego-Fix equipped the system with a special thread that keeps the nut aligned with the holder. Suitable for high-speed machining, the MicRun is available in standard taper types as well as standard and mini-nut designs. Part of Rego-Fix s powrgrip product line, securgrip brings simple, effective tool locking to challenging metal removal applications. The anti-pull system locks the collet and cutter to the toolholder body to eliminate cutter slippage. It does so via a patented locking system that includes a small, profiled locking key insert that fits into a standard Weldon end mill flat. securgrip has a TIR of " (0.003 mm) and enables manufacturers to preset their tool heights. Rego-Fix customers can modify their existing pow- Rgrip holders for use with the system. The securgrip locking system is now also available for milling chucks. To protect operators, especially working in the confined work envelopes of Swiss-style machines, Rego-Fix has introduced the new slip-proof ERMX mini clamping nuts feature a frontal milled slot on their outside diameter that mates effortlessly to a corresponding wrench to prevent slippage during the tightening and loosening process. These new clamping nuts, which are suitable for the company s sealing or cooling disks, have volume a special surface treatment for increased REdUcTion clamping force and a unique coating that prevents corrosion. ERMX works with ER collets in DIN 6499and ISO Among the many benefits of this compact product are lower injury risks due to slip-proof clamping, internal and external cooling, improved chip removal, reduced tool costs and improved productivity. Design Addresses Pull Out with Standard Tooling There are a lot of issues in addressing pull out, especially when machining heat-resistant super alloys [HRSA] like titanium or Inconel, said Alan Miller, engineering manager, BIG Kaiser The New Modular Chip Processing Systems from PRAB FlUid REcYclinG Contact us at sales@prab.com prab.com Engineered to Get You Up and Running Faster Fully-integrated chip processing systems from PRAB combine prewired modules that integrate and communicate seamlessly. They move and process scrap and fluid efficiently and maximize returns. They re also designed for mobility as your process changes. PRAB engineering designs every system to meet your specific application. And they re backed by our industry exclusive Performantee. scrap TRAnsFER load out All-in-onE November 2014 ManufacturingEngineeringMedia.com 63
7 Toolholding Precision Tooling Inc. (Hoffman Estates, IL). We have taken the existing standard of Weldon flats for end mills and applied it to be compatible with our high-performance milling chucks. We came up with a new milling chuck product line called the Mega Perfect Grip milling chuck. A special keeper key is positioned into the Weldon flat of the end mill and together the key and cutter are inserted into the bore of the milling chuck with three axial grooves that accepts the keeper key. Once the cutter and key are inserted to the bottom, a 20 twist clockwise places the key against a hardened pin and into a stop groove of the milling chuck. Final tightening of the clamping nut closes the milling chuck, making it impossible for the cutter to pull out, said Miller. The Mega Perfect Grip milling chucks combine the cutting performance of heavy-duty milling chucks with security against pullout of solid side lock tool holders. High-pressure and high-volume jet-through coolant is a standard feature. To improve upon the ER standard, we developed the Mega ER solid nut which is a slot-free clamping nut without ball bearings as a lower cost option to the standard Mega ER Nut. We ve incorporated a friction-free surface treatment of the internal collet raceway to minimize collet distortion during clamping. The slot free nuts use our popular Mega Wrench that improves balance and tool holder symmetry. The result is that it allows us to make a replaceable ER collet nut for anybody with ER product and it s available in ER16, ER20, ER25, and ER32 sizes, said Miller. When it comes to building tools to fit into the available machining space, BIG Kaiser has developed an extension system that is designed to eliminate up to 40% of the weight of a very large boring tool assembly. Larger diameter tool assemblies with long projections can be built up with both steel and aluminum components, providing an ideal length to weight ratio for most machines with automatic tool changers, said Miller. It could make the difference between using the existing machine with the largest tool and travel available for a job, or having to make a capital investment to buy a larger machine. Another way to maximize the machine s available work envelope is BIG Kaiser s Smart Damper for face mills that eliminates unwanted vibrations inherent due to excessive toolholder length and cutting conditions. The modular design provides versatility for gage lengths up to16" (406 mm) and is available for BIG-PLUS CAT 50 or BT50, and HSK- A100 metric face mills. Leave the Tool in the Machine for Quick Change Command Tooling Systems (Ramsey, MN) has introduced its Varia VX Quick Change System that allows the machinist to replace cutting tools effortlessly, leaving the tool in the machine without risk to hands. The Varia VX utilizes three contact points to pull the Varia VX insert into position. A release mechanism ejects the insert without excessive force and makes single-handed operation possible, minimizing risk of injury. Tool change times take as little as 20 seconds with a single screw solution. The modular system allows tool preparation 64 ManufacturingEngineeringMedia.com November 2014
