Service Parts List AA4V90
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1 Service Parts List AA4V90 Series
2 Ordering of AA4V Parts For Rexroth to supply the correct parts for your unit, please include all of the following information with your parts order. TYPE CODE TYPE NUMBER SERIAL NUMBER PART NUMBER PART NAME Due to modifications and improvements to our products, minor changes can occur to the parts, even though the type code may not necessarily reflect these changes. The type number and serial number will guarantee that the correct parts for your unit are supplied. HYDROMATIK GMBH ULM (DONAU) THE REXROTH CORP., WOOSTER, OHIO TYPE AA4V90HD1R30101 NO SERIAL NO YEAR MADE IN W. GERMANY ROTATION MINERAL OIL ORDERING EXAMPLE To order a replacement charge pump for an AA4V hydrostatic transmission pump having the above nameplate, the following information would be required. + Type Code AA4V90HD1R Type Number Serial Number * Part Number * Part Name Charge Pump + This information is taken from the nameplate on the pump. * This information is taken from the Service Parts List. MOBILE HYDRAULICS DIVISION P.O. Box 394, 1700 Old Mansfield Rd., Wooster, OH Phone (330) Fax: (330)
3 Index Rotary Groups...Page 6-9 Housing Stroking Piston Port Block HD Control HW Controls EL Controls Charge Pump Thru-Drives P.O.R
4 r r AA4V90 4
5 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number AA4V90 1 Rotary - Group Assembly CW Rotary - Group Assembly CCW Housing Assembly Port Block Assembly HD Control Assembly HW Control Assembly HW Control Assembly with Integral POR EL Control Ass'y (24 Volts Proportional) EL Control Ass'y (12 Volts Proportional) Charge Pump Charge Pump "A" Thru Drive Assembly Charge Pump "B" Thru Drive Assembly Charge Pump "B-B" Thru Drive Assembly Charge Pump "C" Thru Drive Assembly O-Ring (70 Duro Buna PRP-242) Front Flange 1 H Slide Block 1 H Stroking Time Orifice (0.8 mm) 2 H Stroking Time Orifice (1.0 mm) 2 H Stroking Time Orifice (1.2 mm) 2 H Stroking Time Orifice (1.4 mm) 2 H O-Ring (90 Duro Buna PRP-123) Charge Filter Adapter Sleeve Plug (M33 x 2 DIN ) Charge Pump R/V Assembly Main R/V Assembly ( psi range) POR Assembly POR Pipe Plug (M12 x 1.5) Control Pipe HD & EL without POR Control Pipe HD, HW & EL with POR Control Pipe HW without POR Plug (SAE 1 1/16-12) Contained in Buna Seal Kit
6
7 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Barrel A4V90 1 H Control Lens CW Piston 9 H Retaining Plate 1 H Swash Plate Assembly Shaft SAE 1 H Roller Bearing 1 H Retaining Ball 1 H Belleville Washers 1 H Preload Shim (1.1 mm) 1 H Preload Shim (0.7 mm) 0 H Preload Shim (0.9 mm) 0 H Preload Shim (1.3 mm) 0 H Bearing Flange 1 H O-Ring (70 Duro Buna PRP-259) Cage Bearing (Set) 1 H Wire 2 H Int. Snap Ring (80 x 2.5 DIN 472) O-Ring (70 Duro Buna PRP-150) Front Cover 1 H Shaft Seal (Buna-N) Ext. Snap Ring (40 x 1.75 DIN 471) Shim 1 H Shim 1 H Supporting Disk 2 H Bearing Retainer Bushing 2 H Contained in Seal Kit Select the correct Shim to set the Rotary Group preload Contained in Rotary Group Kit
8
