ASSEMBLY INSTRUCTIONS TALL CABINET - MODEL CS30

Size: px

Start display at page:

Download "ASSEMBLY INSTRUCTIONS TALL CABINET - MODEL CS30"

Virgil McCarthy
5 years ago
Views:

1 ASSEMLY INSTRUCTIONS TALL CAINET - MOEL CS30 To avoid SERIOUS INJURY or AMAGE to personal belongings: O NOT overload the cabinet or the shelves, maximum weight limit for feet or caster installation is 75 lbs. for each shelf, and 50 lbs. for the wardrobe bar. Maximum weight limit for wall mounting is 45 lbs. for each shelf and 50 lbs. for the wardrobe bar. O NOT climb, step, or hang on the cabinet. Tether and secure finished cabinet to wall stud using the included hardware when feet or casters are used. If hanging the cabinet, follow instructions for wall mounting. C A G PARTS LIST A ack panel Side panels (2) C Top panel ottom panel E oor frame F Keys (2) G oor bins (6) HARWARE LIST 1/4"-20 x 3/8" screws (15) #10 Washer Mounting plate Tether strap with cam buckle E F OPTIONAL PARTS CF30 Feet Kit, CC30 Caster Kit, HT47-10 Heavy uty Track, CS30-5 Shelf Kit, and CSW30-10 Wardrobe Kit.

2 TOOLS NEEE rill 7/32" rill it 5/16" and 7/16" Sockets 7/16" Open-end wrench #2 Phillips it Flashlight Rubber mallet Tape Measure Stud Finder Nutdriver Power it Magnetic 1/4" Hex Shank, 5/16" hex size, 7/16" hex size Level Pencil or Marker Hydraulic Lift or Mover Straps ASSEMLY 1 IMPORTANT NOTE: For a successful assembly, ensure that all pieces are aligned correctly EFORE securing with screws. 1. Lay the back panel (A) on the floor. 2. Align both side panels () with the back panel (the side panels will fit behind the back panel). Connect by inserting the tabs into the cutouts. A Tab Insert tabs into cutouts ASSEMLY 2 1. Align the top panel (C) with the back (A) and side panels () and insert the tabs into the cutouts. 2. Ensure that the front edges are aligned and flush. Tap the pieces into place with a rubber mallet if necessary. 3. Secure the top panel (C) with 1/4"-20 screws (6) (torque spec: in/lbs.). A C 1/4"-20 screws C Front edges aligned and flush 2

3 ASSEMLY 3 1. Align the bottom panel () with the back (A) and side panels () and insert the tabs into the cutouts. 2. Ensure that the front edges are aligned and flush. Tap the pieces into place with a rubber mallet if necessary. 3. Secure the bottom panel () with 1/4"-20 screws (6) (torque spec: in/lbs.). 1/4"-20 screws A Front edges aligned and flush ASSEMLY 4 1. Remove the keys from the door assembly (E), leave the doors locked. 2. Align the door frame to the cabinet (LiftMaster logo is on the top of the left door). 3. Slide door assembly down to insert the tabs into the cutouts. 4. Unlock and open doors. Verify that the edges are level. 5. Secure with 1/4"-20 screws (2) (torque spec: in/lbs.). 6. Lock doors. E 1/4"-20 screws Edges level 3

ASSEMLY 5 Instructions will vary according to the optional equipment purchased. Follow the instructions for your application. NOTE: If using the CSW30-10 Wardrobe Kit, install the weights as shown.

4 ASSEMLY 5 Instructions will vary according to the optional equipment purchased. Follow the instructions for your application. NOTE: If using the CSW30-10 Wardrobe Kit, install the weights as shown. O NOT install the weights if the cabinet is to be wall mounted. CF30 FEET KIT 1. Position the legs on the bottom panel (). The tab on the leg must fit into the cutout on the bottom panel. 2. Secure each leg with the bolts provided (torque spec: in/lbs.). 3. Adjust the height of the legs as needed (a notch in the leg indicates maximum height). The leg will adjust from 4-6" in height. Turn the leg counter-clockwise to make it longer and clockwise to make it shorter. NOTE: One full turn changes the height 3/32". 4. Raise the cabinet into an upright position (may require two people). CC30 CASTER KIT 1. Position the casters on the bottom panel () with the brakes toward the front of the cabinet. The tab on the caster must fit into the cutout on the bottom panel. 2. Secure each caster with the bolts provided. 3. Raise the cabinet into an upright position (may require two people). NOTE: CC30 Caster Kit installation instructions apply to the C30 ase Cabinet and the CT30 Tool Cabinet. Tab Notch (maximum height) Weights (applicable for the CSW30-10 Wardrobe Kit ONLY) Weights (applicable for the CSW30-10 Wardrobe Kit ONLY) rake Tabs 4

