Industrial and HVAC Flow Measurement Product Catalog

Transcription

1 Industrial and HVAC Flow Measurement Product Catalog

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3 Industrial and HVAC Flow Measurement Catalog Product Catalog Third Edition A trademark of Spirax Sarco, Inc. 1

4 Copyright 2008 by Spirax Sarco, Inc. HVAC and Industrial Flow Measurement Product Catalog Third Edition All rights reserved. No part of this publication covered by the copyrights hereon may be reproduced or copied in any form or by any means graphic, electronic, or mechanical without written permission of Spirax Sarco, Inc. 2 Printed in the United States of America 12/2008

5 A trademark of Spirax Sarco, Inc. Spirax Sarco, your global partner Spirax Sarco provides knowledge, service, products and turnkey solutions for the control and efficient use of steam, air and other industrial fluids for industrial and commercial users in the United States. Originally formed as the Sanders Rehders Company in 1888 in London, our worldwide steam business is today part of the Spirax Sarco Engineering plc Group, which has been listed on the London Stock Exchange since With over 100 years of expertise across industry, our holistic approach allows us to apply unequaled engineering knowledge in putting together complete solutions for our customers. 1,100 engineers in 33 countries worldwide work alongside steam users and specifiers to improve the performance of their plant and processes, and maximize return on investment. A flow meter solutions provider EMCO is the brand of precision flow meters for liquid, gas, and steam applications, accommodating a wide range of pipe sizes. Field proven for over 40 years, the EMCO product line offers solutions for measurement, including industrial inline vortex, industrial insertion vortex and turbine, and variable area flow products. EMCO products provide a wide range of metering solutions to diverse industries, including the military, hospitals, universities, and many Fortune 500 companies. Our aim is to provide a metering solution that helps our customers achieve operational improvement through their production capability, usually in the form of reduced energy usage, improved product quality, lower emissions and greater production throughout. Reducing emissions, carbon footprint, and your companyʼs impact on the environment is our goal. Not only will this have a strong social and environmental impact but also a positive economic impact today and well into the future. 3

6 Flowmeters for steam, liquids and gases. Our range of Flowmeters are suitable for accurate measurement of steam, liquids and gases in pipe sizes 1" to 80" at flowing pressures to 5,000 psig and flowing temperatures to 842 F. 4

7 A trademark of Spirax Sarco, Inc. Flow Measurement Index Tech. Illus. # Model Page No. TI US Gilflo Flowmeters - Spool Pipeline Unit 6 TI US Gilflo Flowmeters - B Pipeline Unit 8 TI US Gilflo Flowmeters - System Overview 11 TI US Gilflo ILVA Flowmeters 12 TI US Gilflo ILVA Flowmeters System Overview 14 TI-P US DIVA Saturated Steam Flowmeter 16 TI-P US DIVA Flowmeter - System Overview 19 TI US Orifice Plate Flowmeters M410 Orifice Plate and Carrier Assembly 20 TI US Orifice Plate Flowmeters Orifice Plate Flowmetering System (density compensated) 22 TI US Orifice Plate Flowmeters Orifice Plate Flowmetering System (non compensated) 24 TI US Orifice Plate Flowmeters Customer Data Sheet 25 TI-P US M800 Steam Flow Computer 26 TI-P US M800 Gas Flow Computer 28 TI-P US M750 Display Unit 30 TI-P US M610 Series II DP Transmitter Assembly 32 TI US Model F50C Isolating Valve 33 TI-P US EL2270 & EL2271 Temperature Probes 34 TI US EL2600 Pressure Transmitter and ʻUʼ Syphons 36 TI US S-PhD Inline Vortex 38 TI US S-V-Bar Insertion Vortex Models S-V-Bar-600/60S, 700, 910/ TI US S-Turbo-Bar Insertion Turbine Models S-TMP-600/60S, 700, 910/ TI US S-FP-93 Flow Processor 62 TI US S-TEM Temperature Sensor/Transmitter 67 TI US S-PT Pressure Transmitter 70 TI US Sono-Trak Transit Time Ultrasonic Flow Meter 72 TI US Sono-Trak Doppler Ultrasonic Flow Meter 78 TI US UniMag M Magnetic Flow Tubes 84 TI US UniMag DT Series Electromagnetic Flow Tube 89 TI US 4411e Magnetic Flow Transmitter 101 TI US Model Magflo 1100, 1100 Food, 3100, 6000 and TI US Hydro-Flow TI US Hydro-Flow TI US Hydro-Flow Engineering Data 140 Index 148 5

8 A trademark of Spirax Sarco, Inc. Gilflo Flowmeters - ʻSpoolʼ Pipeline Unit Low DP Tapp ng Note: 12" f owmeter ncorporates an add t ona shaft support together w th a rev sed spr ng ocat on. H gh DP Tapp ng Description The G f o Spoo ʼ f owmeter s nsta ed n the p pe ne and produces a d fferent a pressure wh ch s re ated to the rate of f ow. It can be used w th most ndustr a f u ds, gases and both saturated and superheated steam. Sizes and Pipe Connections 3", 4, 6, 8 and 12 F anges ava ab e to ANSI B.16.5 c ass 300 Limiting Conditions M n mum operat ng pressure Max mum operat ng pressure M n mum operat ng temperature Max mum operat ng temperature Max mum v scos ty 9 ps g 740 ps g -58 F 842 F 30 cent po se Turndown The G f o w prov de accurate measurement over a f ow range of 100:1. Accuracy To ach eve accuracy of a ± 1% of read ng, a G f o meters must be used n conjunct on w th a dev ce capab e of perform ng e ectron c near sm such as: M750 Flow Computer Customer s EMS, DCS or equivalent M800 Steam Flow Computer M800 Gas Flow Computer Note: When used w th M800 f ow computers, G f o accuracy s +/- 1% of read ng from 5% to 100% of max mum rated f ow. For f ows from 1% to 5% of max mum rated f ow, accuracy w be better than ± 1% FSD. Repeatability The G f o s repeatab e to better than 0.25%. Pressure Drop Less than 140 nches H 2 O (349 mbar) at rated capac ty Flow Capacity To determ ne the max mum f ow capac ty of a G f o Spoo ʼ, t s necessary to ca cu ate the equ va ent water f owrate (Q e ). See under the sect on ʼS z ng the G f o Spoo ʼ f owmeter. Materials of Construction Body Carbon Stee ASTM A105/A106/A234 Interna s Most y Sta n ess Stee S304/S316 Spr ng Incone X750 6 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 10 07

9 Gilflo Flowmeters - ʻSpoolʼ Pipeline Unit Dimensions / Weights (approx mate) n nches and bs SIZE A B Weight H.P. and L.P. pressure tapp ngs are threaded 1/4 NPT (fema e). Installation A separate nsta at on book et s supp ed w th each G f o Spoo ʼ f owmeter. The fo ow ng ma n po nts are g ven for gu dance: Maintenance There are no user serv ceab e parts w th n the G f oʼ Spoo f owmeter. Mechan ca checks to conf rm correct operat on are descr bed n the manuas that accompan es the f owmeters. Sizing the Gilflo ʻSpoolʼ Flowmeter 1. Determ ne Equ va ent Water F owrate (Q e ) n U.S. gpm us ng formu as: Liquids: Q e = m D e or Q e = Q l D l 500 D l D e = = Q e = equ va ent f ow rate of water at 70 F (U.S. gpm) m = max mum f ow rate of serv ce qu d ( b/hr) D e = dens ty of water at ca brat on ( b/ft 3 ) D l = dens ty of serv ce qu d ( b/ft 3 ) Q l = max mum f ow rate of serv ce qu d (US gpm) Gases: (0.0158) x m 1. The G f o shou d be nsta ed w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or cross sect ona changes perm tted w th n these p pe engths. Where an ncrease n p pe d ameter s necessary upstream of a G f o f owmeter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a G f o f owmeter s nsta ed downstream of two 90 bends n two p anes, a pressured reduc ng va ve or a part a y open va ve, 12 p pe d ameters shou d be a owed. 2. The G f o f owmeter shou d norma y be mounted hor zonta y. Vert ca nsta at on (w th f ow vert ca y downward) s a so perm ss b e and must be spec f ed when order ng. Ensure f ow s n the correct d rect on and avo d reverse f ow. 3. For steam app cat ons, good bas c steam eng neer ng pract ce shou d be fo owed:- Ensure all pipework is adequetly insulated. Ensure correct line drainage through adequate trapping. Where practicable, fit a steam separator upstream of the f owmeter. Th s shou d be dra ned us ng a f oat trap set. Ensure good alignment and support of all associated pipework. Achieve line size reduction by the use of eccentric reducers. Avoid close installation (less than 25 pipe diameters) upstrem or downstream of a pressure reduc ng va ve or modu at ng va ve. See the G fo f owmeters - system overv ew TIS wh ch prov des nformat on of a G f o meter ng system. Q e = D x P f x T s P s T f = or Q e = (0.948) x Q g D x P s x T f Q e = water equ va ent f ow rate at 70 F (U.S. gpm) m = max mum f ow rate of gas ( b/hr) D = gas dens ty at 14.7 ps a, 520 R (60 F) ( b/ft 3 ) P f = f ow ng pressure of gas (ps a) P s = standard atmospher c pressure (14.7 ps a) T s = standard abso ute temperature (520 R) T f = f ow ng temperature of gas ( R= F + 460) Q g = max mum f ow rate of gas (SCFM) Steam: Q e = (0.0158) x m v = Q e = water equ va ent f ow rate at 70 F (U.S. gpm) m = max mum f ow rate of steam ( b/hr) v = spec f c vo ume of steam at norma pressure and temperature (ft 3 / b) 2. Se ect from the tab e be ow the meter w th a Q e max. that most c ose y matches (but exceeds) the app cat on Q e determ ned n step 1. Note: These equ va ent water f owrates are based on a d fferenc a pressure of 140 nches H 2 O (349 mbar). For saturated steam f ow measurement, the tab e be ow g ves f ow capac t es n b/h. = P f T s size Q e max (gpm) 15 psig 50 psig 75 psig 100 psig 150 psig 200 psig 400 psig 3" " " " " Note: These capac t es are based on a d fferent a pressure across the meter of 140 nches H 2 O (349 mbar). M n mum f ow s 1% of max mum (100:1 turndown). How To Order 1-6" our G f o Spoo ʼ f owmeter f anged to ANSI B-16-5 c ass 300. Spirax Sarco, Inc TI US

10 A trademark of Spirax Sarco, Inc. Gilflo Flowmeters - ʻBʼ Pipeline Unit Low DP Tapp ng Note: 8", 10", 12" and 16" f owmeter ncorporates an add t ona shaft support together w th a rev sed spr ng ocat on. H gh DP Tapp ng Description The G f o Bʼ f owmeter s nsta ed n the p pe ne and produces a d fferent a pressure wh ch s re ated to the rate of f ow. It can be used w th most ndustr a f u ds, gases and both saturated and superheated steam. Sizes and Pipe Connections 2", 3", 4", 6", 8", 10", 12" and 16" F anges ava ab e to ANSI B.16.5 c ass 300 Limiting Conditions M n mum operat ng pressure Max mum operat ng pressure M n mum operat ng temperature Max mum operat ng temperature Max mum v scos ty 9 ps g 740 ps g -58 F 842 F 30 cent po se Turndown The G f o w prov de accurate measurement over a f ow range of 100:1. Accuracy To ach eve accuracy of a ± 1% of read ng, a G f o meters must be used n conjunct on w th a dev ce capab e of perform ng e ectron c near sm such as: M750 Flow Computer Customer s EMS, DCS or equivalent M800 Steam Flow Computer M800 Gas Flow Computer Note: When used w th M800 f ow computers, G f o accuracy s +/- 1% of read ng from 5% to 100% of max mum rated f ow. For f ows from 1% to 5% of max mum rated f ow, accuracy w be better than ± 1% FSD. Repeatability The G f o s repeatab e to better than 0.25%. Pressure Drop Less than 140 nches H 2 O (349 mbar) at rated capac ty Flow Capacity To determ ne the max mum f ow capac ty of a G f o Bʼ, t s necessary to ca cu ate the equ va ent water f owrate (Q e ). See under the sect on ʼS z ng the G f o Bʼ f owmeter. Materials of Construction Body Carbon Stee ASTM A105/A106/A234 Interna s Most y Sta n ess Stee S304/S316 Spr ng Incone X750 8 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 10 07

11 Gilflo Flowmeters - ʻBʼ Pipeline Unit Dimensions / Weights (approx mate) n nches and bs SIZE A B Weight 2" " " " " " " " H.P. and L.P. pressure tapp ngs are threaded 1/4" NPT (fema e). On 16" meter, the pressure tapp ngs are on the body. Maintenance There are no user serv ceab e parts w th n the G f oʼ Spoo f owmeter. Mechan ca checks to conf rm correct operat on are descr bed n the manua s that accompan es the f owmeters. Sizing the Gilflo ʻBʼ Flowmeter 1. Determ ne Equ va ent Water F owrate (Q e ) n U.S. gpm us ng formu as: Liquids: Q e = m D e or Q e = Q l D l 500 D l D e = = Installation A separate nsta at on book et s supp ed w th each G f o Bʼ f owmeter. The fo ow ng ma n po nts are g ven for gu dance: 1. The G f o shou d be nsta ed w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or cross sect ona changes perm tted w th n these p pe engths. Where an ncrease n p pe d ameter s necessary upstream of a G f o f owmeter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a G f o f owmeter s nsta ed downstream of two 90 bends n two p anes, a pressured reduc ng va ve or a part a y open va ve, 12 p pe d ameters shou d be a owed. 2. The G f o f owmeter shou d norma y be mounted hor zonta y. Vert ca nsta at on (w th f ow vert ca y downward) s a so perm ss b e and must be spec f ed when order ng. Ensure f ow s n the correct d rect on and avo d reverse f ow. 3. For steam app cat ons, good bas c steam eng neer ng pract ce shou d be fo owed: Ensure all pipework is adequetly insulated. Ensure correct line drainage through adequate trapping. Where practicable, fit a steam separator upstream of the f owmeter. Th s shou d be dra ned us ng a f oat trap set. Ensure good alignment and support of all associated pipework. Achieve line size reduction by the use of eccentric reducers. Avoid close installation (less than 25 pipe diameters) upstream or downstream of a pressure reduc ng va ve or modu at ng va ve. See the G fo f owmeters - system overv ew TIS wh ch prov des nformat on of a G f o meter ng system. Q e = equ va ent f ow rate of water at 70 F (U.S. gpm) m = max mum f ow rate of serv ce qu d ( b/hr) D e = dens ty of water at ca brat on ( b/ft 3 ) D l = dens ty of serv ce qu d ( b/ft 3 ) Q l = max mum f ow rate of serv ce qu d (US gpm) Gases: (0.0158) x m Q e = D x P f x T s P s T f or Q e = (0.948) x Q g D x P s x T f Q e = water equ va ent f ow rate at 70 F (U.S. gpm) m = max mum f ow rate of gas ( b/hr) D = gas dens ty at 14.7 ps a, 520 R (60 F) ( b/ft 3 ) P f = f ow ng pressure of gas (ps a) P s = standard atmospher c pressure (14.7 ps a) T s = standard abso ute temperature (520 R) T f = f ow ng temperature of gas ( R= F + 460) Q g = max mum f ow rate of gas (SCFM) Steam: Q e = (0.0158) x m v Q e = water equ va ent f ow rate at 70 F (U.S. gpm) m = max mum f ow rate of steam ( b/hr) v = spec f c vo ume of steam at norma pressure and temperature (ft 3 / b) 2. Se ect from the tab e be ow the meter w th a Q e max. that most c ose y matches (but exceeds) the app cat on Q e determ ned n step 1. Note: These equ va ent water f owrates are based on a d fferenc a pressure of 140 nches H 2 O (349 mbar). For saturated steam f ow measurement, the tab e be ow g ves f ow capac t es n b/h. size Q e max (gpm) 15 psig 50 psig 75 psig 100 psig 150 psig 200 psig 400 psig 2" " " " " " " " Note: These capac t es are based on a d fferent a pressure across the meter of 140 nches H 2 O (349 mbar). M n mum f ow s 1% of max mum (100:1 turndown). = = How To Order 1-6" our Gi f o B f owmeter f anged to ANSI B-16-5 c ass 300 = P f T s Spirax Sarco, Inc TI US

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13 A trademark of Spirax Sarco, Inc. Gilflo Flowmeters - System Overview Description The G f o f owmeter ng system cons sts of 2 major parts:- 1.The G f o p pe ne un t. Th s may be a G f o Bʼ or Spoo ʼ des gn. Th s s nsta ed n the ne where the f ow s to be measured. Us ng mpu se p pework, th s s connected to:- 2.The M610 DP Transm tter Assemb y. Th s measures the d fferent a pressure across the G f o p pe ne un t and converts t to a 4-20 ma output s gna. Th s output s gna can be used n a number of ways:- a- To dr ve a su tab e chart recorder or act as an nput to an EMS/DCS. Th s g ves a non-compensated s gna proport ona to rate of f ow. b-to supp y an M750 D sp ay Un t. Th s g ves a noncompensated d sp ay of tota zed f ow and rate of f ow. c-to supp y an M800 ser es F ow Computer, whose keypad a ows the user to se ect the parameters to be v ewed as we as a ow ng access to the numerous fac t es ava ab e. The d agram shows these conf gurat ons. Note:- The G f o p pe ne un t can be used to measure the f ow of most ndustr a qu ds, gases and vapors w th n the pressure and temperature m ts deta ed n the TISʼs. Fu dens ty compensat on from pressure and temperature transm t- ters s ava ab e when us ng the M800 ser es F ow Computer for steam app cat ons or the M800 Ser es F ow Computer for gas app - cat ons. See TISʼs for deta s. Installation Care must be taken to meet a the requ rements of the Insta at on and Ma ntenance Instruct ons that are nc uded w th the equ pment. Installation points to watch:- 1. Ensure a p pework s adequate y supported and proper y a gned. 2. The G f o p pe ne un t shou d be se ected on capac ty rather than ne s ze. Where p pe s ze reduct on on steam systems s necessary, use eccentr c reducers to avo d water ogg ng. 3. The m n mum recommended engths of stra ght p pe are 6D upstream and 3D downstream. 4. Take care to ensure the correct d rect on of f ow as nd cated by the arrow on the meter body. 5. Take precaut ons to avo d reverse f ow through the meter. 6. Avo d nsta ng the meter downstream of a pressure reduc ng va ve (espec a y on steam systems) as th s may cause naccurac es and/or poss b e damage. S m ar y avo d nsta ng the meter downstream of a part a y open va ve. 7. Remember that actuated va ves may cause rap d pressure f uctuat ons wh ch cou d cause damage. 8. On steam or qu d systems take care to ensure that a mpu se nes rema n fu to prevent damage to the DP transm tter through contact w th steam or h gh temperature qu d. 9. For steam app cat ons, care shou d be taken to ensure adequate ne dra nage, trapp ng etc., so as to avo d condensate s ugs mpact ng the meter. Where pract ca, steam separators shou d be f tted. These shou d be dra ned us ng a f oat trap set. 10. For gas app cat ons ensure that the DP ce and mpu se nes are pos t oned above the p pework. A so ensure that the mpu se nes a ow free dra nage of mo sture away from the DP ce and back nto the p pe ne. Temperature Transmitter Pressure Transmitter High DP Gilflo F50C solating Valves mpluse Pipework High M800 Compu er (s eam) M800 Compu er (gas) Low DP Electrical wiring A e ectr ca w r ng must be carr ed out to the appropr ate standards. Fu w r ng nterconnect on deta s are nc uded w th the equ pment. How to specify For deta s of how to spec fy each part of your chosen system refer to nd v dua TISʼs sted n the Assoc ated Equ pment sect on. Associated Equipment M610 DP Transm tter Assemb y TI-P US G f o Bʼ P pe ne Un t TIS G f o Spoo ʼ P pe ne Un t TIS M750 D sp ay Un t TI-P US F50C Iso at ng Va ve TIS M800 Steam F ow Computer TI-P US M800 Gas F ow Computer TI-P US Low Chart Recorder EMS/DCS M750 Display/Unit M610 DP Transmitter Assembly or gas applications the DP cell is mounted above the pipework Outputs Alarms etc Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US

14 A trademark of Spirax Sarco, Inc. Gilflo ILVA Flowmeters Description The G f o ILVA f owmeter operates on the spr ng oaded var ab e area pr nc p e and produces a d fferent a pressure re ated to the rate of f ow. It can be used w th both saturated and superheated steam, gases and most ndustr a f u ds. Limiting Conditions The max mum pressure and temperature m tat ons are the same as the spec f ed f ange rat ngs w th an overa max mum temperature of 842 F. M n mum operat ng temperature -58 F. M n mum operat ng pressure 9 ps g. Max mum v scos ty 30 cent po se. Turndown The G f o ILVA w prov de accurate measurement over a f ow range of 100:1. Accuracy To ach eve accuracy of a ± 1% of read ng, a G f o ILVA meters must be used n conjunct on w th a dev ce capab e of perform ng e ectron c near sm such as: M750 Flow Computer Customer s EMS, DCS or equivalent M800 Steam Flow Computer M800 Gas Flow Computer Note: When used w th M800 f ow computers, G f o ILVA accuracy s +/- 1% of read ng from 5% to 100% of max mum rated f ow. For f ows from 1% to 5% of max mum rated f ow, accuracy w be better than ± 1% FSD. Repeatability The G f o ILVA s repeatab e to better than 0.25%. Pressure Drop The pressure drop across the G f o ILVA p pe ne un t s 200 nches water gauge at max mum rated f ow. Flow Capacity To determ ne the capac ty of the G f o ILVA for d fferent f u ds, t s necessary to ca cu ate the Equ va ent Water F owrate Qe ( n U.S. gpm) as descr bed under the sect on s z ng the G f o ILVA then se ect ng the appropr ate s ze of meter from the tab e. Construction Materials Body Sta n ess Stee S.316 Interna s 431 S29/S303/S304/S316 Spr ng Incone X750 or equ va ent Sizes and Pipe Connections 2", 3", 4", 6", and 8" Su tab e for f tt ng between the fo ow ng f anges ANSI B 16.5 c ass 150, 300, 600. How to Specify 6" G f o ILVA f owmeter for nsta at on between ANSI 150 f anges. Body mater a 316 sta n ess stee. F ow med um saturated steam at 150 ps g, max mum f ow 20,000 b/h. For a genera descr pt on of the G f o ILVA meter ng system, see TIS wh ch a so g ves deta s of assoc ated equ pment. 12 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 10 07

15 Dimensions (approx mate) n nches and bs. Size A B C D E Weight (lb) 2" " " " " Note: Pressure tapp ngs are threaded 1/4" NPT Gilflo ILVA Flowmeters Sizing the Gilflo ILVA Meter In order to determ ne the f ow capac ty of a G f o ILVA p pe ne un t, t s necessary to ca cu ate the Equ va ent Water F owrate (Q e ) based on the ant c pated actua f ow. F gure 2 s then used to se ect the appropr ate un t. 1. Determ ne Equ va ent Water F owrate (Q e ) n U.S. gpm: Liquids: Note Pressure tappings (2 located at 180 ) Q e = m D e or Q e = Q l D l 500 D l D e Q e = equ va ent f ow rate of water at 70 F (U.S. gpm) m = max mum f ow rate of serv ce qu d ( b/hr) D e = dens ty of water at ca brat on ( b/ft 3 ) D l = dens ty of serv ce qu d ( b/ft 3 ) Q l = max mum f ow rate of serv ce qu d (US gpm) Installation A separate nsta at on book et s supp ed w th each G f o ILVA f owmeter. The fo ow ng ma n po nts are g ven here for gu dance: 1. The G f o ILVA shou d be mounted w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or cross sect ona changes are perm tted w th n these p pe engths. Where an ncrease n nom na p pe d ameter s requ red upstream of the meter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a G f o ILVA s nsta ed downstream of two 90 degree bends n two p anes, a pressure reduc ng va ve or a part a y open va ve, 12 upstream p pe d ameters shou d be a owed. 2. Care shou d be taken to nsta the G f o ILVA concentr ca y n the ne. If th s s not done, f ow measurement errors may occur. 3. The ILVA meter shou d be mounted hor zonta y. For vert ca nsta at ons, consu t your representat ve. 4. For steam app cat ons, good bas c steam eng neer ng pract ces shou d be fo owed: Correct ne dra nage through adequate trapp ng. Good a gnment and support of assoc ated p pework. L ne s ze changes ach eved by the use of eccentr c reducers. 5. See TIS wh ch prov des an overv ew of the G f o ILVA meter ng system and further nsta at on deta s. Maintenance There are no user serv ceab e parts n the G f o ILVA. A v sua check together w th conf rmat on that the or f ce/cone reference d mens on s w th n to erance s poss b e. Fu deta s are nc uded n the manua that accompan es the meter. Sizing the Gilflo ILVA for Saturated Steam - lb/h Max mum f ow rates n b/h at d fferent pressures (ps g) Note: Max mum steam f ow rates are ca cu ated at a d fferent a pressure across the G f o ILVA p pe ne un t of 200 ns H 2 O. Gases: (0.0158) x m Q e = D x P f x P s T s T f or Q e = (0.948) x Q g D x P s x T f P f T s Q e = water equ va ent f ow rate at 70 F (U.S. gpm) m = max mum f ow rate of gas ( b/hr) D = gas dens ty at 14.7 ps a, 520 R (60 F) ( b/ft 3 ) P f = f ow ng pressure of gas (ps a) P s = standard atmospher c pressure (14.7 ps a) T s = standard abso ute temperature (520 R) T f = f ow ng temperature of gas ( R= F + 460) Q g = max mum f ow rate of gas (SCFM) Steam: Q e = (0.0158) x m v Q e = water equ va ent f ow rate at 70 F (U.S. gpm) m = max mum f ow rate of steam ( b/hr) v = spec f c vo ume of steam at norma pressure and temperature (ft 3 / b) 2. Se ect from the tab e be ow the G f o ILVA meter w th a max mum Q e that c ose y matches (but exceeds) the app cat on Q e determ ned n step 1. Meter size Max. Q e Max. DP U.S. gpm ins Wg 2" " " " " 1, Size 15 psig 50 psig 75 psig 100 psig 150 psig 200 psig 400 psig 600 psig 2" Maximum flow Minimum flow " Maximum flow Minimum flow " Maximum flow Minimum flow " Maximum flow Minimum flow " Maximum flow Minimum flow TI US Spirax Sarco, Inc

16 A trademark of Spirax Sarco, Inc. Gilflo ILVA Flowmeters System Overview Description The G f o ILVA meter ng system cons sts of 2 major parts: 1. The G f o ILVA p pe ne un t. Th s s nsta ed n the ne where the f ow s to be measured. Us ng mpu se p pework, th s s connected to: 2. The M610 DP transm tter assemb y. Th s measures the d fferent a pressure across the G f o ILVA p pe ne un t and converts t to a 4-20mA output s gna. Th s output s gna can be used n a number of ways: a- To act as a su tab e nput to an EMS/DCS wh ch can be programmed by the user to carry out the near z ng of the output s gna based on the ca brat on data that s supp ed w th each G f o ILVA meter. Add t ona nputs from the pressure and temperature transm t- ters can be used to carry out dens ty compensat on for compress b e f ow app cat ons. b- To supp y an M750 D sp ay Un t. Th s g ves a non-compensated d sp ay of rate of f ow and tota zed f ow. It s su tab e for qu d, gas and steam app cat ons where dens ty compensat on s not requ red. c- To supp y an M800 (steam) or (gas) F ow Computer. Use of the pressure and temperature transm tters enab es automat c dens ty compensat on to be carr ed out for compress b e f ow app cat ons. See re evant TISʼs for deta s of pressure/temperature m ts for M800 F ow Computers. Temperature Transmitter Pressure Transmitter Gilflo LVA F50C solation Valves M610 DP Transmitter Assembly (for gas applications the M610 DP Transmitter is mounted above the Gilflo LVA) EMS DCS The G f o ILVA p pe ne un t can be used to measure the f ow of most ndustr a qu ds, gases and vapors w th n the pressure and temperature m ts deta ed n the TISʼs. Installation Care must be taken to meet a the requ rements of the Insta at on and Ma ntenance Instruct ons that are nc uded w th the equ pment. M750 Display Unit Outputs M800 Flow Computer (steam) Outputs Alarms etc M800 Flow Computer (gases) Outputs Alarms etc 14 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 10 07