9 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Barrel A4V90 1 H Control Lens CCW Piston 9 H Retaining Plate 1 H Swash Plate Assembly Shaft SAE 1 H Roller Bearing 1 H Retaining Ball 1 H Belleville Washers 1 H Preload Shim (1.1 mm) 1 H Preload Shim (0.7 mm) 0 H Preload Shim (0.9 mm) 0 H Preload Shim (1.3 mm) 0 H Bearing Flange 1 H O-Ring (70 Duro Buna PRP-259) Cage Bearing (Set) 1 H Wire 2 H Int. Snap Ring (80 x 2.5 DIN 472) O-Ring (70 Duro Buna PRP-150) Front Cover 1 H Shaft Seal (Buna-N) Ext. Snap Ring (40 x 1.75 DIN 471) Shim 1 H Shim 1 H Supporting Disk 2 H Bearing Retainer Bushing 2 H Contained in Seal Kit Select the correct Shim to set the Rotary Group preload Contained in Rotary Group Kit
10
11 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Stroking Piston Asssembly Housing Stroking Piston Cover 1 H O-Ring (70 Duro Buna PRP-140) Plug (SAE 7/16-20) Stroking Piston Cover 1 H Seal Nut (M12 x 1.5) Cap Screw (M6 x 12 DIN ) Lock Washer (M6 DIN 7980) Eccentric Screw 1 H Plug (SAE 7/8-14) Cap Screw (M16 x 80 DIN ) Torsion Pin 1 H Torsion Pin 0 H Contained in Seal Kit Choose the correct Torsion Pin to fit the Cradle. 11
12
13 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Rod 1 H Piston 1 H Spring Collar with Bushing 4 H Spacer Bushing 1 H Spring 2 H Seeger-V-Ring 2 H Jam Nut (M12 x 1.5 DIN ) 4 H
14
15 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Port Block Housing Rear Shaft Bearing 1 H Charge Pump Coupling 1 H Plug (SAE 3/4-16) P.O.R. Check Valve Assembly 2 H Plug (SAE 7/16-20) Cap Screw (M16 x 90 DIN ) Spring Pin (M12 x 10 DIN 7346) O-Ring (70 Duro Buna PRP-239) Ext. Retaining Ring (DIN 7993) Quad Ring (90 Duro PRP-4015) Socket Head Plug (M10 x 1.0) Contained in Seal Kit
16
17 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Control Module Gasket Cover Gasket Bonnet 2 H Piston 2 H O-Ring (70 Duro Buna PRP-018) Cap Screw (M6 x 55 DIN ) Cap Screw (M4 x 20 DIN ) Spring 1 H Lever Arms 2 H Dowel Pin (6 x 14 mm DIN 6325) Retaining Ring 2 H Feedback Lever 1 H Eccentric Pin 1 H Seal Nut (M6) Rear Cover 1 H Pin 1 H Contained in Buna Seal Kit These items are not used with POR. Use bolts listed with POR Assembly. 17
18
19 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Control Module Gasket Dowel Pin (M6 x 14 DIN 6325) 2 H Cap Screw (M6 x 55 DIN ) Center Pin 1 H Feed Back Lever 1 H Plunger 2 H Dowell Pin 1 H Cap Screw (M5 X 10 DIN ) O-Ring (70 Duro Buna PRP-012) Plug 1 H O-Ring (70 Duro Buna PRP-019) Eccentric 1 H Seal Nut (M6 x 1) Control Lever 1 H Spring 2 H O-Ring (90 Duro Buna PRP-115) Plug 2 H Cap Screw Contained in Buna Seal Kit
20
21 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Control Module Gasket Dowel Pin (6 x 14 mm DIN 6325) Cap Screw (M6 x 70 DIN ) Center Pin 1 H Feedback Lever 1 H Push Pin 2 H Cap Screw (M5 x 12 DIN ) Cap Screw (M5 x 10 DIN ) O-Ring (70 Duro Buna PRP-012) O-Ring (70 Duro Buna PRP-016) Adjusting Screw (M6 x 35 DIN ) Seal Nut (M6 ) O-Ring (90 Duro Buna PRP-115) O-Ring (70 Duro Buna PRP-017) Eccentric Pin 1 H O-Ring (70 Duro Buna PRP-019) Contained in Buna Seal Kit
22
23 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Hershman Connector (Gray) Hershman Connector (Black) Solenoid-Prop. 24V O-Ring (70 Duro Buna PRP-018) Control Gasket Control Gasket Cap Screw (M6 x 55 DIN ) Rear Cover 1 H Feedback Spring 1 H Control Arms 2 H Cap Screw (M4 x 70 DIN ) Feedback Lever 1 H Dowel Pin (6 x 14 mm DIN 6325) Eccentric Screw 1 H Seal Nut (M6) Pin 1 H Contained in Buna Seal Kit
