CURRICULUM FOR WOOD CRAFTSMANSHIP 1-YEAR (Diploma course) National Vocational & Technical Training Commission, Islamabad (February, 2012)

Transcription

1 CURRICULUM FOR WOOD CRAFTSMANSHIP YEAR (Diploma course) National Vocational & Technical Training Commission, Islamabad (February, 0)

2 CONTENTS Training Aims & Objectives 3 Curriculum Salient Points. 3 Skill Competency details. Knowledge Proficiency Details. Curriculum Delivery Structure... 5 Scheme of Studies 6 Detail of Course Contents.. 7 List of Tools / Machinery / Equipments.. 7 Employability of Pass Outs 0 Minimum Qualification of Instructors.. 0 Reference Books... National Curriculum & Review Committee Members..

3 TRAINING AIMS & OBJECTIVES The aim of this course is to prepare students as effective Wood Craftsman. The major Objectives of this course are to: Equip trainees with correct and efficient use of related tools, equipment & Machinery Capable of understanding applicable safety rules Become well versed with the related techniques and procedures as per industry demand Enable the trainees to meet the job market demands CURRICULUM SALIENT POINTS Entry Level Total Duration of Course Total Teaching Units Middle (Age: 5 Years) Year ( Semester) ( Months Internship with any wood working unit) 600(800 Per Semester) 0 period per week Training Methodology Practical 80% Theory 0% Instructional Media Urdu Scholarship Rs.,000/ Per Month with the provision of hostel & transportation, if required. 3 P a g e

4 SKILL PROFICIENCY DETAILS After completion of the course the trainee must be able to:. Observe all safety precautions personal and equipment. Interpret simple sketches and scale drawings 3. Use and maintenance of common wood working hand tools, measuring, marking, sawing, planning tools and chisels. Sharpening and setting of various types of hand saws, planers, Machine and Tools 5. Identify local timber in common use and be able to distinguish good and defective timber 6. Measure, cut and place timber to the given size 7. Utilize screws, nails and hardware 8. Work according to sketches or instructions KNOWLEDGE PROFICIENCY DETAILS After completion of the course the trainee would have gained knowledge about:. Safety precautions applicable to power wood working tools & machines.. Good housekeeping, care and maintenance of woodworking tools & equipment. 3. Reading and interpreting simple plans, drawing & sketches.. Common types of timber, their description & uses. 5. Different types of screws, nails, commonly used in woodworking. 6. The types of saws, procedure of sharpening, settling. 7. Different methods of seasoning. 8. The preservation & storage of timber. 9. Preparation of synthetic glues and their uses. 0. Common types of wood working, joints, their preparation and uses... The operation and uses of Band Saw, Jointer, Thicknesser, Spindle Molder, Belt Sander and Drill Press Machine. The types of hinges, fixtures and tower bolts commonly used in wood working P a g e

5 CURRICULUM DELIVERY STRUCTURE ST SEMESTER Course Delivery Co Curricula Activities / Vacations Test Total Week ND SEMESTER Course Delivery Co Curricula Activities / Vacations Final Test Total Week P a g e

6 Sr. No SCHEME OF STUDIES Wood Craftsmanship (Year Course) Subjects/ Main Topics ST SEMESTER Theory Periods Practical Total Periods. Introduction to Hand Tools 0 6. Timber Theory Hard Ware 6. Wood Craftsman Design & Drawing of Modern & Victorian Type Note: Deleted AutoCAD Preparation of joints / Jobs 6. Arithmetic & Cost Calculation Functional English Work Ethics 0 0 Total Sr. No Subjects / Main Topics ND SEMESTER Theory Periods Practical Total Periods. Finishing and Polishing 0 6. Arithmetic and Basic Math Machines used in Wood Craftsmanship 6 6. Product Deign with Modern & Victorian Type 3 5. Preparation of different Jobs / Projects Functional English Work Ethics 0 0 Total P a g e

