FBS FLEXIBLE BENDING SYSTEMS DURMA

Transcription

1 FBS FLEXIBLE BENDING SYSTEMS BETTER PARTS > BETTER PROFITS

2 FBS FLEXIBLE BENDING SYSTEMS FEATURES -1- Unique Box Frame Construction (Dependent Tons, Stroke, Daylight & Gap) Stress Relieved Frame Large Gaps-Strokes-Daylight Openings Special Reinforcements for Heavy Center Loads Over a Small Area Special Front and Back Feed Systems for the Pole Manufacturing Industries Automatic Table Crowning Programmable V Openings Tandem & Trio Systems Automatic Blank Loading Automatic Part Discharge STANDARD FEATURES Large Stroke-Daylight-Throat Y1,Y2 Ram Positioning Delem DA 66 Graphic Control Euro/American Style Punch Clamp X/R Back Gauge Quickset Sliding Front Sheet Support Automatic Table Crowning Rear Work Light Side and Rear Safety Doors CAPACITIES Lengths Tandem/Trio 800-4,000 Tons

3 FBS FLEXIBLE BENDING SYSTEMS CONTROL & SOFTWARE DA-66W The system offers 2D graphical programming that include automatic bend sequence calculation and collision detection. Together with self-learning databases this will lead to a good result of the desired product. This full 3D machine set-up includes multiple tool stations and offers true feedback on product feasibility and handling. Highly effective control algorithms optimize the machine cycle and minimize set-up time. This makes using press brakes easier, more efficient and more versatile than ever. Windows networking ensures easy integration in your production network. The controller can be accessed from anywhere in the network and product data can be stored at the desired network locations. Housed in a tough and sturdy cabinet, the DAonWindows control is based on state-of-the-art industrial electronics and equipped with a high quality color LCD (TFT) screen. Delem s Modusys concept and its built-in PLC allow you to add functionality, providing maximum scalability and adaptivity. 2D graphical programming 3D visualization in production mode 12 TFT color display Full Windows suite Integrated OEM panel USB keyboard and mouse interface User-specific application support within the multitasking environment Sensor bending and correction interface 64MB Product and Tools memory Windows networking VBEND INTEGRATED SOLUTIONS The DA-Offline software maximizes machine efficiency and production output of press brakes. VBend offers the offline solution for programming your press brake, post processing the programs and simulation of the actual bending process. Full-scale offline programming, simulation and adjustments. Fast graphical product programming and program generation. Full 3D automatic bend sequence calculation including collision detection Feasiblity studies and production preparation Product sharing over Windows networking with press brake CNC Machine set-up preparation including print-out functionality 3D file import (SAT / IGES / STEP / DXF) 3D back gauge finger view -2-

4 FBS FLEXIBLE BENDING SYSTEMS CUSTOMERS Greenheck -3-

5 ADS SERIES PRESS BRAKES INDUSTRY USES LARGE FORMAT BElNDING Durma s expertise in the production of automated systems for the manufacture of poles is rapidly gaining a reputation as a leading source for modern large-format press brakes. Automated loading, bending and removal of the pole dramatically decreases per part cost. Durma also manufactures systems for the defense, shipbuilding and agricultural industries. AD-S 26 x 2,200 ton Tandem shown. LIGHT POLE MANUFACTURER DEFENSE INDUSTRY AD-S Tandem (20 x 440 ton x 2 Tandem) with CNC Controlled Front Feed. AD-S (26 x 2,200 ton) for manufacture of defense components. -4-

6 FBS FLEXIBLE BENDING SYSTEMS INDUSTRY USES LIGHT POLE MANUFACTURER ADS Tandem (26 x 2,200 tons x2) TRIO SYSTEM 3/4 ARMOX PART FOR DEFENSE INDUSTRY Machines can be manufactured to operate synchronously or individually. A flexible and inexpensive way to achieve longer bend length. Specially designed frames allow high tonnage short bend length applications without damage to the machine. -5-

7 FBS FLEXIBLE BENDING SYSTEMS DUMP TRUCK PRODUCTION INDUSTRY USES CONSTRUCTION EQUIPMENT MANUFACTURER Tandem AD-S (26 x 880 tons) and AD-S (13 x 440 tons). AD-S (18 x 1,275 tons). POLE MANUFACTURER A LEADING EUROPEAN STEEL SUPPLIER AD-S Tandem (23 x 1,100 Ton x 2) AD-S (34 X 1,650 tons) DEFENSE CONTRACTOR ROAD BARRIER INDUSTRY ADS (23 x 1,100) AD-S (20 x 880 tons) -6-

