Watch the dynamic machining of aluminum using DATRON CNC technology!

Size: px

Start display at page:

Download "Watch the dynamic machining of aluminum using DATRON CNC technology!"

Samson Wilkinson
5 years ago
Views:

1 Innovative roduction Technology Application Description: Aerospace Component Watch the dynamic machining of aluminum using DATRON CNC technology! Scan the QR code with your smartphone in order to watch the video or visit our YouTube channel and learn more about the diverse applications of DATRON CNC milling machines:

More than just machine construction You Are in Expert Hands From A to Z A world-class product is nothing without world-class service.

If handled correctly, this journey is a long and positive one.

This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come. Our Service. Training The Technology.

2 More than just machine construction You Are in Expert Hands From A to Z A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world s largest manufacturers. Our business is based on partnering successfully with our customers for their entire customer journey. If handled correctly, this journey is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come. Our Service. Training The Technology. Customer Service CAM Software Cooling/Lubricants HF-Spindles Application Consulting Tools Clamping Technology Consulting Individual Tool The Milling Machine. Optimization rogram Automation Measuring Technology Demo Machine ower Machined Samples The perfect machining system for your application: DATRON M8Cube High dynamics through optimized control and mechanical structure designed for speed and rigidity Efficiency with the smallest tools using high-speed spindles up to 60,000 rpm (0.6 kw to 4.0 kw) Rigid, vibration-free design of the machine delivers superior surface finishes High precision resulting from quality machine components including linear guides, precision-ground ball screws, high-frequency spindles and HSK-E 25 tool inserts (optional)

We rovide Solutions For Your Application The development and production of aluminum components for the aerospace industry requires highly demanding cutting strategies and numerous other technical

DATRON provides CNC milling solutions for the aerospace industry that set technological, qualitative and economically-sustainable standards for manufacturing.

3 We rovide Solutions For Your Application The development and production of aluminum components for the aerospace industry requires highly demanding cutting strategies and numerous other technical challenges for your manufacturing process. DATRON provides CNC milling solutions for the aerospace industry that set technological, qualitative and economically-sustainable standards for manufacturing. Our support ranges from giving programming advice and choosing optimal milling tools, to process optimization through the complete workflow. Only a purpose-built machine with optimized tools will provide you with an advantage in this highly competitive growth market. Finishing wall/pocket surfaces with corner radius end mills? M3, M4 and M5 threads Dynamic HSC pocket milling 9 mm 343 mm 102 mm Set-up and cycle times Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy all from a single source: DATRON. Cycle time with DATRON M8Cube (3.0 kw spindle): 9 minutes

Milling strategies used (Selection) 3 Helix milling 1 Face milling Roughing 2 Roughing / Smoothing 6 Cutting out 5 Thread milling 4 Chamfer milling 1 2 3 Machining: Face

36,0001/min 38,0001/min Feed rate: 8 m/min 8 m/min 1.2 m/min XY infeed: 15 mm 6.4 mm 1 mm Z infeed: 1.25 mm 2 mm 0.8 mm Dynamics: 5 5 3 CAM chord error: 0.03 0.

: 0078920 0068088K 0068430S 4 5 6 Machining: Chamfer milling Thread milling Cutting out End mill: Countersink tool, Ø 3 mm Thread mill, Ø 2 mm, M2.

4 Milling strategies used (Selection) 3 Helix milling 1 Face milling Roughing 2 Roughing / Smoothing 6 Cutting out 5 Thread milling 4 Chamfer milling Machining: Face milling/roughing Roughing/Smoothing Helix milling End mill: Monoblock, Ø 20 mm End mill, Ø 8 mm End mill, Ø 3 mm Number of flutes: Revolutions: 38,000 1/min 36,0001/min 38,0001/min Feed rate: 8 m/min 8 m/min 1.2 m/min XY infeed: 15 mm 6.4 mm 1 mm Z infeed: 1.25 mm 2 mm 0.8 mm Dynamics: CAM chord error: erfectcut chord error: Article No.: K S Machining: Chamfer milling Thread milling Cutting out End mill: Countersink tool, Ø 3 mm Thread mill, Ø 2 mm, M2.5-M4 End mill, Ø 5 mm Number of flutes: Revolutions: 34,000 1/min 35,0001/min 36,0001/min Feed rate: 3 m/min 1 m/min 3 m/min XY infeed: 0.5 mm mm 5 mm Z infeed: 0.5 mm 0.75 mm 0.3 mm Dynamics: CAM chord error: erfectcut chord error: Article No.: E

The ideal CNC milling machine for machining aluminum as described:

0 kw spindle 12-station automatic tool changer Installation dimensions

1,300 kg DATRON M8Cube = Kombination nicht möglich 3.