7 DETAIL OF COURSE CONTENTS Wood Craftsmanship Year Course ST SEMESTER SR. NO. DETAIL OF TOPIC. Introduction to Hand Tools.. Safety with wood working hand tools.... Introduction to safety precaution for tools.. Work Bench... Introduction to work bench... Parts of work bench... Maintenance and use of work bench... Introduction to bench vice... Parts of bench vice... Maintenance and use of bench vice.3. Fixing & holding devices.3.. Introduction to.3... Sash or steel bar clamp.3... G and C clamp Corner clamp.3... Improvised clamp Uses and maintenance.. Marking and laying out tools... Introduction and use of:... Steel rule... Steel tape...3. Try square... Miter square...5. Sliding TBevel...6. Marking gauge...7. Mortise gauge...8. Divider...9. Spirit level...0. Squaring rod.5. Hand saws.5.. Introduction & uses of :.5... Rip saw.5... Cross cut saw Tenon saw.5... Dovetail saw Compass saw Key hole saw Miter saw Coping saw and their Theory Periods Practical 6 7 P a g e

8 sharpening & setting.6. Hand Planes.6.. Introduction and uses of:.6... Jack plane.6... Jointer plane Smoothing plane.6... Block plane Rabbit plane Circular plane Spoke shave plane their adjustment and sharpening.7. Chisels & Gouges.7.. Introduction and uses of:.7... Socket chisel.7... Firmer chisel Tang butt chisel.7... Mortise chisel Gouges and their sharpening.8. Boring Tools.8.. Introduction and uses of:.8... Twist bit.8... Double spur twist bit Auger bit.8... Center bit Expensive bit Gimlet or snail bit Bradawl Hand drill machine Uses and maintenance / Sharpening.9. Wood working hammers.9.. Introduction and uses of:.9... Claw hammer.9... Mallet Cross peen hammer.0. Pincer & screw drivers.0.. Introduction and uses of:.0... Philips head screw driver.0... Flat head screw driver Pincer.. Wood working files... Introduction and uses of:... Flat file... Half round file...3. Round file... Triangle file...5. Rasp file P a g e

9 . Timber Theory.. The vegetative structure of the tree... Parts of tree... How to grow a tree.. Classification of trees... Endogens trees... Exogens trees..3. Broad leaf trees... Conifers & evergreen trees.3. Characteristics and structure of a tree.3.. Characteristics of a tree.3.. Cross section of trunk.3.3. The cells of tree.. Defects and abnormalities of wood... Natural defects:... Knots... Variation in log form...3. Excessive taper and spiral growth of tree... Shakes... Heart or star shakes... Cup shakes...3. Ring shakes 3. Hardware 3.. Different kinds and sizes of nails, screws and their proper uses Nails Common Wire 3... Box Nails Casing Nails Brads or finishing nails Tacks Nail set 3... Screws Flat Headed Screws Oval Headed Screws Round Headed Screws Round Headed Screws Philips Headed Screws Screw Hooks Rules for driving nails and screws Rules for Driving Nails Rules for Driving crews Usage and fitting of different kinds of hinges, locks and P a g e

10 catchers Hinges Butt Hinges Continuous or Piano hinges Folding table hinges Surface Hinges D Hinges Locks Mortise Locks 3... Screw on Lock Mortise RollBlind Lock or Sliding door lock Mortise door lock Pad lock Catchers Magnetic Catcher Ball Catcher Roller Catcher Spring Wedge Catcher Bend fittings, flap stay, tower bolt Bed Fitting Flap Stay Tower Bolts Door Bolts Al drop bolts End tower bolt Sliding tracks Sliding door tracks Built in Roller Tracks and Glides Glass Door Sliding Grooves Furniture and Fixture Furniture casters Edging Profiles Shelves Supports Glass fitting Handles Knob Handles Hat and Coat Hooks Metal Handles. 0 P a g e