8 Want More Information? BIG Kaiser Precision Tooling Inc. Ph: Web site: Bilz Tool Co. Inc. Ph: Web site: Command Tooling Systems LLC Ph: Web site: Haimer USA Ph: Web site: during machine operation and doesn t require block realignment after changing the Varia VX insert. The Varia VX quick-change system is now available for the complete bandwidth. The taper/planar support interface ensures maximum concentric accuracy. The torsional moment happens with a positive polygon that transfers up to 200 N//pd//m. Tightening and release take place via a turn gear segment with three multifunctional cams. When a radially attached tension screw is tightened, the three-point tension pulls the tool insert evenly into position. When releasing, the insert is mechanically loosened via sliding cams and released from the holder for removal. For use in inner cooling, a diametrically acting membrane seal ensures the leak-free coolant transfer between adapter and VX insert, thus bringing the medium directly to the cutter. Advantages to the VX system include preset cutting tools are laying ready at the machine; quick change through only one clamping point; no risk of injury when changing tools; clamping of the inserts without any radical force; safe torque transmission. ME ERI AMERICA TOOLHOLDING SOLUTIONS Complete Live Tooling Solutions by Kennametal Inc. Ph: Web site: Rego-Fix Tool Corp. Ph: Web site: Rose Training srose@rose-training.com Web site: DMG/Mori Seiki BMT45-85 VDI Haas & many more Tool Discs TestRapid quick change Machine spindles 2 year warranty info@eri-america.com November 2014 ManufacturingEngineeringMedia.com 65
When sizing up an application for a milling
APN Inc. has located its powrgrip tool-changing unit near the cells of high-speed, high-performance three and five-axis machining centers. One employee is in charge of setting up the Rego-Fix tooling,
More informationpowrgrip for aerospace manufacturing Superior toolholding strength and accuracy
powrgrip for aerospace manufacturing Superior toolholding strength and accuracy REGO-FIX Corporation Providing solutions for cutting-edge toolholding table of contents powrgrip for Aerospace Introduction
More informationpowrgrip for automotive manufacturing Superior toolholding strength and accuracy
powrgrip for automotive manufacturing Superior toolholding strength and accuracy REGO-FIX Corporation Providing solutions for cutting-edge toolholding table of contents powrgrip for Aerospace Introduction
More informationAt first blush, Beyond Runout: Toolholders that Grip, Lock and Raise the Bar. Toolholding
VIDEO SPECIALS Big Kaiser Smart Damper: www.tinyurl.com/smartdamper Big Kaiser Mega Synchro: www.tinyurl.com/megasynchro Iscar s Dove IQ Turn: www.tinyurl/iqturndemo Toolholding Beyond Runout: Toolholders
More informationShrink Fit System... Thermal Induction
Shrink Fit System... Thermal Induction process-controlled heating no overheating on the tool quick and accurate shrinking, on and off for tools with carbide or steel shanks slim design of the chucks through
More informationTOOL HOLDERS.
TOOL HOLDERS www.haimer-usa.com HIGH PRECISION HIGH PERFORMANCE HAIMER Family owned & operated since 1977 Global Headquarters located in Igenhausen Germany North America operation and stocking facility
More informationMachinist s Guide to Toolholder Maintenance
Machinist s Guide to Toolholder Maintenance For Collet & Nut Style Toolholders General Overview Modern CNC machines feature high-capacity tool changers that automatically swap toolholders in and out of
More informationHC Hydraulic Expansion Chucks
Technical Information HC Hydraulic Expansion Chucks design, function, effect, and application features, handling, and action application instructions precision tool length setting torques accessories sealed
More informationWorld leader in live tools, angle heads, and multi-spindle drill heads
World leader in live tools, angle heads, and multi-spindle drill heads heimatec GmbH headquarters-germany The Way to Success Heimatec is an international manufacturing company headquartered in Renchen,
More informationALBRECHT PRECISION KEYLESS DRILL CHUCKS THE WORLD'S MOST CONSISTENTLY ACCURATE DRILL CHUCKS
ALBRECHT PRECISION KEYLESS DRILL S THE WORLD'S MOST CONSISTENTLY ACCURATE DRILL S ALBRECHT The World's Most Consistently Accurate Drill Chucks For the past 00 years, Albrecht s line of precision drill
More informationTAPPING CHUCKS & COLLETS
TAPPING CHUCKS & COLLETS CAT er Tension/Compression Holders 86 CAT er Rigid Holders 86 BT er Tension/Compression Holders 87 BT er Rigid Holders 87 HSK Tension/Compression & Rigid Holders 88 NMTB er Tension/Compression
More informationProduct Overview. for perfect connections
Product Overview for perfect connections TOOL HOLDERS FOR DRILLING, TAPPING & REAMING Smart solutions for high quality clamping systems in tapping applications Tapping solution range from M1 M200 Quick
More informationpowrgrip System The ambitious toolholding system
powrgrip System The ambitious toolholding system www.rego-fix.com Meet high machining demands powrgrip clamps tools using an innovative press-fit technology. PG convinces with excellent runout, high clamping
More informationIndustrial Drill Chucks with Key. For Stationary Machines and Portable Drilling Machines. Diameter (mm)
Drilling Industrial Drill Chucks with Key For Stationary Machines and Portable Drilling Machines Specifically designed for stationary drilling, turning, milling and wood working machines The one-piece
More information3D SENSORS 2-in-1 3-AXIS EDGE FINDER & MEASURING INSTRUMENT.
