CABTRAY Why you need it!

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Rosaline Alison Hutchinson
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1 Cabtray CABTRAY Standard Range CABTRAY Load Carrying Capacity CABTRAY Tray Joiners CABLOK Composite Connectors CABTRAY Tray Joiners CABTRAY Support Systems CABTRAY Brackets CABTRAY Accessories CABTRAY Bends CABTRAY Hardware For Suspension Systems D653 D654 D655 D657 D660 D666 D667 D669 D670 D649

cable tray system. For the demonstrated requirements and performance standards of the Australian market.

(various loads and configurations). EASY TO HANDLE CABTRAY is a wire mesh space frame, which is light for its carrying capacity.

This makes transporting, lifting and installation much easier, requiring much less manpower.

2 CABTRAY Why you need it! CABTRAY is the result of an innovative and on going research and development program by CABAC to develop a superior wire mesh cable tray system. For the demonstrated requirements and performance standards of the Australian market. CABTRAY exceeds the toughest fire safety standards and has been rated by the CSIRO in accordance with AS3013:1995 Appendix B (various loads and configurations). EASY TO HANDLE CABTRAY is a wire mesh space frame, which is light for its carrying capacity. A typical 3m length of 300mm tray weighs only 6kg so one person can lift many lengths of tray. This makes transporting, lifting and installation much easier, requiring much less manpower. LOW INSTALL COST A lower installation cost with less manhours results from simplified onsite manufacture of tray fittings. TRAY JOINTING CABTRAY has developed a new innovative range of splicing clamps with guaranteed mid span capability. CABLE SAFE Smooth and flush wire edges ensure cable installations are not compromised. D650

3 CABTRAY Why you need it! CUT BEND JOIN Simply order a load of tray and splice kits, and with a set of bolt cutters, you can create anything. Sweeping bends, tees, risers and complex shapes are easy to fabricate on site. No pre-planning is necessary. Use the advanced TABLOK system to create sweeping bends in minutes. D651

concept, common to all components of the support system.

easily. Working with normal cables, 2m spans with a full tray is possible.

Simply fold down the FAS tabs and the tray is attached. CT2000 vertical support rail, and CU support brackets.

4 CABTRAY Why you need it! SUPPORT SYSTEM The result of an innovative development program, the unique TABLOK connection system provides a simple one tab lock down concept, common to all components of the support system. LOAD PERFORMANCE AND SAFETY CABTRAY is very safe, because it deflects under excessive loads like a hammock, and does not break or collapse easily. Working with normal cables, 2m spans with a full tray is possible. CABTRAY is a high strength space frame which performs well under load. CTSN support rail, which requires no nuts and bolts. Simply fold down the FAS tabs and the tray is attached. CT2000 vertical support rail, and CU support brackets. These simply click together and lock into place. ADVANCED SUPPORT SYSTEMS CABTRAY offers many innovative support systems which make things fast and easy. SCF Centre support system. Hang your tray from the centre and side load the cables. Saves huge on installation costs. SIMPLE ORDERING Because you do not have to order any special fittings, overall logistics, and time spent organizing product is much less. No pre-planning of components, simply fabricate to suit on site. D652

5 CABTRAY STANDARD RANGE STANDARD RANGE Standard range available in 3 metre lengths. Use colour coding to select type of cable tray required and the compatible support range for the projected installation. Hot Dipped Galvanised (HD) and Stainless Steel (SS) can be supplied for large orders. Part No. Width (mm) Load Capacity (kg) Recommended Joiners Per Tray CT50/50EZ CT50/100EZ CT50/150EZ CT50/200EZ CT50/300EZ CT50/400EZ CT50/500EZ CT50/600EZ Part No. Width (mm) Load Capacity (kg) Recommended Joiners Per Tray CT100/150EZ CT100/200EZ CT100/300EZ CT100/400EZ CT100/500EZ CT100/600EZ Tray Width Tray Width 60 (Overall) 50 (Internal Height) All wires are 5mm Dia. 110 (Overall) 100 (Internal Height) All wires are 5mm Dia CABTRAY CT50 CABTRAY CT100 D653

