4600 INSTALLATION INSTRUCTION W/ 2190

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1 1 STILE PREPARATION DOOR VERTIAL L STRIKE PREPARATION ALUMINUM FRAME /32" OFFSET (SEE STEP-8) 1 1/4" RIVNUT INSTALLATION FOR SINGLE OR DUAL LEVERS ON ALUMINUM STILE 5/32" OFFSET (SEE STEP-9) 1 1/4" THRU BOLT INSTALLATION FOR DUAL LEVERS ON WOOD/HOLLOW METAL DOOR INSTALLATION OF STRIKE 2 'SNK FOR #10 2 PLS AVAILABLE FAEPLATES FLAT RADIUS RADIUS WEATHER STRIP /32" - INSERT MOUNTING BAK PLATE BEHIND JAMB AND FASTEN WITH #10 FLAT HEAD S. - INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH #10 FLAT HEAD S TO BAK PLATE AS. BEVEL TABS ADJUSTMENT - ROTATE BEVEL TABS TO DESIRED HANDING. USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT. FAEPLATE TO WORK IN BEVEL STILES RHR BEVEL STRIKE PLATE 2101 STRIKE PLATE FLAT or RADIUS LHR BEVEL FOR RADIUS FAEPLATE WITH WEATHERSEAL ONLY! - WITH A SMALL FLAT HEAD R, PRY OFF BEVEL TABS AS TOOLS NEEDED: - 5/64 ALLEN WRENH - 3/32 ALLEN WRENH - 1/8 ALLEN WRENH - 5/32 DRILL BIT (.156 Ø) - 3/16 DRILL BIT (.187 Ø) - 1/4 DRILL BIT (.250 Ø) - 7/32 DRILL BIT (.218 Ø) - 1/4 DRILL BIT (.250 Ø) - 7/8 DRILL BIT (.875 Ø) - 1-1/4 DRILL BIT (1.25 Ø ) 4600 INSTALLATION INSTRUTION W/ x, R x, 1/4" 1/4" 3 1-1/2" BAKSET #6 x1/2" BOLT /8".606 7/32" 7/8" 4x, 7/32" DUAL LEVER OPTION: Ø3/16" THRU BOTH WALL 'SINK FOR #6 ON THE INSIDE FOR SEURING THE BOTTOM END AP 1-1/2 BAKSET MARK A VERTIAL REFERENE LINE 5/32" BEHIND THE BAKSET ENTER LINE. - APPLY STIK ON TEMPLATE OVER BAKSET ENTER LINE. REFERENE 5/32" OFFSET TO LEAR STOP ON FRAME. - ENTER PUNH ALL HOLES. - DRILL HOLES AT ENTER PUNH LOATIONS. REMOVE TEMPLATE. - INSTALL 2190 AND 4600 PER. TO HANGE THE HANDING ON LATH BOLT: - DEPRESS THE LATHBOLT UNTILBOLT AN BE SEEN THROUGH ASE HOLE. (1-1/2" BAKSET ONLY). - REMOVE BOLT AND ORIENT LATH BOLT TO THE OPPOSITE HAND. - DEPRESS THE LATH BOLT UNTIL THE OUNTERSINK HOLE ON THE LATH BOLT AN BE SEEN THROUGH THE ASE HOLE AS IN FIG.1. - REINSERT BOLT AND TIGHTEN TO IN-LB. 3a #1-64 x 1/4" FLAT HEAD LATH BOLT /8 BAKSET FIG a 3b 3/16" - YOU WILL ALSO HAVE TO RE-ORIENT THE INTER-ONNET : a) LOOSEN THE #6-32 FLAT HEAD AT THE BOTTOM OF THE LOK. b) ROTATE THE INTER-ONNET TO THE SAME DIRETION AS THE LATH BOLT BEVEL. RETIGHTEN THE #6-32 FLAT HEAD TO OMPLETE THE OPERATION. TO BLOK HOLDBAK FEATURE - INSTALL #1-64 x 1/4" FLAT HEAD INTO ASE AS BEFORE INSTALLING IN DOOR. 3/8" FOR APPLIATION THAT REQUIRE RETRATION OF THE DEADBOLT AND