17 Gilflo ILVA Flowmeters - System Overview Installation points to watch: 1. Ensure that a p pework s adequate y supported and proper y a gned. Spec a care shou d be taken to ensure that the G f o ILVA p pe ne un t s concentr ca y mounted n the ne. (Spec a nsta at on k ts area ava ab e to order for s zes 2" to 8"). 2. The G f o ILVA p pe ne un t shou d be se ected on capac ty rather than ne s ze. Where ne s ze changes on steam systems are necessary, use eccentr c reducers to avo d bu dup of condensate. 3. The m n mum recommended engths of stra ght p pe upstream and downstream are 6D and 3D respect ve y. See TIS (ref TIS 8.009) for G f o ILVA for more deta s. 4. Take care to ensure the correct d rect on of f ow as nd cated by the arrow on the meter body. 5. Take care to avo d reverse f ow through the meter. 6. Avo d nsta ng the meter downstream of a pressure reduc ng va ve (espec a y on steam systems) as th s may cause naccurate read ngs. S m ar y, avo d nsta ng the meter downstream of a part a y open va ve. 7. Remember that actuated va ves may cause rap d pressure f uctuat ons wh ch cou d cause damage. 8. On steam or qu d systems, the M610 DP transm tter assemb y s mounted be ow the meter. Take care to ensure that a mpu se nes rema n fu to prevent damage to the DP transm tter through contact w th steam or h gh temperature qu d. 9. For steam app cat ons, care shou d be taken to ensure adequate ne dra nage, trapp ng etc. so as to avo d condensate s ugs mpact ng the meter. Where pract - ca, steam separators shou d be f tted. These shou d be dra ned us ng a f oat trap set. 10. For gas app cat ons, the M610 DP transm tter assemb y s nsta ed above the p pework. Ensure that the mpu se nes a ow free dra nage of mo sture away from the DP transm tter and back nto the p pe ne. Electrical wiring A e ectr ca w r ng must be carr ed out to the appropr ate standards. Fu w r ng nterconnect on deta s are nc uded w th the equ pment. Associated equipment Item Description Technical literature M610 DP transm tter assemb y TI-P US G f o ILVA P pe ne un t TIS M750 D sp ay un t TI-P US F50C Iso at on va ve TIS M800 Steam f ow computer TI-P US M800 Gas f ow computer TI-P US Spirax Sarco, Inc TI US

18 A trademark of Spirax Sarco, Inc. DIVA Saturated Steam Flowmeter Description The DIVA f owmeter s des gned for use on saturated steam on y and operates by measur ng the stra n produced on a mov ng cone by an nstantaneous f owrate. Th s stra n s then converted nto dens ty compensated mass f owrate and s transm tted v a a s ng e oop powered 4-20 ma and pu sed output. Sizes and pipe connections 2", 3" and 4" The DIVA s of wafer des gn, su tab e for f tt ng between ANSI B 16.5 c ass 150 and 300 f anges Note: The DIVA f owmeter shou d be nsta ed n p pework manufactured to BS1600 or ANSI /ASME B Schedu e 40. For systems w th d fferent standards / schedu es, spoo p eces manufactured from BS 1600 or ANSI/ASME B Schedu e 40 p pe shou d be used. Limiting Conditions M n mum operat ng pressure: 2" 12.5 ps g 3" and 4" 9 ps g Max mum operat ng pressure: Hor zonta f ow 464 ps g Vert ca f ow 160 ps g M n mum operat ng temperature: 217 F Max mum operat ng pressure (saturat on): 462 F Max mum a owab e temeprature: 482 F Max mum e ectron c amb ent temperature: 131 F Max mum e ecton cs hum d ty eve : 90 RH (non condens ng) Operating Range Temperature F Materials Steam saturation curve * 580 Pressure psig The product must not be used in this region. The product should not be used in this region due to software limitations. *PMO Maximum operating pressure for steam service Body Sta n ess stee S.316 Internals 431 S29/S303/S304/S316 Spring Incone X750 or equ va ent Stem Sta n ess stee 431 S29 Housing A um num HE30 Technical data IP rat ng IP65 w th correct cab e g ands Power supp y Loop powered nom na 24 Vdc Outputs 4-20 ma (proport ona to mass f ow) Pu sed output (Vmax 28 Vdc Rm n 10 k) Commun cat on port EIA 232C (RS 232) Performance The DIVA f owmeter has nbu t e ectron cs wh ch g ves a dens ty compensated output. A LCD d sp ay s ncorporated w th n the e ectron cs head, wh ch s access b e v a the screw cap. The M750 d s- p ay un t can be used to prov de a remote d sp ay f requ red, ut s ng the near output. System uncertainty, to 95% confidence (2 STD): (in accordance with ISO 17025) ± 2% of measured va ue from 10% to 100% of max mum rated f ow. ± 0.2% FSD, from 2% to 10% of max mum rated f ow. Turndown : up to 50:1 As the DIVA s a se f conta ned un t the uncerta nty quoted s for the comp ete system. Many meters c a m a p pe ne un t uncerta nty and for a true system uncerta nty, the nd v dua uncerta nty va ues of any assoc ated equ pment, such as DP ce s, need to be added to the p pe ne va ue. Pressure drop The pressure drop across the DIVA s nom na y 300 nches water gauge (10.8 ps g) at max mum rated f ow for the 2" un t, and 200 nches water gauge (7.2 ps g) for the 3" and 4" un ts. 16 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US 04 04

19 DIVA Saturated Steam Flowmeter Sizing the DIVA flowmeter for saturated steam - capacities lb/h Horizontal flow applications Pressure in psig Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h Pressure in psig Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h Vertically up flow applications Pressure in psig Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h B A D Vertically down flow applications Pressure in psig Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h Min. flow lb/h Max. flow lb/h E C Dimensions/weights (approximate) in inches and lbs Size A B C D E Weight DIVA flow capacities and pressure drops Size Maximum QE Maximum DP US Gal/min wg mbar Safety Information, installation and maintenance For fu deta s see the Insta at on and Ma ntenance Instruct ons (IM-P and IM-P337-21) supp ed w th the product The following main points are given for guidance only: 1. The DIVA f owmeter shou d be mounted w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or cross sect ona changes are perm tted w th n these p pe engths. Where an ncrease n nom na p pe d ameter s requ red, upstream of the f owmeter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a DIVA s nsta ed downstream of two 90 bends n two p anes, a pressure reduc ng va ve or a part y open va ve, 12 upstream p pe d ameters shou d be a owed. 2. It s mportant that the nterna upstream and downstream d ameters of p pe are smooth. Idea y seam ess p pes shou d be used and there shou d be no ntrus ve we d beads on the nterna d ameter. It s a so recommended that s p-on f anges are used to avo d th s. 3. Care shou d be taken to nsta the DIVA f owmeter concentr ca y n the ne. If th s s not done, f ow measurement errors may occur. 4. As for a steam f owmeter ng nsta at ons, good bas c steam eng neer ng pract ces shou d be fo owed. How to Order Example: 1 of 4 DIVA saturated steam f owmeter for nsta at on between ANSI 300 f anges. For use on saturated steam at 145 ps g, max mum f ow 12,059 b.hr. Note: For deta s of the opt ona remote d sp ay see the re evant M750 terature. TI-P US EMCO Flow Systems, A Division of Spirax Sarco Inc Lefthand Circle, Suite C Longmont, CO Telephone: (303) Fax: (303) Spirax Sarco, Inc

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21 A trademark of Spirax Sarco, Inc. DIVA Flowmeter - System Overview Description The DIVA p pe ne un t s a comp ete f owmeter ng system. It prov des a fu y dens ty compensated 4-20 ma output proport ona to mass f ow as we as a d g ta pu sed output. The system compr ses of: The DIVA p pe ne un t s nsta ed n the ne where the f ow s to be measured. There s no requ rement for mpu se nes or add t ona equ pment. The DIVA measures the force caused by the def ect on of a prec s on made cone due to the f owrate and converts t to a 4-20 ma and d g ta pu sed output s gna s proport ona to mass f ow. These output s gna s can be used n a number of ways:- Note: This drawing is schematic only, please see the Installation and Maintenance Instructions for specific installation information. Flow a- To act as a su tab e nput to an EMS/BEMS wh ch can be programmed by the user w th the near 4-20 ma sca e. Add t ona nputs from pressure and temperature transm tters, genera y used to carry out dens ty compensat on, are not requ red as the DIVA output s proport ona to mass f ow. b- To supp y an M750 d sp ay un t. Th s g ves a d sp ay of rate of mass f ow and tota sed f ow. The M750 can a so supp y the 24 Vdc oop power for the DIVA. The DIVA p pe ne un t can be used to measure the f ow of saturated steam w th n the pressure and temperature m ts deta ed n the Techn ca Informat on sheet T -P US. Installation Care must be taken to meet a the requ rements of the Insta at on and Ma ntenance Instruct ons that are nc uded w th the equ pment. Some installation points to watch are noted below: 1. Ensure that a p pework s adequate y supported and proper ya gned. Spec a care shou d be taken to ensure that the DIVA f owmeter s concentr ca y mounted n the ne. 2. The DIVA f owmeter shou d be se ected on capac ty rather than ne s ze. Where ne s ze changes on steam systems are necessary, use eccentr c reducers to avo d bu d-up of condensate. 3. The m n mum recommended engths of stra ght p pe are 6D upstream and 3D downstream. 4. Take care to ensure the correct d rect on of f ow as nd cated by the arrow on the f owmeter body. 5. Take care to avo d reverse f ow through the f owmeter. 6. Avo d nsta ng the f owmeter downstream of a pressure reduc ngva ve as th s may cause naccurate read ngs. S m ar y, avo d nsta ng the f owmeter downstream of a part a y open va ve. 7. Remember that actuated va ves may cause rap d pressure f uctuat ons, wh ch cou d cause damage ma output Pulsed output Electrical wiring A e ectr ca w r ng must be carr ed out to the appropr ate standards. Fu w r ng nterconnect on deta s are nc uded w th the equ pment. How to order For deta s of how to spec fy system components refer to the re evant TI documents. Associated equipment DIVA F owmeter TI-P US M750 D sp ay un t TI-P US DIVA F owmeter EMS / BEMS or M750 D sp ay un t 8. Care shou d be taken to ensure adequate ne dra nage, trapp ng etc, so as to avo d condensate s ugs mpact ng the f owmeter. Steam separators shou d be f tted. These shou d be dra ned us ng a f oat trap set. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US

22 A trademark of Spirax Sarco, Inc. Orifice Plate Flowmeters M410 Orifice Plate and Carrier Assembly Description The M410 Or f ce P ate and Carr er assemb y s a pr mary f ow e ement cons st ng of a tab hand ed square edged or f ce p ate and opt ona carr er. The or f ce p ate s des gned and manufactured to meet the requ rements of ASME-MFC-3M n a respects and s su tab e for the measurement of the rate of f ow of most qu ds, gases and steam. The tab hand ed or f ce p ate can be used: M410 Orifice Plate a: on ts own f tted between f anges w th pressure tapp ngs n the users p pework or f anges. or b: f tted nto a carr er w th ntegra f ange tapp ngs des gned to f t between customer f anges. Limiting Conditions The pressure and temperature m tat ons of both the tab hand ed p ate and the carr er assemb y are the same as the spec f ed f ange rat ngs. Performance The performance of an or f ce p ate meter ng system can be great y nf uenced by nsta at on var ab es, so the f gures g ven be ow are for gu dance on y: Accuracy: Repeatability: typ ca y +/- 0.3%. Turndown: typ ca y 4:1. typ ca y +/- 3% of actua f ow. (equ va ent to +/- 1.5% fu sca e def ect on at 50% of rated max mum f ow). Pipe Sizes Available Tab hand ed p ates w th or w thout carr ers are ava ab e to su t the fo ow ng p pe s zes: 1, 1-1/2, 2, 2-1/2, 3, 4, 5, 6, 8, 10, 12, 14, 16, 18, 20, 24 M410 Orifice Plate and Carrier Assembly Connections Tab hand ed p ates and carr ers are ava ab e to su t the fo ow ng f ange spec f cat ons: ANSI B 16.5 c ass 150, 300, 600. Construction Materials Tab hand ed or f ce p ate Sta n ess Stee Grade 316 Carr er pass vated z nc p ated carbon stee Gaskets exfo ated graph te Pressure tappings When the tab hand ed or f ce p ates are used w thout the opt ona carr er, t s the respons b ty of the user to prov de appropr ate presssure tapp ngs n e ther the f anges or upstream and downstream p pework n ne w th ASME-MFC-3M. The opt ona carr er assemb y ncorporates upstream and downstream pressure tapp ngs threaded 1/2 NPT. These tapp ngs are 1 nch e ther s de of the or f ce p ate face n ne w th the requ rements of ASME-MFC-3M 20 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 10 07

23 Orifice Plate Flowmeters M410 Orifice Plate and Carrier Assembly Associated Equipment M800 ser es steam f ow computer TI-P US M800 ser es gas f ow computer TI-P US M750 d sp ay un t TI-P US M610 DP transm tter assemb y TI-P US F50C so at on va ve TIS EL2270 temperature sensor TIS EL2271 temperature sensor & transm tter assy. TIS EL2810 temperature transm tter TIS EL2600 pressure transm tter TIS For a genera descr pt on of or f ce p ate f owmeter ng systems, see TIS (dens ty compensated system) and TIS 8.201(non dens ty compensated system). Installation It s mportant that a deta s of the nsta at on conform to ASME-MFC- 3M. Of spec a note, s the ong, stra ght engths of p pe that must be present upstream of the or f ce p ate. As an approx mate gu de, 20 to 30 p pe d ameters upstream and 5 downstream shou d be adequate but t s recommended that reference s made to the re evant standard. A summary of the bas c requ rements s nc uded w th the M410 equ pment. Dimension (approximate) in inches ANSI ANSI ANSI Max mum We ght Inches A A A Lb / / Maintenance A v sua nspect on of the or f ce p ate shou d be made at regu ar nterva s to check for d rt bu dup, damage or a oss of sharpness of the upstream edge of the p ate. Rep acement or f ce p ates and gaskets are ava ab e from Sp rax Sarco. How to Specify M410 Or f ce p ate pr mary e ement w th/w thout opt ona carr er assemb y conform ng to ASME-MFC-3M. How to Order 1- Or f ce p ate and carr er assemb y. Important note: In order that a correct y s zed or f ce p ate can be supp ed, t s essent a that fu deta s of the nsta at on and est mated f ow rates are supp ed. Th s s best done us ng an or f ce p ate customer data sheet (TIS 8.203) nfo ava ab e from your oca representat ve. Notes: 1: D mens on C s 1 nch for a s zes. 2: For ne s zes 1 to 10, or f ce p ate th ckness T s 3mm, 12 and above, T s 6mm. 3: Gaskets are 1.6 mm th ck. 4: For ne s zes up to 14, carr er assemb y th ckness B s 82mm, 16 and above, B s 85mm. 5: Max mum we ghts shown are based on ANSI 600 f anges. Spirax Sarco, Inc TI US

24 A trademark of Spirax Sarco, Inc. 22 Orifice Plate Flowmeters Orifice Plate Flowmetering System (density compensated) Description The Or f ce P ate Meter ng system s su tab e for measur ng the rate of f ow of steam, qu ds and most gases. For steam and gas f owmeterng app cat ons, t s mportant to take account of changes n f ow ng dens ty due to f ow ng pressure and temperature var at ons. If gnored these changes n f ow dens ty w cause s gn f cant measurement errors. L qu ds be ng non- compress b e do not suffer from th s prob em and genera y dens ty compensat on s not requ red. Compat b e F ow Computers, Pressure and Temperature Transm tters are sted n the Assoc ated equ pment sect on. Options available: The Or f ce P ate Meter ng package s ava ab e n a number of opt ons to su t most requ rements. For app cat ons requ r ng dens ty compensat on, se ect one of the four bas c opt ons and add a f ow computer and pressure/temperature measur ng equ pment as requ red: Opt on 1 M410 or f ce p ate and gaskets Opt on 2 M410 or f ce p ate, gaskets and M610 DP transm tter assemb y Opt on 3 M410 or f ce p ate, gaskets, carr er r ng assemb y and F50C so at on va ves Opt on 4 M410 or f ce p ate, gaskets, carr er r ng assemb y and F50C so at on va ves and M610 DP transm tter assemb y M410 orifice plate. Th s s nsta ed n the ne at the po nt where the f ow s to be measured. It produces a d fferenc a pressure proport ona to the rate of f ow. F50C isolation valves. These are used to so ate the mpu se nes c ose to the or f ce p ate. M610 DP transmitter assembly. Th s s nsta ed c ose to the or f ce p ate and converts the d fferent a pressure to a 4-20mA s gna for retransm s- s on to other equ pment. The M610 s supp ed ready f tted w th a 3 way man fo d wh ch acts as secondary so at on and pressure equa zat on va ve. Associated Equipment EL2600 Pressure transmitter. Th s s nsta ed n the mpu se p p ng (h gh pressure s de) and prov des a pressure s gna for dens ty compensat on. EL2271 Temperature sensor and transmitter assembly. Th s s nsta ed n the ne upstream of the or f ce p ate and prov des a temperature s gna for dens ty compensat on. (Su tab e for temperatures up to 482 F). EL2270 Temperature sensor. Th s s a Pt100 temperature sensor that s nsta ed n the ne to prov de a temperature s gna to the remote M800 temperature transm tter. (Su tab e for temperatures up to 932 F). M800 Temperature transmitter. Th s s a remote temperature transm tter for use n conjunct on w th the EL2270 temperature sensor for app cat ons w th temperatures between 482 F and 932 F. M800 Series Steam flow computer. Th s f ow computer s su tab e for use w th or f ce p ates on saturated and superheated steam f ow app cat ons. It uses the f ow, pressure and temperature s gna s to carry out necessary dens ty compensat on ca cu at ons for a steam cond t ons up to a max mum of 609 ps g/932 F. Outputs to dr ve the DP, pressure and temperature transm tters are standard M800 Series Gas flow computer. Deta s as for the M800 gas f ow computer except that the M800 gas f ow computer s for gas app cat ons. M410 Orifice plate and Carrier assembly M800 Ser es F ow Computer Temperature Transm tter F50C Iso at on Va ve Transm tter Assemb y Typical configuration shown here is for a superheated steam application. Gas applications will differ slightly. Pressure Transm tter Outputs A arms etc. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 10 07

25 Orifice Plate Flowmeters Orifice Plate Flowmetering System (density compensated) Density Compensated System Requirements In add t on to a M410 assemb y (Opt on 1-4), the fo ow ng components are requ red: Saturated Steam E ther a EL2600 pressure transm tter or a EL2271 temperature transm tter (subst tute w th EL2270 for temperatures above 482 F), and a M800 ser es steam f ow computer. Superheated Steam Both a EL2600 pressure transm tter and a EL2271 temperature transm tter (subst tute w th EL2270 for temperatures above 482 F), and a M800 ser es steam f ow computer. Gases Both a EL2600 pressure transm tter and a EL2271 temperature transm t- ter (subst tute w th EL2270 for temperatures above 482 F), and a M800 ser es gas f ow computer. Performance The performance of an or f ce p ate meter ng system can be great y nf uenced by nsta at on var ab es, so the f gures g ven be ow are for gu dance on y: Accuracy: Repeatab ty: typ ca y +/- 0.3%. Turndown: typ ca y 4:1. typ ca y +/- 3% of actua f ow. (equ va ent to +/- 1.5% fu sca e def ect on at 50% of rated max mum f ow). Installation It s mportant that a deta s of the nsta at on conform to ASME-MFC- 3M. Of spec a note, s the ong, stra ght engths of p pe that must be present upstream of the or f ce p ate. As an approx mate gu de, 20 to 30 p pe d ameters upstream and 5 downstream shou d be adequate but t s recommended that reference s made to the re evant standard. A summary of the bas c requ rements s nc uded w th the M410 equ p- ment. How to Specify 1- M410 Or f ce p ate f owmeter system w th automat c dens ty compensat on to meet requ rements of ASME-MFC-3M. How to Order 1- M410 Or f ce P ate Steam Meter ng System to nc ude tab hand ed p ate and carr er, F50C so at on va ves, M610 DP transm tter assemb y, EL2600 pressure transm tter and M800 Steam F ow Computer. Typical M610 installation for steam applications M410 orifice plate and carrier assembly Wiring from the temperature transmitter to computer (1650 ft maximum length) by user/ installer 24 AWG cable or similar Connections from orifice plate assembly to 3 way manifold is via 2 impulse lines to be kept as short as possible but of minimum length of 40 inches minimum 1/2 bore pipe of suitable pressure rating M610 DP Transmitter Assembly Wiring from pressure transmitter to computer (1650 ft maximum length) by user/installer 24 AWG cable or similar F50C solation Valve Configuration showing M410 orifice plate with carrier for steam applications Spirax Sarco, Inc TI US

26 A trademark of Spirax Sarco, Inc. Orifice Plate Flowmeters Orifice Plate Flowmetering System (non-compensated) Description The Or f ce P ate Meter ng system s su tab e for measur ng the rate of f ow of steam, qu ds and most gases. For steam and gas f owmeter ng app cat ons where the operat ng pressure and temperature are steady, t s not necessary to ncorporate any means of automat c dens ty compensat on. L qu ds, be ng non compress b e, are not s gn f cant y affected by pressure and temperature var at ons and so dens ty compensat on s not norma y requ red. Options Available: The Or f ce P ate Meter ng package s ava ab e n a number of opt ons to su t most requ rements. For non dens ty compensated app cat ons,the fo ow ng opt ons are ava ab e : Opt on 1 M410 or f ce p ate and gaskets Opt on 2 M410 or f ce p ate, gaskets and M610 DP transm tter assemb y Opt on 3 M410 or f ce p ate, gaskets, carr er r ng assbemb y and F50C so at on va ves Opt on 4 M410 or f ce p ate, gaskets, carr er r ng assemb y, F50C so at on va ves and M610 DP transm tter assemb y M410 Or f ce P ate and Carr er Assemb y Imp use nes F50C Iso at on Va ve Description M410 orifice plate. Th s s nsta ed n the ne at the po nt where the f ow s to be measured. It produces a d fferent a pressure proport ona to the rate of f ow. F50C isolation valves: These are used to so ate the mpu se nes c ose to the or f ce p ate. M610 DP transmitter assembly: Th s s nsta ed c ose to the or f ce p ate and converts the d fferent a pressure to a 4-20mA s gna for retransm ss on to other equ pment. The M610 s supp ed ready f tted w th a 3 way man fo d wh ch acts as secondary so at on and pressure equa zat on va ve. Associated Equipment M750 Display Unit. Th s s a pane mount ng f ow nd cator that d s- p ays f ow rate and tota f ow, w th ana og and d g ta outputs ava ab e. The M750 supp es 19v DC to power the M610 DP transm tter. Performance The performance of an orifice p ate metering system can be great y inf uenced by insta ation variab es so the figures given be ow are for guidance on y: Accuracy: typ ca y +/- 3% of actua f ow (equ va ent to +/- 1.5% fu sca e def ect on at 50% of rated max mum f ow). Repeatab ty: typ ca y +/- 0.3%. Turndown: typ ca y 4:1. Installation It s mportant that a deta s of the nsta at on conform to ASME-MFC-3M. Of spec a note, s the ong, stra ght engths of p pe that must be present upstream of the or f ce p ate. As an approx mate gu de, 20 to 30 p pe d ameters upstream and 5 d ameters downstream shou d be adequate but t s recommended that reference s made to the re evant standard. A summary of the bas c requ rements s nc uded w th the M410 equ pment. M750 D sp ay un t M610 DP Transm tter Assmb y How to Specify 1- M410 Or f ce p ate f owmeter system conform ng to ASME-MFC-3M. How to Order 1- M410 Or f ce P ate Steam Meter ng System to nc ude tab hand ed p ate and carr er, F50C so at on va ves, M610 DP transm t- ter assemb y and M750 D sp ay Un t. ( Fu deta s as spec f ed on Customer Data Sheet TIS 8.203) 24 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 04 04

27 A trademark of Spirax Sarco, Inc. Orifice Plate Flowmeters Customer Data Sheet Th s Customer Data Sheet s ntended to gather together a re evant nformat on necessary to s ze and spec fy an Or f ce P ate F owmeter ng System. A equ pment w be supp ed to the customer based on the nformat on rece ved. Company Name Address Contact Project reference P ease prov de a sketch show ng a deta s of p pework nc ud ng any va ves, bends, f tt ngs etc n the area where the M410 or f ce p ate s to be f tted. Th s s mportant as the performance of a or f ce p ates can be affected great y by nsta at on factors. Us ng the nformat on from sect ons A and B the correct or f ce p ate s z ng w be accomp shed. Section C: M410 Kit Options The Or f ce P ate s ava ab e n 4 bas c k ts. To create a comp ete meterng system, add t ona components shou d be se ected. The compos t on of the system s dependent on whether or not dens ty compensat on s requ red. Note: Check all items required. Opt on 1 M410 or f ce p ate and gaskets Check Notes P ease comp ete a sect ons and supp y draw ngs, sketches etc. where appropr ate. Section A: Working Fluid Details Name of f u d (e.g. steam, water, a r ) State of f u d (e.g. qu d, vapor, gas) F ow ng Pressure F ow ng Temperature F ow ng Dens ty Est mated rate of f ow Min value Normal value Max value Units Notes: The pressure drop at spec f ed max mum rate of f ow w be 100 nches water gauge un ess otherw se stated. Be ow 25% of spec f ed max mum rate of f ow, system accuracy cannot be guaranteed due to turndown m tat ons of or f ce p ates. Section B: Pipeline Details Nom na p pe s ze ( nches) P pe ns de d ameter ( nches) P pe schedu e F ange rat ng (ANSI) Number of stra ght p pe d ameters upstream Number of stra ght p pe d ameters downstream P pe mater a DP Trapp ng pos t on* *If order ng p ate on y (no carr er) spec fy tapp ng pos t on (corner, f ange, D & D/2, or 2.5D & 8D). Value 2 M410 or f ce p ate, gaskets, M610 DP transm tter assemb y 3 M410 or f ce p ate, gaskets, carr er r ngs and 2 F50C so at on va ves 4 M410 or f ce p ate, gaskets, carr er r ngs, 2 F50C so at on va ves and M610 DP transm tter assemb y Section D: Associated Transmitters Required for Density Compensated Systems Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. Item Range Insert Check See length TIS # E 2600 pressure transm tter EL2270 temperature transm tter EL2271 temperature sensor & transm tter Temperature Sensor Pocket M800 steam T P US f ow computer Section E: Associated Flow Computers Item M750 uncompensated pane mtd. d sp ay M800 steam f ow computer, wa mtd. * M800 steam f ow computer, pane mtd. * M800 gas f ow computer, wa mtd. * M800 gas f ow computer, pane mtd. * *Prov de dens ty compensat on Supply Check See (volts) TIS # TI-P US T P US T P US T P US T P US TI US