11 . Wood craftsmanship Art Design, Drawing and Auto CAD.. Basic Drawing Instruments and their usage.... Drawing Board.... Pencil...3. Set Square.... Square...5. Rubber or eraser...6. French Curves...7. Compass...8. Protractor...9. Drawing Table... Types of drawing lines.... Various types of lines.... Title strip...3. Technical Lettering.... Vertical capitals...5. Numerals..3. Dimensioning & Scales..3.. Enlarged and Reduced Scales..3.. Method of dimensioning Technical Representation of an object... Projection of different kinds of wooden joints... End Lap Joint.... Slip Miter Joint...3. Slip Tenon Mortise Joint with Rabbet.... Wooden try Square...5. Wedge Mortiser and Tenon Joint...6. Hunched Mortise and Tenon Joint...7. Lapped Dovetailed joint..8. Open Pin Joint...9. Key Mortise and tennon joint..0. Open Dovetailed joint Preparation of Different Jobs / Joints 5... Sawing and Planning Practice 5... Sizing Practice Ripping and Cross cutting 5... Tools Handling and Sharpening End lap joint Slip Mortise and Tenon Joint Hunched Mortise and Tenon joint Wedge Mortise and Tenon Joint Open pin joint Open Dovetail Joint 5....Lapped Dovetail Joint ½ ½ / / / / / ½ P a g e

12 5... Key Mortise & Tenon Joint Arithmetic and Cost Calculation 6... Basic Skill with Natural Numbers 6... Addition and subtraction 6...Multiplication Division 6... Conversion of measurement 6... Feet system to metric system Millimeters to inches conversion Pounds to kilograms conversion Gallons to litters conversion Functional English Work Ethics 0 ND SEMESTER Sr. No. Detail of Topics... Finishing and Polishing.... Preparing the surface.... How to prepare the wooden surface for paint and polish.... Abrasive Papers....Glass Paper....Garnet Paper....3.Aluminum oxide paper....silicon Carbide Paper....5.Grading of Sand Papers...3. Bleaching...3..Introduction...3..Contents Safety... Staining....Introduction....Contents. Theory Periods Practical P a g e

13 ...3.Application....Water Stains....5.Spirit Stains....6.Oil Stains....7.Acid Stains...5. Spirit Polish...5..Introduction...5..Method of Preparation Aplication...6. Lacquer Polish..6..Introduction...5..Preparation Application...7. Wax Polish...7..Introduction..7..Paste Polish..7.3.Wax Stick Application... Varnish and Paint.... Paint.... Introduction.... Application.... Varnish... Introduction... Application.3. Application methods for Paint and Polish..3.. By Brush.3.. By Spray Gun. Arithmetic & Cost Calculation.. Use of % (Percentage) in cost calculation.... Meaning of percentage.... Changing numbers to percentage...3. Changing percentage to decimal.... Finding the rate...5. The base...6. The percentage...7. Practice of solving different problems... Surface areas of Basic Geometry.... Square... Rectangle...3. Trapezium.... Triangle...5. Circle P a g e

14 ..6. Practice of solving different problems..3. Calculation of volume..3.. Volume and units of volume..3.. Volume of logs Volume of lumber..3.. Volume of timber Volume of furniture and their estimate Practice of solving different problems Wood Working Machines used in Wood Craftsmanship 3... Band Saw 3...Main Parts. 3...Blades of Band Saw Working Operation. 3...Straight Sawing Straight free hand sawing Safety Rules Jointer Plane 3...Main Parts. 3...Working Operation Planning Surface 3...Jointing Edge Safety Rules Thicknesser Rules of Surfacer Plane Parts of Surfacer Working Operation Safety Rules Shaper or spindle Molder 3...Main Parts. 3...Working Operation Operations performed on spindle molder 3...Safety Rules Circular Saw Main parts Blades Cross cutting Ripping Safety Rules. 3 3 Product Design with Computer. Different jobs and Projects... Lapped Dovetail Joint. / 8 P a g e