8 FBS FLEXIBLE BENDING SYSTEMS FEATURES GAP DAYLIGHT CNC CONTROLLED CROWNING This feature eliminates the need for time consuming shimming by creating an adjustable crown in the middle of the table. In this system and over under wedge system creates a stable crown to the center of the table or bed. The CNC controlled system is automatically set based on programmed part information. LARGE STROKE, DAYLIGHT & THROAT Enlarged daylight and throat (gap) dimensions allow easier part handling and removal, as well as eliminating the need to turn the part 180 degree for completion. X/R STANDARD BACK GAUGE A strong and stable back gauge system with components and guides chosen from quality proven brands, offers precision and efficiency. Advantages : Durable hardened materials used Maximum loading capacity Minimum friction and noise Minimum maintenance requirement Siemens back gauge servomotors and drivers provide precision, speed, and repeatability. These motors are maintenance free. -7-

9 FBS FLEXIBLE BENDING SYSTEMS FEATURES HYDRAULIC PUMP The Bosch Rexroth Voith hydraulic pump features: Extremely low noise emission Favorable size/displacement ratio Plain bearings balance the forces and increase life High overall efficiency Fittings are Walter-Shade brand; Block is Hoerbiger or Rexroth type; Valves are Bosch-Rexroth or Hoerbiger type; Filters are Rexroth; O-rings and seals made by Busak Shamban or Merkel (Germany); with the latest technology in seals from Omegat. Ornegat advantages include: good pump back capability; non stick-slip; low friction; abrasive resistant and quick installation LASER BEAM SAFEGUARDING DEVICE Due to the multiple purpose use of press brakes, point of operation guarding is the responsibility of the machine buyer/user. For this reason we offer the Akas ram mounted and motorized laser style point of operation guard. The system is based off of the location of the punch tip. Simply by pressing a button the system travels down and finds the safe setting relevant to the punch being used at the time. -8-

10 FBS FLEXIBLE BENDING SYSTEMS Tandem FRAME CONSTRUCTION Interior of Side Frame 30 x 2,200 Ton Upper Beam TRIO MACHINING LARGE SINGLE PASS MACHINING Trio Machining in a Single Pass assuring precision alignment of all three machines. 60' single pass machining assures precision and long lasting frame construction. LARGE FORMAT ROBOTIC WELDING Made of Certified Steel, Durma press brakes are durable under high pressure because of its foundation advantage. The rigid, long-life body has minimum deflection, and all welding parts are stress-relieved. The upper beam is monoblock. -9-

11 FBS FLEXIBLE BENDING SYSTEMS FRAME CONSTRUCTION MASSIVE SIDE FRAMES TO RESIST TENSION & STRESS UNDER LOAD LOWER BED Massive lower bed for better die support. -10-

12 FBS FLEXIBLE BENDING SYSTEMS BOX TYPE FRAME LOWER BEAM SEATING Single plate (left) versus Durma s box frame lower beam seating surface. LOWER TABLE SUPPORT Single plate (left) versus Durma s box frame lower table support. -11-

13 FBS FLEXIBLE BENDING SYSTEMS BOX TYPE FRAME CYLINDER MOUNTING SURFACE Single plate (left) versus Durma s box frame cylinder mounting surface. THEORETICAL LATERAL SIDE FRAME DEFLECTION Single plate (left) versus Durma s box frame lateral side frame deflection. -12-

14 FBS FLEXIBLE BENDING SYSTEMS TOOLING & CLAMPING SPECIAL PUNCH ADAPTERS PATENTED EASY SLIDE PUNCH CLAMP Special punch adapters and radius inserts eliminate the need to change large and heavy tools increasing flexibility and tool changeover times. Dramatic reduction in long term tool cost. Up to 333 Tons/Foot Rating Reduced Labor Cost for Tool Changeovers Specially Designed for Heavy Load Applications Easy Slide punch removal with integrated upper crowning (patented) dramatically reduces tool changeover times, compared with conventional mechanical systems. Punch secured by hydraulic force Easy tool extraction via roller bearing system Localized top crowning with laser hardened wedges TALL PUNCH ADAPTERS Tall punch adapters have interchangeable punch inserts tips for faster, easier and safer tool change. -13-