6 CABTRAY LOAD CARRYING CAPACITY Use tables below to calculate loads over various spans. These are safe working loads and the deflection is nominal based on uniform applied loads When tested to destruction CABTRAY exhibits a deflection but will continue to support the cables The tray is a strong space frame that exhibits a superior load span performance, when compared to flat steel envelope tray systems Load tables are based on a maximum deflection of 1/200 span If CABTRAY is filled nominally with cables, spans that can be supported are: CT50EZ - Electro Zinc CT100EZ - Electro Zinc 2M 2M CABTRAY LOADING VS SUPPORT DISTANCE (50MM CABTRAY ELECTRO ZINC) Loading (kg) CT50-50/100 EZ/HD CT50-150/200 EZ/HD CT EZ/HD CT50-400/500 EZ/HD CT EZ/HD Support Distance (mm) CABTRAY LOADING Cabtray Loading VS SUPPORT vs Support DISTANCE Spacings (100mm (100MM Cabtray, CABTRAY Electrozinc ELECTRO or Galvanised) ZINC) Cabtray Loading (kg) CT /150 EZ/HD CT EZ/HD CT /400 EZ/HD CT EZ/HD Support Spacings (mm) D654

TRAY JOINERS CABLOK COMPOSITE CONNECTORS CABTRAY CABLOK is a unique solution to the joining of CABTRAY, the leading wire mesh cable tray system.

Providing new levels of economy the 3 connectors allow the freedom to expand, join and form the cable tray around corners and easily accomplish direction changes.

7 TRAY JOINERS CABLOK COMPOSITE CONNECTORS CABTRAY CABLOK is a unique solution to the joining of CABTRAY, the leading wire mesh cable tray system. Comprising a high impact GRP moulding and a metal backing plate, this PATENTED composite joining system provides new levels of connection with a particular emphasis on the joining of cable trays. Providing new levels of economy the 3 connectors allow the freedom to expand, join and form the cable tray around corners and easily accomplish direction changes. The metal plate maintains the integrity of the system whilst providing electrical continuity between sections. The CABLOK system is a true mid-span capable jointing system and indicates the number of connectors suggested to obtain this loading performance. CABLOK JOINTING KIT (LARGE) Part No. CABLOK-L A multi-position connector for the joining of 100mm high CABTRAY at the side position and in combination with CABLOK. Kit Contains: 12x CABLOK Front Plates (Large) Part No. CABLOK-FL 12x CABLOK Backing Plates (Large) EZ Part No. CABLOK-BPM-EZ 12x Coach Bolts and Nuts Part No. Coach Bolt and Nut Pack Qty - 12 Coach Bolt and Nut Pack Qty - 12 CABLOK-BPL-EZ CABLOK Backing Plate (Large) Pack Qty - 12 CABLOK-FL CABLOK Front Plate (Large) Pack Qty - 12 D655

CABTRAY TRAY JOINERS CABLOK COMPOSITE CONNECTORS CABLOK JOINTING KIT (MEDIUM) Part No.

Kit Contains: 24x CABLOK Front Plates (Medium) Part No. CABLOK-FM 24x CABLOK Backing Plates (Medium) EZ Part No. CABLOK-BPM-EZ 24x Coach Bolts and Nuts Part No.

CABLOK JOINTING KIT (SMALL) Part No. CABLOK-S A connector primarily for use in the construction of site radius bends and changes of direction.