DEADLATH FROM BOTH SIDES. BEVELED SIDE SHOULD FAE THE SAME DIRETION AS THE INTER-ONNET - REMOVE THE INTER-ONNET, AND INSTALL THE OPTIONAL 3b DOUBLE INTER-ONNET. DOUBLE INTER- ONNET (P/N ) EN: /17/10 Page 1 of 3 Appvd: B 03/05/ /32" 7/8" 4x, 7/32" THRU BOLT OPTION: 4x, 3/16".298 THRU BOTH WALL.542 DUAL LEVER OPTION: Ø3/16" THRU BOTH WALL 'SINK FOR #6 ON THE INSIDE FOR SEURING THE BOTTOM END AP b INTER-ONNET 2x, #10-32 LATH BOLT BAK VIEW #6-32 FLAT HD a

2 "B" "A" BAKSET "A" DIM. "B" DIM. 1-1/8" /2" FOR TRADITIONAL MOUNTING INSTALLATIONS - MEASURE THE DEPTH FROM THE BAK OF THE LOK STILE TO THE INSIDE WALL OF THE LOK STILE. - MATH THE DISTANE FROM THE FAE OF MOUNTING PLATE TO END OF BOTH TUBE SPAERS. - USE 3/16" HEX KEY FOR FINE ADJUSTMENT. 5 FOR MOUNTING TAB INSTALLATIONS -REMOVE TOP AND BOTTOM FLAT HEAD UNDERUT #8-32 x 1/4"AS.THEN REMOVE YOKE. (MOUNTING TABS NOT INLUDED). FLAT HD UNDERUT #8-32 x 1/4" STRIKE PLATES ARE AT FRONT SIDE FOR LARITY 2 15/32" STRIKE PLATE INSIDE LOK STILE WALL MATH MEASURED DISTANE 3/16" HEX KEY ADJUST TUBE SPAERS EQUALLY YOKE INSTALLING LOK TO THE BAK OF THE STILE - INSERT LOK ASSEMBLY INTO LOK STILE THRU UTOUT. - INSTALL AND FASTEN TWO (2) FLAT HEAD S #10-32 x 1-7/8" TO SEURE THE LOK ASSEMBLY ON STILE. - INSTALL AND SEURE WITH SET S. - INSTALL FAE PLATE. 8 ADJUSTABLE BAKSET (5/32") TO OFFSET ESUTHEON. -LOOSEN THE TWO #4-40 FLAT HEAD SEURING THE ADJUSTABLE ON THE BAK OF THE TRIM ARTRIDGE UNTIL YOU AN SLIDE THE ADJUSTABLE UNDER THE HEAD. - PUSH THE ADJUSTABLE TOWARD THE UNTIL IT STOPS. - RE-TIGHTEN THE TWO #4-40 FLAT HEAD DOWN TO SEURE THE ADJUSTABLE IN PLAE. 9 OPTIONAL MONITORING SWITH INSTALLATION INSTALLED MONITOR SWITH AS IN DETAIL-A WITH TWO M1.6x.35mm PAN HEAD. MIRO SWITH FLAT HD #10-32 x 1-7/8" 2 EA. SET S FAE PLATE "TR" is trim ring length "A" is cylinder height (less shoulder but including cam) "B" is one-half of door thickness TR A * SET TR* = A - B TOLERANE: ±.060 TRIM RING DOOR STILE LOK ASE DOOR L B #4-40 x 1/4" TRIM ARTRIDGE 4600 INSTALLATION INSTRUTION W/ 2190 A ADJUSTABLE OR 4600 Monitor DETAIL-A MONITOR WIRING INSTRUTIONS MONITORED TRIM ONTAINS AN INTERNALLY MOUNTED SWITH. THIS SWITH IS ATIVATED WHEN THE HANDLE IS ROTATED TO UNLOK POSITION. ALL UNUSED LEADS FROM THE MONITOR SWITH MUST BE TERMINATED. ommon contact - Black Normally Open contact (N.O.) - White Normally losed contact (N..) - Red Maximum switching current VA ( choose N.O. or N.. for monitoring ) EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING Black White Red X Access ontrol System #M1.6x3.5mm PAN HD Black = ommon White = N.O. contact (Dry) Red = N.. contact (Dry) Unused wires must be cut such that no exposed wire will touch any metallic surface EN: /17/10 Page 2 of 3 Appvd: B 03/05/11

