Product overview. VOLLMER competency for BANDSAWS

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1 Product overview VOLLMER competency for BANDSAWS

2 / BANDSAW // Higher cut-qu more product technologies 02

3 MORE PRECISION MORE EFFICIENCY USE YOUR BANDSAWS SUCCESSFULLY WITH VOLLMER S KNOW-HOW it? Future-proof machines and solutions that have also been subjected to practical testing, which consistently set new benchmarks in reliability, precision and ease of use. Above all, services that are finely tuned to your requirements, which lighten your load and enable you to concentrate fully on your core business. In 1909, Heinrich Vollmer developed the first saw setting and filing machines. His vision: maximum sharpness of cutting tools and saw blades. At VOLLMER, we have been bringing this vision to life for more than 100 years. Successfully, and with sustained enthusiasm. ality, longer service life, ivity: with VOLLMER S and services When it comes to handling sharp tools, nobody is more meticulous. Nobody knows more about saw blades, teeth geometries or tooth shapes. Nobody is more consistent when it comes to developing new technologies that may soon make tool-handling even more effective and economical. When it comes to bandsaws, our developers, engineers and technicians have unique experience and a head start that is built on know-how. What are you going to get out of When you are in business with VOLLMER, you are not just going to profit from higher cut-quality, longer service lives and the resultant increase in productivity when your bandsaws are deployed. You are also going to get the warm feeling that comes from knowing that you have a strong and futuristic partner by your side. A partner who helps you to sharpen your company s profile. 03

/ BANDSAW // THIS IS HOW IT RUNS SMOOTHLY: EVERYTHING THAT GETs BANDSAWS INTO TOP FORM FOR THE BANDSAW IN THE SAWMILL // Turn your sharpening room into a profit centre: with VOLLMER s processing

4 / BANDSAW // THIS IS HOW IT RUNS SMOOTHLY: EVERYTHING THAT GETs BANDSAWS INTO TOP FORM FOR THE BANDSAW IN THE SAWMILL // Turn your sharpening room into a profit centre: with VOLLMER s processing machines, which are fully tailored to your requirements. From simple, manually-operated machines to fully automatic high-tech solutions. Enhance your productivity and your success with the help of the highest accessibility, service life and quality that you can get out of your tools. HIGHLY PROFESSIONAL HANDLING AND CARE ENSURE THAT THE BANDSAWS REMAIN PRODUCTIVE AND EFFECTIVE IN THE LONG RUN. VOLLMER has a uniquely diverse portfolio of high-performance, advanced machines that can handle any task related to the maintenance and sharpening of your bandsaws. Whether it is sawmills, metal-machining operations or sharpening services, VOLLMER has the right solution for your special requirements. A solution with a future! And since sharpening isn t the only thing that matters, we also have convincing solutions that deal with many other process steps that cover the entire spectrum of bandsawrelated tasks: it could be stelliting, flattening, stretching, welding or adjusting. These pages will give you an initial overview of the VOLLMER machines that you can use to make working with bandsaws a highly efficient and productive process. For further information, please contact your usual representative at VOLLMER. 04 QR-Code Scan into your mobile device and uncover the respective VOLLMER world online (required software available for free, e.g. in the app store)

FOR THE BANDSAW IN THE METAL MACHINING // A prerequisite for the effective use of bandsaws for the metal cutting operations is the highest degree of precision in tooth geometry. We know this.

For the tooth tops, straight tooth faces and double-sided flank grinding. FOR MAXIMUM EASE OF USE IN EVERY DEPLOYMENT // In the last 100 years, we have not just been working on machines.

5 FOR THE BANDSAW IN THE METAL MACHINING // A prerequisite for the effective use of bandsaws for the metal cutting operations is the highest degree of precision in tooth geometry. We know this. That s why VOLLMER provides tried-and-tested solutions that were developed and built keeping these special requirements in mind. For the tooth tops, straight tooth faces and double-sided flank grinding. FOR MAXIMUM EASE OF USE IN EVERY DEPLOYMENT // In the last 100 years, we have not just been working on machines. We have also been focussing on the people who operate them. The VOLLMER operating concept is geared towards making their work as simple, safe and pleasant as possible. The concept is intuitive and logical, and every single VOLLMER machine makes use of it. Copied frequently, but never matched. Bandsaw Frame saw Circular saw ICONS LEGEND 05

Intelligent, high-functioning machine concepts, the highest precision and naturally, comfortable handling are synonymous with VOLLMER.