15 .. Dowel joint...3 Slip Mortise and Tenon Joint... Hanger..5 Cross bar Joint Box...6 Mallet...7 Box with angle joint...8 Wooden Arts. Basic Information about freehand Sketches... Mallet... Try Square...3 Claw hammer..3 Prospective Drawing..3. Waste Box..3. Wooden basket.3.3 Bed Side Table.. Measurements and divisions... Use of Command measurement....place point objects at measured intervals on an object... Use of Command division....place evenly spaced paint objects...3 Specifying measured interrals on objects... Divided objects in to segments..5 Controlling the Drawing display by using zoom and pan..5. Zooming and paining in real tine..5. Display the previous view..5.3 Scaling a view..5. Cantering..6 Drawing curved objects..6. To create a spline by specifying paints..6. To draw true ellipces using points and distances..6.3 To draw an elliptical ares using start and end angle..6. To draw an isometric circle..7 Using coordinate systems..7. Working with UCS in view port..7. Saving and storing ananned UCS..8 Working with the interface introduction to the Auto CAD..9 Tool Bar.9. Tool bar Layout..9. Customs Tool Bar..0 Drawing set up.. Basic commands get started. / / / / / P a g e

16 5. 5. Preparation of different jobs and projects 5... Cross Bar Joint Clothes Hangers of different designs Box (with different joints) Wooden Arts (use of wooden files) Small table (Rectangular) Waste Box Stool Bed Side Table 5. Cutting Work 5.. AyatalKursi 5.. Basket Cutting 5..3 Clock Cutting 5.. Dry fruit try set Cutting (engraved) Functional English Work Ethics 0 6 P a g e

17 LIST OF TOOLS, EQUIPMENT & MACHINERY Name of Trade Duration Wood Craftsmanship Year Sr. No. Name of Item / Equipment / Tools Quantity. Jack Plane 5 Nos.. Smoothing Plane 5 Nos. 3. Rabbet Plane 5 Nos.. Cross Cut Saw " 5 Nos. 5. Rip Saw 5 Nos. 6. Try Square 8" 5 Nos. 7. Try Square 6" 5 Nos. 8. Screw Driver 8" 5 Nos. 9. Screw Driver " 5 Nos. 0. Claw Hammer 5 Nos.. Pincer 5 Nos.. Nail Punch 5 Nos. 3. Saw Set Pliers 5 Nos.. Formal Chisel, 0, 5 mm 5 Nos. 5. Mortise Chisel 6, 0mm 5 Nos. 6. Divider 8" 5 Nos. 7. Marking Gauge 5 Nos. 8. Sliding TBevel 5 Nos. 9. Miter Square 5 Nos. 0. Hand Drill 6 mm 5 Nos.. Mallet 5 Nos.. Half Round File 0" 5 Nos. 3. Rasp Half Round 8" 5 Nos.. Triangular File 6" 5 Nos. 5. Mortise Gauge 5 Nos. 6. Oil Stone 8" 5 Nos. 7. Steel Tape 3 Meter 5 Nos. 8. Round File 8" 5 Nos. 9. Bit to 6 mm 5 Nos. 30. Bar Clamps 5 Nos. 3. Circular Plane 5 Nos. 3. Spoke Shave Plane 5 Nos. 33. Oil Cane (Plastic Made) 5 Nos. 3. Cross Peen Hammer 00g 5 Nos. 35. Sprit Level 5 Nos. 36. Inside Calliper 5 Nos. 37. Outside Calliper 5 Nos. 38. Nose Pliers 5 Nos. 39. Spray Gun 5 Nos.