3D SENSORS 2-in-1 3-AXIS EDGE FINDER & MEASURING INSTRUMENT www.haimer-usa.com HAIMER Sensors Benefits 1. No math needed Zero on the indicator = Zero on the machine control The sensor is pre-calibrated
More informationSOFTSYNCHRO HIGH PERFORMANCE TAP H O L D E R S
SOFTSYNCHRO HIGH PERFORMANCE TAP H O L D E R S You Know Taps Now take them to the next level Triple your tap life and more with Emuge Softsynchro Tap Holders! E muge is widely recognized in the industry
More informationHydraulic Chuck Reducer Sleeves
Hydraulic Chuck Reducer Sleeves with ERICKSON SAFE- OCK Smart Coolant Primary Application ERICKSON Safe-Lock Smart Coolant reducer sleeves are specially designed for high-precision and secure clamping
More informationIs your company wasting money by trying to increase
Photo courtesy BIG Kaiser Precision Tooling Cutting Tools & Toolholders Toolholder/collet assembly is being inspected by BIG Daishowa. Each collet is inspected twice to verify a maximum runout of 1 µm
More informationLEADING SOLUTIONS IN THREAD MILLING TECHNOLOGY
LEADING SOLUTIONS IN THREAD MILLING TECHNOLOGY Thread with Maximum Confidence, Depth, Versatility and Economy. Emuge Shur-Thread TM, Threads-All TM, Vario-Z and NPT Solid Carbide Thread Mills; and Gigant-ic
More informationCAT40 Toolholders ER11
CAT40 ER11 CAT40 & Straight Shank ER11 Collet Chucks (Balanced to G2.5@18,000 RPM) Small diameter nose well-suited for working in close quarters Increased flexibility for milling, drilling, and reaming
More informationHydroForce. HydroForce HT Hydraulic Chuck High Torque. Hydraulic Chuck (HC) Basic Working Principle
HydroForce HT ADVANCES 2015 HydroForce HT Hydraulic Chuck High Torque First choice solution for rotating applications. HydroForce HT gives you an unparalleled combination of accuracy and clamping force.
More informationüberchuck High Performance Milling Chucks
überchuck High Performance Milling Chucks 00 Years of Innovation For more than 00 years, the name lbrecht has been synonymous with innovation and quality. In 908, the Joseph lbrecht Bohrfutterfabrik GmbH
More informationCatalogue guide. MARIO PINTO SPA Strada delle Cacce Torino page 1 di 13
Catalogue guide MARIO PINTO SPA Strada delle Cacce 21-10135 Torino www.live-tooling.com www.mariopinto.it page 1 di 13 PRODUCTS MANUFACTURING PHILOSOPHY Our Live Tools are entirely developed, designed
More informationTechnical. Toolholding & Tapping. Product Warranty
Technical 4 Product Warranty Parlec Inc. warrants all tools, tooling systems, and tool presetters to be free of defects in manufacturing and materials for a period of one year from the date of shipment.
More informationCustomers about powrgrip
Customers about powrgrip Version E 111208 Test results of customers using powrgrip for their applications Cutting tools manufacturing Walter AG, Germany Task: Replace Weldon a. o. by toolholding system
More informationWORKHOLDING MADE IN EUROPE MANUAL LATHE CHUCKS, CENTERS, ROTATING BODIES OIL COUNTRY CHUCKS, POWER CHUCKS, VTL CHUCKS, ROTARY TABLE PACKAGES
EUROPEAN PRECISION & QUALITY WORKHOLDING MADE IN EUROPE MANUAL LATHE CHUCKS, CENTERS, ROTATING BODIES OIL COUNTRY CHUCKS, POWER CHUCKS, VTL CHUCKS, ROTARY TABLE PACKAGES EUROPEAN PRECISION & QUALITY With
More informationMachine Tool Accessories
Machine Tool Accessories 33-00 Fiber Adapter Bushing Used to downsize the bore for smaller shank diameters. Bushings are not recommended for production routing. They should be used only as a temporary
More informationTooling For Haas Lathes
Tooling For Haas Lathes Performance measured by you Visit Command Tooling Systems on line catalog for Command standard product part file downloads, up-to-date stock levels and our list price instant quoting
More informationROYAL ULTRA-PRECISION ER COLLETS " TIR
ROYAL C EXPANDING COLLETS q Unlike chucks and most collets that grip the OD of a workpiece, C expanding collets are designed to grip on the ID of a part. q Accu-length design ensures precise workpiece
More informationBETTER GUARANTEED. PERFORMANCE. DL-NORISK. The ONLY modular system with the performance of a solid carbide end mill.