6 / BANDSAW // PROFILE GRINDING /// PROCESSING OF PROFILE, TOOTH FACES/TOOTH TOPS AND SIDES A more stable and secure construction, a high degree of robustness and an impressively long service life: characteristics of the VOLLMER solutions for the profile grinding and side grinding of bandsaws. Intelligent, high-functioning machine concepts, the highest precision and naturally, comfortable handling are synonymous with VOLLMER. The spectrum covers everything from the particularly economical solution for standard requirements to highperformance machines with 4 CNC axes. Which machine is best suited for your requirements? AN OVERVIEW OF THE MOST IMPORTANT ADVANTAGES: // Compact construction // Machines with a stable structure for precise sharpness results // Maintenance-friendly, thanks to the separation between the machine compartment and working area // Simple operation // Outstanding grinding results // High capacity and economic efficiency // Rare maintenance visits // Advanced technology // Optimally tuned to operation area and requirements /// PROFILE GRINDING CA 100 Machine for the sharpening of bandsaw blades at the tooth faces and tooth tops for saw blades that cut towards the right or the left Blade width 80 to 360 mm Blade length from 5.5 onwards m Blade thickness 0.6 to 2.8 mm Tooth pitch 8 to 110 mm Tooth height 8 to 40 mm Working speed 8, 16, 24 t / min Cutting material CV material / Stellite Auxiliary application NEW CAL 100 Machine for the sharpening of bandsaw blades at the tooth faces and tooth tops for saw blades that cut towards the right or the left Blade width 80 to 360 mm Blade length from 5.5 onwards m Blade thickness 0.6 to 2.8 mm Tooth pitch 8 to 110 mm Tooth height 8 to 40 mm Working speed 8, 16, 24 t / min Cutting material CV material / Stellite Auxiliary application 06

7 CA 210 Automatic profile sharpening machine for bandsaw blades with blade widths up to 270 mm Blade width 25 to 270 mm Blade length from 6 onwards m Blade thickness 0.6 to 2.8 mm Tooth pitch 6 to 120 mm Tooth height up to 40 mm Working speed 5 to 30 t / min Cutting material CV material / Stellite CA 350 Sharpening machine for the automatic profile processing of bandsaw blades. With 4 CNC-controlled axes Blade width 70 to 360 mm Blade length from 6 onwards m Blade thickness up to 2.8 mm Tooth pitch 20 to 80 mm Tooth height up to 40 mm Working speed 5 to 30 t / min Cutting material CV material / Stellite 07

/ BANDSAW // TOOTH FACES AND TOOTH TOPS /// PROCESSING OF TOOTH FACES AND TOOTH TOPS NEW CB 200 Sharpening machine for carbide-tipped bandsaw blades Blade width 9 to 210 mm Blade length from 5.

8 / BANDSAW // TOOTH FACES AND TOOTH TOPS /// PROCESSING OF TOOTH FACES AND TOOTH TOPS NEW CB 200 Sharpening machine for carbide-tipped bandsaw blades Blade width 9 to 210 mm Blade length from 5.5 onwards m Blade thickness 0.5 to 3.0 mm Tooth pitch 4.2 to 100 mm Tooth height < 25 mm Cutting material Carbide CB 400 Sharpening machine for the production of carbide-tipped bandsaw blades Blade width 13 to 150 mm Coil processing m Blade thickness up to 2.0 mm Tooth pitch 4.3 to 200 mm Cutting material Carbide 08

/// SIDE GRINDING CAF 100 Machine for the sharpening of bandsaw blades on the tooth sides Blade width 80 to 360 mm Blade length from 5.5 onwards m Blade thickness 0.6 to 2.

