No Base Wall End Connector Installation Instruction
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- Horace French
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1 No Base Wall End Connector Installation Instruction Unless top stabilizer is specifically designed for uprite extensions, do not use this kit with uprite extensions. (SEE PAGE 8 FOR UNIT LOADING RATING) The lowest shelf must be at or below 27" (685mm) above the finished floor or a cane detectable barrier must be used below the shelves. This is used to keep individuals from contacting shelves that protrude into aisles. DRAWING NUMBER: 84241
2 READ BEFORE ASSEMBLING OR USING SHELVING WARNING FOR YOUR SAFETY These instructions and safety information should be reviewed with all store personnel, and along with all other instructions for your Lozier products, must be preserved and provided to any subsequent user or purchaser of these fixtures. Additional copies available upon request. Install all shelving according to installation instructions and use components only as instructed. Shelving and components should only be installed or rearranged by trained personnel who have read and understand these instructions and warnings. Local codes and regulations concerning building, fire, sanitation, or seismic requirements may apply to some installations. It is the responsibility of the owner of these fixures to check with local building authorities to determine what codes or regulations, if any, apply and always install the shelving in compliance with any such requirements. When installing or rearranging shelving, never move assembled shelving. Do not combine Lozier products with nonlozier products. Never use damaged parts. Damaged parts may cause shelving to be structurally unsafe or create exposure to sharp or pointed edges. If parts were damaged in shipment, do not use and contact your Lozier Customer Service Representative. If parts are damaged after shipment, discontinue use immediately and order replacement parts. Do not exceed Allowable Load Limits(see sheets 1A and 1B of installation instruction #0113 or the Lozier Catalog). Make certain you calculate the unbalanced load as shown on 1B of installation instruction #0113. Exceeding allowable loads may cause the shelving to tip over or collapse. Base fronts, either open or closed, are required on 06 Base shelving for structural integrity and stability. Use of 06 Base shelving without base fronts may cause the shelving to collapse. Caution: Use of any shelving without Closed Base Fronts (CBF) may allow material handling or floor cleaning equipment to collide with the Base Brackets causing the shelving to be knocked out of alignment or collapse. All components which require trim such as Uprites (U) and Base Brackets (BB) must be installed with trim pieces. Untrimmed parts may have unfinished edges that must be covered by trim to avoid exposure to store personnel or customers. Do not hang Peg Hooks, Shelves or other accessories on the back side of a Wall Section or any section without Base Brackets. Wall Sections do not have Base Brackets (BB) on the back side to provide support, and use of the back side to display merchandise may cause the section to tip over. To avoid store personnel or customers accidentally coming in contact with display fixtures, never allow any Shelf, Peg Hook, or other display to protrude into an aisle or to extend beyond the edge of the Base Deck or End Deck (if used). All End Merchandising Panels intended for use with Shelves or accessories must include End Decks or other floor display to direct people away from the shelves or displays above the End Deck or other floor display. When using End Merchandising Panels on a fixture, where the first shelving section behind the EMP is not equipped with shelves that engage into the uprite slots, top rail hold down clips with uprite inserts (Lozier P/N HMA4381) must be installed. Failure to do this could allow the top rail to become disengaged, and the fixture to fall over, causing product damage or personal injury. Do not lean tall or heavy items against shelving unless shelving is anchored to a suitable building wall, to the floor, or is otherwise braced to prevent overturning. The weight and force of leaning items on unanchored or unbraced shelving may cause the shelving to overturn or collapse. Shelving (or racks) that are leaning or bending when loaded may indicate a dangerous overload or impending collapse. Loads should be immediately reduced, and the cause for this condition should be corrected, before reloading. Refer to appropriate installation instructions to assure shelving (or racks) are properly assembled, replace any damaged components or parts, and do not exceed recommended maximum loads or engage in any other unsafe use of the shelving (racks). Provide safe access to all levels of storage & display shelving in accordance with applicable OSHA regulations. Never allow anyone to climb, walk, or stand on shelving. These shelves were not designed to withstand the extra weight and impact of climbing, walking and standing, and the added weight and impact of such actions may cause the fixture to collapse. Never alter, modify or otherwise structurally change the shelving or any of its component parts. Modification or alteration may cause the shelving or component part to become structurally unsafe resulting in tipping, collapse or other failure of the fixture. IMPORTANT! Failure to follow these instructions and warnings may result in overturning or collapse of the fixture, resulting in personal injury to your employees or customers, damage to property, or damage to the fixture itself.