www.kennametal.com by Haimer and Kennametal The ONLY modular system with the performance of a solid carbide end mill. BETTER PERFORMANCE. GUARANTEED. OFFER VALID THROUGH JUNE 30, 2017 Call today and refer
More informationTechnical features. Positive Taper Lock System for manual tool clamping. Technical features:
clamping set Technical features The RÖHM- was specially designed for the positive taper lock clamping taking particulary into account the necessity of manual clamping. Technical features: strong design
More informationWhen Quality Counts we are Always One Step Ahead Simply The Finest
Gauging 1 2 Hermann Diebold When Quality Counts we are Always One Step Ahead Simply The Finest Diebold, and many other manufacturers of close-tolerance tool holders and highly precise equipment, have been
More informationAccessories. Scan these QR Codes Featured Video. Current Promotion
Current Promotion Scan these QR Codes Featured Video 211 TOOLJAW The Toolholder Clamp Champ Description BT30 Taper TOOLJAW BT35 Taper TOOLJAW BT40 Taper TOOLJAW BT45 Taper TOOLJAW BT50 Taper TOOLJAW CT30
More informationACCESSORIES CATALOG BORING AND FACING HEADS LIVE CENTERS
ACCESSORIES CATALOG BORING AND FACING HEADS LIVE CENTERS SKODA LIVE CENTERS SKODA & STM HEAVY DUTY LIVE CENTERS - CSN 243324 Features The rotating spindle is extended right through the tapered shank Two
More informationPIONEER TOOL HOLDING SOLUTIONS
PIONEER N.A., INC. PIONEER TOO HODING SOUTIONS 2018 CATAOG www.pioneerna.com PIONEER DUA CONTACT What is Dual Contact Dual Contact spindle gageline is ground to a controlled dimension to the taper of the
More informationMACHINE TOOL ACCESSORIES
DRILL CHUCKS SERIES 319: MACHINE SHOP DISCOUNT SUPPLY BALL BEARING KEY TYPE SUPER CHUCKS SERIES 319: These chucks, robust in design, have great precision. All parts subject to wear are hardened for high
More informationOperating instruction for the quick-change tap holders type:
type: KSN 0 KSN 1 KSN 3 KSN 4 KSN 5 Date of edition: 01.02.2008 Stage of alteration: 1 Please keep this for future use! Contents: 1 Application range, safety instructions and technical data... 3 1.1 Application
More informationACCESSORIES CATALOG. SKODA LIVE CENTERS BORING AND FACING HEADS
ACCESSORIES CATALOG BORING AND FACING HEADS SKODA LIVE CENTERS www.sowatool.com SKODA LIVE CENTERS Skoda Heavy Duty Live Centers - CSN 4334/CSN 4334M Features The rotating spindle is extended right through
More informationTORCO-BLOCK. Fast and accurate tool assembly.
TORCO-BLOCK Fast and accurate tool assembly www.rego-fix.com Toolholder assembly made easy TORCO-BLOCK allows easy and safe tool assembly. The built-in gauge does not require torque wrenches, nor tables
More informationHelmut Diebold GmbH & Co.
Can tool holders be made with runout below 1 micron? If so, why and how? By: Hermann Diebold, CEO, Helmut Diebold Goldring-Tool Company. Since 1980, since I work in the tooling industry, I keep hearing
More informationClamping Tools The most effective clamping tool for individual applications an overview.
