LGA CNC Continuous Generating Gear Grinding Machine.
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1 LGA-3020 CNC Continuous Generating Gear Grinding Machine
2 Machine Introduction Advanced Luren/Siemens CNC Control for Maximum Productivity 1 LGA-3020 Through many years of our passion to manufacture high quality products and our unwavering commitment to our customers to deliver advanced high precision CNC machines, LUREN's passion for gear products has once again yielded our most advanced machine to date, the LGA-3020 CNC Continuous Generating Gear Grinding Machine. The LGA-3020 uses a Microsoft Windows based Luren developed gear grinding software to communicate directly to a SIEMENS advanced CNC controller. Together they are able to deliver an easy to use operating system that can rival any in the world. Our software will be able to drastically cut down on the amount of actual CNC knowledge your operators need to be able to effectively run our LGA Less training time means easier cross training between operators, resulting in more production time for your company. Our combination of advanced CNC Continuous Generating Gear Grinding Machine technological components and our cutting edge software will rival any CNC continuous generating gear grinding machine in the world. Since 1994 Luren Precision has been delivering high quality and highly reliable products but what really sets Luren apart from our competitors is our ability to work hand in hand with our customers to offer support, assistance, and knowledge to help you get the job done. From the hobs, shaper cutters and shaving cutters we produce to our CNC tool sharpening machines and CNC gear grinding and CNC worm grinding machines, Luren uses only the finest materials, components and electrical components in every product we make. We proudly stand behind every product we make and hope to be a valuable partner in your pursuit of efficient profitable gear manufacturing.
3 Machine Features Efficient Gear Grinding through Advanced Technologies CNC Axes Descriptions A-axis Swivel Angle B-axis C-axis X-axis Y-axis Z-axis Grinding Spindle Workpiece Spindle Grinding Radial Slide Workpiece Horizontal Side Workpiece Axial Slide Z1 Y A1-axis B1-axis X1-axis Y1-axis Z1-axis Rotary Dresser Lead Angle Rotation Rotary Dresser Spindle Dressing Radial Slide Dressing Axial Slide Tailstock Axial Slide A1 B1 X1 Y1 B Z X C A LGA-3020 In an effort to further improve the LGA design, Luren has enhanced its mechanical analysis software and made machine structural improvements to further increase machine functionality and stability. LGA-3020 is equipped with the most advanced SIEMENS CNC controller available and the high precision electronic gear box module supplied by Siemens. Also integrated in the machine are an 10-axis close-loop servo control system and a direct drive motor such that all axes move simultaneously and very accurately. LUREN's intelligent gear grinding software is a Windows-based interface which has been carefully designed to support the complete grinding process. The operator does not need comprehensive CNC training to operate the LGA-3020 since Luren's grinding software interfaces with the Siemens CNC controller to calculate all the necessary data to complete the CNC program. 2
4 Components Premium Components Deliver Superior Results Advanced, efficient and precise components coupled with an active smart dialogue Luren developed gear grinding software Workpiece Spindle & Grinding Spindle LGA-3020 is equipped with high speed spindles. The speed of grinding wheel spindle can reach up to 80M/sec. Together they work in concert to increase gear production efficiency and accuracy. Meanwhile, the built-in automatic dynamic balancing system acts to reduce deviation caused by dressing or grinding. Dressing Device Equipped with a single diamond profile Rotary dresser, the dressing device is suitable for multi-threads which can increase accuracy of the profile, decrease dressing time and improve production efficiency and productivity. 3
5 Software Technology Innovative CNC Control Smart Dialogue Windows-based Software Windows-based Operating System Luren's generating grinding software includes gear data input, tooth flank modification, tool setting, corrections, and machining process editing. Each of these categories offers interactive dialogues and error feedback for program assistance. The operator can easily add the necessary gear data and the grinding requirements to visually see the grinding program created. Develop the software under the Microsoft Windows-based environment, unrestricted by the CNC controller supplied operation panel, Luren offers you more abundant and efficient humancomputer interface. After completing the required information in the Luren software all of the NC process steps will be generated automatically. This allows operators to run the machine with little to no CNC experience, an amazing benefit for such an advanced machine. Tooth Flank Modification The tooth flank modification module provides a convenient way to adjust the gear flank curve by using the mouse on the curve itself or to input the new value in its designated field. This allows for quick and easy modifications within Luren's software. 4
6 Software Technology Tool Setting The tools setting module covers all machining tools such as grinding worm, rotary dresser, etc. To complete this step the operator only needs to input the tool data and store the data. This is a very convenient way to avoid tooling management mistakes that can contribute to machine down time. Corrections The corrections module can effectively eliminate installation errors due to operator error in the set-up of workpiece, grinding wheel or worm wheel. The operator can enter the grinding correction value obtained from the on-board measurement system to produce a high quality finely ground gear. Machining Process Machining process module allows operators arrange actual work schedule easily by clicking and dragging the items that the operator is looking to change. This final grinding plan can also be saved for future use. 5
7 Mechanical Specifications Engineered for Reliability and Precision GEAR SPECIFICATIONS LGA-3020 Max. workpiece outside diameter 300 mm 11.8 Min. workpiece root diameter 10 mm 0.3 Max. module M 5 DP 5 Helix angle 45 MECHANICAL SPECIFICATIONS Max. slide travel for Z-axis 200 mm 7.8 Drive power of workpiece spindle 20 kw 26 Hp Max. table load (workpiece with fixture) 50 kg 110 lb GRINDING WHEEL SPECIFICATIONS Min. /Max. Grinding wheel outside diameter 220 mm / 275 mm 8.6 / 10.8 Max. grinding wheel thickness 160 mm 6.3 Max. speed of grinding wheel 80M/sec Drive power of grinding wheel 25 kw 33 Hp Max. grinding wheel teeth number 9 ELECTRIC SYSTEM Voltage Current Requirement 3Ø 380V 85 Amp Ambient Temperature 10 C ~ 40 C 50 F ~ 104 F Max. Load of Machine 56 kva CNC CONTROLLER SIEMENS SINUMERIK 840D sl DIMENSION & WEIGHT Space Requirement L 3700 x W 5200 x H 2630 mm L 146 x W 205 x H 104 (800mm (32 ) on each dimension is required for maintenance). Weight of Basic Machine 5500 kg lbs Note: The specifications are subject to the contract, as well as new technology and industrial advancements available. 6
8 Headquarters No 1-1, Li-Hsin 1st Rd., Hsinchu Science Park, Hsinchu 30078, Taiwan Tel: Fax: Shanghai Branch Luren Precision Machinery (Shanghai) Co., Ltd. 6B, Building 2, 401, CaoBao Rd., Xuhui Dist., Shanghai, China Tel: Fax: Osaka Branch Luren Precision (Japan) Inc. Tec-Shin Osaka BLD. 3F, 4-2-2, Kikawahigashi, Yodogawa-ku, Osaka-shi, Osaka, , Japan Tel: Fax: Chicago Branch Luren Precision Chicago Co., Ltd. 707 Remington Road, Suite 1, Schaumburg, IL 60173, USA Tel: Fax: /2017
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