8 CABTRAY TRAY JOINERS CABLOK COMPOSITE CONNECTORS CABLOK JOINTING KIT (MEDIUM) Part No. CABLOK-M A multi-position connector for the joining of 50mm high CABTRAY at the side position and for the joining and site construction of bends and various changes of direction. Kit Contains: 24x CABLOK Front Plates (Medium) Part No. CABLOK-FM 24x CABLOK Backing Plates (Medium) EZ Part No. CABLOK-BPM-EZ 24x Coach Bolts and Nuts Part No. Coach Bolt and Nut Pack Qty - 24 CABLOK-FM CABLOK Front Plate (Medium) Pack Qty - 24 Coach Bolt and Nut Pack Qty - 24 CABLOK-BPM-EZ CABLOK Backing Plate (Medium) Pack Qty - 24 CABLOK JOINTING KIT (SMALL) Part No. CABLOK-S A connector primarily for use in the construction of site radius bends and changes of direction. Kit Contains: 24x CABLOK Front Plates (Small) Part No. CABLOK-FS 24x CABLOK Backing Plates (Small) EZ Part No. CABLOK-BPS-EZ 24x Coach Bolts and Nuts Part No. Coach Bolt and Nut Pack Qty - 24 CABLOK-FS CABLOK Front Plate (Small) Pack Qty - 24 Coach Bolt and Nut Pack Qty - 24 CABLOK-BPS-EZ CABLOK Backing Plate (Small) Pack Qty - 24 D656

9 TRAY JOINERS TRAY JOINER KIT (100MM) Part No. CTCKR A unique tray splicing kit incorporating multiple wire locking slots and heavy-duty construction, ensuring the tray can be joined mid-span and still sustain the loads required. Mid-span splice capable when used in accordance with the table, featured on page 5 of this brochure Fast and simple to install Only 1 bolt per connector Available individually or in a kit Kit Contains: 6x Back Clamp Plates Part No. CTCKR1 6x Front Clamp Plates Part No. CTCKR2 6x Bolts and Nuts Part No. CTCKR1 Back Clamp Plate Pack Qty - 6 CABTRAY Bolt and Nut Pack Qty - 6 Bolt and Nut Pack Qty - 6 CTCKR2 Front Clamp Plate Pack Qty - 6 D657

10 TRAY JOINER KIT (50MM) Part No. CTCK30K A unique tray splicing kit incorporating wire locking slot and heavy-duty construction ensuring the tray can be joined mid-span and still sustain the loads required. Mid-span splice capable when used in accordance with the table, featured on page 5 of this brochure Fast and simple to install Used to splice tray and create bends and tees Kit components available individually or in a kit Kit Contains: 12x Back Clamp Plates Part No. CTCKS3 12x Front Clamp Plates Part No. CTCKS2 12x Bolts and Nuts Part No. Bolt and Nut Pack Qty - 12 Bolt and Nut Pack Qty - 12 CTCKS2 Front Clamp Plate Pack Qty - 12 CTCKS3 Back Clamp Plate Pack Qty - 12 D658

11 TRAY JOINER KIT (90º BENDS) Part No. CTC40BK A unique tray splicing kit incorporating multiple wire locking slots and heavy-duty construction enabling combination of the two plates to be used for making simple bends, sweeping bends and variable adjustments. Used for both 50mm and 100mm high trays Fast and simple to install Used to splice trays and create bends and tees Only 1 bolt per connector Kit components available individually or in a kit Kit Contains: 6x Back Clamp Plates Part No. CTC403 6x Front Clamp Plates Part No. CTC402 6x Bolts and Nuts Part No. CTC403 Back Clamp Plate Pack Qty - 6 Bolt and Nut Pack Qty - 6 Bolt and Nut Pack Qty - 6 CTC402 Front Clamp Plate Pack Qty - 6 Typical Centre Support for 100mm Tray D659

CABTRAY SUPPORT SYSTEMS UNIVERSAL TRAPEZE SUPPORT The CABTRAY universal trapeze support rail accommodates 12mm threaded rods and incorporates the unique TABLOK system The rail is

Tray Width Overall Bracket Length (mm) Pack Qty CTSN100EZ 100 200 1 CTSN150EZ 150 250 1 CTSN200EZ 200 300 1 CTSN300EZ 300 400 1 CTSN400EZ 400 500 1 CTSN500EZ 500 600 1 CTSN600EZ 600 700