05/2012 Clamping Tools The most effective clamping tool for individual applications an overview. By Thomas Oertli There is no best clamping tool. However, we have developed the most effective and therefore
More informationLive & Static Tooling. Mori Seiki SL 403, SL 603, VL553II MC
Live & Static Tooling Mori Seiki SL 403, SL 603, VL553II MC Mori Seiki Live and Static Tools for SL403, SL603 VL553II MC Fax: (847) 367-4815 Email: inquiries@lyndexnikken.com Fill in the form below and
More informationMACHINE TOOL ACCESSORIES
DA80 COLLETS, COLLET CHUCKS AND KITS SERIES 992: Full /32" range of collapse. Concentricity within 0.0005" T.I.R. at collet nose assembled with chuck. Self release for rapid, easy operation. Interchangeable
More informationTechFront. Tooling Choices Lead to Thread Milling Solutions. of use of a particular tool. It can be more helpful
New Developments in Manufacturing and Technology Tooling Choices Lead to Thread Milling Solutions most people talk about the question of solution. When Apex switched to the Carmex mini mill-thread tool
More informationTOMORROW S TOOLING TODAY SECO NEWS SUMMARY
TOMORROW S TOOLING TODAY SECO NEWS SUMMARY 2018.1 TOOLS FOR LIMITLESS PRODUCTIVITY AND PROFITABILITY JETSTREAM TOOLING WELCOME TO SECO NEWS SUMMARY 2018.1 Discover how the latest Seco innovations, many
More informationTOMORROW S TOOLING TODAY SECO NEWS SUMMARY
TOMORROW S TOOLING TODAY SECO NEWS SUMMARY 2018.1 TOOLS FOR LIMITLESS PRODUCTIVITY AND PROFITABILITY WELCOME TO SECO NEWS SUMMARY 2018.1 Discover how the latest Seco innovations, many of which are featured
More information5 Micron Collets. The New Standard in AA Grade Toolholding. Introducing Extreme Precision
Introducing Extreme Precision 5 Micron Collets The New Standard in AA Grade Toolholding Increased Tool ife Evenly distributed cutting edges for high performance machining Consistent cutting profiles ensure
More informationTOOL CLAMPING SYSTEMS
TOOL CLAMPING SYSTEMS 2017 NEW RÖHM eshop First B2B eshop of the clamping technology industry Buy RÖHM products online 24/7 Order as a guest customer without registration Intuitive search and filter function
More informationCOLLET CLOSERS, FIXTURES AND COLLETS FOR ROTATING AND FIXED APPLICATIONS
COLLET CLOSERS, FIXTURES AND COLLETS FOR ROTATING AND FIXED APPLICATIONS ROYAL QUICK-GRIP MANUAL COLLET FIXTURES FOR 4TH AND 5TH AXIS APPLICATIONS q Unit is actuated via a hybrid mechanical/hydraulic mechanism.
More informationHardinge FlexC Dead-Length Collet System Style DL. Installation Instructions and Parts Lists. FlexC Collet System Style DL Instructions B-152
Hardinge FlexC Dead-Length Collet System Style DL Installation Instructions and Parts Lists 1 General Safety Information Before installing the Hardinge FlexC Collet System on your machine tool, thoroughly
More informationTroubleshooting for Milling Chuck. Details of the trouble Cause Solution / Countermeasures
TROUBLESHOOTING 571 Troubleshooting Troubleshooting for Milling Chuck Details of the trouble Cause Solution / Countermeasures Tool cannot be held Tool shank diameter should be within h7 tolerance. Tool
More informationQUICK-GRIP CNC COLLET CHUCKS
QUICK-GRIP CNC COLLET CHUCKS TEN-SECOND COLLET CHANGES 0.0002" TIR OR BETTER PARALLEL GRIP COLLETS WITH A 0.062" RANGE MOST COMPACT CHUCKS IN THE INDUSTRY IN-STOCK FOR SAME-DAY SHIPPING ROYAL QUICK-GRIP
More informationCONSTANT SPEED TAPPING
NON REVERSING TOOLS CONSTANT SPEED TAPPING For High-Production CNC Tapping Without Machine Reversal. Constant Speed Tapping relies on the compact tapping head to provide tap reversal. The machine spindle
More informationCNC EXPANDING MANDRELS
CNC EXPANDING MANDRELS ID CLAMPING OFFERS FULL OD PART ACCESS PARALLEL EXPANSION FOR OPTIMUM ACCURACY AND GRIP FORCE LARGE RANGE IN STOCK FOR IMMEDIATE SHIPMENT ROYAL CNC EXPANDING MANDRELS Rigid and Accurate