15 FBS FLEXIBLE BENDING SYSTEMS TOOLING & CLAMPING TOOL SEPARATION DEVICE ROAD BARRIER TOOLING Hydraulic device for separation of large dies to facilitate easier removal. Special corrugation tooling for the manufacture of road barriers. IN THE BEND ANGLE MEASURING (optional) LASER-HARDENED TOOLING Laser based device for measuring angles during the bending process real time. non-contact measuring parallel use of up to 4 sensors at a time force detection for spring-back calculation connection to CNC control unit via serial interface easy to use -14- A laser hardening system is used to increase tool life by laser hardening of the shoulders of the v opening. Development in the area of harder, longer lasting tooling has provided a better solution for processing harder materials. Special application tooling is also available. High grade chemical and certification requirements (45CrMO4) for the steel suppliers yields a better quality product. Both material content and machining quality is held under tight control Durma s ISO 1000 factory.

16 FBS FLEXIBLE BENDING SYSTEMS TOOLING & CLAMPING CNC-CONTROLLED DIE SHUTTLE POSITIONING A motorized CNC controlled die shuttle system moves the multi-v style die from one v-opening to another quickly and easily without operator involvement. REMOVABLE HARDENED DIE SHOULDER INSERTS These inserts are laser hardened and placed in the shoulder area of the lower v die. This reduces friction as the punch pushes the material into the die. In certain materials this can be advantageous in increasing die life. MANUAL SPACER STYLE V DIE Shoulder hardened spacers can be added or removed to reduce the desired v opening as needed. The opening ranges from More per foot load capacity (83 tons) increases tool life. CNC CONTROLLED VARIABLE V DIE A CNC controlled lower v-die system has an opening range of More per foot load capacity (83 tons) increases tool life. -15-

17 FBS FLEXIBLE BENDING SYSTEMS MATERIAL HANDLING CNC FEED & GAUGE SYSTEMS The X1,X2 (back) and F1,F2 (front) feeding system eliminates the need for operator handling during the bending of poles. The system shown is equipped with integrated pneumatic pushers which can override inaccuracies from plasma cut blanks. A spring tensioning system is also available for more accurate sheared blanks. The above system is shown with four programmable front positioners (optional F1,F2,F3.F4). SPRING TENSIONING Specially designed material feed systems provide support for the blank. The fingers are spring tensioned for securing blank against gauge stop to offset slight deviations in bland accuracy. For blanks with reduced accuracy a pneumatic pusher style system is available (below). PNEUMATIC PUSHER STYLE SYSTEM For blanks with reduced accuracy a pneumatic pusher style system is available. Depending on the method used for cutting the blank, a pneumatic pusher system has been developed to offset the inaccuracy that may occur when the blank is cut on a plasma cutting system. -16-

18 FBS FLEXIBLE BENDING SYSTEMS MATERIAL HANDLING HEAVY DUTY SUPPORT TABLES Support tables include ball transfers. HEAVY DUTY SUPPORT ARMS CNC CONTROLLED SHEET FOLLOWERS Support arms include ball transfers. -17-

19 FBS FLEXIBLE BENDING SYSTEMS AUTOMATION Vacuum Lift on Track Sheet Trolley TANDEM BENDING WITH AUTO-LOADING OF BLANK AND DISCHARGE OF POLE SIDE DISCHARGE CONVEYOR Discharge conveyor for pole or part removal POLE OR PART DISCHARGE DEVICE Upper and lower style discharge devices to automatically remove part after bending process.

20 AIMS FOR CONTINUOUS DEVELOPMENT s large investment in machining centers and production equipment, as well as its ISO-certified factories totaling 1,350,000 square feet and 1,000 employees, make one of the world's largest, efficient and most contemporary facilities in the world. In order to offer customer solutions and further develop patents, the Durma Research and Development center opened in Fifty engineers were added over the last two years. Designed and engineered with modern technology, Durma products are equipped with high quality and proven readily available components. Established in 1956, Durma has vast experience in building and supplying quality products. With over 60,000 machines delivered worldwide, Durma has earned a reputation as a supplier of innovative value oriented solutions. Your partner today, tomorrow, and forever.