3 11 INSTALLING TRIM TO STILE - INSERT SPINDLE INTO EAH TRIM BODY PRIOR TO MOUNTING. - MOUNT THE TRIM BODY TO THE STILE USING (2) #10-32 x 7/8" FLAT HEAD S. - **INSERT 3/16"x9/16" DOWEL PIN AS TO LOK HANDLE FOR DUMMY HANDLE OPTION. - SLIDE THE ONTO THE TRIM BODY FROM THE TOP. - INSERT SHAFT THRU THE HOLE ON THE AND THE OUTPUT ON TRIM BODY. THE GROOVE ON THE SHAFT FAES OPPOSITE THE LATH BOLT. TIGHTEN THE SET WITH A 3/32" ALLEN WRENH TO SEURE THE SHAFT AS IN FIG INSTALL TOP AP USING (2) #4-40 x1/4" FLAT HEAD S. - PUSH THE UP FLUSH WITH THE TOP AP, INSTALL BOTTOM AP USING (1) #6-32 x 1/4" FLAT HEAD S. INSTALLING SAFETY TO SEURE OUTSIDE TRIM - REPEAT STEP INSERT #6-32 x 2" FLAT HEAD THROUGH 3/16" HOLE ( AS IN STEP-1 STILE PREP) THROUGH THE STILE AND FASTEN TO THE OUTSIDE BOTTOM END AP. 3/32" ALLEN WRENH FIG. 2 GROOVE OPPOSITE LATH BOLT #6-32x2" TOP AP #4-40 x1/4" (2) EA SPINDLE (**NOT REQUIRE FOR DUMMY HANDLE OPTION) BOTTOM AP SET #10-32 x 3/16" (3/32" ALLEN WRENH) SHAFT DOWEL PIN, 3/16" x 9/16" (** INSERT PIN AS FOR DUMMY HANDLE OPTION) #10-32 x 7/8" (2) EA. #6-32 x1/4" (1) EA. 12 INSTALLING HANDLE - INSERT WASHER THEN INSERT HUB OVER SHAFT. ON MODELS , , , THE HUB IS FATORY INSTALLED. REMOVE LOK WITH 1/8" ALLEN WRENH AND PROEED TO NEXT STEP. - INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH THE HOLE ON THE HUB. NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOKING. - MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM. - FASTEN THE LOK TO SEURE THE HANDLE WITH 1/8"ALLEN WRENH. SHAFT DETENT HUB WASHER LOK (1/8" ALLEN WRENH) HANDLE LATH HOLD BAK FEATURE - IN THE LOK POSITION, INSERT KEY, TURN KEY 180 TO RETRAT THE DEADBOLT. - TURN KEY 315 TO RETRAT THE LATHBOLT. - HOLD IN THIS POSITION AND PUSH DOWN THE HOLD BAK TO RETAIN LATHBOLT. - RETURN KEY TO NEUTRAL POSITION AND REMOVE KEY. HOLD BAK DEADBOLT LATH BOLT KEY OR THUMB TURN TO RELEASE HOLD BAK - INSERT KEY, TURN KEY OR THUMB TURN ABOUT 135 AND HOLD. - PUSH UP THE HOLD BAK TO RELEASE THE LATH BOLT. - RETURN KEY TO THE NEUTRAL POSITION AND REMOVE KEY. HOLD BAK PUSH DOWN TEST OPERATION - EXTEND DEADBOLT WITH KEY OR THUMBTURN. - PUSH DOWN ON INTERIOR LEVER. THE DEADBOLT