More informationTHe BeST OF THe BeST OF NeW. NeW. NeW. empowered. by precision. empowered precision. empowered. A selection of our most popular products
THe BeST OF 2018 A selection of our most popular products THe BeST OF 2017 selection of of our our most most popular popular products products AA selection To view the complete complete range range visit
More informationHARDINGE Precision Tooling Systems for Mills
www.hardinge.com HARDINGE Precision Tooling Systems for Mills Precision Tool Holding Systems for Mills Hardinge. Solid since 890. At Hardinge, our mission is to provide the Best Value in workholding products
More informationHardinge FlexC Dead-Length Collet System Style DL 42mm. Installation Instructions and Parts Lists
Hardinge FlexC Dead-Length Collet System Style DL 42mm Installation Instructions and Parts Lists 1 General Safety Information Before installing the Hardinge FlexC Collet System on your machine tool, thoroughly
More informationTechnical T-A & GEN2 T-A GEN3SYS APX. Revolution & Core Drill. ASC 320 Solid Carbide. AccuPort 432. Page CONTENTS. Set-up Instructions 256
Technical ASC 0 Solid Carbide CONTENTS Page Set-up Instructions 6 AccuPort 4 Recommended Speeds & Feeds 60 Guaranteed Application Request Form 99 +44 (0)84 400 900 +44 (0)84 400 0 enquiries@alliedmaxcut.com
More informationNIKKEN ROTARY TABLES FOR HWACHEON MACHINES SIRIUS SERIES VESTA SERIES
NIKKEN ROTARY TABLES FOR HWACHEON MACHINES SIRIUS SERIES VESTA SERIES CAT2015-HWACHEON-RT MAR. 2015 INTRODUCTION Our Mission: Advanced Technology and Leading Innovation At Lyndex-Nikken, we have made it
More informationROYAL CNC COLLET CHUCKS
ROYAL CNC COLLET CHUCKS TEN-SECOND COLLET CHANGES 0.0002" TIR OR BETTER PARALLEL GRIP WITH A.062" RANGE MOST COMPACT CHUCKS IN THE INDUSTRY ROYAL QUICK-GRIP CNC COLLET CHUCKS The Most Advanced Collet Chucks
More informationLOW-PROFILE ACCU-LENGTH CNC COLLET CHUCKS
LOW-PROFILE ACCU-LENGTH CNC COLLET CHUCKS High RPM All Royal CNC collet chucks are balanced by design for high-speed operation, and can often be run at higher speeds than conventional 3-jaw chucks because
More informationQUICK-GRIP CNC COLLET CHUCKS
QUICK-GRIP CNC COLLET CHUCKS TEN-SECOND COLLET CHANGES 0.0002" TIR OR BETTER PARALLEL GRIP COLLETS WITH A 0.062" RANGE MOST COMPACT CHUCKS IN THE INDUSTRY IN-STOCK FOR SAME-DAY SHIPPING ROYAL QUICK-GRIP
More informationPSK Tool Holders. Chapter 2 of the Product Catalogue 2010/2011 Precision Tools
PSK Tool Holders Chapter 2 of the Product Catalogue 2010/2011 Precision Tools PSK - Polygonal Kelch GmbH Tel.: +49 (0) 71 51 / 2 05 22-0 Fax: +49 (0) 71 51 / 2 05 22-11 info@kelchgmbh.de www.kelchgmbh.de
More informationPrecision Chucks for Improved Accuracy and Increased Productivity
Precision Workholding Technology Precision Chucks for Improved Accuracy and Increased Productivity Precision Air Chucks (Self Contained Design) MicroCentric Precision Air Chucks feature a patented open
More informationCompetence Gun Boring. KOYEMANN Floating Tools Power Reamer
Competence Gun Boring KOYEMANN Floating Tools Power Reamer R The KOYEMANN Floating Principle Reaming has been used for fine machining bores with excellent results from the very start of cutting technology.
More informationTooling state of the art and unique
Tooling state of the art and unique Sauter innovation factory: The World turns with us. sauter-feinmechanik.com 02 From one single source Sauter Tool Turrets and Sauter Tooling 2 4 5 1 12 11 3 6 7 8 10
More informationPrecision Retention Knobs and Setup Equipment
Precision Retention Knobs and Setup Equipment Retention Knobs All mating surfaces are precision ground Manufactured to the highest standards for maximum safety and long life ightening Fixtures Preset tools
More informationTHE DIFFERENCE BETWEEN A TOOLHOLDER AND A T.M. SMITH TOOLHOLDER IS WE SELL SOLUTIONS, SUPPORT AND SERVICE.