28 A trademark of Spirax Sarco, Inc. M800 Steam Flow Computer 26 Description The M800 steam flow computer is available with either panel or wall mount connections that can operate with: - Gilflo, ILVA, DIVA flowmeters. - Vortex, Spiraflo and orifice plate pipeline units. The M800 can provide density compensation for saturated and superheated steam with suitable inputs from pressure and / or temperature transmitters and will display: - Totalized flow - Flowrate - Temperature - Pressure The M800 can also be used for heat metering applications to measure the mass and temperature of saturated steam flow into a process, and the temperature of condensate flowing out. The net energy consumed by the process can then be calculated and displayed in terms of net power. Operator settable alarm limits are provided to give a warning when the flowrate, temperature or pressure goes above or below specified limits. These alarms are indicated on a graphic display and can be transmitted via 2 relays (see Options below). A digital pulsed output is provided as standard to signal mass or energy (per pulse). A 4-20 ma analogue output channel is also provided to enable retransmission to a chart recorder or BMS system of the flowrate or net power. The M800 also comes with four independent timers, which are capable of recording the total flow and peak flow with the time of occurrence within a settable period of time. A customer selectable security code is provided to avoid casual tampering. Options As well as the above functions the M800 is easily expanded by the use of additional option boards, which can be simply retrofitted to the base unit. Additional options available: mA analog output board providing 2 x 4-20 ma outputs, which can be configured for pressure and temperature. - Relay option board providing 2 x volt free relays that can be configured for alarms. - Modbus RTU communications option board providing access to total, flowrate, power, temperature and pressure. Display parameters Totalized flow lb, kg, or customer scaleable Flowrate lb/hr, kg/h, kw or Mbtu/h Temperature F or C Pressure psi g or bar g Time 24 hour clock Date MM / DD / YY or DD / MM / YY Trend graph flowrate Technical data - power Supply voltage 99 V to 264 V at Hz Power consumption 7.5 watts maximum Overvoltage category II Pollution degree 3 Calculation rate 10 / sec (Orifice plates 2 / sec) Technical data - input Input voltage (maximum) 2.5 Vdc Input impedance 110 Ω 4-20 ma input(s) Input current (maximum) 22 madc Termination Screw terminals (supplied) Resolution 0.01% Current output (per channel) 30 madc ±15% Open circuit voltage (maximum) 32 Vdc Current source(s) Total voltage drop (maximum) madc Termination Screw terminals (supplied) Environmental information Maximum operating relative humidity Maximum altitude Ambient temperature limits Enclosure rating EMC: Emissions and immunity 80% up to 88 F (31 C) decreasing linearly to 50% at 104 F (40 C) ft (2 000m) above sea level F (55 C) IP65 (with correct cable glands) EN 61326: A1 and A2 emissions Class A equipment Table 4 EN 61326: A1 and A2 immunity for industrial locations Annex A Table 1 Electrical safety BS EN Enclosure colours and materials Grey ABS Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US 08 07

29 Output technical data Pulse output Contacts Volt free digital transistor (NPN or PNP) Maximum supply voltage 28 Vdc Maximum voltage in closed / on position 1 V Minimum load resistor > 10 kω Termination Screw terminals (supplied) Dimensions / weights (approximate) in inches (mm) and pounds (kg) Wall mounting A B C Weight 9.3 (235) 5.8 (147) 3.3 (85) 2.4 (1.1) 4-20 ma output Range 4-20 ma Minimum current 0 ma Maximum current 22 ma Open circuit voltage (maximum) 19 Vdc Resolution 0.01% Maximum output load 500 Ω Isolation 100 V Termination Screw terminals (supplied) B A C Option board technical data Dual relay alarm option board - Two independent mains rated relay outputs Contacts 2 x changeover relays with common Maximum load 3 A 250 Vac 1 A 250 Vac Voltage rating 250 Vdc Electrical life 3 x 10 5 or greater depending on load Mechanical life 30 x 10 6 Termination Screw terminals (supplied) Panel mounting A B C D Weight 10 (255) 6.7 (170) 5.4 (137) 1.9 (48) 3.1 (1.4) A D Isolated dual 4-20 ma re-transmission option board - Two independent 4-20 ma isolated re-transmission Range 4-20 ma Minimum current 0 ma Maximum current 22 ma Open circuit voltage (maximum) 18 Vdc Resolution 0.01% Maximum output load 500 Ω Isolation 100 V Termination Screw terminals (supplied) Communications option board RS485 Modbus communications Physical layer 4 wire full duplex or 2 wire half duplex RS485 Protocol Modbus RTU format Isolation 500 Vac / dc Receiver unit load 1 / 8 (256 devices maximum) Termination Screw terminals (supplied) For a general description of M800 steam flowmetering systems, see other literature. B Safety information, installation and maintenance For full details, see the Installation and Maintenance Instructions supplied with the product. Installation notes: Wall mounting Panel mounting Cable entries Wiring (supplied by installer) 4 off screw slots in corners. Screw in sub-assembly with back clamps. Pre drilled knock-outs in positions shown in the IMI. Cable entry fittings and seals to suit appropriate regulations and IP rating to be supplied by the customer. Total length connecting between the M800 and pipeline transmitters must not exceed 1300'(feet) (400m). 24AWG Wire or equivalent (signal wiring). C How to order example: 1 off M800 wall mounted steam flow computer. Note: If requested at the time of order placement option boards can be factory fitted prior to despatch. They can also be ordered separately and fitted to the M800 at anytime. TI-P US

30 A trademark of Spirax Sarco, Inc. M800 Gas Flow Computer Description The M800 gas flow computer receives signals from various pipeline transmitters and converts them to display flowrate, total flow, pressure and temperature. The flow computer operates with Gilflo, ILVA, linear flowmeters, vortex and orifice plates. The M800 can provide density compensation for saturated and superheated steam with suitable inputs from pressure and /or temperature transmitters. Panel and wall mounting versions are available. Operator settable alarm limits are provided to give a warning when the flowrate, temperature or pressure goes above or below specified limits. These alarms are indicated on a graphic display and can be transmitted via 2 relays (see 'Options' below). A digital pulsed output is provided as standard to signal mass or energy (per pulse). A 4-20 ma analog output channel is also provided to enable re-transmission to a chart recorder or BMS system of the flowrate. The M800 also comes with four independent timers, which are capable of recording the total flow and peak flow with the time of occurrence within a settable period of time. A customer selectable security code is provided to avoid casual tampering. Options As well as the above functions the M800 is easily expanded by the use of additional option boards, which can be simply retrofitted to the base unit. Additional options available: mA analog output board providing 2 x 4-20 ma outputs, which can be configured for pressure and temperature. - Relay option board providing 2 x volt free relays that can be configured for alarms. - Modbus RTU communications option board providing access to total, flowrate, power, temperature and pressure. Display parameters Totalized flow scf or Nm³ Flowrate scfm or Nm³ / h Temperature F or C Pressure psi g or bar g Time 24 hour clock Date MM / DD / YY or DD / MM / YY Trend graph flowrate Technical data - power Supply voltage 99 V to 264 V at Hz Power consumption 7.5 watts maximum Overvoltage category II Pollution degree 3 Calculation rate 10 / sec (Orifice plates 2 / sec) Technical data - input Input voltage (maximum) 2.5 Vdc Input impedance 110 Ω 4-20 ma input(s) Input current (maximum) 22 madc Current source(s) Environmental information Termination Screw terminals (supplied) Resolution 0.01% Current output (per channel) 30 madc ±15% Open circuit voltage (maximum) 32 Vdc Total voltage drop (maximum) madc Termination Screw terminals (supplied) Maximum operating 80% up to 88 F (31 C) decreasing relative humidity linearly to 50% at 104 F (40 C) Maximum altitude 6562 ft (2 000 m) above sea level Ambient F (55 C) temperature limits Enclosure rating IP65 (with correct cable glands) EN 61326: A1 and A2 emissions Class A equipment Table 4 EMC: Emissions EN 61326: A1 and A2 immunity and immunity for industrial locations Annex A Table 1 Electrical safety BS EN Enclosure colours and materials Grey ABS 28 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US 08 07

31 Output technical data Pulse output Contacts Volt free digital transistor (NPN or PNP) Maximum supply voltage 28 Vdc Maximum voltage in closed / on position 1 V Minimum load resistor > 10 kω Termination Screw terminals (supplied) Dimensions / weights (approximate) in inches (mm) and pounds (kg) Wall mounting A B C Weight 9.3 (235) 5.8 (147) 3.3 (85) 2.4 (1.1) A C 4-20 ma output Range 4-20 ma Minimum current 0 ma Maximum current 22 ma Open circuit voltage (maximum) 19 Vdc Resolution 0.01% Maximum output load 500 Ω Isolation 100 V Termination Screw terminals (supplied) Option board technical data Dual relay alarm option board - Two independent mains rated relay outputs Contacts 2 x changeover relays with common Maximum load 3 A 250 Vac 1 A 250 Vac Voltage rating 250 Vdc Electrical life 3 x 10 5 or greater depending on load Mechanical life 30 x 10 6 Termination Screw terminals (supplied) Isolated dual 4-20 ma re-transmission option board - Two independent 4-20 ma isolated re-transmission Range 4-20 ma Minimum current 0 ma Maximum current 22 ma Open circuit voltage (maximum) 18 Vdc Resolution 0.01% Maximum output load 500 Ω Isolation 100 V Termination Screw terminals (supplied) Communications option board RS485 Modbus communications Physical layer 4 wire full duplex or 2 wire half duplex RS485 Protocol Modbus RTU format Isolation 500 Vac / dc Receiver unit load (256 devices maximum) Termination Screw terminals (supplied) For a general description of M800 gas flowmetering systems, see other literature. B Panel mounting A B C D Weight 10 (255) 6.7 (170) 5.4 (137) 1.9 (48) 3.1 (1.4) B A Safety information, installation and maintenance For full details, see the Installation and Maintenance Instructions supplied with the product. Installation notes: Wall mounting 4 off screw slots in corners. Panel mounting Screw in sub-assembly with back clamps. Pre drilled knock-outs in positions shown in the IMI. Cable entries Cable entry fittings and seals to suit appropriate regulations and IP rating to be supplied by the customer. Wiring Total length connecting between the M800 and (supplied pipeline transmitters must not exceed by installer) 1300'(feet) (400 m). 24 AWG Wire or equivalent (signal wiring). How to order example: 1 off M800 wall mountable gas flow computer. D C TI-P US

32 A trademark of Spirax Sarco, Inc. M750 Display Unit Description The M750 s an nte gent d g ta pane d sp ay un t that can accept nputs from a w de var ety of sensors and d g ta y process and d sp ay the s gna. In add t on, t has the fac ty to accept up to two Opt on podsʼ, wh ch can be e ther so ated 4-20 ma retransm ss on or two norma y open a arm re ays. The M750 s fu y programmab e for any spec f c app cat on from the front pane. The M750 tota ser funct on enab es non-vo at e storage of the ntegrated tota to be ma nta ned w th n the un t, even after oss of power. The output opt on pods can be se ected to operate on e ther Process Var ab e (rate) or Tota. The M750 s dea y su ted as a d sp ay un t for use w th our f owmeters. It can prov de an nd cat on of f owrate and tota zed f ow for G f o, ILVA, DIVA, or f ce p ates and vortex f owmeters as we as prov d ng a 19 Vdc oop power supp y where requ red. The un t can be used stand-a oneʼ or, ut z ng the Modbus ser a commun cat ons, as part of a arger system. Rear elevation Technical data See over eaf. Weight 0.5 bs (230 grams) Dimensions approximate in inches (millimeters) Front elevation 3 78 (96 mm) Side elevation 5 5 (140 mm) Panel cut out 3 62 (92 mm) x 1 77 (45 mm) (48 mm) 0 39 (10 mm) (Maximum panel thickness) ) *! Clamping screw Panel clamp 2 11 (53 5 mm) Option pod 0 63 (16 mm) 0 53 (13 5 mm) 0 43 (11 mm) Plan elevation 5 16 (131 mm) (Behind bezel) 1 71 (43 5 mm) (19 5 mm) How to specify: M750 pane mounted d g ta d sp ay un t that accepts a common y used process s gna s, des gned to a ow current retransm ss on or dua re ay output opt on pods to be eas y nsta ed w thout the need for d smant ng or reca brat on. How to order Examp e: 1 off M750 d sp ay un t comp ete w th dua re ay and current retransm ss on opt on pods. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US 04 04

33 Technical data at 68 F (20 C) Vac 50/60 Hz M750 Display Unit Vac 50/60 Hz for compliance with LVD and UL Power supply BS EN for connection to an installation over voltage Category supply Pollution degree 2 Power consumption 10 VA (worst case) Isolation (tested to) 500 V Supply to /O 3750 V BS EN for connection to an installation over voltage Relay supply Category supply Pollution degree 2 Sealing to panel NEMA 4 ( P65) Ambient operating temperature 22 F to +140 F ( 30 to +60 C) Environmental Ambient storage 58 F to +185 F ( 50 to +85 C) Ambient humidity 10 to 90% RH EMC: Emissions and immunity BS EN Safety BS EN Universal input types Sensor Sensor range and linearisation ma 4 20 ma 0 20 ma 0 10 ma RTD Pt 100 N 120 custom Sensor and T/C K J T R S B N L B E Custom* Sensor range mv ± 100 mv and linearisation Volts 0 10v 0 5v 1 5v 0 1v Minimum span Any span within the range can be selected but the recommended span is > 10% of range Basic accuracy 0 05% FS plus +/ 0 05% of reading Current input Thermal drift 200 ppm/ C Input impedance 20 Ω Linearity Linear X /2 X 3/2 X 5/2 Custom* A ma isolated power supply is provided to power the current loop. * Custom can be up to 60 co ordinate pairs or up to 7 segments of 15th order polynomial Option pods The M750 has interchangeable output pods that are automatically recognised by the unit The dual relay pod has two independent mains rated relays that can be configured for high or low alarms or pulse output The isolated re transmission pod provides 0 10 ma 0 20 ma or 4 20 ma active or passive out puts Output options Dual relay alarm pod Two independent mains rated relay outputs, which can operate as alarms or pulsed output Contacts 2 x changeover relays with common Ratings ac dc Maximum load 5 A@250 V 5 A@30 V (inductive load 2 A) Maximum power VA 150 W Maximum switching 253 volts 125 volts Termination Standard 5 way tension clamp connector Isolated 4-20 ma re-transmission pod solated analogue retransmission for use with chart recorders Building Management Systems etc Ranges 0 10 ma (Active or Passive) 0 20 ma (Active or Passive) 4 20 ma (Active or Passive) Minimum current output 0 ma Maximum current output 23 ma Accuracy 0 07% FS Maximum output load Active 1 K Ω Passive [(Vsupply 2)/20] K Ω Maximum external supply voltage 30 V (Passive mode) Isolation 500 Vac Termination 5 way tension clamp connector Communications RS485 Modbus communications Physical layer Protocol Isolation Maximum fan out Termination standard The M750 is available with RS485 serial communications using MODBUS RTU protocol as standard 4 wire or 2 wire half duplex RS485 Modbus RTU format 500 Vac 32 units (this can be increased with repeaters) RS485 Spirax Sarco, Inc TI-P US

34 A trademark of Spirax Sarco, Inc. Description The M610 Ser es II DP transm tter assemb y s des gned to accept a d fferent a pressure nput from a pr mary f ow e ement such as an or f ce p ate or G f o f owmeter and convert t nto an ana ogue 4-20 ma output s gna. The standard vers on comes w th d g ta commun cat ons n the form of HART 5.2 wh ch s super mposed on the 4-20 ma output. The 3-way man fo d wh ch s supp ed a ready assemb ed to the DP transm tter acts as a means of secondary so at on and as a pressure equa sat on va ve to check the zero of the DP transm tter. M610 Series II DP Transmitter Assembly The M610 Ser es II DP transm tter assemb y cons sts of two tems: - A h gh accuracy (0.1%) d fferent a pressure transm tter. - A 3-way carbon stee so at on man fo d. Note: These tems are supp ed a ready assemb ed. A 32 Pipe connections The process ports on the 3-way man fo d are threaded 1/2 NPT at (54mm) centers. Electrical connections M20 x 1.5 screwed term na s. M610 Series II technical data Span H 2 O (0-13 kpa) m n mum H 2 O (0-130 kpa) max mum Output 4-20 ma dc and HART protoco 5.2 Power supply 16 V to 45 Vdc (for non-cert f ed app cat on) 16 V to 28 Vdc (for E Ex a 11c T4 / T5) Pressure limits to 2030 ps g Temperature limits -40 F to +185 F (ambient for non certified application) -40 F to +212 F (process) Acuracy ± 0.1% of ca brated span to nc ude effects of near ty, hysteres s and repeatab ty. Body - Sta n ess stee. Materials of D aphragm - Austen t c sta n ess stee 316L construction 3-way man fo d - Carbon stee F u d f - S cone o Intrinsic safety ATEX Ex II 1GD - E EX a 11c T4/T5 Enclosure rating NEMA 6/6P (IEC IP67) EMC emissions and immunity To BS EN 61326:1997 Note: If HART commun cat ons are requ red n ntr ns ca y safe app cat ons, barr ers must be used wh ch are des gned to pass the HART s gna. Calibration The M610 Ser es II DP transm tter assemb y s supp ed w th a span factor set to su t a part cu ar app cat on. However, shou d oad cond t ons and/or deta s of actua nsta at on change, the range of the M610 can be adjusted w th n the m ts H 2 O (0-13 kpa) and H 2 O (0-130 kpa) as descr bed n the Insta at on and Ma ntenance Instruct ons supp ed w th the product. Dimensions / weights (approximate) in inches and lbs. DP 3-Way M610 A B C transmitter manifold assembly b 2.2 b 16.5 b How to order Examp e: 1 off M610 Ser es II DP transm tter assemb y ca brated to g ve an output of 20 ma at an app ed d fferent a pressure of spec f ed va ue. Associated equipment Or f ce p ate f owmeter. Installation Fu nsta at on deta s are g ven n the terature that accompan es the M610 Ser es II DP transm tter assemb y. G f o f owmeter system. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US C B

35 A trademark of Spirax Sarco, Inc. Model F50C Isolating Valve Description The F50C s a need e type so at ng va ve des gned for pr mary so at on n f ow meter ng app cat ons w th steam and other ndustr a f u ds. Material No Part Mater a s 1 Body Carbon stee z nc p ated and pass vated 2 Sea s Grapho (not shown) Max mum operat ng pressure: 5990 ps g Max mum operat ng temperature: 806 degrees F Dimensions (approximate) in inches A B C We ght b Connections 0.5 NPT fema e (both ends). How To Specify Mode F50C Iso at ng Va ve. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US

36 A trademark of Spirax Sarco, Inc. EL2270 and EL2271 Temperature Probes Description EL2270 The EL2270 is a Pt100 platinum resistance temperature sensor for general industrial use. The sensing device is an RTD 3 wire device that meets EN 60751: Class A. This sensor can be connected directly to any temperature indicator or controller that has a 3 wire Pt100 input. A quick response version [1.5" (40 mm) insertion length only] is also available for applications such as plate heat exchanger control. A miniature version of the EL2270 may also be ordered. This has a ¼" BSP taper thread, and a tip length of 1.5" (39 mm). EL2271 The EL2271 is a combined Pt100 sensor and transmitter assembly. The sensing element is a 3 wire device that meets EN 60751: Class A and the transmitter has a 4-20 ma output. The transmitter (only) meets ATEX II 1G EExia IIC / IIB T4 / T5 / T6. A comprehensive standard range is normally available from stock. Non-standard ranges can be obtained to special order, subject to a low limit of -58 F (-50 C), and a maximum of 932 F (+500 C). The 4-20 ma output can be connected directly to any temperature indicator, controller or flow computer that has a 4-20 ma input. Contact your local representative for further details. Transmitters with 3 point calibration are available to special order. Pockets (thermowells) General Three types of pockets are available: 1. Thin wall with a ½" NPT process connection for non-flow applications only. 2. Drilled taper with a ½" NPT process connection. 3. Hygienic, to 3A sanitary standard, with a 1½" sanitary clamp connection (ASME BPE) electropolished to 0.4 µm (a Declaration of Conformity is available). Note: No pocket is available for the miniature EL2270. Material Maximum temperature 316 stainless steel 932 F (500 C) Selection Pockets are sized to suit the probe tip length 'D', and are specified as 'pocket to suit a inch (mm) probe'. Dimensions (approximate) in mm EL2270* EL2271 Product Standard Miniature Quick repsonse range and duplex quick response A 3.5" (88) 2.25" (58) 3.5" (88) 3.5" (88) B 5" (130) 2.4" (62) 6" (150) 5" (130) C 3" (75) 2.5" (63) 3" (75) 3" (75) 1.2", 3.5", 1", 2", 3", 4" D 8.86, " (39) 1.57" (40) (25, 50, (25, 50, 75, 125, 225, 725) 75, 125) E.25" (6).25" (6).18" (4.5).25" (6) Notes: The quick response EL2270 is only available with an insertion length of 40 mm. Pockets Standard Hygenic Product Fabricated Solid 1½" sanitary range drilled clamp connector Fabricated F 7.87", 27.6" 1", 2", 4" 1", 2", 4", 7.87" (200, 700) (25, 50, 100) (25, 50, 100, 200) EL2270 and EL2271 B A Enclosure ½" NPT Pocket 26A/F ½" NPT Note 1 - The pocket dimension 'F' is 1" (25 mm) shorter than the probe length 'D', which appears to be incorrect. The reason is that the threaded body of the pocket acts as a stand-off, and therefore allows adequate clearance between the probe tip and the end of the pocket. Note 2 - Pockets to suit 8.86" (225 mm) and 28.5" (725 mm) probes are for non-flow applications only [maximum flow velocity 2.13 fps (0.65 m/sec)]. C D Probe ½" NPT (¼" BSPT EL2270 miniature version) F Drilled taper version shown dotted E 34 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P US 10 07

37 Mechanical data EL2270* EL2271 Product range Note: A quick response version of the EL2270 is also available to order Enclosure KNE - aluminium alloy - epoxy coated KNE - aluminium alloy - epoxy coated Probe 316 stainless steel 316 stainless steel Process connection ½" NPT ½" NPT Electrical connection M20 with cable gland fitted to BS 4568 Part 1 M20 with cable gland fitted to BS 4568 Part 1 Enclosure rating IP65 IP65 Maximum ambient temperature 158 F (70 C) Maximum 185 F (85 C) (dependant on ATEX requirement) * The EL2270 quick response sensor has a time constant of 1.7 seconds. Electrical data Available ranges -58 F (-50 C) to 932 F (+500 C) -58 F (-50 C) to 932 F (+500 C) 46 F (0 C) to 212 F (+100 C) 212 F (100 C) to F (250 C) Output Pt100 to EN 60751: Class A Loop powered 4-20 ma Output on sensor failure - 23 ma typical Supply - 10 to 30 Vdc Maximum loop resistance - Transmitter - Thermal drift measuring deviation - Approvals Ex-protection per Directive 94 / 9 /EC ATEX. Intrinsic Safety per EN Ω at 24 Vdc 909 Ω at 30 Vdc ± 0.1% / 10 K TAMB per EN ± 0.2% ATEX II 1G EExia IIC / IIB T4 / T5 / T6 (Transmitter only) Permissible ambient temperature F (-50 C) 185 F (+85 C) with T4-58 F (-50 C) 158 F (+75 C) with T5-58 F (-50 C) 140 F (+60 C) with T6 Maximum values for connection U o =30 Vdc I o =120 ma of the current loop circuit - P i = 800 mw C i = 6.2 μf (connections + and -) L i = 110 μh U o = 6.4 VdcI o = 42.6 ma Maximum values for connection P o = 37.1 mw - Group II B: of the sensor circuit C o = 500 μfl o= 50 mh (connections 1 up to 3) Group IIC: C o = 20 μfl o = 10 mh EMC emissions and susceptibility - EMC directive 89 / 336 / EEC EN 61326:1997 / A1, 1998 / A Pressure/temperature limits The EL2270 and EL2271 temperature probes can be used in applications where the process temperature is within the following limits. Where greater temperatures and pressures are present, the temperature probe should be fitted with a pocket. For air and steam applications, flow velocities must be below 147 fps (45 m /s) 105 fps (32 m /s for fabricated pockets). For liquids a recommended velocity is 16 fps (5 m /s) [27.5 in. (700 mm) and 7.87 in. (200 mm) non-flow applications only]. Pressure and temperature limits of temperature probe. (ANSI 300 rated) Temperature F Steam saturation curve 147 (10) 294 (20) 441 (30) 588 (40) 735 (50) Pressure psig (bar g) The product must not be used in this region. Temperature F Pressure and temperature limits of standard pockets. (ANSI 600 rated) 735 (50) A B D Steam saturation curve 32 C -58 E 294(20) 588(40) 882(60)1029(70) 1176 (80) 1470 (100) Pressure psig (bar g) The product must not be used in this region. Spirax Sarco, Inc A-B-C Fabricated pocket A-D-E Solid drilled pocket TI-P US

38 A trademark of Spirax Sarco, Inc. EL2600 Pressure Transmitter and ʻUʼ Syphons Safety Your attent on s drawn to Safety Informat on Leaf et IM-GCM-10. Description The EL2600 s a comb ned pressure sensor and transm tter wh ch s des gned for genera ndustr a use. It has a 2 w re 4-20 ma current oop, and a 1/4 NPT process connect on. Two syphon tube and va ve assemb es are ava ab e, one w th a max mum des gn pressure of ps g and one w th a max mum des gn pressure of 1160 ps g. Available Ranges psig * * * EL2600 Supply voltage 9 to 33 V dc Tube Carbon stee BS 3602: Part CFS 360 Supply voltage influence < 0 1% full scale (z nc p ated/ pass vated) Enclosure rating NEMA4 Va ve Body Carbon stee Approvals Va ve Seat PEEK/ Po yma n EMC emissions BS EN * Va ve ordered separate y EMC susceptibility BS EN Maximum loop resistance (ohms) Supply voltage 9 Volts 0 02 Amps Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US *No Uʼ syphon ava ab e for these ranges, therefore max mum operat ng temperature s m ted to 158 F. Note: H gh pressure sp kesʼ above max mum overpressure, even of very short (m -seconds) durat on, cou d damage sensors. If pressure peaks are ke y to occur n your app cat on, we recommend the use of a pressure snubber. A ternat ve y, a h gher range pressure transm tter cou d be used, though th s wou d mean some oss of s gna reso ut on. Limiting conditions Pressure/ temperature limits EL2600 M n mum operat ng temperature 32 Max mum operat ng temperature (w thout syphon tube) 158 F Low pressure syphon tube/ valve Max mum des gn pressure ps g Max mum des gn temperature 500 Max mum work ng cond t ons ps g and High pressure syphon tube Max mum des gn pressure 1160 ps g Max mum des gn temperature 842 Max mum work ng cond t ons 870 ps g and 842 Process connection For f u ds be ow 158 F the EL2600 may be mounted d rect y v a ts 1/4" NPT connect on. Above 158 F, a Uʼ syphon and so at ng va ve must be f tted between the EL2600 and the vesse or p pe ne. Technical data Pressure Overpressure Burst pressure Accuracy range (psig) (psig) (+/ %FSD at 68 F) up to 29 3 x full scale 2900 > x full scale 2900 > x full scale > 0 5 Materials EL2600 Part Material Body Sta n ess stee 316L WS Connector Mou ded p ast c Po yam de PA 66 *Low pressure syphon tube assembly Part Material Tube Carbon stee ASTM A106 Gr. B. Phosphated Va ve Body Brass Va ve Hand e Pheno c High pressure syphon tube assembly Part Material

39 EL2600 Pressure Transmitter and ʻUʼ Syphons Dimensions/ weights (approx mate) n nches and bs. EL2600 A B C D E Weight ʻUʼ Syphon and isolating valve F G H J K L Weight Wiring details Powered current loop input: EL2600 Screen Ground ma Any powered 4-20 ma input Unpowered current loop input:- D A C 24 Vdc + - Power supply E Screen 1/4 NPT B Ground Any unpowered 4-20 ma input 1/4 NPT F EL2600 G 1/4 NPT Parallel (NPSM) H Installation The EL2600 pressure sensor must be nsta ed as descr bed n the Insta at on and Ma ntenance Instruct ons supp ed w th each un t. It s essent a to use a Uʼ syphon and va ve for temperatures above 158 F to avo d damage to the un t. The syphon tube must be filled with water before fitting the EL2600. Low Pressure 1/4 NPT Maintenance No spec f c ma ntenance s requ red, but we recommend nspect on of the transm tter and ts connector at east once a year. The EL2600 can be re-ca brated - see Insta at on and Ma ntenance Instruct ons. K J Cable requirements 2 core cable with screen if noise expected. Maximum cable length is dependent upon the driving voltage and cab e res stance. 1/4 NPT parallel (NPSM) How to order 1 - EL2600 pressure transm tter, range ps g w th Uʼ syphon and va ve. L High Pressure TI US Spirax Sarco, Inc

