SECTION 9: PARTS. Electrical REF PART # DESCRIPTION REF PART # DESCRIPTION

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1 SECTION 9: PARTS Electrical 1 P START BUTTON 52 P CONTACTOR GSC1CJX4-D 110V 2 P INDICATOR LIGHT 53 P CONTACTOR JZC3-40D 110V 3 P JOG BUTTON 54 P FUSE HOLDER 4 P RESET BUTTON 55V2 P A CONTROL PANEL PLATE V P THERMAL PROT. BLOCK 933 P FUSE 2 AMP 51 P TRANSFORMER -42- Model G4002/G4003 (Mfd. Since 3/14)

2 Headstock 149V2 193V2 197V2 196V2 139V2 127V2 Model G4002/G4003 (Mfd. Since 3/14) -43-

3 Headstock Parts List 101 P CAP SCREW M6-1 X P WASHER 102 P COVER 155 P GEAR 40T 103 P OIL SEAL 156 P KEY CS X P SPINDLE 16" 157 P OIL SEAL 25 X 40 X 10 V P BEARING D P EXT RETAINING RING 20MM 106 P KEY 8 X 8 X P INT RETAINING RING 40MM 107 P KEY 160 P BALL BEARING 6004 OPEN 108 P CAP SCREW M3-.5 X P CAP SCREW M6-1 X P GEAR 37T/74T 162 P OIL SEAL 110 P GEAR 46T 163 P COVER 111 P GEAR 59T 164 P COLLAR 112 P NUT 58OD 165 P SHAFT 117MM 113 P CAP SCREW M X P KEY 5 X 5 X P ROLL PIN 5 X P GEAR 115 P COLLAR 168 P SHAFT 116 P CAP SCREW M3-.5 X P OIL SEAL 17 X P GEAR 170 P SET SCREW M X P BEARING D P C-CLIP 119 P NUT 172 P INT RETAINING RING 47MM 120 P OIL SEAL 173 P BALL BEARING 6204 OPEN 121 P COVER 174 P GEAR 38T/45T 122 P CAP SCREW M X P LOCK PIN 123 P CAP SCREW M6-1 X P SPRING 6 X 4 X P COVER 177 P CAP SCREW M X P OIL SEAL 178 P ECCENTRIC SHAFT 126 P BALL BEARING 6304 ZZ 179 P GEAR 127V2 P V2 SHAFT 219MM V P SET SCREW M X P KEY 8 X P ROLL PIN 6 X P CAP SCREW M3-.5 X P SHAFT 130 P GEAR 183 P OIL SEAL 131 P GEAR 184 P SHAFT ARM 132 P GEAR 185 P C-CLIP 133 P INT RETAINING RING 15MM 186 P CAP SCREW M X P GEAR 187 P HEX NUT M P GEAR 188 P SIGN BOARD 136 P GEAR 189 P SET SCREW M X P BALL BEARING 6004 OPEN 190 P COMPRESSIONSPRING 1.2 X 48 X P OIL SEAL 191 P STEEL BALL 6MM 139V2 P V2 COVER 45MM V P SET SCREW M6-1 X P CAP SCREW M X V2 P V2 COVER 10-3/8" V P WASHER 194 P SCREW 142 P PULLEY 195 P CAP SCREW M6-1 X P CAP SCREW M6-1 X V2 P V2 OIL SEAL V P COVER 197V2 P V2 HEADSTOCK V P OIL SEAL 198 P SHAFT 146 P GEAR 199 P COLLAR 147 P GEAR 1100 P SHIFTER ARM 148 P GEAR 1101 P SHIFTER 149V2 P V2 SHAFT 178MM V P STEEL FLUTED RIVET 2 X 5MM 150 P KEY CS X P NAME PLATE 151 P KEY 5 X 5 X P OIL WINDOW 12MM 152 P BALL BEARING 6004 OPEN 1104B P B O-RING 15 X P CAP SCREW M6-1 X P CAP SCREW M X Model G4002/G4003 (Mfd. Since 3/14)

4 1106 P OIL SEAL 9.5 X P GEAR 1107 P CAP SCREW M X P CAP SCREW M6-1 X P HEX BOLT M X P CAP SCREW M6-1 X P HANDLE 1115 P BOSS 1110 P BOSS 1116 P SHIFTER 1111 P KEY 5 X 5 X P COLLAR Model G4002/G4003 (Mfd. Since 3/14) -45-

5 Change Gear Train P CAP SCREW M6-1 X P SPACER 202 P WASHER 210 P QUADRANT 203 P GEAR 211 P SHAFT 204 P KEY 5 X 5 X P GEAR 40T 205 P CAP SCREW M6-1 X P KEY 5 X 5 X P WASHER 237 P EXT RETAINING RING 35MM 207B P B GEAR 86T/91T V V2 P V2 GEAR 35T V P BALL BEARING RS 945 P GEAR 36T -46- Model G4002/G4003 (Mfd. Since 3/14)