THE DIFFERENCE BETWEEN A TOOLHOLDER AND A T.M. SMITH TOOLHOLDER IS WE SELL SOLUTIONS, SUPPORT AND SERVICE. We sell Solutions! PRECISION TOOL HOLDERS Quick Change Tapping Shrinker Tool Holders HSK Tool
More informationKTM-16/20 TECHNICAL DATA
TECHNICAL DATA Table Diameter : 1,600mm Max. Turning Diameter : 2,000mm Max. Turning Height : 1,750mm Table Indexing Degree : 0.001mm CNC Controller : FANUC 18i-TB ** Bed The bed has symmetrical structure
More informationCoroChuck 970 SynchroFlex Benefits
Benefits Better surface quality on the flanks of the cut threads Longer tool life due to less friction Greater process security Due to the reduced risk of breaking the tap especially with small dimensions
More informationCompatibility overview of accessories for lathe
Compatibility overview of accessories for lathe Accessory parts for turning Face clamping disc Ø 170 mm 3440295 Face clamping disc Ø 240 mm 3441352 Face clamping disc Ø 250 mm 3440552 Face clamping disc
More informationSplit Sleeves SL-BO DIN6329 with Morse Taper Split Sleeves SL-GB DIN6328 with Morse Taper
Collets for Page 4 Page 12 Page 13 Page 16 Page 17 Page 20 Page 20 Page 21 Page 21 Page 22 Page 22 Page 22 Page 23 Page 23 Page 23 Page 24 Page 24 Page 24 Collets GER BER ET Taper Wipers KW-ER for Collet
More information10 ZX FACING / CONTOURING HEADS 16 ZX MODULAR BORING TOOLS (MBT) 22 ZX VALVE SEAT POCKET TOOLS 31 SPECIAL APPLICATIONS 35 HOW TO REQUEST A QUOTATION
ZX Systems TM FACING, & CONTOURING ZXBORING, SYSTEMS contents 2 OVERVIEW OF ZX BORING, FACING, AND CONTOURING SYSTEMS 10 ZX FACING / CONTOURING HEADS 16 ZX MODULAR BORING TOOLS (MBT) 22 ZX VALVE SEAT POCKET
More informationRAPTOR WORKHOLDING NEVER BUILD ANOTHER FIXTURE FALL PRODUCT CATALOG. RaptorWorkholding.com
RAPTOR WORKHOLDING 2013 FALL PRODUCT CATALOG NEVER BUILD ANOTHER FIXTURE. RaptorWorkholding.com 1-800-824-8333 A FULL ACCESS PASS. Speed up your manufacturing by machining five, full sides of the workpiece
More informationPortable Milling Machines
Versatile and Accurate Mill X Y Z W Diameter Shank 18 1.0 Z X 57. 5. 30 1.0 Z X 36 76 5. 30 6 6 6.0 6Z X 36 76 36 8 8 8.0 8Z X 91. 6 8 8 8.0 8Z X 7 165.6 80 16 16 16.0 16Z X 96 03 06. 06. 06. The new TCM
More informationCASE STUDIES COST-SAVINGS CYCLE TIME REDUCTION IMPROVED ACCURACY REDUCED DOWNTIME LONGER TOOL LIFE BETTER FINISHES
CASE STUDIES COST-SAVINGS CYCLE TIME REDUCTION IMPROVED ACCURACY REDUCED DOWNTIME LONGER TOOL LIFE BETTER FINISHES CONTENTS 2 Engine Manufacturer Saves $250,000 What if you could save a quarter of a million
More informationTurning and Lathe Basics
Training Objectives After watching the video and reviewing this printed material, the viewer will gain knowledge and understanding of lathe principles and be able to identify the basic tools and techniques
More informationOptimized flute design Better chip evacuation. Carbide substrate Higher heat resistance, higher speed.
Thread Mills Available for the first time, our solid thread mills are designed to be the highest quality thread milling solution. WIDIA-GTD Cut up to 63 HRC. Improved overall thread quality. Optimized
More informationGrizzly Drill Press SOP
Grizzly Drill Press SOP Drill Press is wired to run on 0V. Drill Press has a built in light with a ON/OFF switch. Never hold a workpiece by hand while drilling. Clamp it down or hold it in a vice. Never
More informationHardinge FlexC Dead-Length Collet System Style A 80mm. Installation Instructions and Parts Lists. FlexC 80mm Collet System Style A Instructions B-170B
Hardinge FlexC Dead-Length Collet System Style 80mm Installation Instructions and Parts Lists 1 General Safety Information efore installing the Hardinge FlexC Collet System on your machine tool, thoroughly
More informationHardinge FlexC Collet System Style D 65mm
Hardinge FlexC Collet System Style D 65mm Installation Instructions and Parts Lists 1 General Safety Information Before installing the Hardinge FlexC Collet System on your machine tool, thoroughly read
More informationMACHINE TOOL ACCESSORIES
VERTICAL 5-C COLLET VISE SERIES 344: VERTICAL 3-C COLLET VISE SERIES 344: : 2-1/2 x 7-3/4 Height: 4 Small movement of lever opens or closes collet. 2030000 CAM OPERATED 5-C HORIZONTAL/VERTICAL COLLET FIXTURE
More informationHardinge. The Hardinge Advantage. Hardinge Inc. One Hardinge Drive Elmira, NY USA. Worldwide Leader in Super-Precision
The Hardinge Advantage Worldwide Leader in Super-Precision Hardinge Inc. One Hardinge Drive Elmira, NY 14902-1507 USA Phone: 800-843-8801 Fax: 607-734-3886 Internet: www.hardinge.com Hardinge Inc., 1997
More informationHARDINGE Installation booklet For: Dead-Length Collet Adaptation Chucks Stationary Collet