40 A trademark of Spirax Sarco, Inc. PhD Inline Vortex Description The Vortex PhD vortex shedd ng f owmeter measures process f u d f ow by detect ng the frequency at wh ch vort ces are shed from an obstruct on n the process f u d ne (the b uff body). A p ezo-e ectr c sensor mounted outs de the f ow ne acts as the transducer, convertng vortex pu ses nto e ectr ca s gna s. The Smartʼ e ectron cs prov de exce ent no se mmun ty wh e the w de range of wetted mater a s prov de outstand ng compat b - ty w th most process f u ds. The transm tter prov des a frequency output, sca ed frequency output, tota zer pu se or a 4-20 ma DC s gna proport ona to the f ow rate. Features Reliable no moving parts, no fluid to sensor contact In-process removable sensor, below 750 psig (52 barg) pressure Simple, rugged, all welded construction, no internal gaskets, no leak paths High accuracy with wide rangeability Line sizes from 1 to 12 High temperature operation up to 750 F EZ Logic menu-driven user interface Smart electronics provide excellent noise immunity Compatible with HART Protocol Performance Specifications Accuracy Lqud Gas and Steam Ana og Output Vers on Repeatability ± 0.15% of f ow rate ± 0.7% of f ow rate ± 1.0% of f ow rate Add ± 0.1% of fu sca e Response Time Adjustable from seconds (analog output version) Enclosure Specifications Approved for NEMA 4X watert ght and dust t ght requ rements. Ambient Temperature Limit Normal 20 to 140 F Display Option F 38 K-factor Temperature Correction The K-factor of the f owmeter decreases by 0.29% for each 100 F ncrease n temperature above 70 F. The converse s true be ow 70 F. By programm ng the operat ng f u d temperature n the e ectron cs, the change n the K-Factor s automat ca y corrected for. Operating Specifications Fluid Types L qu d, gas or steam Line Sizes 1 12 Process Temperature Limit 40 to 750 F Figure 1. Ambient Temperature Range for Locally Mounted Electonics. Process Pressure Ambient Humidity Limit Flange 5 100% RH non-condensing ANSI C ass 150, 300 or 600 Wafer Power Requirements A wafer bod es are rated based on appropr ate f ange rat ng VDC; max power consumed: 1 watt to a max mum of ANSI C ass 600 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

41 PhD Inline Vortex Operating Specifications continued Output Analog 4 20 ma, loop powered 2 wire system, digitally adjusted span Frequency Vo tage pu ses, 3 w re system, 1 to 10 khz square wave, open co ector FET output w th se ectab e pu -up res stors. The pu se output can be sca ed so that 1 pu se represents a spec f c quant ty of f u d pass ng through the f owmeter. For typ ca app cat ons, the amp tude of the squarewave can be determ ned by: For other opt ons refer to the Vortex PhD manua Span Setting For ana og outputs the span sett ng can be adjusted w thout the use of e ectron c test equ pment by programm ng the fu sca e rate using the EZ Logic kepyad. HART Protocol In add t on to us ng the keypad for f e d conf gurat on, the Vortex PhD s a so compat b e w th a aptop PC us ng a Hart Modem and EZ Comm communications software. This can be used to ca brate the 4-20 ma sett ngs, set the 20 ma po nt, ass gn a tag or descr ptor, d sp ay f owrate, output eve, tota, ve oc ty and shedd ng frequency. Cable Conduit Connection ANSI 3/4 fema e NPT. DIN PG Signal Cable 18, 20 or 22 gauge, sh e ded nstrumentat on cab e. Be den #9939 doub e sh e ded cab e or equ va ent requ red for European CE rat ng. Measurable Flow Velocities Liquid 1.5 to 32 ft/sec Gas/Steam Where: Process Viscosity For m n mum near f ow ve oc t es at vary ng v scos t es. (See F gure 2) Flowmeter Sizing Se ect ng the appropr ate s ze f owmeter can be cr t ca. If the f owmeter s over-sized, the signal strength could be weak limiting rangeability. If the flowmeter is undersized, excessive pressure drop or cavitation may occur affect ng accuracy. Use the m n mum near f ow ve oc ty curves and Tab es 1 through 5 (m n mum and max mum f ow rates for var ous types of app cat ons) for genera s z ng. For more deta ed nformat on, contact your representat ve or go to ow.com for s z ng program. Pressure Loss If a d fferent a pressure transducer were connected between pressure taps up and downstream of a vortex f owmeter, the measured d fferent a pressure wou d be the pressure oss for the dev ce. Th s va ue can be ca - cu ated us ng the fo ow ng equat ons: P = 2.67 x 10 4 p V 2 or P = 2.50 x 10 3 p (Q ) 2 / D 4 or P = 4.47 x 10 5 p (Q 2 ) 2 / D 4 Where: P = Pressure oss ps p = Dens ty at operat ng cond t ons b/ft 3 V = F ow ve oc ty n ft/s Q = Vo umetr c f ow rate n ACFM Q 2 = Vo umetr c f ow rate n U.S. GPM D = F owmeter nterna d ameter n nches Minimum Back Pressure (Liquid Service Only) The ne pressure must be suff c ent y h gh so that no cav tat on occurs. The m n mum requ red ne pressure can be obta ned from the equat on: PG ( 1.3 P ) + ( 2.7 P ) - PATM. Where: P G = L ne pressure requ red ps g P = Max mum pressure oss ps g P = Saturat on qu d vapor pressure at operat ng temperature ps a P ATM = Atmospher c pressure ps a (bara) Example: Water f ow rate: 0 to 200 US GPM Operat ng temperature: 100 F Operat ng pressure: 10 ps g Atmospher c pressure: 14.7 ps a F owmeter s ze: I.D. Spec f c we ght: b/ft 3 Solution: P = 4.47 x (200) 2 /(1.939) 4 = 7.84 P = [(1.3) (0.951)] + [(2.7) (7.84)] G P = 7.70 ps g G Since the operating pressure of 10 psig is higher than 7.70 psig, no cavitation occurs. Linear Range Reyno ds Numbers of 20,000 to 7,000,000 For meter sizing, download emcosize program at TI US

42 PhD Inline Vortex Nominal Size Nominal pulse rate Nominal Meter Factor inch Hz/ft/s pulses/gal pulses/ft Table 1. Nominal Pulse Rate and Flowmeter Factor. Figure 2. Minimum Linear Flow Velocity vs. Kinematic Viscosity. Notes: 1 Water va ues are determ ned at standard cond t ons of 60 F. 2 The m n mum f ow rate for the 1, and 1.5 f owmeters are be ow the near range (the Reyno ds number < 20,000). 3 The ve oc t es used to ca cu ate the m n mum and max mum f ow rates were 1.5 ft/sec and 32 ft/sec respect ve y. Nominal Size Flow Range Flow Range in GPM in L/s inch min max min max , , , , , Table 2. Water Flow Rates. Physical Specifications Materials Wetted Parts W ng and Shedder Bar Stainless steel and Carbon steel Models 316L or the cast equ va ent, CF3M Body Stainless steel Model (all sizes) 316L or the cast equ va ent, CF3M Carbon Steel Model (flanged), 6 and larger ASTM A105, A06 Grade C, and A108 Grade 1018 Electronics Enclosure 383 A um num All Other Parts Sta n ess Stee Flowmeter Classification Standard Des gned to meed NEMA 4X watert ght and dust t ght spec f cat ons Explosion Proof version FM and CSA approved Explosion Proof and Intrinsically-Safe version CENELEC approved European CE Mark Approved Local Indicator and Totalizer (LOC-TOT) The nd cator d sp ays f owrate and tota n user-se ectab e, eng neerng un ts. It s a two ne, 8 character per ne, LCD d sp ay. The tota - izer enables a pulse output providing a msec pulse each time the tota zer ncrements. Note: Th s opt on changes the ower, amb ent temperature m t to 32 F. Be ow 32 F, the d sp ay ntens ty beg ns to fade but does not affect the transm tter output. Material of Construction All models are available in stainless steel; some models can be ordered n carbon stee. FM Approval (Explosion Proof) C ass I, D v. I, Groups B, C, D C ass II, D v. I, Groups E, F, G C ass I, D v. II, Groups A, B, C, D C ass II, III, D v. 2, Groups F, G CSA Approval (Explosion Proof) C ass I, D v. I, Groups B, C, D Dust- gn t on Proof for C ass II, D v. 1 Groups E, F, G C ass III Hazardous ocat ons CENELEC Approval (Exp os on Proof and Intr ns ca y Safe) EEX d [ b] IIC T6 and/or EEX d IIC T6. Remote Mount Electonics (RMT) S gna cab e s prov ded to mount the e ectron cs enc osure up to 30 ft (opt ona 50 ft) from the f owmeter body, and must be nsta ed w th n proper e ectr ca condu t. 40 TI US 12 08

43 PhD Inline Vortex Accesssories Flow Processor A m croprocessor-based f ow processor can be used to s gn f cant y ncrease the accuracy and funct ona ty of any f owmeter ng app cat on. See the FP-93 TIS for comp ete deta s. Straight Run Piping Requirements Typ ca 10 d ameters upstream, 5 d ameters downstream. In certa n app cat ons where mu t p e bends or butterf y va ves are present, more stra ght run may be requ red. Site Selection The f ow measurement ocat on shou d be se ected to m n m ze turbu ence and sw r. The extent of these f ow d sturbances depends upon the p p ng conf gurat on. Va ves, e bows, pumps and other p p ng components may add d sturbances to the f ow. Servicability The sensor e ement can be removed, and rep aced, w thout remov ng the f owmeter body from the process ne, and w thout process shut down for process pressures be ow 750 ps g. The f owmeter K-factor s not affected by sensor or e ectron cs serv c ng. Pressure and Temperature Taps Pressure tap shou d be mounted 3.5 to 7 p pe d ameters downstream from the f owmeter. The temperature tap shou d be mounted an add t ona 3.5 to 7 p pe d ameters downstream of the pressure tap. See F gure to 7 internal diameters 3 5 to 7 internal diameters gal m n FLOW Pressure Transmitter Temperature Transmitter Other Installation Considerations Installation F owmeter can be nsta ed vert ca y, hor zonta y, or at any ang e. For qu d serv ce, the f ow ne must be fu dur ng f owmeter operation flow up in vertical lines is recommended. Figure 3. Pressure and Temperature Tap Dimensions Pres PSIG min max min max min max min max min max min max min max min max min max Table 3. Saturated Steam Flow Rates at Selected Process Pressures 1, 2 (M n mum and Max mum Operat ng F ow Rates n b/hr) Notes 1 Maximum flow velocity is 260 ft/sec or Reynolds number limit or whichever is less 2 Minimum flow velocity is or Reynolds number limit of whichever is greater TI US

44 PhD Inline Vortex Pres PSIG min max min max min max min max min max min max min max min max min max Table 4. Air Flow at Selected Process Pressures at 60 F,2,3 (Minimum and Maximum Operating Flow Rates in SCFH)) Download emcosize at Notes 1 At standard conditions of 60 F and 14 7 psia SCFH standard cubic feet per hour 2 Maximum flow velocity is 260 ft/sec (79 m/s) or Reynolods number limit or whichever is less 3 Minimum flow velocity is or Reynolds number limit of whichever is greater Pres PSIG min max min max min max min max min max min max min max min max min max Table 5. Natural Gas Flow Rates at Selected Process Pressures at 60 F,2,3,4 (Minimum and Maximum Operating Flow Rates in SCFH)) Download emcosize at Notes: 1 At standard conditions of 60 F and 14 7 psia SCFH standard cubic feet per hour 2 Maximum flow velocity is 260 ft/sec (79 m/s) or Reynolods number limit or whichever is less 3 Specific Gravity of natural gas = 0 61 and 0 8% N 2 4 Minimum flow velocity is or Reynolds number limit of whichever is greater 42 TI US 12 08

45 Dimensions and Weights PhD Inline Vortex Wafer Connection Wafer connection is available in stainless steel sizes 1 4 only. The schedu e of the mat ng p peʼs nterna d ameter. d mens on D. Size A B C D Approx Wt (in) (in) (in) (in) (in) (lb) Figure 4. Dimensions: Wafer Connection Type, Integral Mounting Table 6. Weights & Dimensions: Wafer Figure 6. Dimensions: Flange Connection, Integral Mounting. all in A B C Approx. Wt.(lb) inches Stainless Steel Carbon Steel size 150# 600# 150# 600# 150# 300# 600# 300# 300# N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Table 7. Weights & Dimensions: Flange. REMOTE MOUNTING Notes 1 he schedule o the mating pipe s internal diameter > dimension ʻC 2 N/A Not Available Approximate Weight (lb) size (in) 150# Flange 300# Flange 600# Flange Wafer N/A N/A N/A N/A Figure 5. Dimensions weights: Remote Mounting TI US

46 PhD Inline Vortex Wiring F gures 7-9 represent typ ca f e d w r ng app cat ons for the Vortex PhD. Analog Output The Vortex PhD may be operated us ng a 24 VDC power supp y. The 4-20 ma output s sca ab e (2 w re pr nc p e.) The oad res stor may be nsta ed on supp y or return ne. Perm ss b e oad res stance va ues are shown n F gure 7. Pulse Output Th s s an open co ector pu se output us ng a h gh mpedance e ectron c counter. V w vary from: Figure ma Output. Where: V R V V R = pu se output amp tude = counter mpedance = power supp y vo tage = m n mum requ red vo tage to tr p counter = pu -up res stance Cenelec Approved Power & Signal Wiring The Vortex PhD f owmeter may be operated us ng a 24 VDC power supp y. The w r ng schemat c shown (F gure 9) s for the areas def ned by the Cene ec approva (see approva descr pt on n opt ons sect on). I. S. zener barr ers must have the fo ow ng spec f cat ons: V x = 29 VDC = Max mum vo tage wh ch may be connected to barr er term na s J x = 110 ma = Max mum current wh ch may be connected to barr er term na s C = 1.5 nf = Max mum equ va ent nterna capac tance across barr er term na s L = 0 H = Max mum equ va ent nterna nductance across barr er term na s The 4-20 ma output s sca ab e (2 w re pr nc p e.) The 4-20 ma oop res stor shou d be 250 Ω; and the pulse output is to be connected to a high mpedance, e ectron c counter. R V var es from: 0-1 VDC to V = V ( R +R ) Note: Rpu se > V 0.16 Where: V = Pu se output amp tude V = Power supp y vo tage (18 to 29 VDC) R = Load res stance R = Counter mpedance R = Pull up resistance Figure 8. Pulse Output. Figure 9. CENELEC Approved (Intrinsically Safe). 110/220 VAC Power & Signal Wiring The Vortex PhD f owmeter may be operated us ng a 110/220 VAC power supp y. The power supp y board converts the 110/220 VAC to 24 VDC. The 4-20 ma output s sca ab e (2 w re pr nc p e.) The 4-20 ma oop res stor shou d be 250 Ω; and the pulse output is to be connected to a high mpedance, e ectron c counter. (F gure 10) V varies from 0 1 VDC to V = 24 VDC (I R ) Where: V = Pu se output amp tude R = Load res stance (250 Ω) I = Current (4-20 ma) Figure 10. Frequency/4-20 ma Output Using 110/220 VAC Power. 44 TI US 12 08

47 Model and Suffix Codes PhD Inline Vortex Category Description Suffix Codes Model Stainless Steel (sizes 1 12 ) PhD Carbon Steel (Stainless steel wing) (sizes 6 12 ) PhD Fud Steam or gas... S Type Lqud... L L ne S ze Connect on Wafer W Type F ange F ANSI C ass Connect on ANSI C ass Rat ng ANSI C ass No nd cator/tota zer opt on STD... FM approved FM... CSA approved CSA... CENELEC approved CEN... Opt ons Loca Ind cator and Tota zer LOC-TOT... Remote Mount E ectron cs RMT... Integra 110 VAC nput Integra 220 VAC nput Sensor Wires Teflon, 40 to 400 F T (Interna ) F berg ass, 150 to 750 F F Example PhD-90-S-60-F-300-LOC-TOT-RMT-T Table 8. PhD Vortex Shedding Flowmeter. Notes: 1 Has 4-20 ma and/or 50% duty cyc e frequency output. A 50% duty cyc e frequency can be sca ed. 2 FM, and CENELEC approved opt on meters come w th a magnet wand. For a other meters the wand can be ordered as an opt on. 3 At east one oca nd cator s recommended at each s te. If one d sp ay w be used on many meters, t shou d be purchased separate y. 4 Remote mount e ectron cs are requr ed for h gh process temperatures (refer to the genera spec f cat on). The standard remote mount opt on comes w th 30ʼ of cab e. 5 Not ava ab e w th European CE Mark or FM, CSA and CENELEC approva s. 6 Wafer style meters available in stainless steel sizes 1 3 only. Compatible Incompatible Compatibility Chart STD FM CSA CENELEC LOC-TOT RMT 110/220 CARBON STEEL STA NLESS STEEL EUROPEAN CE MARK STD FM CSA CENELEC LOC-TOT RMT 110/220 CARBON STEEL STA NLESS STEEL EUROPEAN CE MARK Spirax Sarco, Inc TI US

48 E MCO E MCO E O A trademark of Spirax Sarco, Inc. V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Description V-Bar nsert on f ow meters have three ma n components: the retractor, the sensor, and the e ectron cs. The retractor serves to pos t on the sensor w th n the p pe. The sensor detects the pattern of vort ces as a frequency s gna. The Smart, microprocessor-based EZ-Logic electronics conditions the signal and prov des a frequency output, a sca ed pu se output, or a 4 to 20 ma DC s gna proport ona to the average p pe f ow rate. CO V-Bar-600/60S V-Bar-700 Most V-Bar f ow meters can be nsta ed on an so at on va ve, wh ch perm ts nsta at on and remova w thout process shutdown. Integra pressure and/or temperature measurement may be comb ned w th the V-Bar to prov de mass f ow measurement from a s ng e p pe tap. In add t on, a f ow processor may be used to ncrease the accuracy and funct ona ty of the meter ng system. V-Bar-910/960 Features Fluid types: liquid, gas, or steam Pipe sizes: 3 to 80 Rugged construction Reliability: no moving parts Process pressure up to 2000 psig (138 barg) Process temperatures up to 500 F Industry standard frequency and/or 4 to 20 ma output signals Optional integral pressure and/or temperature measurement Negligible head loss Compatible with HART protoco EZ-Logic menu-driven user interface (microprocessor-based) Local programming via EZ-Logic keypad or magnet wand through exp os on-proof enc osure Performance Specifications Accuracy (Linear Ranges) ±1.0% of f ow rate Lqud Test cond t ons: Water at 60 F, 50 ps g (3.4 barg) w th a f ow rect f er and 10 p pe d ameters upstream. Gas and Steam ±1.5% of f ow rate Test cond t ons: A r at 68 F, 26 ps a w th a f ow rect f er and 10 p pe d ameters upstream. Analog Output Add ±0.1% of fu sca e Repeatability ±0.15% of f ow rate Response Time Adjustab e from 1 to 100 seconds Application Guide Model Liquid Gas Steam Hot Tap Temperature Maximum Seal Type Line Sizes Range Pressure inches 600 yes yes no yes -40 to 400 F 125 ps g V ton 3 to 80 60S no no yes yes -40 to 400 F 125 ps g E/P 2 3 to yes yes yes no -40 to 500 F psig Swagelok 3 to yes yes yes yes -40 to 400 F f ange rat ng Tef on 3 to yes yes yes yes -40 to 500 F f ange rat ng Grafo 3 to 80 1 Maximum pressure at maximum temperature with appropriate connection 2 Ethylene-Propylene elastomer 3 Rating listed is or NP connection or lange connections, use ANS lange rating Operating Specifications Linear Range Reyno ds number from 20,000 to 7,000,000 Measurable Flow Velocities Liquid Flow V 1.5 ft/sec V 32 ft/sec x Gas and Steam Flow 50 V P ft/3 V 300 ft/sec x Where: p = dens ty ( b/ft ) Operating Range Average Fluid Velocities L qu d Gas Steam Q 1 D 2 Q 2 D 2 M - D 2 Where: V = average f u d ve oc ty ft/sec D = p pe ns de d ameter nches Q = qu d vo umetr c f ow ga /m n Q = gas actua vo umetr c f ow 2 ft 2 /m n M = mass f ow rate b/h p = f u d dens ty b/ft 3 Gas Flow Operating Range: 46 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

49 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Process Viscosity Reyno ds number must be > 20,000. F gure 1 trans ates the m n mum Reyno ds number, 20,000, to the m n mum measurab e p pe ve oc ty. Kinematic Viscosity υ= µ(cp) SG Re= 124pVD µ 3" 4" 6" 8" 10" 12" 14" 16" where p = F u d dens ty V = Average ve oc ty ( b/ft 3 ) D = P pe ns de d ameter ( nches) µ = F u d v scos ty (cp) S.G. = Spec f c grav ty Ambient Temperature Limit 32 to 140 F Ambient Humidity Limit 5 to 100% re at ve hum d ty non-condens ng F gure 1. K nemat c V scos ty, cent stokes Power Requirements Standard Iso ated 18 to 40 VDC, 35 ma max mum Max mum vo tage w th pressure transm tter opt on s 30 V. Optional 110/220 VAC A power w r ng must be enc osed n r g d condu t, and a watert ght and/or exp os on-proof sea must be app ed at the condu et entry. Output Signals Ana og 4 to 20 ma, 2-w re system, d g ta y ad usted span Frequency Vo tage pu ses, 3-w re system, Low Leve : 0 to 1 V 0 to 3000 Hz square wave, H gh Leve : power supp y 50% duty cyc e. vo tage- oad Pu se 3-w re system. Output can be sca ed so that 1 pu se nd cates a spec f c quant ty of f u d pass ng through the p pe. Hart Commun cat ons protoco Display (LOC-TOT) 2- ne by 8-character LCD d g ta d sp ay a ternate y show f ow rate and tota zed f ow n user-se ectab e eng neer ng un ts. Four buttons (up, down, r ght, enter), operatab e e ther d rect y on the d sp ay pane or w th a hand-he d magnet c wand through the exp os on-proof enc osure, enab e programm ng. Local programming follows the EZ-Logic menu-driven user interface. Zero & Span Setting Zero and span calibration can be performed without a frequency source by programming the flow rate using (Analog Output Only) the EZ-Logic interface. Physical Specifications Materials Wetted Parts Externa Parts Electrical Enclosure Retractor Type V-Bar-600/60S V-Bar-700 V-Bar-910/960 Process Connection V-Bar-600/60S V-Bar-700 V-Bar-910/ L sta n ess stee or the cast equ va ent, CF3M (bronze & carbon stee on V-Bar-600/60S) A um num, 316 sta n ess stee, carbon stee (bronze & carbon stee on V-Bar-600/60S) 383 a um num. Approved for NEMA 4X watert ght and dust-t ght requ rements. Screw thread, r s ng stem Not retractab e Acme thread, non-r s ng 2 NPT 2 NPT 2 150#, 300#, 600# or 900# ANSI ra sed face f ange 2 150#, 300#, 600# or 900# ANSI ra sed face f ange Spirax Sarco, Inc TI US

50 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Isolation Valve (V-Bar-600/60S only) 2 fu -port, bronze gate va ve, 125 ps g (8.62 bar) max mum. For V-Bar-910/960, see Accessor es. Pressure Tap and Bleed Valve Standard 0.25 NPT p pe n pp e w th 0.25 sta n ess stee b eed va ve (b eed va ve s bronze for V-Bar-600/60S on y). Prov des connect ons for mount ng opt ona pressure transm tter (Mode PT). Model PT Pressure Transmitter (Optional) A pressure transm tter can be mounted us ng the 0.25 NPT connect on on the b eed va ve supp ed w th the meter, e m nat ng the need for a separate pressure tap. A 4 to 20 ma output, sca ed to the des red pressure range, s prov ded. A pressure transm tters nc ude a s phon tube, b eed va ve, p ug, n pp e, and tee. A pressure transm tter s not ava ab e w th 110/220 VAC power. See the PT TIS Genera Spec f cat ons for comp ete deta s. Temperature Sensor (RTD Option) A 1000, 2-w re, p at num RTD can be mounted ns de the stem of the f ow meter probe, e m nat ng the need for a separate temperature tap. Temperature Transmitter (TXX option) Inc udes the RTD opt on w th an add t ona 4 to 20 ma output, sca ed to the des red temperature range. A temperature transm tter s not ava - ab e w th 110/220 VAC power. Remote Mount Electronics (RMT Option) 30ʼ (9.144 m) s gna cab e and U-bo ts are prov ded w th remote-mount e ectron cs. Cab e must be run n condu t (condu t not supp ed). Condu t connect on s 0.75 NPT Fema e (PG 13.5). Approvals FM Approval (FM Option) Certified by FM for Class I, Division 2, Groups A, B, C and D; Class II, III, D v s on 2, Groups F and G. FM opt on s not ava ab e when us ng a 4 to 20 ma temperature transm tter or a 110/220 VAC power supp y opt on. Use the RTD opt on on y for temperature se ect on, f FM s requ red. CSA Approval (CSA Option) Cert f ed by CSA for Hazardous Locat ons C ass I, D v s on 2, Groups A, B, C and D; Class II, Division 2, Groups F and G; Class III. CSA opt on s not ava ab e when us ng a 4 to 20 ma temperature transm tter or a 110/220 VAC power supp y opt on. Use the RTD opt on on y for temperature se ect on, f CSA s requ red. FM or CSA are not ava ab e when us ng a pressure transm tter sca ed 0 to 1000 ps g or w th a spec a sca ng. Accessories Gate Valve (Model 2GV) (For use with V-Bar-910/960 only) Insta at on w th a 2, doub e-f anged, ra sed-face, fu -port gate va ve enab es the f ow sensor to be nserted and removed from the p pe under fu f ow cond t ons. Both the va ve and p pe tap must have a m n mum nterna d ameter c earance. Flow Rectifier A f ow rect f er s recommended when there s nsuff c ent stra ght p pe run or f ow d sturbance. When us ng a f ow rect f er, the stra ght p pe run can be a comb nat on of 5 p pe d ameters upstream and 2 p pe d ameters downstream, nstead of the standard 10 and 5. Flow Processors (FP-93) A m croprocessor-based f ow processor can be used to s gn f cant y ncrease the accuracy and funct ona ty of any f owmeter ng app cat on. See the FP-93 TIS for comp ete deta s. Measurable Flow Rates The fo ow ng tab es are for reference on y. Measurab e f ow rates for your spec f c app cat on are ava ab e us ng EMCOSIZE (downloadable at Water Minimum and Maximum Flow Rates gpm , ,270 2,882 4,990 11,164 17,625 40,096 Air Minimum and Maximum Flow Rates (SCFM) 1 pressure psig (density lb/ft 3 ) ,193 1,883 4,284 (0.0764) 924 1,591 3,611 6,253 13,991 22,089 50, ,119 2,504 3,954 8,995 (0.3368) 4,073 7,015 15,916 27,561 61,665 97, , ,491 3,337 5,268 11,984 (0.5979) 7,229 12,452 28,253 48, , , , ,033 1,789 4,002 6,318 14,373 (0.8600) 9,449 16,272 36,927 63, , , , ,180 2,043 4,571 7,216 16,415 (1.1219) 10,792 18,589 42,175 73, , , , ,430 2,476 5, ,896 (1.6480) 13,080 22,530 51,117 88, , , , ,643 2,845 6,365 10,050 22,862 (2.1760) 15,030 25,889 58, , , , , ,832 3,172 7,098 11,206 25,491 (2.7054) 16,759 28,866 65, , , , , Standard cond t ons of 60 F and 14.7 ps a n schedu e 40 p pe. TI US 12 08