3 STEP 1: Attach the top of the wall end display unit before attaching the no base connector. Refer to installation instruction provided with the wall end display top rail (WEDER_). See FIGURE 1 for reference. Before installing the no base connector check to make sure the supporting gondola meets the minimum size requirements before installing the no base wall end connector kit. MINIMUM OF 6' LAST 2 GONDOLA SECTIONS WALL END CAPACITY REDUCED FOR WALL ENDS UNDER 66H (SEE PAGE 8 FOR CAPACITY) FIGURE 1 NOTE: IF REAR GAP FILLER IS REQUIRED, INSTALL THE GAP FILLER AT THIS TIME BY PULLING THE BOTTOM OF THE WALLEND OUT A FEW INCHES AND SLIDING FILLER INTO PLACE. (SEE II FOR GAP FILLER INSTALLATION DETAIL) (800) LZPCOC21 8/14/2014 PAGE 3 OF 8
4 STEP 2: Position the slot on the locator angles behind the leveling leg of each of the base brackets and slide forward until the leveling leg is at the back of the slot (See FIGURE 2A). For alternate method of anchoring the locator angle see step 5. WALL END PARTS NOT SHOWN FOR CLARITY AREA SHOWN IN FIGURE 2A BET BASE BRACKET LEVELING LEG FIGURE 2A STEP 3: FIGURE 2 SLIDE SLOT INTO LEVELING LEG Position the bottom stablilizer angle on the floor in front of the wall end uprites as shown (See FIGURE 3). With the top of the angle tipped out, slide the bottom in and insert the two tabs on both of the locator angles into the appropriate pair of slots on the bottom of the stabilizer angle. (SEE FIGURE 4) WALL END DISPLAY BOTTOM STABILIZER ANGLE BOTTOM STABILIZER ANGLE ROTATE ANGLE UP WITH TABS ENGAGED IN SLOTS LOCATOR ANGLE FIGURE 3 LOCATOR ANGLE TABS FIGURE 4 (800) LZPCOC21 8/14/2014 PAGE 4 OF 8
5 STEP 4: STEP 5: Tip the top of the bottom stabilizer back against the face of the uprites and attach to the uprite through the slotted holes with the included push fasteners (See FIGURE 5). If the wall end display is in a position where the locator angle cannot be secured around the gondola base bracket leveling leg, the locator angle must be anchored to the floor using a 1/4 x 1 3/4 concrete anchor (not provided) (See FIGURE 6). WALL END DISPLAY FIGURE 6 PUSH FASTENER (EACH END) GONDOLA SECTION BOTTOM STABILIZER ANGLE FIGURE 5 BOTTOM LOCATOR ANGLE WITH TABS INSTALLED LOCATOR ANGLE 1/4 x 1 3/4 CONCRETE ANCHOR (MINIMUM ACCEPTABLE) (800) LZPCOC21 8/14/2014 PAGE 5 OF 8
6 STEP 6: STEP 7: Carefully install the uprite inserts into the noted uprites of the gondola until the tops of the inserts and uprites are flush (See FIGURE 7). The uprite inserts should snap into place and engage the second lance from the top of the uprites (See FIGURE 7A). Install the top rail hold down plate over the top of the uprites, top rail and the uprite insert. Line up the hole in the top rail hold down plate and the hole in the uprite inserts and