12 CABTRAY SUPPORT SYSTEMS UNIVERSAL TRAPEZE SUPPORT The CABTRAY universal trapeze support rail accommodates 12mm threaded rods and incorporates the unique TABLOK system The rail is available in custom lengths or 3 metre lengths Available in Electro Zinc (EZ). Hot Dipped Galvanised (HD) and Stainless Steel (SS) can be manufactured to order. Part No. Tray Width Overall Bracket Length (mm) Pack Qty CTSN100EZ CTSN150EZ CTSN200EZ CTSN300EZ CTSN400EZ CTSN500EZ CTSN600EZ CTSN3000EZ A UNIVERSAL TRAPEZE SUPPORT RAIL Incorporating the unique TABLOK system Will accept up to 12mm threaded rods Available as custom sized tray lengths or 3 metre lengths CTSN Bracket D660

UNIVERSAL WALL BRACKET The CABTRAY universal wall bracket is used to mount cable tray installations on to walls and incorporates the unique TABLOK system The bracket features a

13 UNIVERSAL WALL BRACKET The CABTRAY universal wall bracket is used to mount cable tray installations on to walls and incorporates the unique TABLOK system The bracket features a large mounting plate with provision for up to 10mm fixings Available in Electro Zinc (EZ). Hot Dipped Galvanised (HD) and Stainless Steel (SS) can be manufactured to order. Part No. Tray Width Overall Bracket Length (mm) Pack Qty CTU100EZ CTU150EZ CTU200EZ CTU300EZ CTU400EZ CTU500EZ CTU600EZ A UNIVERSAL WALL BRACKET FOR CABLE TRAY INSTALLATION ONTO WALLS Incorporating the unique TABLOK system Large wall mounting plates with provision for up to 10mm fixings D661

CENTRE SUPPORT BRACKET The CTCH Universal Centre Support Bracket incorporates the unique TABLOK system where only one threaded rod is needed to suspend tray Threaded rods, nuts and bolts sold

14 CENTRE SUPPORT BRACKET The CTCH Universal Centre Support Bracket incorporates the unique TABLOK system where only one threaded rod is needed to suspend tray Threaded rods, nuts and bolts sold separately Available in Electro Zinc (EZ). Hot Dipped Galvanised (HD) and Stainless Steel (SS) can be manufactured to order. Part No. Tray Width Overall Bracket Length (mm) Pack Qty CTCH100EZ CTCH150EZ CTCH200EZ CTCH300EZ CTCH400EZ CTCH500EZ CTCH600EZ A UNIVERSAL CENTRE SUPPORT SYSTEM Incorporating the unique TABLOK system Only one threaded rod is needed to suspend tray D662

15 UNIVERSAL RAIL BRACKET The CABTRAY universal rail bracket is used with the universal wall and ceiling rail (Part No. CT2000) and incorporates the unique TABLOK system The bracket provides a simple connection with pins and clips or nuts and bolts Available in Electro Zinc (EZ). Hot Dipped Galvanised (HD) and Stainless Steel (SS) can be manufactured to order. Part No. Tray Width Overall Bracket Length (mm) Pack Qty CTUR100EZ CTUR150EZ CTUR200EZ CTUR300EZ CTUR400EZ CTUR500EZ CTUR600EZ A UNIVERSAL SUPPORT BRACKET FOR USE WITH THE CT2000 RAIL Incorporating the unique TABLOK system Simple connection with pins and clips or nuts and bolts CTRBP Assembly CTCP Ceiling Mounting Plate CT2000 Universal Wall and Ceiling Rail CTUR Universal Rail Bracket Adjusting Holes D663

TYPICAL SINGLE AND DOUBLE MOUNT ASSEMBLY CTCP Ceiling Mounting Plate CTUR Universal Rail Bracket Ceiling Plate will Accommodate up to 12mm Anchors CTCP

Ceiling Rail CT2000 Universal Ceiling Rail Double Rails are joined with 8mm Nuts, Bolts and Washers CTUR Universal Rail Bracket Adjusting Holes Slots in

16 TYPICAL SINGLE AND DOUBLE MOUNT ASSEMBLY CTCP Ceiling Mounting Plate CTUR Universal Rail Bracket Ceiling Plate will Accommodate up to 12mm Anchors CTCP Ceiling Mounting Plate CTRBP Universal Pin System (2x pins for brackets up to 500mm long and 3x pins for up to 600mm brackets) CT2000 Universal Wall and Ceiling Rail CT2000 Universal Ceiling Rail Double Rails are joined with 8mm Nuts, Bolts and Washers CTUR Universal Rail Bracket Adjusting Holes Slots in back are for joining Rails or fixing to walls CABTRAY Wire Mesh Cable Tray NB: Nuts and bolts maybe used in lieu of the pin system (8mm nuts and bolts) D664

RAIL Used in conjunction with CTUR brackets and CTRBP connectors Is an ideal trapeze support where heavy loads are encountered Supplied in 2 metre lengths Part No.