51 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 pressure psig (density lb/ft 3 ) Saturated Steam Minimum and Maximum Flow Rates (lb/h) ,709 3,823 6,034 13,729 (0.0373) 2,069 3,563 8,087 14,004 31,333 49, , ,976 3,421 7,654 12,085 27,491 (0.1496) 8,297 14,287 32,425 56, , , , ,141 2,589 4,483 10,031 15,837 36,027 (0.2570) 14,250 24,538 55,688 96, , , , ,356 3,078 5,327 11,919 18,817 42,805 (0.3630) 20,116 34,640 78, , , ,858 1,093, ,540 3,494 6,051 13,539 21, ,624 (0.4682) 25,957 44, , , , ,477 1,411, ,077 1,855 4,209 7,289 16,309 25,748 58,574 (0.6794) 37,667 64, , , , ,048, ,235 2,127 4,826 8,357 18,698 29,520 67,154 (0.8930) 44,149 76, , , ,452 1,055,332 2,400, ,377 2,371 5,381 9,318 20,849 32,916 74,879 (1.1102) 49,228 84, , , ,351 1,176,739 2,676,927 1 Standard cond t ons of 60 F and 14.7 ps a n schedu e 40 p pe. pressure psig (density lb/ft 3 ) Natural Gas Minimum and Maximum Flow Rates (SCFM) ,543 2,437 5,543 (0.0457) 924 1,588 3,611 6,253 13,991 22,089 50, ,468 3,284 5,185 11,795 (0.2067) 4,184 7,044 16,352 28,315 63, , , ,133 1,962 4,390 6,931 15,768 (0.3695) 7,478 12,588 29,223 50, , , , ,334 2,309 5,166 8,157 18,555 (0.5350) 10,590 18,236 41,384 71, , , , ,563 2,707 6,056 9,561 21,749 (0.7030) 14,227 23,945 55,600 96, , , , ,908 3,304 7,392 11,671 26,550 (1.475) 17,455 29,623 68, , , , , ,209 3,824 8,557 13,510 30,732 (1.4036) 2,204 34,286 78, , , ,965 1,098, ,077 2,481 4,297 9,613 15,177 34,526 (1.7715) 22,698 38,513 88, , , ,586 1,234,312 1 Standard cond t ons of 60 F and 14.7 ps a n schedu e 40 p pe. Note: Approximate specific gravity of natural gas = 0.61 and 0.8% N 2 Straight Run Piping Requirements Upstream Downstream One 90 e bow before the meter 10 D 5 D Two 90 e bows before the meter 15 D 5 D Two 90 e bows out of p ane before the meter 30 D 5 D Reduct on before the meter 10 D 5 D Regu ator or va ve part a y c osed before the meter 30 D 5 D D s equa to the nterna d ameter of the p pe. If there s not suff c ent stra ght run of p pe, a f ow rect f er can be used to reduce the above engths. Consu t your oca representat ve or the factory for your app cat on. TI US

52 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Other Installation Considerations Tap Size m n mum d ameter. Mounting Position V-Bar probes may be nsta ed n vert ca, hor zonta, or ang ed p pe sect ons. The meter s attached perpend cu ar to the ax s of the p pe and shou d not be mounted ups de-down (w th ts top sect on hang ng be ow the p pe mount). For qu d serv ce, the f u d must comp ete y f the p pe. Site Selection The f ow measurement ocat on shou d be se ected to m n m ze turbu ence and sw r. The extent of these f ow d sturbances depends upon the p p ng conf gurat on. Va ves, e bows, pumps, and other p p- ng components may add d sturbances to the f ow. Hot Tap Compatibility The V-Bar-600/60S s hot tap compat b e, wh ch means that the sensor can be nsta ed and removed under fu f ow cond t ons. The V-Bar-910/960 s hot tap compat b e when nsta ed w th a 2, doub e- f anged, fu -port ba or gate va ve that adheres to the d mens ons of the gate va ve on page 6. Dimensions and Weights V-Bar-600/60S V-Bar-700 V-Bar-910/ " max. Dimensions A B C Model 600/60S 2 NPT Connect on m n 18 max Model NPT Connect on m n 10 max 2 150# Connect on m n 11.5 max 2 300# Connect on m n max 2 600# Connect on m n 11 max 2 900# Connect on m n max Model 910/960 Standard Stem Length m n max Weight Model 600/60S 2 NPT Connect on 28 b max Model NPT Connect on 9 b 2 150# Connect on 12 b 2 300# Connect on 14 b 2 600# Connect on 16 b 2 900# Connect on 20 b Model 910/ # 30 b 2 300# 35 b 2 600# 40 b 2 900# 47 b TI US

53 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Integral Electronics Pipe Mount Remote Electronics Pipe Mount Remote Electronics Remote Electronics Configuration 1.875" Min. Clearance Gate Valve Z Gate valve is intended for use with the V-Bar-910/960 only. X Y Gate Valve Dimensions X Y Z 2 150# # # For f ange k t, add 14 b (6.4 kg) to we ght. Wiring Diagrams VDC Power: Analog Output Sca ab e 4 to 20 ma output, 2-w re pr nc p e. Load res stor may be nsta ed on supp y or return ne. Vs = 18 to 40 VDC. See graph be ow for perm ss b e R va ues. VAC Power: Analog Output Sca ab e 4 to 20 ma output, 2-w re pr nc p e. Load res stor may be nsta ed on supp y or return ne. V s = 110/220 VAC. R must be ess than 300 Ω. VDC Power: Pressure and Temperature Transmitter Wiring Remove the f e d w r ng condu et cap to access the f e d w r ng term na b ock for power and s gna w r ng. F ow, pressure, and temperature output w r ng connects to the term na b ock. Refer to the prev ous sect on on 24 VDC power and s gna w r ng for appropr ate oad res stance and power supp y va ues. Pressure and temperature transm tters are sca ed to the appropr ate ranges at the factory. Maximum voltage with optional pressure transmitter is 30 VDC, and 110/220 VAC power supply is not available with pressure and/or temperature transmitters. Wiring with Analog Output: where: V = 18 to 30 VDC R = Pressure measur ng res stance R T = Temperature measur ng res stance R F = F ow rate measur ng res stance TI US

54 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Remote-Mount Wiring Diagram Output w r ng from remote e ectron cs s dent ca to output w r- ng from ntegra e ectron cs. W r ng from the remote e ectroncs condu et to the e ectr ca junct on box must be performed n the f e d. Connect the remote cab e to the term na b ock n the junct on box as shown. If non-conduct ve condu t s used, attach a ground strap from the ground screw on the remote e ectron cs condu et. If the remote cab e s cut to a shorter ength, nsu ate sh e d w th tape at e ectr ca junct on box. If remote mounting is required with a pressure and/or temperature transmitter, two power supplies are required for operation: one for the remote flow transmitter and one for the pressure and/or temperature transmitter. 1 Spec a transm tter sca ng s ava ab e. P ease note sca ng range be ow mode code when order ng. If no spec a sca ng s nd cated, transm tter w be sca ed per mode code. 2 Un d rect ona on y. Un t has 4 to 20 ma and frequency output. 3 The standard remote opt on comes w th 30ʼ of cab e. 4 Not ava ab e for use w th pressure and temperature transm tters. 5 Cert f ed by FM for C ass I, D v. 2, Groups A, B, C, & D; Class II, III, Div. 2, Groups F & G; NEMA 4X. Not approved by FM when us ng a 4 to 20 ma temperature transm tter or a 110/220 VAC power supp y opt on. If FM s requ red, use RTD opt on on y for temperature se ect on. Pressure Transm tter 0 to 1000 ps g or w th spec a sca ng not ava ab e w th FM or CSA. 6 Cert f ed by CSA for C ass I, D v. 2, Groups A, B, C, & D; Class II, Div. 2, Groups F & G; Class III; Type 4X. Not approved by CSA when us ng a 4 to 20 ma temperature transm tter or a 110/220 VAC power supp y opt on. If CSA s requ red, use RTD opt on on y for temperature se ect on. Pressure Transm tter 0 to 1000 ps g or w th spec a sca ng not ava ab e w th FM or CSA. P ease spec fy the fo ow ng nformat on w th your order: Fluid type or composition Maximum, minimum, and normal operat ng f ow rate Maximum, minimum, and normal operat ng temperatures Maximum, minimum, and normal operat ng pressures Specific weight and viscosity at norma operat ng cond t ons TI US

55 V-Bar Insertion Vortex Models V-Bar-600/60S V-Bar-700 V-Bar-910/960 Models and Suffix Codes Category Suffix Codes Model L qu d or gas serv ce, 400 F (204 C) V-Bar-600 Steam serv ce, 400 F (204 C) V-Bar-60S L qu d, gas, or steam serv ce, 500 F (260 C) V-Bar-700 L qu d, gas, or steam serv ce, 400 F (204 C) V-Bar-910 L qu d, gas, or steam serv ce, 500 F (260 C) V-Bar-960 Connection 2, ma e NPT (mode 700) 2NPT 2, 150# f ange (mode 700, 910, 960) 2F150 2, 300# f ange (mode 700, 910, 960) 2F300 2, 600# f ange (mode 700, 910, 960) 2F600 2, 900# f ange (mode 700, 910, 960) 2F900 Thread-o- et, xx = 03 to 80 nches (mode s 600, 60S) nc udes VXX 2 so at on va ve Pressure Transmitter No pressure transm tter XX PT for pressure range 0 to 50 ps g (0 to 3.44 barg) 50 0 to 100 ps g (0 to 6.89 barg) (mode 600, 60S, 700, 910, 960) to 150 ps g (0 to barg) (mode 600, 60S, 700, 910, 960) to 200 ps g (0 to barg) (mode 600, 60S, 700, 910, 960) to 250 ps g (0 to barg) (mode 700, 910, 960) to 500 ps g (0 to barg) (mode 700, 910, 960) to 1000 ps g (0 to barg) (mode 700, 910, 960) 1000 Spec a sca ng requests PXX Temperature Sensor or Transmitter No temperature transm tter XXX Temperature sensor w thout preamp f er (RTD on y) Tef on RTD nterna w res - 40 to 400 F (- 40 to 204 C) RTD-T Temperature sensor w thout preamp f er (RTD on y) F berg ass RTD nterna w res 150 to 500 F RTD-F (65 to 260 C) (mode s 700 and 960 on y) Temperature sensor w th preamp f er sca ed from T09 32 to 68 F (0 to 20 C) ( qu d/gas) 0 to 250 F (-18 to 121 C) ( qu d/gas) T10-40 to 150 F (-40 to 66 C) ( qu d/gas) T to 400 F (100 to 204 C) ( qu d/gas) T to 500 F (100 to 260 C) (steam) T14 (mode 700, 910, 960 on y) 0 to 250 F (-17.7 to C) ( qu d/gas) T20-40 to 149 C (-40 to 65 C) ( qu d/gas) T to 400 F (100 to 204 C) (steam) T to 500 F (100 to 260 C) ( qu d/gas) T24 (mode 700, 910, 960 on y) Spec a sca ng requests, TXX Electronics EZ-Logic with local rate and total 2 LOC-TOT Remote mount e ectron cs 3 RMT FM Approva 5 FM CSA Approva 6 CSA Integra 110 VAC nput 4, 110 Integra 220 VAC nput 4, 220 V-Bar-600-2NPT- XX- XXX- LOC-TOT 1 Special transmitter scaling is available Please note scaling range below model code when ordering f no special scaling is indicated transmitter will be scaled per model code 2 Unidirectional only Unit has 4 to 20 ma and frequency output 3 The standard remote option comes with 30 of cable 4 Not available for use with pressure and temperature transmitters 5 Certified by FM for Class Div 2 Groups A B C, & D; Class II, III, Div. 2, Groups F & G; NEMA 4X Not approved by FM when using a 4 to 20 ma temperature transmitter or a 110/220 VAC power supply option f FM is required use RTD option only for temperature selection Pressure Transmitter 0 to 1000 psig or with special scaling not available with FM or CSA 6 Certified by CSA for Class Div 2 Groups A B C, & D; Class II, Div. 2, Groups F & G; Class III; Type 4X Not approved by CSA when using a 4 to 20 ma temperature transmitter or a 110/220 VAC power supply option f CSA is required use RTD option only for temperature selection Pressure Transmitter 0 to 1000 psig or with special scaling not available with FM or CSA Please specify the following information with your order Fluid type or composition Maximum, minimum, and normal operating flow rate Maximum, minimum, and normal operating temperatures Maximum, minimum, and normal operating pressures Specific weight and viscosity at normal operating conditions Spirax Sarco, Inc TI US

56 MO 2 g mn O O E E M C O E M C O E O A trademark of Spirax Sarco, Inc. Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Description M Turbo-Bar nsert on f ow meters have three ma n components: the retractor, the rotor, and the e ectron cs. The retractor pos t ons the rotor w th n the p pe and houses a p ckup assemb y, wh ch detects the rotat on of the turb ne rotor. The e ectron cs converts the rotat ona frequency, wh ch s proport ona to the ve oc ty of the f u d, to ndustry standard e ectr ca output s gna s. E Most Turbo-Bar f ow meters can be nsta ed on an so at on va ve, wh ch perm ts nsta at on and remova w thout process shutdown. Integra pressure and/or temperature measurement may be comb ned w th the Turbo-Bar and f ow processor to prov de mass or energy f ow measurement from a s ng e p pe tap. EMO Features Fluid types: liquid, gas, or steam Pipe sizes: 3 to 80 Rugged construction Interchangeable rotors for a wide variety of applications Process pressure up to 5000 psig (345 barg) Process temperatures up to 750 F Industry standard frequency and/or 4 to 20 ma output s gna s TMP-600/60S TMP-700 TMP-910/960 Optional integral pressure and/or temperature measurement Negligible head loss EZ-Logic menu-driven user interface (m croprocessor-based) Linearization with EZ-Logic for enhanced accuracy at ow ve oc t es Local programming via EZ-Logic keypad or magnet wand through exp os on-proof enc osure Application Guide Temperature Range Maximum Pressure 1 Line Sizes 2 Model Liquid Gas Steam Hot Tap F psi Seal Type inches 600 yes yes no yes -40 to V ton 3 to 80 60S no no yes yes -65 to E/P 3 3 to yes yes yes no to Swage ok 3 to yes yes yes yes -200 to 400 f ange rat ng Tef on 3 to yes yes yes yes -200 to 750 f ange rat ng Grafo 3 to 80 Note: 1 Max mum pressure at max mum temperature w th appropr ate connect on. 2 In some cases, espec a y n arge p pe s zes, a one or two foot stem extens on may be requ red (See d mens ona out nes). 3 Ethy ene-propy ene e astomer. 4 Rat ng sted s for NPT connect on. For f ange connect ons, use ANSI f ange rat ng. 5 The TMP-700 is a fixed insertion meter; it cannot be removed or installed under pressure. 54 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

57 Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Operating Specifications Measurable Velocity Limits See Rotor Se ect on Gu de, p. 4, for near and measurab e ranges of ava ab e rotors. Cont nuous operat on above the max mum ve oc ty w shorten the fe of the rotor and s not recommended. Process Viscosity Max mum 5 cent po se Ambient Temperature Limit EZ-Logic Electronics 32 to 140 F All Other Electronics 20 to 140 F Ambient Humidity Limit 0 to 100% re at ve hum d ty non-condens ng Power Requirements EZ-Logic Electronics 18 to 40 VDC (with totalizer on), 24 VDC nominal 12 to 40 VDC (with totalizer off), 24 VDC nominal Output Signals EZ-Logic Electronics (LOC-TOT Option) Analog 4 to 20 ma, 2-w re system, d g ta y adjusted span Frequency 3-w re system, 1 to 10,000 Hz square wave, 50% duty cyc e. Low Level: 0 to 1 volts High Level: power supply voltage-load Pulse 3-w re system. Output can be sca ed so that 1 pu se nd cates a spec f c quant ty of f u d pass ng through the p pe. Hart Communications Protocol Display 2- ne by 8-character LCD d g ta d sp ay a ternate y show f ow rate and tota zed f ow n user-se ectab e eng neer ng un ts. Performance Specifications Accuracy (Linear Ranges) L1, G1 G5 Rotors ±1.0% of reading G6 Rotor ±3.0% of read ng Repeatability (Linear Range) ±0.25% of read ng Rotor Velocity Calibration Each rotor s factory ca brated n e ther water or a r. Ca brat on s traceab e to NIST. Accuracy of the Calibration Standard (Linear Range) Water ±0.25% of read ng Ar ±0.8% of read ng Physical Specifications Materials Rotor Rotor Bear ng Type Wetted Parts Externa Parts Electrical Connection Blades: 17 4 PH, ten blade, precision machined Hous ng: 316 sta n ess stee P vots: tungsten carb de L qu d: CSJ ste te ewe Gas or Steam: DEV tungsten carb de 316L sta n ess stee stem and hous ng (bronze and carbon stee hous ng TMP-600/60S) A um num, 316 sta n ess stee, carbon stee (bronze and carbon stee on TMP-600/60S, TMP- 910/960) Junct on box w th term na b ock for externa w r ng fema e NPT connect on for condu t. 383 a um num. Approved for NEMA 4X for watert ght and dust t ght requ rements Electromagnetic pick up, 10 mvp p minimum, 330 Ω nom na res stance. Electrical Enclosure Sensor Retractor Type TMP-600/60s Screw thread, r s ng stem TMP-700 Not retractab e TMP-910/960 Acme thread, non-r s ng stem Extended Length Stem (Optional) Use of the two foot extension is limited Longer stems are ava ab e for arge p pe s zes or when the mount ng d mens ons exceed to gas applications only. the nsert on capab ty. Extended stems are not ava ab e for the TMP-600/60S. Process Connection TMP-600/60S 2 NPT TMP NPT 2 150#, 300#, 600# or 900# ANSI ra sed face f ange TMP-910/ #, 300#, 600#, 900#, or 1500# ANSI ra sed face f ange TI US

58 Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Isolation Valve (TMP-600/60S only) 2 fu -port bronze gate va ve, 125 ps g (8.62 barg) max mum. For TMP-910/960, see Accessor es. Pressure Tap and Bleed Valve Standard 1/4 NPT p pe n pp e w th 1/4 sta n ess stee b eed va ve. Prov des connect ons for mount ng opt ona pressure transm tter (Mode PT). Model PT Pressure Transmitter (Optional) A pressure transm tter can be mounted us ng the 1/4 NPT connect on on the b eed va ve supp ed w th the meter, e m nat ng the need for a separate pressure tap. A 4 to 20 ma output, sca ed to the des red pressure range, s prov ded. A pressure transm tters nc ude a s phon tube, b eed va ve, p ug, n pp e, and tee. A pressure transm tter s not ava ab e w th 110/220 VAC power. See the PT TIS for comp ete deta s. Temperature Sensor (RTD Option) A 1000 Ω, p at num RTD can be mounted ns de the stem of the f owmeter probe, e m nat ng the need for a separate temperature tap. Inc udes the RTD opt on w th an add t ona 4 to 20 ma output, sca ed to the des red temperature range. A temperature transm tter s not ava ab e w th 110/220 VAC power and s not CE approved. Remote Mount Electronics (RMT Option) 30 ft s gna cab e and U-bo ts are prov ded w th remote mount e ectron cs. Cab e must be run n condu t (condu t not supp ed). Condu t connect on s 3/4 NPT. Note: Remote mount electronics are only available with EZ-Logic electronics (LOC-TOT Option). FM Approval (FM Option) Certified by FM for Class I, Division 2, Groups A, B, C and D; Classes II, III, D v s on 2, Groups F and G NEMA 4X ocat ons. Note: FM not available when used with 4 to 20 ma temperature transmitter, a pressure transmitter 0 to 1000 psig, or special scaled pressure transmitter. Temperature Transmitter (TXX Option) Accessories Gate Valve (Model 2GV) - (for Use with TMP-910/960 Only) Insta at on w th a 2 doub e f anged, ra sed-face, fu port gate va ve enab es the f ow sensor to be nserted and removed from the p pe under fu f ow cond t ons. Both the va ve and p pe tap must have a m n mum nterna d ameter c earance. Flow Processor (Model FP-93) A m croprocessor-based f ow processor may be used to s gn f cant y ncrease the accuracy and funct ona ty of any f ow meter ng app cat on. See the FP-93 TIS for comp ete deta s. Straight Run Piping Requirements Upstream Downstream One 90 e bow before the meter 10 D 5 D Two 90 e bows before the meter 15 D 5 D Two 90 e bows out of p ane before the meter 30 D 5 D Reduct on before the meter 10 D 5 D Regu ator or va ve part a y c osed before the meter 30 D 5 D D s equa to the nterna d ameter of the p pe. If there s not suff c ent stra ght run of p pe, a f ow rect f er may be used to reduce the above d ameter measurements. Consu t your oca representat ve or the factory for your spec f c app cat on. Other Installation Considerations Tap Size m n mum d ameter. Mounting Position Turbo-Bar probes may be nsta ed n vert ca, hor zonta, or ang ed p pe sect ons. The meter s attached perpend cu ar to the ax s of the p pe and shou d not be mounted ups de-down (w th ts top sect on hang ng be ow the p pe mount). For qu d serv ce, the f u d must comp ete y f the p pe. Site Selection The f ow measurement ocat on shou d be se ected to m n m ze turbu ence and sw r. The extent of these f ow d sturbances depends upon the p p ng conf gurat on. Va ves, e bows, pumps, and other p p- ng components may add d sturbances to the f ow. Hot Tap Comapatibility The TMP-600/60S s hot tap compat b e, wh ch means that the sensor can be nsta ed and removed under fu f ow cond t ons. The TMP-910/960 s hot tap compat b e when nsta ed w th a 2 doub e f anged, fu port ba or gate va ve that adheres to the d mens ons shown on page 5. TI US

59 Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Rotor Selection Guide G6 (1" rotor) G1 through G5, L1 (1.5" rotor) Liquid Minimum and Maximum Velocity Rates Rotor Flow All Units Sizes 3 to V x V V V V V V L1 ft/sec Se ect on of the turb ne rotor mode depends upon the f u d type and operat ng ve oc ty range of the f u d. For all liquids, the model L1 rotor, with a maximum velocity of 30 ft/sec, must be used. For gases and steam, six different rotors are available with maximum velocities ranging from 55 to 175 ft/sec. See Table for maximum velocity limits (V ax ) for all rotors. The turb ne rotor typ ca y w respond near y over the ve oc ty range from V to V x within ±1.0% (3.0% for G6 rotor). Th s s def ned as the near range of the rotor. The m n mum measurab e ve oc ty (V ) can be cons dered the app cat on m n mum. Ve oc t es from V to V are measurab e and repeatab e, but ess accurate. When determ n ng the f u d ve oc ty m ts for a g ven rotor, the fo ow ng equat ons can be used to compute f u d ve oc ty. Note: Rotors have moving parts that require periodic maintenance. Note: A va ues n the above tab e are approx mate and depend on the dens ty of the f u d. Accuracy n both the near and non near ranges may be mproved by us ng the advanced curve f tt ng techn ques present in the FP-93 flow processors or the EZ-Logic electronics. Consult your oca representat ve f your app cat on fa s outs de the above m ts. Average Fluid Velocities Fluid Lqud Gas Steam Where: V = average f u d ve oc ty ft/sec D = p pe ns de d ameter n Q = qu d vo umetr c f ow ga /m n Q = gas actua vo umetr c f ow 2 ft 2 /m n M = mass f ow rate b/h Q 1 D 2 Q 2 D 2 M pd 2 V = max mum ve oc ty of f u d [ft/sec] x V = m n mum ve oc ty of f u d at wh ch rotor response s near [ft/sec] V = m n mum measurab e ve oc ty of f u d [ft/sec] ρ = dens ty of f u d [ b/ft 3 ] N/A = not app cab e Note: Measurable flow rates for your specific application are available using EMCOSIZE (downloadable at ρ = f u d dens ty b/ft 3 TI US

60 Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Dimensions and Weights Dimensions are in inches TMP-600/60S TMP-700 TMP-910/960 * Add 12 for each additional foot of retractor length * Add 12 for each additional foot of retractor length Dimensions Model Connection C inches 600/60S 2 NPT 4.5 m n 18 max NPT 3 m n max 2 150# 3 m n max 2 300# 3 m n 12.5 max 2 600# 3 m n max 2 900# 3 m n 12 max Gate Valve Weight Model Connection Weight lb 600/60S 2 NPT 28 max NPT # # # # / # # # # 47 1 Add 2 5lb for each additional foot of retractor length 2 Add 5 lb for each additional foot of retractor length Dimensions Model Stem Length B A inches inches 910/960 Standard 1.5 m n max Type X Y Z inches inches inches 150# # # Type Weight b 2" 150# 46 2" 300# 58 2" 600# 84 TI US

61 Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Integral Electronics Pipe Mount Remote Electronics Remote Electronics Configuration Pipe Mount Wiring Diagrams EZ-Logic Electronics: Analog Output Sca ab e 4 to 20 ma output, 2-w re pr nc p e. Load res stor may be nsta ed on supp y or return ne. V = 18 to 40 VDC. See graph be ow for perm ss b e R va ues. EZ-Logic Electronics: Pulse Output 3 w re system. Output can be sca ed so that 1 pu se nd cates a spec f c quant ty of f u d pass ng through the p pe. V s = 18 to 40 VDC. TI US

62 Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Pressure and Temperature Transmitter Wiring Remove the f e d w r ng condu et cap to access the f e d w r ng term na b ock for power and s gna w r ng. F ow, pressure, and temperature output w r ng connects to the term na b ock. Refer to the prev ous sect on on 24 VDC power and s gna w r ng for appropr ate oad res stance and power supp y va ues. Pressure and temperature transm tters are sca ed to the appropr ate ranges at the factory. Note: Maximum voltage with optional pressure transmitter is 30 VDC and 110/220 VAC power supply is not available with pressure and/or temperature transmitters. Wiring with Analog Output where: V = 18 to 30 VDC R = Pressure measur ng res stance R T = Temperature measur ng res stance R F = F ow rate measur ng res stance Remote Mount Wiring Diagram (Only Available with EZ-Logic Electronics) Output w r ng from remote e ectron cs s dent ca to output w r ng from ntegra e ectron cs. W r ng from the remote e ectron cs condu et to the e ectr ca junct on box must be performed n the f e d. Connect the remote cab e to the term na b ock n the junct on box as shown. If nonconduct ve condu t s used, attach a ground strap from the ground screw on the remote e ectron cs condu et. If the remote cab e s cut to a shorter ength, nsu ate sh e d w th tape at e ectr ca junct on box. Note: If remote mounting is required with a pressure and/or temperature transmitter, two power supplies are required for operation: one for the remote flow transmitter and one for the pressure and/or temperature transmitter. 60 TI US 12 08

63 Category Turbo-Bar Insertion Turbine Models TMP-600/60S TMP-700 TMP-910/960 Suffix Codes Model Liquid or gas service 400 F TMP 600 Steam service 400 F TMP 60S Liquid gas or steam service 600 F TMP 700 Liquid gas or steam service 400 F TMP 910 Liquid gas or steam service 750 F 7 TMP 960 Connection 2 male NPT (model 700) 2NPT 2 150# flange (model ) 2F # flange (model ) 2F # flange (model ) 2F # flange (model ) 2F # flange (model ) 2F1500 Thread o let xx = 3 to 80 inches VXX (models S) includes 2 isolation valve Rotor Liquid 30 ft/sec maximum (9 m/sec) (40 pitch) L1 Gas or steam 55 ft/sec maximum (40 pitch) G1 Gas or steam 70 ft/sec maximum (30 pitch) G2 Gas or steam 85 ft/sec maximum (20 pitch) G3 Gas or steam 115 ft/sec maximum (15 pitch) G4 Gas or steam 145 ft/sec maximum (10 pitch) G5 Gas or steam 175 ft/sec maximum (5 pitch) G6 Electronics EZ-Logic with local rate and total 3 LOC TOT Remote only available with LOC TOT option RMT FM Approval 5 FM Pressure Transmitter No pressure transmitter XX PT for pressure range 0 to 50 psig (0 to 3 44 barg) 50 0 to 100 psig (0 to 6 89 barg) (models 600/60S /960) to 150 psig (0 to barg) (models 600/60S /960) to 200 psig (0 to barg) (models 600/60S /960) to 250 psig (0 to barg) (models /960) to 500 psig (0 to barg) (models /960) to 1000 psig (0 to barg) (models /960) 1000 Special scaling requests 6 PXX Temperature Sensor or Transmitter No temperature transmitter XXX RTD only RTD Temperature sensor with preamplifier scaled from 32 to 68 F 2 T09 0 to 250 F 2 T10 40 to 150 F 2 T to 400 F 2 T to 800 F (models ) 2 T to C 2 T20 40 to 65 C 2 T to 204 C 2 T to 260 C (models /960) 2 T23 Special scaling requests 6 2 TXX Extended Stem None (standard length) XX 1 extension (not available for models 600/60S) E1 2 extension (gas/steam applications only) E2 (not available for models 600/60S) Pick-up Coil Wires TMP 700 Only Teflon 200 to 400 F T TMP 700 Only Fiberglass 150 to 600 F 7 F TMP-700-2F900- G3- LOC-TOT T12- E1- T This example represents a liquid gas or steam Turbo Bar TMP 700 at 600ºF 2 900# flange connection 85 ft/sec gas or steam rotor EZ-Logic electronics, 0 to 200 psig pressure transmitter, 212 to 400ºF temperature sensor, 1 extended stem, and Teflon coil wires. 1 The G6 is the only available 1 shrouded rotor Not available for use with bidirectional meters 2 Not available with European CE Mark 3 Unidirectional only Unit has 4 to 20 ma and frequency output 5 Certified by FM for Class Div 2 Groups A B C & D; Class II,III, Div. 2, Groups F & G; NEMA 4X. FM approval with only LOC TOT and RMT electronics options f FM is required use RTD option only for temperature selection 0 to 1000 psia and special sealing pressure transmitter not available with FM 6 Special transmitter scaling is available Please note scaling range below model code with ordering f no special scaling is indicated transmitter will be scaled per model code 4 Remote mount electronics are required for high process temperatures The standard remote mount option comes with 30 feet (9 1 meters) of cable operating conditions 7 Not available with FM approval TI US Spirax Sarco, Inc Please specify the following information with your order: Fluid type or composition Maximum, minimum, & normal operating flow rate Maximum, minimum, & normal operating temperatures Maximum, minimum, & normal operating pressures Specific weight & viscosity at normal 61