AND LATH SHOULD FULLY RETRAT. - IF LATH ONLY RETRATS - REFER TO STEP 4 FOR INTER-ONNETION ONFIGURATION. - IF NEITHER RETRAT - REFER TO STEP 11 FOR SPINDLE INSTALLATION. - PUSH DOWN ON EXTERIOR LEVER - THE LATH ONLY SHOULD RETRAT. HOLD BAK PUSH UP HANDING ONFIGURATION: 5 - LH/LHR () 6 - RH/RHR (OUNTER ) OUNTER SLIDE RETURN SPRING MONITOR SLIDE DIRETION RAK POSITION GEAR INSTRUTIONS FOR HANGING THE HANDING - REMOVE BOTH S AND THE. (HOLD THE MONITOR SLIDE DOWN TO KEEP IT FROM POPPING OUT OF PLAE BY THE SLIDE RETURN SPRING) - REMOVE AND FLIP THE DIRETION RAK. MAKE SURE THE GEAR STAY IN THE POSITION AS. - REINSTALL AND SEURE WITH THE TWO #4-40 S INSTALLATION INSTRUTION W/ 2190 ROTATION OUNTER- ROTATION PRODUT MUST BE INSTALLED AORDING TO ALL APPLIABLE BUILDING AND LIFE SAFETY ODES EN: /17/10 Page 3 of 3 Appvd: B 03/05/11

4 1 STILE PREPARATION 2 RIVNUT INSTALLATION FOR 31/32" AND 1-1/8" BAKSET, SINGLE LEVER. BAKSET 5/32" OFFSET RIVNUT INSTALLATION FOR 1-1/2" BAKSET, SINGLE LEVER. 1-1/2" BAKSET OFFSET ESUTHEON FOR 31/32" AND 1-1/8" BAKSET. 3 OPTIONAL MONITORING SWITH INSTALLATION INSTALLED MONITOR SWITH AS WITH TWO M1.6x.35mm PAN HEAD. HOLE REF THRU 2X,.250 THRU.957 4X,.219 THRU MONITOR OPTION.375 THRU 2X,.250 THRU PLATE (NOT REQUIRED FOR 1-1/2" BAKSET 4581 PLUG SPINDLE 4X,.219 THRU - FOR 1-1/8" BAKSET, MAKE A VERTIAL REFERENE LINE 5/32" BEHIND THE BAKSET ENTER LINE. - APPLY STIK ON TEMPLATE OVER BAKSET ENTER LINE. REFERENE 5/32" OFFSET TO LEAR STOP ON FRAME FOR 1-1/8" BAKSET. - ENTER PUNH ALL HOLES. - DRILL HOLES AT ENTER PUNH LOATIONS. REMOVE TEMPLATE. - INSTALL 4600 PER. 4 INSTALLING TRIM TO STILE - S. - INSTALL 4581 PLUG INTO 4300 OR 4900 LOK AND SEURE WITH THE SET ON THE LATH. (SEE PAGE 2 FOR PLUG INSTALLATION INSTRUTION) - INSERT SPINDLE INTO THE TRIM BODY PRIOR TO MOUNTING. - MOUNT THE PLATE (NOT REQUIRED FOR 1-1/2" BAKSET) AND THE TRIM BODY TO THE STILE USING (2) #10-32 x 7/8" FLAT HEAD S. - SLIDE THE ONTO THE TRIM BODY FROM THE TOP. - INSERT SHAFT THRU THE HOLE ON THE AND THE OUTPUT ON TRIM BODY. THE GROOVE ON THE SHAFT FAES OPPOSITE THE LATH BOLT. TIGHTEN THE SET WITH A 3/32" ALLEN WRENH TO SEURE THE SHAFT AS IN FIG INSTALL TOP AP USING (2) #4-40 x1/4" FLAT HEAD S. - PUSH THE UP FLUSH WITH THE TOP AP, INSTALL BOTTOM AP USING (1) #6-32 x 1/4" FLAT HEAD S..957 #4-40 x 1/4" ADJUSTABLE TRIM ARTRIDGE TOP AP #4-40 x1/4" (2) EA 3/32" ALLEN WRENH SET #10-32 x 3/16" (3/32" ALLEN WRENH) SHAFT #10-32 x 7/8" (2) EA. BOTTOM