24
25 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Hershman Connector (Gray) Hershman Connector (Black) Solenoid-Prop. 12V O-Ring (70 Duro Buna PRP-018) Control Gasket Control Gasket Cap Screw (M6 x 55 DIN ) Rear Cover 1 H Feedback Spring 1 H Control Arms 2 H Cap Screw (M4 x 70 DIN ) Feedback Lever 1 H Dowel Pin (6 x 14 mm DIN 6325) Eccentric Screw 1 H Seal Nut (M6) Pin (3 x 11 DIN 5402) 1 H Contained in Buna Seal Kit
26
27 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 O-Ring (70 Duro Buna PRP-042) Dowel Pin (M6 x 10 DIN 7) Lock Washer (M8 DIN 7980) Cap Screw (M8 x 50 DIN ) Contained in Buna Seal Kit
28
29 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number O-Ring (70 Duro Buna PRP-042) Dowel Pin (6 x 10 mm DIN 7) Lock Washer (M8 DIN 7980) Cap Screw (M8 x 55 DIN ) Adapter Flange (SAE "A") 1 H O-Ring (70 Duro Buna PRP-152) Contained in Buna Seal Kit These parts included in These parts included in
30
31 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 O-Ring (70 Duro Buna PRP-042) Dowel Pin (6 x 10 mm DIN 7) O-Ring (70 Duro Buna PRP-152) Lock Washer (M8) Stud 4 H Nut (M8) O-Ring (70 Duro Buna PRP-045) Thru Drive Coupling Contained in Buna Seal Kit These parts included in These parts included in
32
33 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 O-Ring (70 Duro Buna PRP-042) Dowel Pin (6 x 10 mm DIN 7) O-Ring (70 Duro Buna PRP-152) Lock Washer (M8) Stud 4 H Nut (M8) O-Ring (70 Duro Buna PRP-045) Coupling Splined (SAE B-B) Contained in Buna Seal Kit These parts included in These parts included in
34 IN PREPARATION
35 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION IN PREPARATION 35
36
37 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number 1 Cap Screw (M5 x 12 DIN ) O-Ring (70 Duro Buna PRP-017) Cap Screw (M6 x 70 DIN ) Control Module Gasket Spring 1 H O-Ring (70 Duro Buna PRP-016) Adjusting Screw (M6 x 25 DIN ) Seal Nut (M6) Cover 1 H Spring Collar 4 H Cover 1 H Contained in Buna Seal Kit
38 Notes 38
39 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION 39
40 Variable Pump AA4V, Series 1 Specifications, descriptions, and illustrative material shown herein were as accurate as know at the time this publication was printed. Rexroth reserves the right to discontinue models or options at any time or to change specifications, materials, or designs without notice and without incurring obligation. DISTRIBUTED BY: MOBILE HYDRAULICS DIVISION P.O. Box 394, 1700 Old Mansfield Rd., Wooster, OH Phone (330) Fax: (330)
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2705 03-09 99 98 97 82 88 89 83 84 85 86 87 101 103 100 106 81 71 105 104 73 74 75 76 77 78 80 79 57 62 58 56 63 65 66 67 68 64 69 70 59 60 61 31 30 29 32 34 35 41 40 42 36 37 38 39 43 4445 46 33 55 54
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60 49 50 76 41 65 66 44 46 43 42 47 51 63 58 64 59 48 62 16 61V2 50 51 55 56 57 70 49 69 64 55 56 43 57 167 154 41 40 8 22 30A 44 45 3 4 Main Parts 14 15 16 7 168 155 30 195 34 194 186 6 68 24 115 116
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