6 Quick Change Gearbox Model G4002/G4003 (Mfd. Since 3/14) -47-

7 Quick Change Gearbox Parts List 301 P LEADSCREW (G4002) 336 P WASHER 301 P LEADSCREW (G4003) 337 P GEAR 16T 302 P ROLL PIN 5 X P COMBO GEAR 3PC SET 304 P THRUST BEARING P GEAR 16T 305 P SHAFT 345 P GEAR 18T 306 P KEY 5 X 5 X P GEAR 19T 308 P GEAR 347 P GEAR 20T 309 P HEX NUT M P GEAR 22T 310 P WASHER 349 P GEAR 24T 311 P CAP SCREW M6-1 X P GEAR 26T 312 P COVER 351 P GEAR 28T 313 P KEY 5 X 5 X P GEAR 24T 314 P KEY 5 X 5 X P SHAFT 315 P SHAFT 354 P KEY 5 X 5 X P BUSHING 355 P KEY 5 X 5 X P GEAR 16T/32T 356 P BEARING P GEAR 16T/32T 357 P GEAR 16T 322 P LEVER 358 P GEAR 32T W/BUSHING 323 P FEED ROD (G4002) 359 P SHIFT LEVER 323 P FEED ROD (G4003) 362 P KEY 324 P HEX BOLT M X P SHAFT 325 P BOSS 364 P HEX NUT M P ROLL PIN 5 X P SHAFT 16MM X 32MM 327 P GEAR BOX 366 P SHAFT 328 P PLATE 367 P COMPRESSION SPRING 1 X 8 X P CAP SCREW M6-1 X P SLEEVE 330 P SHAFT 369 P HOUSING 331 P E-CLIP 13MM 370 P SHAFT 332 P SHIFT PIVOT 371 P CAP SCREW M X P PIN 4 X P GEAR 15T 334 P SHIFT YOKE 373 P GEAR 24T 335 P CAP SCREW M6-1 X P SHAFT -48- Model G4002/G4003 (Mfd. Since 3/14)

8 Model G4002/G4003 (Mfd. Since 3/14) V V2 403V2 404V V Apron

9 Apron Parts List 401V2 P V2 HANDLE V P SAFETY SHIFTER 402V2 P V2 HANDWHEEL V P CAP SCREW M X 6 403V2 P V2 GRADUATED DIAL V P COMPRESSION SPRING 1 X 4.5 X 6 404V2 P V2 SET SCREW M6-1 X P STEEL BALL 6MM 405 P CAP SCREW M6-1 X P BOSS 406 P BRACKET 442 P ROLL PIN 6 X V2 P V2 GEAR SHAFT V P DOG 408 P BUSHING 444 P CAP SCREW M X P ROLL PIN 5 X P LEVER 410 P GEAR 50T 447 P SHAFT 411 P EXT RETAINING RING 19MM 448 P CAP SCREW M6-1 X P GEAR SHAFT 449 P CAP SCREW M6-1 X P GEAR 46T 450 P GEAR 16T 414 P GEAR 51T 451 P CAP SCREW M6-1 X P ROLL PIN 5 X P SPACER 417 P SHAFT 452 P HOUSING 418 P BUSHING 453 P THREAD DIAL P GEAR W/BUSHING AND SPACER 454 P HEX NUT M P SHAFT 455 P HEX BOLT M6-1 X P WORM 456 P HALF NUT 2 PC 422 P KEY 5 X 5 X P HALF NUT HOUSING 2 PC 423 P ROLL PIN 5 X P CAP SCREW M6-1 X P GEAR 14T 459 P GIB 425 P BUSHING 461 P SHAFT 426 P GEAR SHAFT B5 X P GEAR 25T 427 P LEVER 464 P SET SCREW M6-1 X P ROLL PIN 5 X P APRON CASE 429 P STEEL BALL 6MM 466 P WORM BRACKET 430 P COMPRESSION SPRING 1 X 4.5 X P LIMIT BLOCK 431 P SET SCREW M6-1 X P OIL PLUG M X P CAP SCREW M6-1 X P SET SCREW M6-1 X P BOSS 470 P SPANNER CAP SCREW 434 P WASHER 471 P KEY 5 X 5 X P CAP SCREW M6-1 X P OIL WINDOW 12MM 436 P SHAFT -50- Model G4002/G4003 (Mfd. Since 3/14)