64 A trademark of Spirax Sarco, Inc. FP-93 Flow Processor Description The FP-93 s a m croprocessor-based nstrument that s des gned to mon tor a var ety of f ows w th n ndustr a env ronments. The s ng e-board des gn enab es h gh re ab ty n a ow cost form factor. Pressure and/or temperature compensat on and an 8-po nt f ow ca brat on curve may be used to further enhance performance. D agnost c rout nes constant y mon tor the FP-93ʼs performance, automat ca y d sp ay ng any detect on of a fau t. The FP-93 features a back t d sp ay that s readab e n a ght ng cond t ons. An ndustr a rated NEMA 4 enc osure s ava ab e for protect on aga nst harsh env ronments. Features Displayed values with description and user-selectable, eng neer ng un ts Non-volatile memory for programmed data Battery-backed memory for statistical values and totalizers Self-diagnostics and operational alarm monitoring 16-bit resolution A/D converter for superb analog accuracy Isolated outputs for digital and analog control Backlit display option for viewing in all lighting conditions Light weight and low power consumption EIA R232C compatible communications interface Panel mount unit or optional NEMA 4 enclosure Benefits Calculates volume, mass, and heat flow for steam, qu d, and gas Single-board design for low cost and high reliability Program Select Clear /- 0 /E Dimensions and Weights D mens ons are n nches NEMA 4 Enclosure Panel Mount Enclosure ± 0.03 Recommended Panel Cutout 2.56 ± am 7 ee ea / 62 Weight 1.25 lb Weight 15.0 lb Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

65 FP-93 Flow Processor Operating Specifications Fluid Types Steam condensate, water, water energy, qu d, a r, natura gas, dea gas, steam Storage Temperature 40 to 140 F Operating Temperature 32 to 122 F Relative Humidity 0 to 95% (non-condens ng) Power Requirement The FP-93 power supp y, 24 VDC ±5% at 150 ma, s used for power ng externa transm tters. Standard 10.5 to 36 VDC, 100 ma max mum Opt on VAC 50/60 Hz Opt on VAC 50/60 Hz 2 x 3 x 1.75 w th 6ʼ cords VAC Power We ght b Input Signals One Frequency Range 0 to 10 khz Accuracy ±(0.01% of read ng + 1 count) Impedance 50 kω m n mum Trans t on Leve +3 vo ts nom na Hysteres s 0.25 vo ts S gna Amp tude 4 to 36 VDC One D rect on Impedance 50 kω m n mum Trans t on Leve +3 vo ts nom na Hysteres s 0.25 vo ts S gna Amp tude ±36 vo ts max mum One 4-W re RTD Res stance Range 10 to 4000 Ω Reso ut on the greater of 0.05% of read ng or 0.1 Ω Accuracy 10 to 100 Ω ±0.15 Ω 100 to 2000 Ω ±0.15% of read ng 100 to 4000 Ω ±0 2% of read ng (extended range) Two Ana og (4 to 20 ma) Current Reso ut on 0.4 µa Accuracy ±0.15% of fu sca e (±30 µa) Impedance 100 Ω A arm L m ts Overrange 21.6 ma Underrange 2.4 ma Output Signals One Isolated 4 to 20 ma Current Vo tage Range 15 to 40 VDC Reso ut on 6 µa Accuracy ±0.25% of fu sca e (±50 µa) One Iso ated So d-state Re ay A max mum up to 60 VDC Communications Compat b ty EIA R232C Mu t -Drop Capab ty Up to 10 un ts on a s ng e R232C port (RS423 compat b e) Programmab e Baud Rate 300, 600, 1200, 2400, 4800, 9600, 19200, or baud Data B ts 7 or 8 Par ty Even, odd, or none Stop B ts 1 or 2 Connector Chass s mounted 9-p n D-subm n ature The analog input can be configured for flow input in all applications except BTU measurements with two RTD temperature inputs. For BTU measurements, select frequency input for flow. TI US

66 FP-93 Flow Processor FP-93 Programmed Constants Column #1 Column #2 Column #3 Column #4 Fluid Parameters Column #5 Totalizer Column #6 Analog Output Column #7 Relay Output Column #8 Displayed Values Column #9 Display Units Column #10 System Fluid Steam/cond Water Water energy Liquid Air Natural gas deal gas Steam Flow Frequency 4 to 20 ma Substitute Flowmeter Linear Non linear nsertion Small turbine Large turbine nterpolation Linear Cubic Spline Bidirectional On/Off Substitute freq Pipe diameter Obscuration Profile factor K factor Full scale vel Full scale freq Diff press cal Frequency #1 Velocity #1 thru Frequency #8 Velocity #8 Temp input None RTD 4 to 20 ma Substitute Sub temp #1 RTD #1 cal A RTD #1 cal B RTD #1 cal R Zero scale Full scale Temp nput #2 None RTD 4 to 20 ma Substitute Sub temp #2 RTD #2 cal A RTD #2 cal B RTD #2 cal R Zero scale Full scale Pressure input None 4 to 20 ma Substitute Sub pressure Zero scale Full scale Atm pressure Density from Temp input #1 Temp input #2 Ref density Specific gravity Mole frac CO 2 Mole frac N 2 Supercomp Viscosity Temperature #1 Density #1 thru Temperature #8 Density #8 Total #1 None Volume flow Comp flow Mass flow Energy flow Scale factor Total #1 None Volume flow Comp flow Mass flow Energy flow Scale factor #2 Analog out put None Temperature Temp #2 Diff Temp Pressure Density Velocity Volume flow Comp flow Mass flow Energy flow Zero scale Full scale Relay output None Temp alarm Temp #2 alarm Diff Temp alarm Pressure alarm Density alarm Velocity alarm Vol flow alarm Comp flow alarm Mass flow alarm Energy alarm Total #1 Total #2 Alarm limit Low High Setpoint Hysteresis Bar graph Off/On Density Off/On Temperature Off/On Temp Stats Off/On Pressure Off/On Pressure stats Off/On Line velocity Off/On Volume flow Off/On Vol flow stats Off/On Comp vol flow Off/On Comp vol stats Off/On Mass flow Off/On Mass flow stats Off/On Energy flow Off/On Energy stats Off/On Analog output Off/On Relay output Off/On Total #1 Off/On Total #2 Off/On Clock/Calendar Off/On Verification Off/On Velocity units ft/sec cm/sec m/sec Volume units cubic feet cubic inches gallons barrels cubic cm liters cubic meters quarts Mass units pounds tons grams kilograms metric tons Energy units Btu kj cal kcal Mcal ton kw MW GW Flow time base /second /minute /hour /day Temp units F/ R/ C/K Pressure units psi atm bar kg/cm 2 mm Hg Pressure dis play absolute gauge Density units lb/ft 3 g/cc kg/m 3 Unit number Baud rate Data format 7 Even 7 Odd 8 None Stop bits 1/2 Comm hand shake None Hardware (CTS) XON/XOFF Both Modem Comm Off/On Password Display scan Sync calc Off/On Temperature TC Pressure TC Flow TC A/D reference A/D int count D/A zero count D/A span count 64 TI US 12 08

67 FP-93 Flow Processor Model and Suffix Codes Category Suffix Codes Model M croprocessor-based F ow Processor FP-93 Enclosure Pane Mount Un t P NEMA 4 Rated Enc osure N Power Supply 10.5 to 36 VDC VAC, 50/60 Hz VAC, 50/60 Hz 2 Relay Output DC Opt on Display Standard D sp ay D sp ay w th Back ght ng Flow Input Frequency Ana og 4 to 20 ma D S B F A Example FP-93- P- 0- D- F FP-93-P-0-D-F represents a pane mount un t, 10.5 to 36 VDC power supp y, DC opt on re ay output, standard d sp ay, w th frequency f ow nput. Spirax Sarco, Inc TI US

68 66

69 A trademark of Spirax Sarco, Inc. Temperature Sensor/Transmitter Model TEM Description TEM p at num res stance temperature sensors measure process f u d temperature for most app cat ons. The TEM uses a res stance temperature dev ce (RTD) to measure process temperature. RTDs operate on the pr nc p e that the res stance of the sens ng dev ce s proport ona to the temperature, produc ng a h gh y repeatab e and except ona y stab e res stance versus temperature re at onsh p. The TEM may be se ected w th e ther a d rect RTD output or w th an ndustry standard 4-20 ma current output. The current output nc udes a preamp f er that s factory sca ed and ca brated to one of severa standard temperature ranges n e ther degrees Fahrenhe t or Ce s us. The TEM s thermowe mounted to a ow nsta at on and remova w thout process shutdown. Severa mmers on engths are ava ab e to accommodate a w de range of p pe s zes. Features RTD or 4 20 ma current output (linear) Factory calibrated over selected range Rugged design Thermowell included Performance Specifications RTD Sensor Accuracy (Ice Point) ± 0.12% (1000 ± 1.2 Ω) Interchangeability Accuracy... ± 0.9 F or 0.8% Stability Better than ± 0.45 F per year Sensing Element Coefficient Ω/ Ω/ C Preamplifier Accuracy ± 0.1% of span Ambient Temperature Effect Zero % of span per C Span % of span per C Operating Specifications Temperature Ranges Output Preamplifier Temperature Model Suffix Code Range RTD Sensor RTD 40 to 800 F ( 40 to 426 C) Transm tter T09 32 to 68 F (4 to 20 ma) T10 0 to 250 F T11 40 to 150 F T to 400 F T to 500 F T to 800 F T to C T21 40 to 65 C T to 204 C T to 260 C T to 426 C TI US Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. 67

70 Operating Specifications continued Temperature Ranges Temperature Sensor/Transmitter Model TEM Ambient Temperature Limit 30 to 160 F Storage Temperature Limit 60 to 185 F Ambient Humidity Limit 0 to 100% re at ve hum d ty Thermowell Pressure Limit 3500 ps g at 1140 F Optional Preamplifier Output 4 to 20 ma, 2-w re Power Supply 24 VDC nom na, operab e from 12 to 40 VDC Load Resistance 600 at 24 VDC; depends upon power supply voltage RTD Sensor Output 3-w re RTD Current 1 ma recommended, 2 ma max mum Insulation Resistance 100 mω m n mum at 300 VDC at 75 F Physical Specifications Materials Sensing Element 1000 Ω th n f m p at num RTD Sheath 316 sta n ess stee Dimensions (in inches) Junction Box A um num Thermowell 316 sta n ess stee Process Connection (Thermowell) 1/2 NP Electrical Connection Junct on box w th term na b ock for externa w r ng. 3/4 NPT fema e connect on for condu t. Weight (with 6 Thermowell) 3 b TEM Probe without Preamp TEM Probe with Preamp Thermowell Dimensions Table Thermowell B B C Length Model w/o Preamp w/ preamp Suffix Code in. in. in Thermowell B B C Length Model w/o Preamp w/ preamp Suffix Code in. in. in TI US 12 08

71 Model and Suffix Codes Temperature Sensor/Transmitter Model TEM Category Description Suffix Codes Mode Prec s on RTD w th thermowe TEM None (RTD output on y)... RTD Preamp f er sca ed from: 32 to 68 F ( qu d or gas)... T Preamp f er sca ed from: 0 to 250 F ( qu d or gas)... T Preamplifier scaled from: 40 to 150 F (liquid or gas)... T Preamp f er sca ed from: 212 to 400 F ( qu d or gas)... T Preamp f er Preamp f er sca ed from: 212 to 500 F (steam)... T (Temperature Range) Preamp f er sca ed from: 212 to 800 F (steam)... T Preamplifier scaled from: 17.7 to C (liquid or gas)... T Preamplifier scaled from: 40 to 65 C (liquid or gas)... T Preamp f er sca ed from: 100 to 204 C (steam)... T Preamp f er sca ed from: 100 to 260 C ( qu d or gas)... T Preamp f er sca ed from: 100 to 426 C... T Transm tters can be sca ed to accommodate... TXX spec a requests and bar sca ng 2 thermowe ength thermowe ength thermowe ength Thermowe Length 6 thermowe ength thermowe ength thermowe ength thermowe ength RTD wires Teflon, 4 to 400 F T (internal) Fiberglass, F F Example TEM-30-T13-6-F Spirax Sarco, Inc TI US

72 A trademark of Spirax Sarco, Inc. Pressure Transmitter Model PT Description The Mode PT comb nes m cro-mach ned s con d aphragms w th fu y we ded sta n- ess stee and haste oy pressure ports to prov de a h gh y accurate, stab e pressure transm tter. It s constructed w th the mater a s and env ronmenta protect on requ red for ndustr a app cat ons. The s con sensors ncorporate deve opments der ved from aerospace app cat ons. These deve opments are used to decrease output no se, non- near ty, and hysteres s and to mprove ong term stab ty. A detachab e, ndustr a, e ectr ca connector prov des access to the ndependent zero and span tr m contro s. Each transm tter ncorporates RFI/EMC and e ectr ca sp ke protect on. Features Process pressure range: 1.5 to 1,000 psig Accuracy of ± 0.25% of full scale Process temperature range: 40 to 250 F 2-wire, 4 to 20 ma output CE Approved FM Approved for Class I, Division 2, Groups A, B, C, D; C ass II & III, D v s on 2, Groups F, G Performance Specifications Accuracy ± 0.25% of fu sca e (the best stra ght ne-determ ned from the comb ned effects of non- near ty, hysteres s, and repeatab ty). Ambient Temperature Effects For ranges of 5 ps and above, the output w not dev ate from room temperature ca brat on by more than: 2.0% fu sca e over 15 to 122 F 3.0% full scale over 5 to 175 F Operating Specifications Service L qu d, gas, and steam Operating Pressure Range Typ ca y: 1.0% fu sca e over 15 to 122 F 2.0% full scale over 5 to 175 F For ranges be ow 5 ps these va ues w ncrease pro-rata w th ca brated span. Power Supply Requirements 9 to 30 VDC, across red w re (pos t ve) and b ue w re (negat ve). Th s vo tage must appear across the transm tter term na s. Proof Pressure The rated pressure can be exceeded by 2X w thout degrad ng performance. Operating Temperature Range Ambient Process Media Storage 40 to 175 F 40 to 250 F 40 to 250 F Output 4 to 20 ma (2-w re conf gurat on) proport ona for zero to fu sca e pressure. 70 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

73 Pressure Transmitter Model PT Physical Specifications Materials of Construction Iso at ng D aphragm... Haste oy C -276 Transducer Body sta n ess stee Pressure Connection 1/4 NPT fema e Weight 14 oz nom na Electrical Connection Two 22 AWG w res Calibration Standards Transm tters are ca brated aga nst prec s on pressure ca brat on equ pment traceab e to NIST. Dimensions Zero and Span Adjustments Plastic Strain Relief Blue Wire Red Wire Zero Adjustment Trimpot Span Adjustment Trimpot Zero and span adjustments are made us ng the tr mpots. To ga n access to tr mpots, d sassemb e the PT as fo ows: a. Remove the four screws b. Gent y separate two ha ves c. Adjust zero and span as needed d. Rep ace the connect on p ate back on the hous ng Model and Suffix Codes Mounting Kit Nppe 1/4" NPT B eed Va ve S phon Tube Tee P ug. 1. Determ ne the pressure range that s the most appropr ate for your app cat on. Contact your oca representat ve for deta s. 2. Spec fy the typ ca serv ce cond t ons. A s phon tube on the PT s requ red for a app cat ons above 250 F. 3. Not FM Approved. TI US Spirax Sarco, Inc

74 A trademark of Spirax Sarco, Inc. Sono-Trak Transit Time Clamp-on Ultrasonic Flow Meter Description Engineered for performance excellence, the Sono-Trak Transit Time ultrasonic flow meter combines non-invasive, bi-directional flow measurement with advanced ultrasonic technology. This easy-to-install and easy-to-program system provides the ideal solution for low-cost, reliable, and maintenance-free flow measurement. Benefits Fast and easy installation Rugged and maintenance-free with no moving parts Fits pipe sizes from 2 to 100 (50 to 2540 mm) Non-invasive, bi-directional flow measurement Reliable and accurate flow readings provides ±2.0% of rate accuracy and ±0.1% repeatab ty Features Simple, clamp-on design Time domain expansion technology used to ncrease reso ut on Flexible, field-programmable EZ-Logic user nterface NEMA 6-rated transducer housings Flexible module I/O design Built-in infrared capability for opt ona PC nterface Applications Idea y su ted for: Deionized water Ultrapure water General water Acids Solvents Overview The Sono-Trak Trans t T me f ow meter de vers performance exce ence n a non- nvas ve, b -d rect ona, u trason c f ow meter ng system. Cons st ng of s mp e, c amp-on transducers and a menu-dr ven programmab e d sp ay, the system e m nates mechan ca wear, dr ft, and pressure drop prob ems assoc ated w th trad t ona techno og es mak ng t the dea cho ce for new nsta at ons and system retrof ts. Th s except ona y compat b e, re ab e, and accurate f ow meter ng so ut on s su tab e for c ean, sw r -free qu ds n most ndustr a app cat ons. Compatible and Reliable The Sono-Trak Trans t T me f ow meter f ts p pe s zes from 2 to 100 (50 to 2540 mm) and accommodates a w de var ety of p pe mater a s. In add t on, t can susta n h gh-temperature and h gh-pressure cond t ons. W th no or f ce p ates or other mov ng parts to wear, reca brate, or ma nta n, the Sono-Trak Trans t T me f ow meter offers ±0.1% of f ow rate repeatab ty. Non-contact f u d measurement not on y a ows nsta at on dur ng f ow, but a so e m nates chem ca corros on, cak ng, and r sk of f u d contam nat on. Highly Accurate The Sono-Trak Trans t T me f ow meter uses advanced u trason c techno ogy for accurate measurement. Transducers operate as both transm tter and rece ver of s gna s, w th one transducer upstream and one downstream. By tak ng b -d rect ona measurement transm tt ng h gh-frequency sound waves through the p pe nto the f ow stream n both d rect ons the e ectron cs determ ne the d fference n t me (trans t t me) of the upstream and downstream s gna s. Advanced d g ta s gna process ng trans ates the trans t t me and ca cu ates the average f u d ve oc ty de ver ng ± 2.0% of rate accuracy n a typ ca f e d nsta at on. Response t me s user se ectab e from 0.3 to 30 seconds. 72 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

75 Display Module An easy-to-program, wa -mounted d sp ay emp oys f e d- programmable EZ-Logic software. The defau t data output a ternates between cont nuous, rea -t me f ow rate read ngs and tota f ow read ngs shown n Eng sh and Metr c user-se ectab e eng neer ng un ts. W th buffet-sty e nput/output (I/O) modu e opt ons, the e ectron cs conf gurat on s eas y custom zed. Two I/O sockets w accept mu t p e modu es, nc ud ng pu se, ana og, re ay, RS-232, or RS-485. To stream ne conf gurat on, a bu t- n nfrared commun cat on port s ava ab e w th opt ona W ndows -compat b e software, a ow ng mu t p e meters to be programmed w th a persona computer. Sono-Trak Transit Time Optional Input/Output Modules Custom e ectron cs conf gurat on s made poss b e through mu t p e I/O modu e opt ons: 4 to 20 ma Output Field configurable as a 2-wire active or pass ve transm tter, 800 Ω max mum res stance Frequency Output Open collector, field configurable for 0 to1000 Hz or 0 to 10,000 Hz output Dual Relay Output Used for batching, high/low flow alarms, empty p pe detect on, and error nd cat on RS-232 Communication Used to monitor flow information RS-485 Communication Used to network up to 100 units together n a master/s ave conf gurat on Signal moving upstream Upstream velocity = speed of sound - fluid velocity Signal moving downstream Downstream velocity = speed of sound + fluid velocity Installation Considerations Transducer Mounting The Sono-Trak Trans t T me f ow meterʼs non- nvas ve des gn uses sta n ess stee qu ck c amps and heavy-duty cab es that are preterm nated to fac tate fast and easy nsta at on. The transducers mount on the outs de of a process p pe w th one transducer upstream and one downstream. Insta at on s non- ntrus ve as no sensor s nserted nto the p pe. Transducer spac ng s dependent upon p pe s ze and s ca cu ated automat ca y dur ng set-up. Stra ght run requ rements are typ ca y 10 d ameters upstream and 5 d ameters downstream. Accurate resu ts may be ach eved w th stra ght run of 5 d ameters upstream and 3 d ameters downstream. Upstream va ves and other p p ng conf gurat ons may requ re more stra ght run. Vertical Pipe Mounting The recommended f ow d rect on n a vert ca p pe s upwards. flow correct flow incorrect flow Horizontal Pipe Mounting Transducer shou d be mounted on a hor zonta p pe as shown. correct incorrect flow flow TI US

76 Sono-Trak Transit Time Zero Point Adjustment For best accuracy, a zero po nt sett ng must be made w th a fu p pe at no f ow dur ng n t a start-up. Air/Gas Entrapment Excess gas entrapment can scatter or ref ect the sound wave, caus ng naccurate measurement. A owab e a r/gas entrapment s 2%. Pipe Material The property of the p pe mater a can affect the performance of the meter. Good Results Caution Needed Do Not Use On Most meta c Cast ron Cement P ast c L ned p pes P pes w th nterna depos ts or severe corros on Sonic Wave Forms To obta n the best poss b e s gna strength, the fo ow ng mount ng opt ons are recommended: 2 to 2.5 (DN50 to DN65) = W 3 to 12 (DN80 to DN300) = V 14 to 100 (DN350 to DN2500) = Z W V Z Cabling The Sono-Trak Trans t T me nc udes a standard cab e ength of 25ʼ (76 m) and opt ona engths of 50ʼ (15.2 m) and 75ʼ (22.8 m). Custom cab e engths of 76 to 1000ʼ (23.1 to m) are a so ava ab e. 74 TI US 12 08

77 Sono-Trak Transit Time Specifications Performance Accuracy Factory tested at ±0.5% of f ow rate. 1 Typ ca f e d nsta at on s ±2.0% of f ow rate. F e d performance s dependant on the accuracy of the p peʼs nterna d ameter and wa th ckness measurements as we as stra ght run cond t ons. Repeatability Response Time ±0.1% of f ow rate Adjustab e from.3 to 30 seconds 1 Factory test cond t ons: water at 70 F (21 C), flow ve oc ty > 1 ft/sec on a 6 sta n ess stee p pe Physical Materials Wetted parts None E ectron cs hous ng Transducer hous ng Re nforced po ycarbonate w th sta n ess stee hardware NEMA 4X (IP65) 400 F (204 C): Tor on /Vespe /Sta n ess Steel; NEMA 6 (IP68) 250 F (121 C): De r n /U tem /Sta n ess Steel; NEMA 6 (IP68) Sensor cab es C amps Po yurethane armored coax a Sta n ess Stee Cable Lengths Standard 25 (7.6 m) Opt ons 50 (15.2 m) 75 (22.8 m) Custom 76 to 1000 (23.1 to m) Weight E ectron cs 4.5 b (2 kg) Transducers 4.5 b (2.05 kg) for two transducers w th 25 (7.6 m) of cab e Size E ectron cs 7" (H) x 7" (W) x 5" (D) mm (H) x mm (W) x 127 mm (D) Transducer 2" (H) x 3.25" (W) x 1.45" (D) 50.8 mm (H) x 82.6 mm (W) x 36.8 mm (D) Maximum Transducer Cable Length 1000 (304.8 m) Cable Connection Standard submers b e Mounting E ectron cs Remote wa Transducer Externa, adjustab e c amp CSA Approval C ass I D v II Groups A, B, C, D C ass II and C ass III Groups E, F TI US

78 Sono-Trak Transit Time Specifications (continued) Operating Specifications Applied Pipeline Sizes Measurable Fluids Measurable Flow Velocities Ambient Temperature Limit 2 to 100" (50 to 2540 mm) Most common qu ds from waste water to petrochem ca products L qu d -40 to 40 ft/sec (-12 to12 m/sec) -40 to 140ºF (-40 to 60ºC) Process Temperature Limit Standard -40 to 250ºF (-40 to120ºc) H gh temp opt on -40 to 400ºF (-40 to 205ºC) Ambient Humidity Limit Process Pressure Limit Power Requirements Up to 95% RH, non-condens ng Not app cab e F e d conf gurab e for AC or DC operat on Power Consumpt on 12 to 24 VDC 115 VAC, 50/60 Hz (± 10%) 230 VAC, 50/60 Hz (± 10%) > 5 W Input/Output Modules A max mum of two outputs can be se ected. A nput/output modu es are opt ca y so ated up to 2,500 V aga nst ground oops and e ectr ca surges. 4 to 20 ma Output F e d conf gurab e as a 2-w re act ve or pass ve transm tter, 800 Ω max mum res stance Frequency Output Dua Re ay Output RS485 Interface RS232 Interface Open co ector, f e d conf gurab e for 0 to 1000 Hz or 0 to 10,000 Hz output, 20 ma max mum (50% of duty cyc e) Two SPDT form C contacts ndependent y controlled; 175 V, ¼ A switch, 1 A carry current, 0.2 Ω res stance. Used for batch ng, h gh/ ow f ow a arms, empty p pe detect on, and error nd cat on Used to network up to 100 un ts together n a master/s ave conf gurat on us ng bu t- n software and commun cat ons protoco. Supports 57.6 kb commun cat ons, up to 1000 (304.8 m) Used to mon tor f ow nformat on. Supports up to 57.6 kb commun cat ons, ( ) Standard Interface LCD back t d sp ay w th 8-character arge numer c and 8-character sma a phanumer c. Four button menu-driven EZ-Logic nterface for programm ng Flow Units Eng sh un ts User-se ectab e from ga ons, cub c feet, m - ons of ga ons, o barre s, qu d barre s, feet, and pounds. Note: Ga ons refers to U.S. Ga ons. Metr c un ts L ters, meters, cub c meters, and k ograms Time Units User-se ectab e from seconds, m nutes, hours and days 76 TI US 12 08

79 Sono-Trak Transit Time Model Selection Category Electronics Suffix Codes 2- ne back t d sp ay w th ST-30 4-button keypad I/O Port 1 None N 4-20 ma output A Frequency output F Dua re ay output (dry contact) R RS-232 nterface RS2 RS-485 nterface RS4 I/O Port 2 None N 4-20 ma output A Frequency output F Dua re ay output (dry contact) R RS-232 nterface RS2 RS-485 nterface RS4 Process Temperature -40 to 250ºF (-40 to 120ºC) to 400ºF (-40 to 205ºC) 400 Transducers Submers b e 1 Cable Length (specify length) 25 (7.6 m) (15.2 m) (22.8 m) to 1000 (23.1 to m) xx Pipe Clamp (specify pipe size) 2 to 12" (50 to 300 mm) to 24" (350 to 600 mm) to 36" (650 to 900 mm) to 100" (950 to 2540 mm) xx Example ST-30- A- N Accessories Description Part Number W ndows commun cat on software for IR Port/RS232/RS485 modu es Infrared ser a commun cator for w re ess PC nterface Transducer cab e condu t adapter ¾" NPT (requ res 2 p eces) Low temp transducer and 25 of cab e -40 to 250ºF (-40 to 120ºC)* H gh temp transducer and 25 of cab e -40 to 400ºF (-40 to 205ºC)* * If a pa r of transducers s requ red, two un ts of the same part number must be ordered. TI US