secure in place with 1/4 20 x 3/4 machine screw. HAND TIGHTEN WITH PHILLIPS SCREW DRIVER (See Figure 7B). UPRITE INSERT SQUEEZE SLIGHTLY AND INSERT INTO UPRITE (DO NOT OVER SQUEEZE, OR INSERT MAY BECOME DAMAGED) GONDOLA BOTTOM FLANGE SHOULD SNAP INTO PLACE AND ENGAGE SECOND LANCE FROM TOP OF UPRITE UPRITE GONDOLA HAND TIGHTEN 1/420 x 3/4 MACH. SCREW FIGURE 7A TOP RAIL HOLD DOWN PLATE UPRITE INSERT 3RD GONDOLA UPRITE FIGURE 7 FIGURE 7B (800) LZPCOC21 8/14/2014 PAGE 6 OF 8
7 STEP 8 (PRIMARY): INSTALLATION INSTRUCTIONS After all adjustments to the shelving run have been completed, anchor the leveling leg on the second uprite of the gondola as shown with a 1/4" x 1 3/4" concrete anchor or equivalent (See FIGURES 8 and 8A). Anchor is sized to resist over turning only, if seismic anchoring is required consult a sesmic engineer. STEP 8 (ALTERNATE): If 500 lbs of load is present at all times on the 2nd section back from the wall end step 8 can be skipped. ANCHOR IS NOT REQUIRED IF THIS SECTION HAS AT LEAST 500 LBS OF EVENLY DISTRIBUTED LOAD AT ALL TIMES WHEN END CAP IS MERCHANDISED 45 FIGURE 8A POSITION ANCHOR AT APPROXIMATELY 45 TO AVOID INTERFERENCE WITH THE BASE BRACKET OR RAILS ANCHOR SECOND UPRITE BACK GONDOLA BASE PARTS NOT SHOWN FOR CLARITY FIGURE 8 (800) LZPCOC21 8/14/2014 PAGE 7 OF 8
8 The lowest shelf must be at or below 27" (685mm) above the finished floor or a cane detectable barrier must be used below the shelves. This is used to keep individuals from contacting shelves that protrude into aisles. SHELF #1 22" DEEP SHELF WITH EXAMPLE 1 = 300 POUNDS LOADED. EXAMPLE 2 = 300 POUNDS LOADED. SHELF #2 22" DEEP SHELF WITH EXAMPLE 1 = 400 POUNDS LOADED. EXAMPLE 2 = 100 POUNDS LOADED. SHELF #3 22" DEEP SHELF WITH EXAMPLE 1 = 400 POUNDS LOADED. EXAMPLE 2 = 100 POUNDS LOADED. WALL ENDS ABOVE 60H THE TOTAL LOAD ON THE NO BASE WALL END MUST NOT EXCEED 12,000 INCH POUNDS WALL ENDS 60H AND UNDER THE TOTAL LOAD ON THE NO BASE WALL END MUST NOT EXCEED 8,000 INCH POUNDS FOLLOW THIS FORMULA FOR CALCULATING INCH POUNDS FOR EACH SHELF EXAMPLE 1: 72H ENDCAP LOAD SHELF #1 = (22 2) X 300 LBS = 3300 IN/LBS SHELF #2 = (22 2) X 400 LBS = 4400 IN/LBS SHELF #3 = (22 2) X 400 LBS = 4400 IN/LBS TOTAL = 12,100 IN/LBS 12,100 IN/LBS IS GREATER THAN 12,000 IN/LBS SO THIS IS NOT ACCEPTABLE. (SHELF DEPTH 2) X (SHELF LOAD) = INLBS/SHELF EXAMPLE 2: 72 H ENDCAP LOAD SHELF #1 = (22 2) X 300 LBS = 3300 IN/LBS SHELF #2 = (22 2) X 100 LBS = 1100 IN/LBS SHELF #3 = (22 2) X 100 LBS = 1100 IN/LBS TOTAL = 5500 IN/LBS 5,500 IN/LBS IS SMALLER THAN 12,000 IN/LBS SO THIS IS ACCEPTABLE. FIGURE 9 NOTE: SHELF SIZES AND WEIGHTS ARE FOR EXAMPLE ONLY. THIS CALCULATION ONLY APPLIES TO THIS APPLICATION. (800) LZPCOC21 8/14/2014 PAGE 8 OF 8
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