9 /// SIDE GRINDING CAF 100 Machine for the sharpening of bandsaw blades on the tooth sides Blade width 80 to 360 mm Blade length from 5.5 onwards m Blade thickness 0.6 to 2.8 mm Tooth pitch 8 to 110 mm Tooth height 8 to 40 mm Working speed up to 16 t / min Cutting material CV material / Stellite Auxiliary application CAF 310 Automatic machine for the sharpening of bandsaw blades on the tooth sides Blade width 20 to 420 mm Blade length from 6 onwards m Blade thickness 0.6 to 3.0 mm Tooth pitch 6 to 120 mm Working speed up to 25 t / min Cutting material CV material / Stellite / carbide Auxiliary application CBF 400 Machine for the sharpening of carbide-tipped bandsaw blades on the tooth sides Blade width 13 to 150 mm Coil processing m Blade thickness up to 2.0 mm Tooth pitch 4.3 to 200 mm Cutting material Carbide 09

/ BANDSAW // FURTHER MACHINING PROCESSES /// FURTHER MACHINING PROCESSES With the right care, you can raise not only the effectiveness and productivity of your bandsaw many times over, but also the

The company has the right solution for just about every task that can be found in the preparation, machining and maintenance of bandsaws. Fieldtested and tailored to your requirements.

10 / BANDSAW // FURTHER MACHINING PROCESSES /// FURTHER MACHINING PROCESSES With the right care, you can raise not only the effectiveness and productivity of your bandsaw many times over, but also the quality of the results. Luckily, VOLLMER doesn t just take care of the sharpening process. The company has the right solution for just about every task that can be found in the preparation, machining and maintenance of bandsaws. Fieldtested and tailored to your requirements. Typical VOLLMER: A full programme - for optimum results! /// TENSIONING AND LEVELLING NEW RC 110 Adjustment centre for the fully automatic and complete adjustment of bandsaw blades. A single clamping operation that takes care of the levelling, tensioning and straightening Blade width 70 to 420 mm Blade length up to18 m Blade thickness 0.8 to 2.8 mm Working speed 5 to 27 t / min RB 200 / RW 200 Repair bench and rolling machine for the manual adjustment, tensioning and levelling of bandsaw blades and frame saw blades Blade width up to 400 mm Blade length from 6.5 onwards m 10

11 /// SWAGING AND SIDE DRESSING POR eco / NOR eco Simple and quick swaging and side dressing Blade width as desired mm Blade length 0.9 to 2.1 m Tooth pitch from 35 onwards mm Tooth height from 10 onwards mm 11

/ BANDSAW // FURTHER MACHINING PROCESSES /// STELLITING GPA 200 CNC machine that tips the teeth of bandsaw blades, frame saw blades and circular saw blades with stellite cutting material Blade width

12 / BANDSAW // FURTHER MACHINING PROCESSES /// STELLITING GPA 200 CNC machine that tips the teeth of bandsaw blades, frame saw blades and circular saw blades with stellite cutting material Blade width 35 to 360 mm Blade length from 6 onwards m Blade thickness up to 0.6 mm Tooth pitch 10 to 100 mm Tooth height up to 10 mm Auxiliary application /// WELDING MA 311 (MA 420) Automatic welding machine for bandsaw blades Blade width 60 to 311 (420) mm Blade length from 5.5 onwards m Blade thickness 0.8 to 2.8 mm 12

13 /// ACCESSORIES N 210 Winding apparatus for the winding and unwinding of endless bandsaw coil Blade width 12 to 80 mm Blade length < 200 m Blade thickness < 2 mm Working speed 1.1 to 2 m / min N 200 Saw pedestal for the saw-guiding of heavy bandsaws Blade width 100 to 420 mm Blade length < 5 mm 13

/ BANDSAW // CONSUMABLES /// CONSUMABLES At VOLLMER, you will not only get sharpening machines perfectly tailored to your requirements, but also all the important auxiliary, maintenance and

14 / BANDSAW // CONSUMABLES /// CONSUMABLES At VOLLMER, you will not only get sharpening machines perfectly tailored to your requirements, but also all the important auxiliary, maintenance and consumable materials optimally tuned for smooth and efficient deployment. Improve the efficiency and service life of your original VOLLMER machine with the original VOLLMER quality. CONSUMABLES BANDSAWS // Ceramic grinding wheels // CBN grinding wheels // Diamond grinding wheels // Stellite in different diameters // Other consumables: Volmaton, grinding oil, semi-fluid grease, welding electrodes, feeder bolts STELLITE is a registered trademark of the Deloro Stellite Holdings Corporation 14