80 A trademark of Spirax Sarco, Inc. Sono-Trak Doppler Clamp-on Ultrasonic Flow Meter Description The Sono-Trak Doppler ultrasonic flow meter is a non-invasive, ultrasonic flow metering system. Based on the principles of the Doppler effect, it calculates flow velocity by sensing and measuring the frequency shift in motion from reflective materials within a liquid. Benefits Non-invasive design Low-cost, simple installation Fits pipe sizes from 1 to 100 (25 to 2540 mm) outs de d ameter Rugged and maintenance-free no moving parts No pressure drop and no costly process shutdowns Reliable and accurate flow readings typically provides ±2.0% fu sca e accuracy and ±0.1% repeatab ty Features Automatic gain control as flow profile changes so does the eectroncs sgna Noise immunity to variable frequency drive (VFD) User-friendly, easy-to-program display with on-screen prompting and keyboard entry Digital signal allows for cable lengths up to 5000 (1524 m) AC or DC operation Fixed and portable units available Overview The Sono-Trak Doppler flow meter uses advanced signal processing technology that dramatically increases the accuracy of flow rate measurement. Its accuracy ratings are typically ±2.0% of full-scale accuracy, and repeatability is ±0.1% of reading. This flow metering system uses two transducers mounted side by side, operating as ultrasonic signal transmitters and receivers. The measurement is obstructionless and produces no associated pressure drops. With no moving parts to wear over time, the Sono-Trak Doppler flow meter is virtually maintenance-free and is available in both fixed and portable units. Suitable Fluids The Sono-Trak Doppler flow meter is suitable for fluids containing suspended particles or bubbles with at least 35 parts per million (ppm) at 40 µ or larger, and a minimum of at least 0.2% density difference from liquid medium. Applications The Sono-Trak Dopp er f ow meter eas y measures most a qu ds conta n ng part c es or a r bubb es. Some mater a s we su ted for measurement nc ude: Agricultural water Abrasives Asphalts Concrete Drudge flows Drilling mud Large contaminates Extremely viscous substances Grout Hazardous wastes Municipal sludge and wastes Paper pulp Rendering products Reservoirs and runoffs Rivers and streams Sludge Slurries Suspended solids 78 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

81 W R P WER H R FF R RE E N H H R E H Sono-Trak Doppler Installation Considerations The Sono-Trak Dopp er f ow meter s ava ab e n f xed and portab e un ts. The f xed un t cons sts of: E ectron cs enc osure D g t zer Two transducers and 25ʼ cab e (7.6 m) T edown k t Son c coup ng ge User manua In add t on, portab e un ts nc ude: 12 V, 2.2 AH battery 110 VAC battery charger Tote hand e and s de atch F e d transport case Custom cable lengths of up to 5000 (1524 m) are available. Doppler Placement The dea p acement of the Sono-Trak Dopp er f ow meter s w th n 20 d ameters of stra ght run upstream and 10 d ameters of stra ght run downstream between the meter and any d sturbance of the flow; however, the meter has worked with straight runs of as little as 5 d ameters upstream and 2 d ameters downstream. Piping Conditions The Sono-Trak Dopp er f ow meter f ts p pe d ameters from 1 to 100 (25 to 2540 mm). P pes shou d be c eaned w th a pa nt and sca e removed. Hor zonta p pe mount ng s recommended. Clamp-on mounting The Sono-Trak Dopp er f ow meter s conf gured w th c amp-on transducers. When nsta ed, the transducers sense f u d f ow through a p pe and send th s nformat on to the system e ectron cs. The e ectron cs then convert, transm t, and d sp ay the rece ved data. Externa c amp-on sensors are dea for smooth, c ean p pe surfaces and are nsta ed w thout shutt ng down f ow. When c amp-mount ng the f ow meter, attach the sensors s de by s de n a pos t on approx mate y 7 to 11 oʼc ock on the outs de of the p pe. Use sta n ess straps, ny on be ts, or bungee straps and a stee cha n to secure the c amps n p ace. Use only a sonic coupling medium to transmit the energy from the transducer crystals through the pipe wall and into the flow to be measured. Any type of non-fibrous grease or gel will suffice. Figure 1: Mount the transducers s de by s de between 7 and 11 oʼc ock. S T D E ectronics Enc osure Figure 2: Secure the transducers n p ace Transducers O c ock Position Cross-Section of Pipe with Mounted Transducers 6 O c ock Position Cabling The standard cab e ength between the e ectron cs enc osure and the transducers s 25ʼ (7.6 m). Custom cab e engths up to 5000ʼ (1524 m) are ava ab e. Display Module A user-fr end y, easy-to-read d sp ay prov des cont nuous, rea -t me f ow rate, ve oc ty, and tota zat on measurements n user-se ectab e eng neer ng un ts. On-screen prompt ng and a fu -funct on, 32-character, dua - ne, a phanumer c keypad entry make programm ng effort ess. The d sp ay reads pu se, vo tage, and ana og rates, and t nc udes bu t- n h gh/ ow m t a arms, 4 to 20 ma s gna s, and an echo ght to nd cate whether the s gna s produc ng accurate read ngs. TI US

82 Sono-Trak Doppler Specifications Fluid Conditions Measured Fluid State of Flow Fluid Type Measurable Fluid Temperature Range Velocity Range Flow Sensitivity Homogenous qu ds w th Newton an f ow prof es (s udges, s urr es, sewage, wastewater, and other f u ds conta n ng suspended part c es) Ax s-symmetr c f ow n p pe f ed w th f u d L qu ds conta n ng suspended part c es of at east 35 ppm at 40 µ at 0.2% dens ty of und sso ved so ds or a r bubb es -40 to 300 F (-40 to 149 C) 0.1 to 40 fps (0.04 to mps) 0.05 fps (0.02 mps) Piping Conditions Pipe Diameter Range Vo umetr c nd cat on 1 to 100" (25 to 2540 mm) d ameter Pipe Pipe Lining Inc ud ng, but not m ted to, carbon stee, sta n ess stee, duct e ron, cast ron, FRP, PVC, f berg ass, Tef on, and most concrete- ned or coated p pes Inc ud ng, but not m ted to, tar, epoxy, mortar, rubber, Tef on, PVC, and g ass Measurement Accuracy Accuracy Note: Accuracy is a function of flow profile. Typ ca y ±1% to ±3% of fu sca e, based on stra ght run of p p ng of 20 d ameters upstream and 10 d ameters downstream ±3% to ±5% of fu sca e based on stra ght run of 10 d ameters upstream and 5 d ameters downstream ±5% to ±10% of fu sca e based on stra ght run of 5 d ameters upstream and 3 d ameters downstream Linearity Repeatability Response Time ±0.5% of fu sca e ±0.1% of fu sca e 1 sec Electronics Enclosure Dimensions Weight Materials Environmental Rating Ambient Temperature Range Ambient Humidity 9.21 (H) x 7.21" (W) x 5.09" (D) (285 mm x 183 mm x 129 mm) 12 b (5.45 kg) F ame-retardant, f berg ass-re nforced po yester w th ockab e atch, gray n co or NEMA 4X (IP65) -13 to 132 F (-25 to 55 C) < 100% RH TI US

83 Sono-Trak Doppler Specifications (continued) Transducers Dimensions Weight Housing Material Transducer heads Dgtzer 2.3 b (1 kg) Cast a um num 4.85" (L) x 1.33" (W) x 1.35" (D) (123 mm x 33.8 mm x 34.3 mm) 4.45" (L) x 2.50" (W) x 1.10" (D) (113 mm x 63.5 mm x 28 mm) Mounting Mount to the outs de of p pe by means of sta n ess straps, ny on be ts, or bungee and stee cha n Crystal Wedge Material Epoxy res n (a transducer mode s) Environmental Rating Ambient Temperature Range Ambient Humidity NEMA 6 (IP67) -4 to 130 F (-20 to 54 C) < 100% RH Transducer Cable Standard Cable 25 (7.6 m), 2 tw sted pa rs, 24 AWG, be fo sh e d Note: Custom cab e engths are ava ab e. Maximum cable length 5000 (1524 m) Power Fixed Units Portable Units 110 VAC or 220 VAC at 50/60 Hz (AC ne vo tage se ectab e v a nterna se ector sw tch) 12 VDC (DC operat on enab ed by nterna se ector sw tch) Internal gel-cell, 8-hour continuous operation; built-in battery Recharge t me s 12 hours us ng the externa power adapter/charger or DC auto c garette ghter. Power Adapter/Charger Power Consumption Standard adapter Opt ona adapter 10 W typ ca 115 VAC, 50/60 Hz (± 10%) nput de ver ng 12 VDC, 500 ma output 230 VAC, 50/60 Hz (± 10%) nput de ver ng 12 VDC, 500 ma output Analog Output Signal 4 to 20 ma DC, 700 max mum oad res stance, nterna y fused, act ve output 15 VDC = Act ve a arm When on AC power H gh a arm sw tched +15 VDC, 500 ma Alarm Output Low a arm sw tched +15 VDC, 500 ma 12 VDC = Act ve a arm When on battery power H gh a arm sw tched VDC, 500 ma Low a arm sw tched VDC, 500 ma Power Failure Backup An nterna super-capac tor a ows the e ectron cs assemb y to reta n a parameter nformat on and current tota zer va ue for up to ten days. TI US

84 Sono-Trak Doppler Specifications (continued) Standard Interface LCD Display 2- ne, 16 characters per ne, h gh reso ut on LED Indicators Ye ow Red Green Echo s gna rece ved H gh a arm or ow a arm act vated Power ava ab e Keypad 12 keys, tact e feedback Note: Keypad lockout is available through internal switch. Rate se ect on Tota zer se ect on K factor se ect on Ana og output set Display Panel Low-f ow cutoff set Update t me (damp ng) set H gh/ ow a arm set Fps or mps se ect on Tota zer reset Output Setting Function Alarm Setting Function 4 to 20 ma output sca ng (set n ve oc ty from keypad) H gh and ow a arm set po nts (entered n ve oc ty from keypad) 4-d g t LCD, ve oc ty or vo ume (user se ectab e) Rate Indication Eng sh un ts Metr c un ts 11-d g t LCD Feet per second (fps), ga ons per m nute (gpm), cub c feet per second, and m on ga ons per day Note: Gallons refers to U.S. gallons. Meters per second (mps), ters per second ( ps), and cub c meters per second Totalizer Indication Eng sh un ts Ga ons, cub c feet, acre feet, and m ga ons Note: Gallons refers to U.S. gallons. ons of Metr c un ts L ters and cub c meters Update Time (Damping) 0 to 99 sec, entered from keypad Low-Flow Cutoff K Factor Totalizer Reset 0 to 2.5 fps (0 to 0.76 mps), entered from keypad A value of 1 to 256, entered from the keypad depending upon sensor type; default is 90 Hz (correct on factor) Tota zer can be manua y reset to zero from the keypad. 82 TI US 12 08

85 Sono-Trak Doppler Figure 4-1: D mens ons mm 7.21" mm 7.21" mm 5.09" Sono-Trak Doppler mm 9.21" LOW ALARM FPS 1 M A K FAC 3 L RC 6 UT 9 HIGH ALARM Power Cable Access Transducer Cable Access Alarms (4 to 20 ma) Access (fixed unit options only) POWER HI/LO ALARM 0 TOT RESET ECHO OFF ON 2723 Fixed and Portable Models The Sono-Trak Doppler flow meter is available in fixed, wall-mounted models or portable models. Fixed Sono-Trak Doppler Inclusions C5F Model Part Number set of e ectron cs n a NEMA 4X case w th an LCD d sp ay 2 transducers w th 25 (7.6 m) of cab e Transducer t edown k t Son c coup ng ge Operat ng manua Portable Sono-Trak Doppler Inclusions C5P Model Part Number set of e ectron cs n a NEMA 4X case w th an LCD d sp ay 2 transducers w th 25 (7.6 m) cab e Transducer t edown k t Son c coup ng ge Operat ng manua 12 V, 2.2 AH battery 120 VAC battery charger NEMA enc osure w th tote hand e and s de atch F e d transport case TI US

86 A trademark of Spirax Sarco, Inc. UniMag M Magnetic Flow Tubes Electromagnetic Flow Meter for Standard Media and Conditions Description EMCO Un Mag M flow meters are compr sed of the flow tube (spoo p ece), sensors and junct on box. Un Mag M flowtubes have no ner, and therefore have no r sk of fa ure due to a defect ve ner. Each sensor nc udes an exc ter co and reference co. Vo tage s generated n the flow tube by the med a n accordance w th Faradayʼs Law, from wh ch vo umetr c flow s ca cu ated. Features EMCOʼs Un Mag M Magnet c F ow Meter System spec fica y meets the requ rements of the Water and Wastewater ndustry. The comp ete M system cons sts of a patented Un Mag flow meter assemb y and a remote 4411e transm tter. Totally encapsulated sensor components No liner; M flow tubes are fusion bonded epoxy coated and approved by NSF61 and AWWA C213 for dr nk ng water No liner means no meter failure due to a defective liner Low conductivity media > 0.08 µs/cm Patented AC coil excitation (high coil current and high pulsation frequency) Field replaceable sensors Sensor reference coils Internal grounding electrodes Carbon steel flow tubes for powerful magnetic field retention Accuracy unaffected by media coatings such as calcium carbonate, raw sewage, grease, a gae and s m ar High signal-to-noise ratio for immunity to media noise Application Guide Temperature Range Maximum Pressure 1 Notes F C psi bar Coating Fusion Bonded Epoxy 40 to to 116 based on sensor Sensors PVDF (2-14 / mm) 240 max 116 max Conforms to USA National Sanitation Foundation Standard NSF61 and AWWA Standard C213 for drinking water Full vacuum capability Temperature rating is for water and may be lower for other media PVDF is approved by the US FDA #21 CFR Sensor Notes Sensor assembly includes a non wetted carbon steel cover flange fusion bonded polyethylene protected Sensor assemblies are supplied with outer cover flanges 50 feet (15m) cables re enterable potting gel junction box conduit and stainless steel bolts Special length cable on request Standard 2 year war ranty against material defects and bad workmanship not including media compatibility erosion and abrasion or for media > 180ºF / 80ºC 1 Maximum pressure at maximum temperature with appropriate connection. 84 TI US Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

87 UniMag M Magnetic Flow Tubes Electromagnetic Flow Meter for Standard Media and Conditions Media Conductivity Typ ca requ red conduct v ty: 5 µs/cm (5 m cromhos/cm) Low conduct v ty opt on: for conduct v t es > 0.80 or < 5 µs/cm use the Un Mag pre-amp fier opt on For de on zed, d st ed or dem nera zed water, consu t EMCO. Performance Specifications Accuracy and Traceability DTM Accuracy Flow Tubes 2" to 6" (50mm to 150mm) DTM Accuracy Flow Tubes 8" to 14" (200mm to 350mm) Traceability Accuracy Notes ±0.5% of rate for f ows 2 fps (0.6 m/s) ± fps (± m/s) for f ows < 2 fps (0.6 m/s) ±0.5% of rate for f ows 1.5 fps (0.45 m/s) ± fps (± m/s) for f ows < 1.5 fps (0.45 m/s) Accuracy s traceab e to the Nat ona Inst tute of Sc ence and Techno ogy. A NIST traceab e Ca brat on Cert f cate s prov ded w th each f ow tube. Accuracy s unaffected by e ectrode coat ngs such as sewage, grease, ca c um carbonate, a gae or s m ar. 1 For media such as ferric chloride, ferric sulfate (Odophos) or similar highly conductive media, flow meter performance can be adversely affected. Please consult EMCO for these types of applications, otherwise performance guarantee is null and void. Operating Specifications: 2-6" (50 to 150 mm) Flow Range Minimum Maximum Notes ft/s and m/s 2 ft/s (.6 m/s) 32 ft/s (9.75 m/s) gpm 4.896D 2 gpm 78.34D 2 gpm Where D s the I.D. of the p pe n nches. m 3 /h.00172d 2 m 3 /hr.02757d 2 m 3 /hr Where D s the I.D. of the p pe n m meters. Operating Specifications: 8-14" (200 to 350mm) Flow Range Minimum Maximum Notes fps and m/s 1.5 ft/s (.4572 m/s) 32 ft/s (9.75 m/s) gpm 3.672D 2 gpm 78.34D 2 gpm Where D s the I.D. of the p pe n nches. m 3 /h.00129d 2 m 3 /hr.02757d 2 m 3 /hr Where D s the I.D. of the p pe n m meters. Power Requirements for 4411e Flow Transmitter Power Supply Options 120V, 60Hz 230V, 50Hz 120V, 50Hz Analog Output 2 x 4-20 ma 2-w re system Pulse Output 2-w re potent a -free output Physical Specifications Materials of Construction F anges and f ow tubes: Carbon stee. F anges have sta n ess stee retent on bo ts. Flange Notes Installation Process Connections Max mum pressure and temperature rat ng of the f ow tube may be m ted by the f ange type se ected. F ow tubes can be spec a y ordered w th p a n ends or w th butt we d ends. NEMA 6/IP68 ndef n te y submers b e to 30 foot water co umn up to 175 F (80 C) ANSI 150 RF TI US

88 UniMag M Magnetic Flow Tubes Electromagnetic Flow Meter for Standard Media and Conditions Measurable Flow Rates at 0.5% Accuracy Line Size Minimum Flow Rate Velocity Maximum Flow Rate Velocity Maximum Pressure inches mm fps gpm fps gpm psi , , , , , , Straight Run Piping Requirements Piping Upstream Downstream Upstream Downstream Minimum requirement 5 D 3 D 5 D 3 D Single elbow or tee upstream 10 D 5 D 5 D 3 D Two elbows, coupled in the same plane 10 D 5 D 5 D 3 D Two elbows, close coupled and out of plane 20 D 5 D 10 D 3 D Pump, blending point, control valve upstream 30 D 5 D 20 D 3 D Pump, control valve downstream 10 D 5 D 10 D 5 D D is equal to the internal diameter of the pipe Other Installation Considerations Mounting Recommendations The Un Mag may be mounted nto a p pe ne n any att tude, tak ng note of the flow d rect on arrow on the flow tube. To obta n accurate measurement, the p pe must be comp ete y fu and a r must not be entra ned n the flow. Straight Run Requirements For part cu ar y poor ve oc ty profi es caused, for examp e, by upstream bends n two or more p anes or part a y open va ves, the Un Mag M DTM requ res a m n mum of 10 p pe d ameters of stra ght p pe upstream from the flow tube, and a m n mum of 5 d ameters downstream. Partially Closed Valves If the p p ng s hor zonta and nc udes a part a y c osed va ve, the va ve shou d a ways be nsta ed downstream of the Un Mag. Th s w a ow the head pressure n the system to be adjusted, reduc ng the chance of a r entra nment n the flow, and w prevent excess ve rregu ar profi es formng upstream of the flow tube. Vacuum Conditions The fus on bonded epoxy coat ng on Un Mag M flow tubes s su tab e for vacuum cond t ons caused, for examp e, by a pump downstream from the flow tube. Non-Homogenous Media For part cu ar y non-homogenous s urr es, pu ps or pastes, the flow tube shou d be mounted n a vert ca p pe to obta n the most even d str but on of so ds and fibers. There must be a m n mum of 20 p pe d ameters between any med a m x ng po nt and the Un Mag M flow tube. TI US

89 UniMag M Magnetic Flow Tubes Electromagnetic Flow Meter for Standard Media and Conditions Dimensions and Weights W/2 (Clearance Over Bolts) W Lifting lugs for flow tubes > 6 diameter (Over Raised Face) L L/2 Sample or pressure port downstream of sensors D Flange Size Nominal Size D Dimension L* Dimension W Approximate Weight Inches mm Inches mm Inches mm LB KG TI US

90 UniMag M Magnetic Flow Tubes Electromagnetic Flow Meter for Standard Media and Conditions Model and Suffix Codes Items in Grey Highlight are normally stocked and have standard lead times. Category Description Un Mag M Un Mag M DTM L ne S ze " (50-350mm) F owtube/f ange Carbon Stee F owtube and F anges C Sensors, sea s, gaskets PVDF Sensor, E astomer Gaskets, V ton E ectrode Sea s < 16" (400mm) E E ectrodes/ground ng AISI 316 Sta n ess Stee E ectrodes and Ground ng... T F owtube ner/coat ng Fus on Bonded Epoxy ns de and outs de (note 1) X Insta at on Indef n te y submers b e to 30 ft. (10m) water co umn to NEMA 6/IP68 w th 50 ft cab es (15m) R Extra cab e ength (up to 150ft max.) E Process connect ons ANSI 150rf Process F anges Co Supp y 120V Co s A EXAMPLE DTM 03- C- E- T- X- R- 1- A NOTES: 1. Approved by NSF61 and AWWA C213 for drinking water e transmitter must be ordered as a separate line item and is included in the price 3. All flowtubes will be supplied with a 3/4" sample port 4. Currently EMCO products are NOT PED approved for sales into European Union countries 88 TI US 12 08

91 A trademark of Spirax Sarco, Inc. UniMag DT Series Electromagnetic Flow Tubes Description EMCOʼs UniMag DT Magnetic Flow Meter System consists of the patented UniMag Flow Tube and 4411e Transmitter. UniMag sensors are unique because they do not require a liner and can be replaced in the field. EMCO Un Mag DT flow meters are compr sed of the flow tube (spoo p ece), sensors and junct on box. L ner opt ons are ava ab e but are not necessary for operat on. Each sensor nc udes an exc ter co and reference co. Vo tage s generated n the flow tube by the med a n accordance w th Faradayʼs Law, from wh ch vo umetr c flow s ca cu ated. Features Tota y encapsu ated sensor components No liner required for flow tube operation; liners available for abras ve med a Low conduct v ty med a > 0.08 µs/cm Patented AC co exc tat on (h gh co current and h gh pu sat on frequency) Large con ca e ectrodes to project through non-f u d c coat ngs F e d rep aceab e sensors Inherent redundancy from mu t p e sensors Sensor reference co s Interna ground ng e ectrodes F ow tubes can be manufactured to any ength Var ous f ow tube mater a s, nc ud ng carbon stee for powerfu magnet c f e d retent on The Un Mag DT, shown w th 2 sensors ( eft) and 4 sensors (r ght). Accuracy unaffected by med a coat ngs such as ca c um carbonate, raw sewage, grease, a gae and s m ar H gh s gna -to-no se rat o for mmun ty to med a no se UniMag Sensor UniMag Sensors are completely encapsulated, solid-state, and do not depend on a liner for insulation. UniMag Sensor Magnetic Field UniMag Sensor Flow Tube UniMag Magnetic Field Large UniMag sensors create a magnetic field over the entire flow tube cross section. The flow signal represents the true weighted velocity of the media and is highly insensitive to velocity profile distortion and swirl effects. TI US Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. 89

92 UniMag DT Series Electromagnetic Flow Tubes Application Guide Liners and Coatings Temperature Range Maximum Pressure 1 Notes F C psi bar Fusion Bonded Epoxy -40 to to 116 based on sensor Polyurethane max. 80 max. based on sensor Tefzel TM 240 max. 115 max. based on sensor Ryton TM 250 max. 121 max. based on sensor Sensors Polyurethane 175 max. 80 max Conforms to USA Nat ona San tat on Foundat on Standard NSF61 and AWWA Standard C213 for dr nk ng water. Conforms to NSF61 and AWWA C213 for dr nk ng water. Heavy duty po yurethane s su tab e for m n- ng s urr es and s m ar med a. Temperatures based on water. Not recommended for h gh vacuum app cat ons. Other med a may reduce th s temperature. Used for paper m quors, me muds and s m ar h gh conduct v ty med a. Conforms to NSF61 and AWWA C213 for dr nk ng water. PVDF 240 max. 115 max Fu vacuum capab ty. Temperature rat ng s for water and may be ower for other med a. PVDF s approved by the US FDA #21 CFR UHMWPE 175 max. 80 max PEEK 250 max. 121 max Fu vacuum capab ty. Sensor Notes Sensor assemb y nc udes a non-wetted carbon stee cover f ange, fus on bonded po yethy ene protected. Sensor assemb es are supp ed w th outer cover f anges, 30 feet (10m) cab es, re-enterab e pott ng ge, junct on box, condu t and sta n ess stee bo ts. Spec a ength cab e on request. Standard 2-year warranty aga nst mater a defects and bad workmansh p, not nc ud ng med a compat b ty, eros on and abras on, or for med a > 180ºF / 80ºC. 1 Maximum pressure at maximum temperature with appropriate connection. 2 Temperature differential between process and ambient limited to 140ºF / 60ºC for polyurethane sensor, and 212ºF / 100ºC for PVDF sensor. Media Conductivity Typical required conductivity: > 1 µs/cm (1 micromho/cm) Low conductivity option: for conductivities > 0.08 or < 5 µs/cm use the UniMag pre-amplifier option For deionized, distilled or demineralized water, consult EMCO. Performance Specifications Accuracy and Traceability Accuracy ±0.5% of rate for f ows 1.5 fps (0.45 m/s) ± fps (± m/s) for f ows < 1.5 fps (0.45 m/s) Traceability Accuracy s traceab e to the Nat ona Inst tute of Sc ence and Techno ogy. A NIST traceab e Ca brat on Cert f cate s prov ded w th each f ow tube. Accuracy Notes Accuracy s unaffected by e ectrode coat ngs such as sewage, grease, ca c um carbonate, a gae or s m ar. 1 For media such as ferric chloride, ferric sulfate (Odophos) or similar highly conductive media, flow meter performance can be adversely affected. Please consult EMCO for these types of applications, otherwise performance guarantee is null and void. 90 TI US 12 08

93 UniMag DT Series Electromagnetic Flow Tubes Operating Specifications - 2-6" (50 to 150 mm) Flow Range Minimum Maximum Notes ft/s and m/s 2 ft/s (.6 m/s) 32 ft/s (9.75 m/s) gpm 4.896D 2 gpm 78.34D2 gpm Where D s the I.D. of the p pe n nches m3/hr.00172d 2 m3/hr.02757d2 m3/hr Where D s the I.D. of the p pe n m meters Operating Specifications " (200 to 2000 mm) Flow Range Minimum Maximum Notes ft/s and m/s 1.5 ft/s (.4572 m/s) 32 ft/s (9.75 m/s) gpm 3.672D 2 gpm 78.34D2 gpm Where D s the I.D. of the p pe n nches m3/hr.00129d 2 m3/hr.02757d2 m3/hr Where D s the I.D. of the p pe n m meters Power Requirements for 4411e Flow Transmitter Power Supply Options Analog Output Pulse Output 120V, 60Hz 230V, 50Hz 120V, 50Hz 2 x 4-20 ma 2-w re system 2-w re potent a -free output Physical Specifications Materials of Construction Flange Notes Installation Options Process Connections F anges and f ow tubes: Carbon stee, 316 sta n ess stee or HDPE (h gh dens ty po yethy ene) Max mum pressure and temperature rat ng of the f ow tube may be m ted by the f ange type se ected. F ow tubes can be spec a y ordered w th p a n ends or w th butt we d ends. For pressure and temperature rat ngs of HDPE f ow tubes, consu t EMCO. NEMA 6/IP68 ndef n te y submers b e to 30 foot water co umn up to 175 F (80 C) NEMA 4X/IP65 for temperatures greater than 175 F (80 C) Ente a approved to NEC/CSA C ass 1, D v s on 2, Groups C, D, Temp. T4 Entela approved to ATEX Zone 2 explosive atmospheres ANSI 150 RF (<28 in.); ANSI/AWWA C207 Class D FF ( 28 n.) ANSI 300 RF AWWA FF (spec fy c ass) DIN/BS4504 PN6 DIN/BS4504 PN10 DIN/BS4504 PN16 JIS10krf BS/AS2129 Tab e D BS/AS2129 Tab e E TI US

94 UniMag DT Series Electromagnetic Flow Tubes Measurable Flow Rates at 0.5% Accuracy Line Size Minimum Flow Rate Velocity Maximum Flow Rate Velocity Maximum Pressure inches mm fps gpm fps gpm psi , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,993 Straight Run Piping Requirements Piping Upstream Downstream Minimum requirement 5 D 3 D Single elbow or tee upstream 5 D 3 D Two elbows, coupled in the same plane 5 D 3 D Two elbows, close coupled and out of plane 10 D 3 D Pump, blending point, control valve upstream 20 D 3 D Pump, control valve downstream -- 5 D D is equal to the internal diameter of the pipe 92 TI US 12 08