HSCpro Terminal with touchscreen, keyboard and integrated machine status

spray unit Tool changer for up to 24 HSK-E 25 tools Integrated tool

packages: We offer a series of powerful accessory combination packs at

increased flexibility, as well as reduced setup and changeover times.

3 x 400 V, 16 A, 1 1/4, ro XYZ Sensor (robe) The XYZ sensor guarantees

automatically measuring reference workpiece edges and height.

Centric Clamp DATRON s compact centric clamps are high-quality and

Specially developed slide geometry with a guide length of 150 mm Fully

of experience and intensive communication with our customers, we develop

Customized tool packages DATRON erfectcut Software ackages Fast CAD/CAM

DATRON CNC v9 ISO+ DATRON CNC v9 Expert, incl.

5 The ideal CNC milling machine for machining aluminum as described: Recommendation! Technical Data: 3.0 kw spindle 12-station automatic tool changer Installation dimensions (W x D x H) 1,740 mm x 1,740 mm x 1,950 mm Weight approx. 1,300 kg DATRON M8Cube = Kombination nicht möglich 3.0 kw spindle with HSK-E 25 insert CNC hand-held control unit ro B10-2 HSCpro Terminal with touchscreen, keyboard and integrated machine status display Minimum-quantity coolant system, incl. spray unit Tool changer for up to 24 HSK-E 25 tools Integrated tool length sensor erfectcut software package Optional accessory technology packages: We offer a series of powerful accessory combination packs at attractive prices: Vacuum Technology DATRON vacuum tables provide increased flexibility, as well as reduced setup and changeover times. Vacuum distributor Vacuum table 1,000 x 500 x 30 mm Vacuum pump 100 cbm, 3 x 400 V, 16 A, 1 1/4, ro XYZ Sensor (robe) The XYZ sensor guarantees short setup times, increased precision and cost-efficiency by automatically measuring reference workpiece edges and height. recision sensor Z T-R 3D-(X,Y) extension for X, Y, Z sensor Compact Centric Clamp DATRON s compact centric clamps are high-quality and extremely accurate workholding. Specially developed slide geometry with a guide length of 150 mm Fully enclosed, 100% protected against debris CNC milling tools Due to years of experience and intensive communication with our customers, we develop tools that are specifically designed for high-speed machining. Customized tool packages DATRON erfectcut Software ackages Fast CAD/CAM data transfer and an easy-to-use software. DATRON CNC v9 ISO+ DATRON CNC v9 Expert, incl. ISO+ Mastercam milling entry package, wire frame model (DesignLT) DATRON erfectcut controur smoothing filter Training Our system training sessions allow you to acquire all the essentials to use our machines and systems effectively and efficiently in a very short time. Operator training at your site or in a DATRON Technology Center

Exceptional equipment. Exceptional support.

User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time.

Friendly and Reliable If you have a service requirement, our Hotline is your first course of action.

Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field.

6 Exceptional equipment. Exceptional support. Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need when you need it. User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time. Cost-effective The most modern information technology enables us to perform remote diagnostics for the quickest and most cost-effective issue resolution. Friendly and Reliable If you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call. Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be addressed quickly and skillfully. Aerospace_art_T_130116_US_V01 The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract. DATRON Dynamics, Inc. 115 Emerson Road Milford, NH DATRON Dynamics West 6255 Southfront Road Livermore, CA hone:

Watch the dynamic machining of aluminum using DATRON CNC technology!

Innovative roduction Technology CNC Machining System DATRON M10 ro Aluminum Machining for the Communications Industry Example: Microwave Antenna Watch the dynamic machining of aluminum using DATRON CNC