18 0. Band Saw Machine No.. Jointer Planner Machine ½ No.. Thickness Machine ½ No. 3. Disc Sander No.. Wood Turning Lathe No. 5. Spindle Moulder Machine (Heavy Duty) No. 6. Electrical Drill Machine 5 Nos. 7. Jig Saw 5 Nos. 8. Circular Saw 5 Nos. 9. Electrical Planner 5 Nos. 50. High Speed Router 5 Nos. 5. Belt Sander 5 Nos. 5. Seasoning Plant 7.5 CM Capacity No. 53. Circular Saw with Cross cutting attachments No. 5. Spindle Moulder No. 55. Mortising (chain) No. 56. Edge Sanding Machine No. 57. Profile Sanding Machine No. 58. Dovetail Machine No. PORTABLE MACHINES 59. Electric Drill Machine Nos. 60. Portable Router Nos. 6. Portable Sander Nos. 6. Portable Jig Saw Nos. SERVICE MACHINE 63. Band Saw Sharpening No. 6. Knife Sharpening No. 65. Band Saw Jointing Machine No. 66. Double Side Grinder (Local) No. 67. Tool Grinder Universal No. 68. Exhaust Ducting and Distribution of Air Nos. 69. Compressor No. 70. Moisture Meter Nos 7. Mirror Box Saw 3 Nos. 7. Spray Guns 5 Nos. 73. Spray Polish Booth No. 7. Generator Set 00 KVA No. 75. Clamps in different sizes 0 Nos. 76. Heavy Duty Gougles Nos. 77. Dust Collector No. 78. Timber and Log Saws (One Man) Nos. 79. Timber and Log Saws (two Man) Nos. 80. Electric Chain Saw (36 or 8 ) No. 8. Steel Rod, 3ft. long ½ thickness) 5 Nos. 8 P a g e

19 LIST OF CONSUMABLE MATERIAL Sr # Material Quantity Soft Wood 300 CFT Hard Wood 50 CFT 3 Board 600 SFT Hardware Rs. 50,000/ 5 Nail Screw Glue Rs. 0,000/ 6 Other Material Rs. 0,000/ 9 P a g e

20 EMPLOYABILITY OF PASSOUTS The passouts of this course can find job / employment opportunities in the following sectors / areas:. Wood working manufacturing industries.. Work in specific field like kitchen, doors and cabinets etc. 3. Interior decoration like paneling and ceiling. Handicrafts Entrepreneur 5. Wood work contractor. 6. Own business/ workshop MINIMUM QUALIFICATION OF INSTRUCTOR 3Years Certificate in Wood Working Technology with 6 Years relevant experience OR Years Trade Certificate in Wood Working / Carpenter with 0 Years relevant Industry / Teaching experience. And Year Painter Trade certificate with 0 years relevant industry / teaching experience. 0 P a g e

21 REFERENCE BOOKS. NAQSHEGOHAR by Khursheed Gohar. FUNNEKHATATI by Sabri Publishers 3. Handicraft Making Shops. Funn EChobkari By MUHAMMAD SHAREEF ZIA 5. Computer Applications, PM Series, by Majid Sons, Urdu Bazar, Lahore. 6. Auto CAD 000 by David Frey, BPS Publications Connaught place, New Delhi 7. Principles Of Wood Technology By J.ULLRICH 8. Wood Workers Manual By ALLBERT JACKSON 9. Technical Drawing And Practical Course Wood Working Trades By DAVID DAY 0. FunEChobkari By MUHAMMAD SHAREEF ZIA P a g e

22 NAMES OF NATIONAL CURRICULUM & REVIEW COMMITTEE MEMBERS. Muhammad Afzal, Director, Bashir Design Furniture, G.T. Road, Gujrat Maria Bilal, Interni, Nexus School of Interior, Lahore Cantt: Qayyum Nazar, Chief Executive Officer, Koncept Furnishers, Dheerkey Bypass, G.T. Road, Gujrat Amjad Majeed, M.D. Style Furnishers, G.T. Road, Gujrat Mirza Amir Bashir, Director, Decent Furnishers Pvt. Ltd. G.T. Road, Gujrat Muhammad Enaam, Maharat Wooden Products, Lahore Farhat Raja, TEVTA, Lahore 8. Saima Javed, TEVTA, Lahore 9. Tariq Shah, Project Director, Woodworking Service Centre, TEVTA, Rawalpindi Malik Muhammad Zaman, Ideal Furnishers, Sargodha Road, Gujrat Sikandar Khan, Senior Instructor, GTTI, Gulberg, Lahore Akhtar Mirza, Sillanwali Wood Crafts, Sargodha P a g e

23 REVIEWED ERRORS ARE HIGHLIGHTED IN RED 3 P a g e