15 /// VOLLMER GROUP WORLD-WIDE HEADQUARTER // GERMANY VOLLMER WERKE Maschinenfabrik GmbH Ehinger Straße 34 D Biberach/Riß Phone: +49 (0) / Fax: +49 (0) / info-vobi@vollmer-group.com SUBSIDIARIES // AUSTRIA VOLLMER AUSTRIA GmbH Aredstraße Leobersdorf Phone: +43 (0) / Fax: +43 (0) / info-austria@vollmer-group.com // BRAZIL VOLLMER DO BRASIL Industria de Máquinas Ltda. Rua Pe. Estanislau Trzebiatowski, 69 Alto Boqueirão Curitiba Phone: +55 (0) 41 / Fax: +55 (0) 41 / info-brazil@vollmer-group.com // CHINA VOLLMER TAICANG CO. LTD. 12 Chaoyang East Road Taicang City Jiangsu Province Phone: +86 (0) 5 12 / Fax: +86 (0) 5 12 / info-china@vollmer-group.com // FRANCE VOLLMER FRANCE S.A.R.L. 23 Boulevard de Preval, Z.I Dinan Phone: +33 (0) 2 96 / Fax: +33 (0) 2 96 / info-france@vollmer-group.com // ITALY VOLLMER ITALIA S.R.L. Via Meucci Caldiero (Verona) Phone: / Fax: / info-italy@vollmer-group.com // JAPAN VOLLMER JAPAN CORP Mihashi Omiya-Ku , Saitama-City Saitama Prefecture Phone: +81 (0) 48 / Fax: +81 (0) 48 / info-japan@vollmer-group.com // POLAND VOLLMER POLSKA Sp. z o.o. ul. Siemianowicka 98 Bytom PL Phone: Fax: info-pl@vollmer-group.com // SPAIN T.A.VOLLMER ESPAÑA S.L. C/Miquel Servet, 5 Pol. Ind. Sesrovires Sant Esteve Sesrovires (Barcelona) Phone: +34 (0) 9 37 / Fax: +34 (0) 9 37 / info-spain@vollmer-group.com // UK VOLLMER UK LTD. Orchard Park Ind. Estate Town Street, Sandiacre Nottingham NG10 5BP Phone: +44 (0) 115 / Fax: +44 (0) 115 / info-uk@vollmer-group.com // USA VOLLMER OF AMERICA CORP. 105 Broadway Avenue Carnegie, PA Phone: / Fax / info-us@vollmer-group.com

DETAILED CONSULTATION AND PROJECTION Trial Processing // Process Optimisation // Programming FINANCE AND ASSURANCE Leasing // Rentals // Export financing TRAINING

service contracts // Remote diagnosis ORIGINAL SPARE PARTS Spare and expendable parts // Consumables UPGRADE AND SOFTWARE Software updates // Upgrades //

12/DWS In this competitive environment, VOLLMER is on your side, with highly efficient high-performance machines.

16 DETAILED CONSULTATION AND PROJECTION Trial Processing // Process Optimisation // Programming FINANCE AND ASSURANCE Leasing // Rentals // Export financing TRAINING AND COMMISSIONING Demonstration // Commissioning // Training MAINTENANCE AND SERVICING Telephone consultation // Onsite deployments // Preventive maintenance service contracts // Remote diagnosis ORIGINAL SPARE PARTS Spare and expendable parts // Consumables UPGRADE AND SOFTWARE Software updates // Upgrades // Modernisations / Alterations PURCHASE AND SALE OF SECOND-HAND MACHINES /// CUSTOMISED SERVICE 728/e/2.0/02.12/DWS In this competitive environment, VOLLMER is on your side, with highly efficient high-performance machines. A complete portfolio of services that are perfectly matched to your requirements. Our services help you ensure that your VOLLMER machines reach and sustain their full potential and enable you to concentrate fully on that which is most important: Your success.

CIRCULAR SAWS. Production system for grinding tooth faces/tooth tops and side angles CC 355

CIRCULAR SAWS. Production system for grinding tooth faces/tooth tops and side angles CC 355 CIRCULAR SAWS Production system for grinding tooth faces/tooth tops and side angles CC 355 / CIRCULAR SAWS // TOOTH FACES/TOOTH TOPS AND SIDE ANGLES MAXIMUM FLEXIBILITY AND PRODUCTIVITY IN THE MANUFACTURE