17 CEILING MOUNTING PLATE Part No. CTCPEZ Used to hang a CT2000 rail from ceiling Can be joined with 8mm nuts and bolts or CTRBP pins and clips Large mounting plate to ensure easy fixing 1 per pack UNIVERSAL WALL AND CEILING SUPPORT RAIL Used in conjunction with CTUR brackets and CTRBP connectors Is an ideal trapeze support where heavy loads are encountered Supplied in 2 metre lengths Part No. Description Unit Qty CT2000 UNI WALL & CEILING SUPPORT RAIL 2000mm EA 1 CT3000EZ UNI WALL & CEILING SUPPORT RAIL 3000mm EA 1 UNIVERSAL RAIL BRACKET PIN SYSTEM Part No. CTRBP Fits all sized brackets Manufactured from spring steel 2 pins required for brackets up to 500mm wide 3 pins required for 600mm brackets Pack of 25 CEILING HINGE PLATE Part No. CTCPH Used to hang a CT2000 rail CABTRAY joined with 8mm nuts and bolts or CTRBP pins and clips Large mounting plate 1 per pack D665

CABTRAY BRACKETS TEES AND CROSSES TRAY SPLICING KIT Part No. CTC90K A tray splicing kit to simplify the on site manufacture of bends where Precise adjustment may be necessary.

18 CABTRAY BRACKETS TEES AND CROSSES TRAY SPLICING KIT Part No. CTC90K A tray splicing kit to simplify the on site manufacture of bends where Precise adjustment may be necessary. Fast and simple to install Slotted design allows for adjustment Lock in keeper plate Maintains strength of system without need of additional support 1 per pack Kit Contains: 2x 90 Pre-Galvanised Braces 8x Clamp Back Plates Part No. CTCKS3 8x Coach Bolts and Nuts (8mm) Part No. T90 Joiner Clamp Coach Bolt and Nut CTCKS3 Clamp Plate Back T90EZ 90 Angle Brace EZ Clamp Coach Bolt and Nut D666

CABTRAY ACCESSORIES CABTRAY COVER Flat covers are supplied with a 5 repose angle Covers are manufactured in 2m lengths Available in Electro Zinc finish Part No.

clips per cover recommended for internal use Available in Electro Zinc finish Note: For external use please contact us Part No.

19 CABTRAY ACCESSORIES CABTRAY COVER Flat covers are supplied with a 5 repose angle Covers are manufactured in 2m lengths Available in Electro Zinc finish Part No. Tray Width Pack Qty CTC100R CTC150R CTC200R CTC300R CTC400R CTC500R CTC600R CABTRAY COVER CLIP Available to suit all covers Manufactured from spring steel 3 clips per cover recommended for internal use Available in Electro Zinc finish Note: For external use please contact us Part No. Tray Width Pack Qty CC100M CC150M CC200M CC300M CC400M CC500M CC600M SIDE MOUNT AND SMALL JUNCTION BOX BRACKET Part No. CT50JB Can be used to mount 50mm wide trays to the wall No nuts or bolts required to mount tray - simply bend tabs over Ideal for mounting junction boxes or conduits 1 per pack D667

a large variety of junction or specific electrical boxes to the

Equally suitable for 50 or 100mm high trays 1 per pack COT

Available in 50mm high as standard Field fabricate with tin

system by bending tabs around wires Part No.

0.86kg 1 EARTHING SPLIT BOLT Use to earth any width of CABTRAY

Description Weight Pack Qty SBC22T EARTHING SPLIT BOLT 1.

cable exit device for use with all widths of CABTRAY.