5 INSTALLATION For additional stability use the tether to secure the cabinet to the wall: 1. Level the cabinet to the desired height. 2. Measure the distance from the floor to middle of vertical slots in the back of the cabinet along the top edge. 3. Find the closest stud to the center of the cabinet and locate the centerline of the stud at the measured height of vertical slots 4. Along the center line of the stud mark with a pencil 1-1/8" above the measured height. This is the location to place the top mounting screw for the mounting plate. 5. rill a 7/32" pilot hole at the marked location. Attach the mounting plate to the wall using a 5/16"x2-1/2" lag screw HF In the center of bottom hole drill a 7/32" pilot hole and attach another 5/16" lag screw HF The tether strap will be looped, starting from inside the cabinet through the slots in the back of the cabinet, through the mounting plate on the wall, and back into the cabinet through a second slot where it will be secured with the buckle. With the cabinet a couple of feet away from the wall, determine the closest slot in the cabinet to the mounting plate. Note which slot this is (count from corner or mark) and locate it from inside the cabinet. Slide free end of the tether through one slot left (looking from inside the cabinet) of the identified slot so it sticks out the back of the cabinet. Go back to outside the cabinet and feed the free end of the tether through the mounting plate on the wall. Return the free end of the tether back into the cabinet through one slot right (looking from inside the cabinet) of the identified center slot. NOTE: There should be one empty slot between the two slots used to route the tether strap into the cabinet. 8. Push the cabinet against the wall. Run the free end of tether strap though cam buckle from the underside of the buckle. Metal cam buckle teeth are designed so that webbing can be pulled up and through the mouth of the buckle to tighten. The teeth will grip the webbing and not let it slip back down. Pull strap tight so no slack remains in the system. NOTE: To get buckle over the top inside lip of the cabinet it may have to be angled slightly. 9. Loop the extra strap and tie together and place in top lip. Mounting plate Lag Screw 5/16"x2-1/2" Tether uckle Top inside lip Pre-drill holes for mounting plate Mid point of the slots on back of cabinet (back of cabinet) Slot on cabinet Height for the middle of the mounting plate 5

6 OPTIONAL HT47-10 HEAVY UTY TRACK FOR WALL MOUNTING 1. etermine the top of the cabinet height. 2. The heavy duty wall track must attach to three wall studs spaced on 16" centers. o not mount to wall if studs are spaced on 24" centers. Locate three wall studs in the desired position of the cabinet. From one end of the cabinet pick the closer stud. This stud is where the first pre-drilled mounting hole in the heavy duty wall track should mount. 3. Measure down from the ceiling to the desired top of cabinet height. Increase this dimension by one inch for the location of the top of the heavy duty wall track and mark the center line of the three studs at this location. It is important to install the lag screws as close to the middle of the stud as possible. 4. Align the top of the heavy duty wall track with the stud marks. efore installing the 5/16" lag screws in the large holes in middle of track, it is imperative to drill 7/32" pilot holes into the studs. 5. Attach track with first lag screw to wall. 6. Level the heavy duty wall track with a level and secure to the wall with the remaining lag screws. NOTE: If more than one cabinet is to be hung, a second heavy duty wall track will be required. Locate the three studs to be used. Align top of second heavy duty wall track with one installed. Leave a 1" gap between the tracks so that the pre-drilled holes in the second track will align with the studs. Repeat previous procedure. 7. Measure from top of heavy duty wall track down 54.5" and at the center of each stud mark approximately a 2" long vertical line (1" above and 1" below the 54.5" mark). Make the line as dark as possible. 8. Hang the track on the back of the cabinet onto the heavy duty wall track using the hydraulic lift or mover straps. In the correct position the tracks hook onto each other. To avoid SERIOUS INJURY or AMAGE to personal belongings: O NOT overload the cabinet or the shelves. Maximum weight limit for wall mounting is 45 lbs. for each shelf and 50 lbs. for the wardrobe bar. O NOT climb, step, or hang on the cabinet. 9. The cabinet must be secured to a wall stud towards the bottom of the cabinet so it cannot pivot away from the wall and/or lift up or move on the heavy duty wall track. Open the doors to the cabinet. At the bottom the cabinet will be horizontal slots. Using the flashlight look through the slots and find one of the vertical lines placed on the wall previously. These vertical lines represent where a #10 deck screw (HF03) can be screwed into a stud to hold the cabinet firm to the wall. efore screwing into the wall, slide a flat washer (provided with cabinet) onto the deck screw. Screw the deck screw into the stud until the flat washer hits the back of the cabinet. Only one screw is required. 1" gap between 2 heavy duty wall tracks Track HF02 Steel 5/16" hex washer head lag screw Line for stud location Wall Track SIE VIEW Slot on inside of cabinet #10 eck Screw and Washer fastened to stud through slot 6 INSIE OF CAINET

7 SETUP STORAGE SPACE Attach the door bins, shelves and wardrobe bar by inserting the tabs into the brackets in the cabinet. CS30-5 SHELF KIT (OPTIONAL) rackets Tabs Tabs OOR INS 6 bins included with the cabinet. Tabs CSW30-10 WARROE KIT (OPTIONAL) Includes a set of 2 weights (Previously installed - see Assembly Step 5) REPLACEMENT PARTS SHK Spare Hardware kit: 1/4"-20 x 3/8" Screws (34) 1/4"-20 x 2" rawer Assembly Screws (6) 5/16"-18 X 1" Jumbo Assembly Screws (16) SKKE Keys (2) 7

8 ISCLAIMER The Chamberlain, Group, Inc. and its affiliated corporations and subsidiaries ( Chamberlain ) intend to make these instructions accurate and complete; however, Chamberlain makes no claim that the information contained herein covers all conditions, variables and contingencies in connection with the installation or use of this product. Chamberlain assumes no liability for any personal injury or property damage that results from the installation or use of this cabinet. For any cabinet attached to a structural wall, State, Regional and/or local building codes related to loading may be impacted. It is the responsibility of the purchaser to insure that those codes or regulations are complied with. Chamberlain makes no representation, warranty or guarantee in that regard. Purchasers of Chamberlain makes no representation of warranty, expressed or implied, regarding the information contained herein. Chamberlain assumes no responsibility for the accuracy, completeness or sufficiency of the information contained herein. FOR TECHNICAL SUPPORT IAL OUR TOLL FREE NUMER: A4517C 2012, The Chamberlain Group, Inc. All Rights Reserved

Triple Bypass System

Triple Bypass System ASSEMBLY INSTRUCTIONS TRIPLE BYPASS SYSTEM Recommended Tools Drill with 1/4 Drill Bit and Phillips Screw Bit 7/16 Combination Wrench Socket Wrench with 7/16 and 9/16 Socket Level Tape