10 Saddle Model G4002/G4003 (Mfd. Since 3/14) -51-

11 Saddle Parts List 501 P SADDLE 522 P SLIDE PLATE 502 P PHLP HD SCR M3-.5 X P SLIDE PLATE 503 P WIPER 524V2 P V2 SLIDE PLATE 3 HOLES V P PHLP HD SCR 8-32 X 3/8 525 P HEX BOLT M X P COVER 526 P WIPER 506 P CAP SCREW M5-.8 X P HANDLE 507 P WIPER 529A P A BRACKET 508 P ROLL PIN 5 X A P A SET SCREW 509 P CAP SCREW M X A P A SPANNER NUT 510 P SCREW 533 P SIGN BOARD 511 P SCREW 534 P RIVET 2 X 3MM STEEL 512 P CROSS SLIDE 535 P THRUST BEARING P GIB 536 P BRACKET 514 P BUSHING 537 P CAP SCREW M6-1 X P CROSS SLIDE NUT M8-1.25, BRASS 539 P CROSS SLIDE LEADSCREW 518 P SLIDE PLATE 540 P GEAR 13T 519 P CAP SCREW M X P CAP SCREW M6-1 X P WIPER 542 P DIAL 521 P SCREW -52- Model G4002/G4003 (Mfd. Since 3/14)

12 Compound Rest 601 P SCREW 613 P THRUST BEARING P GIB 614 P INDEX RING 603 P COMPOUND SLIDE 615A P A SPANNER NUT 604 P HEX NUT M A P A BRACKET 605 P COMPOUND T-BOLT 617A P A SHORT HANDLE 606 P COMPOUND GIB BOLT 617 P LONG HANDLE W/SCREW 607 P LEAD SCREW NUT 618A P A SET SCREW M5-.8 X P SET SCREW M6-1 X P CAP SCREW M6-1 X P HEX NUT M P COMPOUND REST 610 P COMPOUND REST LEADSCREW 640 P PIN 611 P THRUST BEARING P COMPRESSION SPRING 1 X 5 X P BRACKET Model G4002/G4003 (Mfd. Since 3/14) -53-

13 Tailstock -54- Model G4002/G4003 (Mfd. Since 3/14)

14 Tailstock Parts List 701 P CENTER 715 P HEX NUT M P KEY 8 X P HANDLE 703 P QUILL 717 P LOCK SCREW 704 P TAIL STOCK 718 P LOCK SHAFT 705 P BASE 719 P HANDLE 706 P CAP SCREW M X P SHAFT 707 P SCREW 721 P ROLL PIN 5 X P PIN B4 X P COLLAR 709 P THRUST BEARING P SHAFT 710 P BRACKET 724 P BASE SHOE BLOCK 711 P INDEX RING 725 P FLAT WASHER 12MM 712 P CAP SCREW M6-1 X P HEX NUT M P HAND WHEEL 727 P NUT 714 P HANDLE 728 P INDEX Model G4002/G4003 (Mfd. Since 3/14) -55-

15 Motor Assembly P COVER 815 P KEY 802 P SCREW 816 P PULLEY 803 P NUT 817 P MOTOR MOUNT BRACKET 812 P MOTOR 2 HP 1.1KW V P FLAT WASHER 12MM 813 P FLAT WASHER 10MM 819 P HEX BOLT M X P HEX BOLT M X P V-BELT A Model G4002/G4003 (Mfd. Since 3/14)

16 Feed Rod Leadscrew V2/ V V2 p PART # DESCRIPTION REF PART # DESCRIPTION 901 P BRACKET 913 P CAP SCREW M6-1 X P CAP SCREW M6-1 X P ROLL PIN 5 X P OIL CAP 6MM 915 P BRACKET 904 P ROLL PIN 6 X P EXT RETAINING RING 30MM 905 P SET SCREW M6-1 X P CAP SCREW M X P COLLAR 918V2 P V2 CONNECTION BRACKET V V2 P V2 SPINDLE ROD V (G4002) 919V2 P V2 SPINDLE ON/OFF SWITCH V P SPINDLE ROD (G4003) 946 P CAP SCREW M4-.7 X P KEY 947 P SET SCREW M6-1 X P ROLL PIN 4 X P SPINDLE SWITCH ARM 910 P COMPRESSION SPRING P SPINDLE SWITCH BOX 911 P HANDLE 950 P BUTTON HD CAP SCR M4-.7 X P BRACKET Model G4002/G4003 (Mfd. Since 3/14) -57-

17 Bed 1001 P LATHE BED (G4002) 1005 P CAP SCREW M X P LATHE BED (G4003) 1008 P CHIP PAN 18" x 53" (G4002) 1002 P RACK 16-1/2" LONG (G4002) 1008 P CHIP PAN 19" X 61" (G4003) 1002 P RACK (G4003) 1009 P FLAT WASHER 12MM 1002B P B RACK 6-1/8" SHORT 1010 P HEX NUT M P ROLL PIN 5 X P SPLASH GUARD 38" (G4002) 1004 P CAP SCREW M6-1 X P SPLASH GUARD 46" (G4003) -58- Model G4002/G4003 (Mfd. Since 3/14)

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