HARDINGE Installation booklet For: Dead-Length Collet Adaptation Chucks Stationary Collet Read the enclosed instructions and recommendations before any installations CONTENTS Dead-Length Collet Adaptation
More informationSTEVENS SUBPLATES. STEVENS ENGINEERING, INC. TOLL-FREE WEB FAX
STEVENS SUBPLATES Spacing of hole patterns on Stevens accessories is identical to the pattern on Stevens Subplates. Insertion of the pull dowels thru bushed holes in the accessory into corresponding bushed
More informationOperating instructions. Fine boring head Ø3-88 with digital display
Operating instructions Fine boring head Ø3-88 with digital display English 1. Basic safety information Before first use, please read the operating instructions carefully. These provide important safety
More informationHardinge FlexC Dead-Length Collet System Style A. Installation Instructions and Parts Lists. FlexC Collet System Style A Instructions B-153
Hardinge FlexC Dead-Length Collet System Style A Installation Instructions and Parts Lists 1 General Safety Information Before installing the Hardinge FlexC Collet System on your machine tool, thoroughly
More informationJET JWBS-14DXPRO Band Saw
JET JWBS-14DXPRO Band Saw To satisfy a common woodworker s desire for increased vertical capacity we designed the JET JWBS-14DXPRO Band Saw to feature a full 12 of resaw capacity without the addition of
More informationHardinge FlexC Collet System Style D
Hardinge FlexC Collet System Style D Installation Instructions and Parts Lists 1 General Safety Information Before installing the Hardinge FlexC Collet System on your machine tool, thoroughly read this
More informationHYDRAULIC ZERO-REACH ARBORS. Zero-reach arbors with hydraulic chuck and matching POKOLM accessories
HYDRAULIC ZERO-REACH ARBORS Zero-reach arbors with hydraulic chuck and matching POKOLM accessories HYDRAULIC ZERO-REACH ARBORS ARBOR AND ADAPTER SYSTEMS HYDRAULIC ARBORS AND ADAPTERS: OUTSTANDING TOOL
More informationBDV/DV SHANK DUAL CONTACT. BDV/DV Shank
R DV/DV S P I N D E S Y S T E M DUA CONTACT DV/DV Shank DUA CONTACT DV/DV For High Speeds MEGA MICRO CHUCK PAT. Clamping diameter: ø0.45 - ø8.05 Ultra-slim design with world's smallest ø10 nut outer diameter.
More informationDOVETAIL FIXTURES. What is Raptor? Strong by design. ADAPTERS & RISERS. Less waste and easy setup. Tested and Proven. SPARE KITS CUTTERS &
What is Raptor? One of the challenges to manufacturing with 4 and 5-Axis CNC Machines has traditionally been how to hold the workpiece. We ve solved this problem for you with Raptor workholding products.
More informationTechnical Manual. ETP-CLASSIC incl type R. Content
Technical Manual ETP-CLASSIC incl type R Content Technical parts description...2 Mounting/dismantling tips...4 Design suggestions...7 Tolerances...13 Central bolt...15 Torsional stiffness...16 Screw pitch
More informationPARTING ISCAR PARTING USER GUIDE. Parting and Grooving. Insert Positioning
90 80 0 70 10 60 20 50 30 40 Parting and Grooving Selection of Inserts For a proper match of insert and cutting material to application, the following variables must be taken into consideration: Width
More informationAPRIL 2009 / NEW-100 / PAGE 1 OF 13
APRIL 2009 / NEW-100 / PAGE 1 OF 13 The standard UNIDEX line covers reaming applications from 5/16 to 1 1/4 diameter. The single indexable blade and high wear resistant carbide or cermet pads provide a
More informationPhone (800) Fax (330)
atalog 101 1 Table of ontents asic Information dvantages of Quick hange Tooling...2 dvantages of PDQ Quick hange...3 PDQ Shank & Series information...5 Master Holders Morse Taper Holders...6 Milling Machine
More informationIndexable insert tools
New products Workshop equipment II / 2016 Order now from our online shop! www.meusburger.com Indexable insert tools Profit from our perfectly coordinated range of tool carriers and indexable inserts for
More informationVarious other types of drilling machines are available for specialized jobs. These may be portable, bench type, multiple spindle, gang, multiple
Drilling The process of making holes is known as drilling and generally drilling machines are used to produce the holes. Drilling is an extensively used process by which blind or though holes are originated
More informationHigh Precision Air Chucks
Precision Workholding Solutions High Precision Air Chucks www..com Improve productivity and lower the cost of secondary machining operations..... through high concentricity. Holding close concentricity
More informationClamping systems 9.2
9. Clamping systems Clamping systems Clamping system produced in the form of collet chucks, clamping arbors, hydro sleeves and special sleeves. Clamping elements are designed for precise locating of tools
More information