AP #6-32 x1/4" (1) EA. FIG W/ 4300&4900 EN: OR SHAFT DETENT HUB WASHER HANDLE 5 INSTALLING HANDLE HANDING ONFIGURATION - INSERT WASHER THEN INSERT HUB OVER SHAFT. ON MODELS , , , THE HUB IS FATORY INSTALLED. REMOVE LOK WITH 1/8" ALLEN WRENH AND PROEED TO NEXT STEP. 5 - LH/LHR () 6 - RH/RHR (OUNTER ) - INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH THE HOLE ON THE HUB. NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOKING. - MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM. - FASTEN THE LOK TO SEURE THE HANDLE WITH 1/8"ALLEN WRENH. LOK (1/8" ALLEN WRENH) OUNTER PRODUT MUST BE INSTALLED AORDING TO ALL APPLIABLE BUILDING AND LIFE SAFETY ODES 01/06/11 MIRO SWITH MONITOR WIRING INSTRUTIONS MONITORED TRIM ONTAINS AN INTERNALLY MOUNTED SWITH. THIS SWITH IS ATIVATED WHEN THE HANDLE IS ROTATED TO UNLOK POSITION. ALL UNUSED LEADS FROM THE MONITOR SWITH MUST BE TERMINATED Monitor ommon contact - Black Normally Open contact (N.O.) - White Normally losed contact (N..) - Red Maximum switching current VA ( choose N.O. or N.. for monitoring ) EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING Black Access White ontrol System Red Page X SLIDE RETURN SPRING MONITOR SLIDE 1 of 2 Black = ommon White = N.O. contact (Dry) Unused wires must be cut such that no exposed wire will touch any metallic surface INSTRUTIONS FOR HANGING THE HANDING DIRETION RAK POSITION GEAR #M1.6x3.5mm PAN HD - REMOVE BOTH S AND THE. (HOLD THE MONITOR SLIDE DOWN TO KEEP IT FROM POPPING OUT OF PLAE BY THE SLIDE RETURN SPRING) - REMOVE AND FLIP THE DIRETION RAK. MAKE SURE THE GEAR STAY IN THE POSITION AS. - REINSTALL AND SEURE WITH THE TWO #4-40 S B. HOW 9/25/11 Appvd:

5 STILE'S NOSE USE ( ) FOR 4300 USE ( ) FOR 4300 ON THIS SIDE ON THIS SIDE THIS 'S SIDE MUST BE ASSEMBLE TOWARD THE STILE'S NOSE THIS 'S SIDE MUST BE ASSEMBLE TOWARD THE STILE'S NOSE INSTRUTION FOR HANGING HAND OF 4581 DIS REAR FRONT FRONT REAR SLOT EAGLE BEAK DOWEL PIN EAGLE BEAK - Depress the Rear Push ap as shown. - While holding the Rear Push ap, slide the Eagle Bead am down and out of the Front Push ap and the Dowel Pin W/ 4300& EN: Flip the Eagle Beak am to the other side, slide it in the Dowel Pin and up to the Front Push ap PRODUT MUST BE INSTALLED AORDING TO ALL APPLIABLE BUILDING AND LIFE SAFETY ODES Page - Release the Rear Push ap to complete the changing hand operation. B. HOW 9/15/11 2 of 2 Appvd:

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