20 JUNCTION BOX BRACKET (LARGE) Part No. CT100JB The CABTRAY Large Junction Box Bracket is used to mount a large variety of junction or specific electrical boxes to the side of tray. Equally suitable for 50 or 100mm high trays 1 per pack COT DIVIDER STRIP For wire separation within a single cable tray Available in 50mm high as standard Field fabricate with tin snips for vertical and horizontal transitions Quick attachment system by bending tabs around wires Part No. Description Length Weight Pack Qty CTD50EZ COT DIVIDER STRIP 3M 0.86kg 1 EARTHING SPLIT BOLT Use to earth any width of CABTRAY Part No. Description Weight Pack Qty SBC22T EARTHING SPLIT BOLT 1.55kg 50 CABLE EXIT DROP OUT A high impact glass filled plastic cable exit device for use with all widths of CABTRAY. The cable exit device incorporates moulded attachment ears and cable lips to the sides. Eminently suitable for use with electrical cables or data and fibre Part No. Description Weight Width Pack Qty CABDROPOUT CABLE EXIT DROP OUT 250g 90mm 1 D668

21 CABTRAY BENDS SWEEPING 90 0 BEND ASSEMBLY ( MM) Tray Width (mm) No. of CTCK30K required No. of CTC40BK required No. of segments to remove (as diagram below) Part No. CTCK30K Kit Contains: 12x Bolts and Nuts Part No. 12x Front Clamp Plates Part No. CTCKS2 12x Back Clamp Plates Part No. CTCKS3 Cut tray in segments as shown Part No. CABLOK-S Kit Contains: 24x CABLOK Front Plate (Small) Part No. CABLOK-FS 24x CABLOK Back Plates (Small) EZ Part No. CABLOK-BPS-EZ 24x Bolts and Nuts Part No. Part No. CTC40BK Kit Contains: 6x Bolts and nuts Part No. 6x Back Clamp Plates Part No. CTC402 6x Front Clamp Plates Part No. CTC BEND ASSEMBLY ( MM) Part No. CTCK30K Kit Contains: 12x Bolts and Nuts Part No. 12x Back Clamp Plates Part No. CTCKS2 12x Front Clamp Plates Part No. CTCKS3 D669

CABTRAY CABTRAY HARDWARE FOR SUSPENSION SYSTEMS HEX NUTS Part No. Diameter (mm) Weight (kg) Pack Qty M8EZN M10EZN M12EZN 8 10 12 0.49 0.91 1.42 100 100 100 Part No.

22 CABTRAY CABTRAY HARDWARE FOR SUSPENSION SYSTEMS HEX NUTS Part No. Diameter (mm) Weight (kg) Pack Qty M8EZN M10EZN M12EZN Part No. Diameter (mm) Weight (kg) Pack Qty M8EZW M10EZW M12EZW FLAT WASHERS THREADED RODS Part No. M8ZTR-3 M10ZTR-3 M12ZTR-3 D670 Length (M) Diameter (mm) Weight (kg) Pack Qty

23 CABTRAY Accessories on Site HOW TO CUT THE GRID Always use Asymmetrical Cut Wire Cutters. Cut as close as you can to where the horizontal and vertical rods cross each other, at the position shown. Asymmetrical Cut Wire Cutters Cut Position Side Cutting Boltcutter (KBC24) MAKING BENDS, T-SECTIONS, ETC. Cut - Bend - Join D671

AS3013 which is the Essential Services Fire Test Standard.

The tests were carried out at the CSIRO fire chamber in North Ryde, Sydney

24 CABTRAY Why you need it! CABTRAY at 1000ºC CABTRAY FIRE RATING CABTRAY has been fully tested to AS3013 which is the Essential Services Fire Test Standard. CABTRAY passed with a 100% success. The tests were carried out at the CSIRO fire chamber in North Ryde, Sydney in June The test subjects the tray to 1000ºC for two hours, and the tray must still be standing and carrying the nominated load. Test certificates are available on request. D672

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