95 UniMag DT Series Electromagnetic Flow Tubes Other Installation Considerations Mounting Recommendations The Un Mag may be mounted nto a p pe ne n any att tude, tak ng note of the flow d rect on arrow on the flow tube. To obta n accurate measurement, the p pe must be comp ete y fu and a r must not be entra ned n the flow. Straight Run Requirements For particularly poor velocity profiles caused, for example, by upstream bends in two or more planes or partially open valves, the UniMag DT requires a minimum of 10 pipe diameters of straight pipe upstream from the flow tube, and a minimum of 5 diameters downstream. Partially Closed Valves If the piping is horizontal and includes a partially closed valve, the valve should always be installed downstream of the UniMag. This will allow the head pressure in the system to be adjusted, reducing the chance of air entrainment in the flow, and will prevent excessive irregular profiles forming upstream of the flow tube. Vacuum Conditions For vacuum conditions caused, for example, by a pump downstream from the UniMag flow tube, use internally coated fusion bonded epoxy, or no liner at all. For full vacuum, use PEEK sensors only. Non-Homogenous Media For particularly non-homogenous slurries, pulps or pastes, the flow tube should be mounted in a vertical pipe to obtain the most even distribution of solids and fibers. There must be a minimum of 20 pipe diameters between any media mixing point and the UniMag DT flow tube. TI US

96 UniMag DT Series Electromagnetic Flow Tubes Dimensions and Weights W/2 (Clearance Over Bolts) W Lifting lugs for flow tubes > 6 diameter (Over Raised Face) L L/2 Optional sample or pressure port downstream of sensors D Flange Size Nominal Size D Dimension L* Dimension W Approximate Weight Inches mm Inches mm Inches mm LB KG TI US 12 08

97 UniMag DT Series Electromagnetic Flow Tubes Wiring Diagrams - Junction Box Wiring (1 or 2 Sensors) To Sensor 1 (Routed under circuit board) Field Electrodes Field Electrodes To F e d E ectrode Sensor 1 Sensor 2 To Sensor 2 (Routed under circuit board) Color Key BLACK SHIELD RED or CLEAR TI US

98 UniMag DT Series Electromagnetic Flow Tubes Wiring Diagrams - Junction Box Wiring (4 Sensors) Sensor 1 Sensor 2 Sensor 3 Sensor 4 SH SH SH SH + S - ELEC JP5 JP1 ELEC - S + + S - ELEC JP5 JP1 ELEC - S + SH SH SH SH JP2 JP2 Sensor S S + - REF COIL J10 J13 J11 J16 J18 J17 JP4 REF + - S SH ELEC + S - SH JP3 COIL + - S J1 J2 J7 J14 J9 J8 REF COIL - + S S - + Sensor 2 Sensor S S + - REF COIL J10 J13 J11 J16 J18 J17 JP4 REF + - S ELEC SH + S - SH JP3 COIL + - S J1 J2 J7 J14 J9 J8 REF COIL - + S S - + Sensor 4 Color Key + - ELEC = Electrodes REF = Reference Coils COIL = Coils S (Shield) Notes 1. E ectrodes are connected n para e. 2. Co s are connected w th oppos te pa rs n para e, each pa r n ser es. 3. Two reference co s make one set. TI US

99 UniMag DT Series Electromagnetic Flow Tubes Model and Suffix Codes (Items in Grey Highlight are normally stocked and have standard lead times.) Category Type Description DT Type F owtube: Mu t p e Sensors DT L ne S ze F owtube/f ange Carbon Stee (Water & Waste)... C Mater a s 316 Sta n ess Stee F owtube, Carbon Stee F anges... A TI US

100 UniMag DT Series Electromagnetic Flow Tubes Model and Suffix Codes (Items in Grey Highlight are normally stocked and have standard lead times.) Category Description Mater a s (cont.) A AISI 316 Sta n ess Stee... T Non-Standard P pewa Th ckness... W Sensor Gasket Sea L ne S ze Sensor, PVDF E astomer V ton 2-14" (50-350mm) E Gasket, and PVDF Teflon V ton 2-14" (50-350mm) D Sea Mater a s Po yurethane E astomer V ton > 16" (400mm) P by ne s ze PVDF Teflon Ka rez 2-14" (50-350mm) F (note 1,5) Peek K nger Chemraz 2-14" (50-350mm) K UHMWPE E astomer V ton Peek K nger Fused Po yurethane E astomer V ton 2-14"(50-350mm) (note 5)CONCAVE 2-14" (50-350mm) (note 2) > 16" (400mm) CONCAVE U H C Spec a S E ectrodes AISI 316 Sta n ess Stee (Water & Waste) T (note 3) Haste oy B (Sma ) B Haste oy C (Sma ) C T tan um I Haste oy C (Large - note 4) W Haste oy B (Large- note 4) X Tanta um A Haste oy C fused n (note 2) H F owtube ners and Coat ngs Insta at on Fus on Bonded Epoxy Coat ng Ins de and outs de Po yurethane ns de and outs de (note 6) Heavy Duty Po yurethane ns de, Epoxy Ename outs de (note 7) Heavy Duty Tefze (ETFE) (note 8) No Coat ng ns de, Fus on Bonded Epoxy outs de (note 9) Ryton Coated ns de, Epoxy Ename outs de (note 18) 50 feet (15m) cab es NEMA 6/ IP68 (note 14) X P M Z N R R Extra ength cab es E TI US 12 08

101 UniMag DT Series Electromagnetic Flow Tubes Model and Suffix Codes (Items in Grey Highlight are normally stocked and have standard lead times.) Category Process Description ANSI 150 RF (<28",700mm) ANSI/AWWA C207 C ass D FF (> 28", 700mm) Connect ons ANSI 300 RF and F anges DIN/BS4054 PN DIN/BS4504 PN 10 (note 12) DIN/BS4504 PN 16 (note 12) Spec a S Opt ons Pre-Amp fier (note 10) A... Extra-Long 316 Sta n ess Stee E ectrodes (note 11) B... (note 22) Spec a Lay Length (note 20) L... No Opt ons O... Spec a (note 21) S... Co Supp y 120V supp y A 230V supp y B Example DT- 03- C- E- T- X- R- 1- A- A NOTES: 1 For PVDF PEEK UHMWPE and Teflon sensors greater than 14 inch (350 mm) diameter consult EMCO 2 Use H electrodes on fluids with temperature greater than 200 F (93 C) Use with H sensors and R (Ryton) coating only 3 Extra Long electrodes are provided for thick non fluidic coating applications Advise Thickness For other materials consult EMCO 4 Use W or X electrodes with K (PEEK) sensors only 5 For highly abrasive materials used with NON COATED internal flowtubes as a lower cost alternative to M (Heavy Duty Polyurethane) liners 6 Option P (Polyurethane) is intended as an alternative in the Water & Waste industry only to meet inferior engineering specifications t is not as effective as an X (Fusion Bonded Epoxy) coating and is not intended for abrasive material 7 Recommended for mining slurries and similar fluids Please include internal piping diameter of mating pipe so the UniMag can be manufactured to match 8 Tefzel is a fusion bonded ETFE similar to Teflon t is intended for use with acids or similar non abrasive but corrosive media 9 Non internally coated flowtubes are intended for use with concave sensors normally up to 8 inches flowtube diameter for highly abrasive media The wear rate of the sensor equals the wear rate of the flowtube This is a lower cost alternative to M liner flowtubes but service life is typically 25% less than with an M liner Their internal diameter must match the i d of the mating pipework 10 A Pre amplifier is required in the junction box for media conductivity <5 µs/cm or for cables 150 feet (50m) or greater 11 Extra long electrodes are provided for thick non fluidic coating applications Advise thickness For other materials consult EMCO 12 Options 5 and 6 have the same dimensions up to 6 inches (150mm) 13 Round all % increases up to the nearest dollar 14 ndefinitely submersible to 30 foot water column 15 Water & Waste notifies the recommended standard option for water raw sew age and similar applications 16 For media such as ferric chloride ferric sulphate and similar consult EMCO 17 Stainless steel tags (tag number only) available upon request additional charge 18 Ryton coating is used for media normally found in the paper industry We recommend Ryton coating as follows Maximum 220 F (104 C) Use K sensors with W or X electrodes and grounding Maximum 250 F (176 C) Use H sensors with H electrodes and grounding 19 For acids always specify % in solution with water and operational temperature range with inquiries 20 Consult EMCO for non standard flowtube lengths up to double length 21 All special orders must include a complete description along with the ordering code Use ʻspecial option for combinations 22 All flowtubes will be supplied with a sample port For line sizes < 24 (600mm) the sample port will be 3/4 for line sizes >28 (700mm) the sample port will be 1 23 Currently EMCO products are NOT PED approved for sales into European Union countries e is NOT included in the price & must be a separate line item on your order TI US

102 100

103 A trademark of Spirax Sarco, Inc. 4411e Magnetic Flow Transmitter Description EMCOʼs 4411e flow transm tter produces a c ean and powerfu b -d rect ona flow s gna w th unsurpassed fast response and a un que y h gh s gna strength. The 4411e flow transm tter uses an nnovat ve and patented Pu sed Hybr d method of co exc tat on to create an u tra stab e flow s gna to med a no se rat o up to 50 t mes h gher than other magmeter techno og es. The 4411e s a versat e and advanced magmeter transm tter w th a user-fr end y keypad for programm ng, a 10-year memory, batch contro, RS232 nterface, two 4 x 20mA outputs and a sca eab e pu se frequency output. Features High excitation current (to 5.5 base to peak) and high exciter frequency (40 Hz or 33 Hz) for a s ze Un Mag Sensors Suitable for problem media (mining, slurries, pulps, liquors and low conduct v ty med a) 4 lines of 20 character alphanumeric, backlit LCD display with sealed, tact e feedback and vanda -res stant keyboard Noise countervailence and auto-zero circuits with RF and VFD filtrat on Virtually immune to common noise effects, including eddy current dr ft, rad o frequency, var ab e frequency dr ves and s m ar Bi-directional flow measurement; accurately eliminates back flow from net tota s Reference coils to compensate for media temperature Fast time constant of 0.30 seconds Comprehensive alarm relays and setpoints Dimensions and Weight HOLES FOR 1/2 CONDUIT /4" MOUNTING POINTS (6MM) Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US

104 4411e Magnetic Flow Transmitter 4411e Specifications Enclosure Display Front Panel Keypad Environmental Protection Ambient Temperature 1 Supply Voltage Power Consumption Diagnostics Windows Interface Program Magnetizing Current Exciter Frequency Wa mounted, UV res stant f berg ass. Four lines of 20 characters; waterproof, back-lit LCD display. Tact e feedback, waterproof sea ed. NEMA 4X and IP65-4ºF to 140ºF (-20ºC to 60ºC) 120V, 60Hz; 120V, 50Hz; 230V, 50Hz 20 watts typ ca, nc ud ng sensors. A necessary d agnost cs, read ngs and system status are ava ab e v a the front pane keypad w thout open ng the door. A user secur ty password s programmab e, a ow ng reva dat on of the magmeterʼs NIST traceab e Ca brat on Cert f cates. A separate ca brat on box s not necessary. Computer nterface v a ser a connect on, enab ng programm ng of setup, the ab ty to up oad new f rmware and down oad d agnost cs and status. Up to 5.5A, depend ng on sensor s ze. 40Hz (w th 60Hz) or 33Hz (w th 50 Hz) Time Constant (T) M n mum 30 m seconds Signal Averaging (5T) Optional Batch Control Inf n te y adjustab e 150ms to 300 seconds. For batch contro, the tota set amount s entered v a the keypad and d sp ayed. Keypad actuat on of batch f ow v a a 4411e re ay n t ates f ow, count ng from zero to the tota set amount. Frequency Mode 0 to 1000Hz, up to 10,000Hz square wave. The externa so ated outputs are rated 30V DC max - mum, current of 250mA. Analog Outputs 2 Pulsed Outputs Communication Outputs Relay Outputs Contact Inputs Input Impedance Pre-Amp Supply Two 4-20mA outputs from separate term na s are ava ab e for b -d rect ona f ow. E ther may be conf gured as an nterna y powered 2-w re output or an externa y powered 2-w re output. An externa y powered, 2-w re sca ed output (for tota z ng f ow) or frequency output (for rate of f ow) s ava ab e as fo ows: Slow speed: 100 ms pulse width, 5Hz maximum frequency Medium speed: 50 ms pulse width, 10Hz maximum frequency Fast speed: 5 ms pulse width, 100Hz maximum frequency RS-232 and RS-485 are ava ab e as standard. Two user conf gurab e form C (changeover) re ays w th contact rat ng 125V AC, 1A, 30VA. Two user conf gurab e nputs, rated 12V DC, 10mA. These nputs requ re a contact c osure or trans stor sw tch between the term na s Ohms A pre-amp s nterna y supp ed on a DM Ser es Dem Mags as standard. On other magmeters, an nterna booster pre-amp s recommended for med a cond ct v ty < 5 us/cm. Analog Inputs (Including Level) 3 Two 4-20mA nputs w th 2 w re, 18V DC supp y. Maximum Cable Length 50 feet (15m) for conduct v t es < 3 µs/cm (m cromhos/cm) or 300 feet or 10 x C (90m or 3 x C) for conduct v t es > 3 µs/cm, wh chever s ess, where C s the conduct v ty n µs/cm (preamp f er requ red over 150 feet). See footnotes on next page. 102 TI US 12 08

105 4411e Magnetic Flow Transmitter Model and Suffix Codes- Items Grey H gh ght are norma y stocked and have standard ead t mes Category Description Type 4411e transm tter w th RS232 commun cat on DSM Approvals 1 Pend ng UL and CSA Power Supply 2 120V AC, 60Hz V AC, 50 Hz V AC, 50Hz Options No Further Opt ons O 2-W re Leve,12-30V DC Supp y / 4-20mA Input (note 3) C CE transm tter for use w th Channe Mag and NFP ONLY (note 3)... E Spec a for use w th comb nat ons (note 4) S Examp e DSM O Notes: 1 The 4411e Transm tter must be n the safe area. 2 For dredg ng app cat ons w th 120V / 230V AC, a ways recommend us ng EGS So a Hev Duty Power Cond t oner 63 ser es on quotat ons. 3 For use w th Un Mag NFP, Channe Mag PM2, and Channe Mag CM2 4 A spec a orders must nc ude a comp ete descr pt on a ong w th the order ng code. Use spec a opt on for comb nat ons. 5 Current y, EMCO products are NOT PED approved for sa es nto European Un on countr es. TI US

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107 A trademark of Spirax Sarco, Inc. Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Description MAGFLO e ectromagnet c flowmeters emp oy Faradayʼs aw to measure the vo umetr c flow rate of conduct ve qu ds. EMCO offers a w de var ety of e ectromagnet c flowmeters. In add t on to standard meters for typ ca app cat ons, we have specialized meters, like our sanitary MAG 1100 FOOD for app cat on-spec fic flow measurement. Features 6000 signal converter (electronics) 0.25% accuracy Compact and practical design User-friendly design SENSORPROM Technology Bidirectional measurement Self-diagnostic Backlit display HART protocol available Empty Pipe Cut-Off Batch Control Function Electrode Cleaning available 5000 same features as 6000 except 0.5% accuracy Less Batch Control Function 1100 sensor Universal sensor High liquid temperature Withstands rigorous cleaning Food version 3A and FDA approved Steam CIP cleanable Withstands rigorous cleaning Sanitary Design Tri-clamp connections Line sizes Standard: 1/4" to 4" High temperature: 1 /2" to 4" Food: 3/8" to 4" Wafer connection Applications MAGFLO e ectromagnet c flowmeters offer mportant advantages such as no pressure drop, no mov ng parts, h gh accuracy, and a w de var ety of mater a s of construct on. They have been successfu y used n many ndustr es nc ud ng food, beverage, pharmaceut ca, chem ca, power, heat, pu p & paper, stee and water treatment. No ma ntenance, ow cost of ownersh p, and h gh re ab ty make MAGFLO the flowmeter of cho ce for many flow measurement app cat ons sensor Line Sizes: 1/2" to 80" Several Liner and Electrode Materials Available NEMA 6 (Accidental Submersible) Flange Connection Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US

108 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Performance Specifications Mag 6000 signal converter Accuracy Better than ± 0.25% of rate Compact and practical design The NEMA 6 signal converter can be installed either integrally on the sensor or remote on a wall or pipe. Front and back panel NEMA 4x converters are also available as an option. User-friendly design Alphanumeric display Electronic unit and display can be rotated for easy viewing. Sensorprom technology Easy to start up sensor data is downloaded from the SENSORPROM located in the terminal box to the signal converter. After power failure or converter replacement, all settings are automatically downloaded from the SENSORPROM to the MAG 5000 no need for reprogramming. Self-diagnostic Operating malfunctions are indicated in the display and error relays are activated. The last 10 errors are stored in Error Pending and Error Log. Backlit display Hart protocol available Electrode cleaning Converter can control an optional external electrode cleaning unit output and display values are maintained during cleaning. Bidirectional Flow can be measured in both forward and reverse directions using a relay output to indicate direction changes. Mag 5000 signal converter Accuracy ± 0.5% of rate Compact and practical design The NEMA 6 signal converter can be installed either integrally on the sensor or remote on a wall or pipe. Front and back panel NEMA 4x converters are also available as an option. User-friendly design Alphanumeric display Electronic unit and display can be rotated for easy viewing. Sensorprom technology Easy to start up sensor data is downloaded from the SENSORPROM located in the terminal box to the signal converter. After power failure or converter replacement, all settings are automatically downloaded from the SENSORPROM to the MAG 5000 no need for reprogramming. Bidirectional Flow can be measured in both directions with two internal totalizers. Self-diagnostic Operating malfunctions are indicated in the display and error relays are activated. The last 10 errors are stored in Error Pending and Error Log. Backlit display Hart protocol available Empty-pipe cut-off If the sensor is drained, the converter automatically suppresses the input and indicates zero flow. Batch function 106 TI US 12 08

109 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Mag 1100 sensor (standard, high temp and food) Universal sensor Ceramic Liner with platinum electrodes High liquid temperature Standard 302 F, optional 390 F Withstands rigorous cleaning External construction in stainless steel, and enclosure meets NEMA 6 (accidental submersible), and can be steam cleaned. Food version 3A and FDA approved Steam CIP cleanable Withstands Rigorous Cleaning: External construction in stainless steel. Enclosure meets NEMA 6 (accidental submersible). Sanitary Design: The electrodes are fused into the ceramic liner no crevices where bacteria can grow Tri-clamp connections Mag 3100 sensor Line sizes: 1/2 to 80 Several liner and electrode materials available See following pages for selection Nema 6 (accidental submersible) Can easily be upgraded to NEMA 6P (continuously submersible to 30 ft of water) Fully welded sensor construction Flange version ANSI Class 150, 300 or AWWA class D Line sizes Standard: 1/4 to 4 High temperature: 1/2 to 4 Food: 3/8 to 4 TI US

110 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Specifications - Sensor Mag 1100 MAG 1100 Ceramic MAG 1100 PFA Type Flangeless sensor (Wafer) Nominal size 1/ 4 " 3/ 8 " 1/ 2 " 1" 1 1 / 2 " 2" 3" 4" 3/ 8 " 1/ 2 " 1" 11/ 2 " 2" 3" 4" Operating pressure 1/ 4 " 2 1 / 2 " 600 psi 3" 560 psi 4 " p s i p s i Vacuum p s i 0 3 p s i Temperature of PFA 20 F to +265 F medium Ceramic 0 F to +300 F High temperature version 0 F to +400 F S u i t a b l e f o r steam sterilization a t F Temperature shock (Duration > 1 min ) Max ±210 F momentarily (Ceramic liner) 1/ 4 " 3 / 8 " 1 / 2 " 1" Max T 60 F / m i n Ambient temperature 1 1 / 2 " 2" 2 1 / 2 " Max T 50 F / m i n 3" 4" Max T 40 F / m i n (Duration 1 m i n f o l l o w e d b y 1 0 m i n r e s t ) 1/ 4 " 3/ 8 " 1/ 2 " 1" Max T 175 F 11/ 2 " 2" 21/ 2 " Max T 160 F 3" 4" Max T 140 F Remote mount signal converter 40 F to +210 F ntegral mount signal converter 5 F to +120 F Liner Aluminum oxide Al 2 O 3 (ceramics) Reinforced PFA (Teflon) Electrodes P l a t i n u m w i t h g o l d / t i t a n i u m b r a z i n g H a s t e l l o y C alloy Enclosure Stainless steel A S 316L (1 4404) Stainless steel A S 316 (1 4436) Terminal box Standard Fiberglass reinforced polyamide Fiberglass reinforced polyamide (Remote installation only)high temp. Stainless steel A S 316 (1 4436) Stainless steel A S 316L (1 4404) Studs & nuts S t a i n l e s s s t e e l A S ( ) N u m b e r a n d s i z e t o D N Mating flanges D N 2501 ( psi) ANS B16 5 class 150 and 300 or equivalent Option 1/4 & 3/8 1/2 NPT threaded adaptor Gaskets Standard EPDM (max 300 F p s i ) Option Graphite (max 390 F p s i ) Option PTFE (max 210 F p s i ) Cable entries 4 pcs PG 13 5 Enclosure rating Standard NEMA 4X / 6 (3 ft submersion for 30 min) Option NEMA 6P (30 ft continuous submersion) Mechanical load (vibration) Hz random 3 17 G rms in all directions to EN Test pressure 1200 psi (2 nominal) 600 psi (2 nominal) Ex approvals Excitation frequency 1/ 4 " 21/ 2 " 15 Hz 3/ 8 " 21/ 2 " 15 Hz programmable 3 " 4 " 7 5 H z 3 " 4 " 7 5 H z 108 TI US 12 08

111 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Specifications - Sensor Mag 1100 FOOD MAG 1100 F O O D MAG 1100 FOOD PFA Type Hygienic sensor Nominal size 3/ 8 " 1/ 2 " 1" 11/ 2 " 2" 3" 4" Process connection Hygienic adapters available for: Direct welding in Clamp fitting Threaded fitting Operating pressure 3/ 8 " 2 1 / 2 " 600 psi 3" 560 psi 4" 450 psi 300 psi Vacuum p s i 0 3 p s i Temperature of medium 0 F to +300 F 20 F to +270 F S u i t a b l e f o r steam sterilization S u i t a b l e f o r steam sterilization a t F Temperature shock (Duration > 1 min ): Max ±212 F momentarily 3/ 8 " 1/ 2 " 1" Max T 60 F/min 11/ 2 " 2" 21/ 2 " Max T 50 F/min 3 " 4 " M a x T 40 F/min (Duration 1 min followed by 10 min rest): 3/ 8 " 1/ 2 " 1" Max T 175 F 1 1 / 2 " 2" 2 1 / 2 " Max T 160 F 3" 4" Max T 140 F Ambient temperature Remote mount signal converter: 40 F to +210 F Remote mount signal converter: 40 F to +210 F ntegral mount signal converter: 5 F to +120 F ntegral mount signal converter: 5 F to +120 F Liner Aluminum oxide Al 2 O 3 (ceramic) Reinforced PFA (Teflon) Electrodes Platinum with gold/titanium brazing alloy Hastelloy C 276 Enclosure Stainless steel A S 316L (1 4404) Stainless steel A S 316L (1 4404) Terminal box Standard Fiberglass reinforced polyamide Fiberglass reinforced polyamide (Remote installation only) Option Stainless steel A S 316 (1 4436) Stainless steel A S 316 (1 4436) Cable entries 4 p c s P G p c s P G Enclosure rating Standard NEMA 4X / 6 (3 ft submersion for 30 min) NEMA 4X / 6 (3 ft submersion for 30 min) Option NEMA 6P (30 ft continuous submersion) NEMA 6P (30 ft continuous submersion) Mechanical load (vibration) Hz random 3 17 G rms in all directions Hz random 3 17 G rms in all directions t o E N t o E N Test pressure 1200 psi (2 n o m i n a l ) p s i ( 2 nominal) Approvals 3 A E H E D G 3 A Excitation frequency 3/ 8 " 21/ 2 ": 15 Hz 3/ 8 " 21/ 2 ": 15 Hz programmable 3 " 4 " : 7 5 H z 3 " 4 " : 7 5 H z Accessories MAG 1100 FOOD Adapters Stainless steel AISI 316 Pressure Pipe connection/ Adapter for direct welding into pipe: Operating Tri-Clover SO 2037 D N SMS 3008 BS pressure 3/ 8 " 1/ 2 " 1" 11/ 2 " 2" 3" 600 psi 4 " Clamp adapter: Tri-Clamp SO 2852 D N SMS 3016 BS / 8 " 1/ 2 " 1" 11/ 2 " 2" p s i 200 psi 21/ 2 " 3 " 4 " p s i Thread adapter: D N 11851: 3/ 8 " 1/ 2 " 1" 1 1 / 2 " 600 psi 2" 2 1 / 2 " 3" 4" 350 psi SO 2853 SS 3351 BS : 3/ 8 " 1 / 2 " 1" 1 1 / 2 " 2" 3" 4" 200 psi S MS 1145: 1 " 1 1/ 2 " 2" 2 1 / 2 " 3" 80 psi Gasket Standard EPDM (ethylene propylene rubber) ( 5 F to 300 F) Option NBR (nitrile butadiene rubber) ( 5 F to 210 F) Material Stainless steel A S 304 SO 2852 Note It s a ways a system so p ease state system max. pressure and not MAG 1100 or adapter. TI US

112 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 MAG 3100 Type Sensor with flanges Nominal Size 1/2" to 80" Measuring Range Adjustable from ft/s to 0-33 ft/s Coil Current Pulsating DC with one of the following frequencies: 6 1/4 Hz or 12 1/2 Hz depending on sensor size Process Temperature Neoprene: 32 to 158 F Linatex Rubber: -40 to 160 F (Pressure 580 psi) PTFE : -5 to 210 F ** Ebonite: 32 to 200 F High Temp PTFE 0 to 355 F EPDM: -15 to 158 F Ambient Temperature Remote Signal Converter -40 F to 210 F Integral Signal Converter -40 F to 120 F Pipe Connection Standard 1/2" to 24" ANSI B 16.5 Class " to 80" AWWA C-207 Class D (150 psi) Option 1/2" to 24" ANSI B 16.5 Class 300 Others on request Process Vacuum Maximum process vacuum depends on liner material: Neoprene, Ebonite, EPDM, Natural rubber: 7.25 psia Liner Standard Neoprene Option Teflon, Natural rubber, EPDM, Ebonite Electrodes Standard Stainless steel 316 Ti Option Hastelloy C276, Platinum, Titanium, Monel, Tantalum, AISI 316Ti coated Enclosure Standard Carbon steel, corrosion-resistant two-component coating Option Stainless steel AISI 316 Measuring Pipe Stainless steel AISI 304 Enclosure Rating Standard NEMA 6 accidental submersible (tested to 10 ft of water 72h) Option NEMA 6 submersible, tested to 30 ft of water (no time limit if NEMA 6P submersible kit is being used) Cable Entries 2 Pg others available Mechanical Load Design Pressure 3 G, Hz sinusoidal in all directions 1.5 x flange rating Conductivity Compact installation Liquids with an electric conductivity 5 µs/cm For a conductivity between 1 and 5 µs/cm, the accuracy may degrade to ±0.5% of actual flow. Remote installation Standard Cable Special Cable [µs/cm] [µs/cm] Cable length [ft] Cable length Note: For detection of empty sensor the min. conductivity must always be 20 µs/cm and the max. length of electrode cable when remote mounted is 150 ft. Special cable must be used. [ft] * - 5 to 120 F with signal converter mounted on sensor ** Each temperature class assumes a maximum ambient temperature of 105 F. 110 TI US 12 08

113 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 MAG 3100 Liner Selection Guide Liner Applications Neoprene General purpose, sewage, drinking water and district heating EPDM Drinking water, sea water PTFE Agressive chemicals, paper and pulp, high temperature applications Linatex Abrasive media and mining slurries Ebonite Drinking water, high pressure applications and district heating Electrode Selection Guide Electrodes Applications AISI 316 Ti General purpose, water, sewage and district heating AISI 316 Ti Ceramic High content of fibres, paper pulp coated Hastelloy C-276 Monel Titanium Tantalum Platinum and platinum/irridium Good chemical proporties, sea water Salt, brine and alkaline solutions Chlorine, chlorite, nitric and chromic acids. Textile bleaching industry Almost any acid solution The ultimate electrode material. Unaffected by most liquids TI US

114 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Functions MAG 6000 Signal Converter: 0.25% Display flowrate, 2 totalizers, low flow cuf-off, empty pipe cut-off, flow direction, error system, operating time uni/bidirectional flow, limit switches, pulse output, control for cleaning unit and batch Current Output Current 0-20 ma or 4-20 ma 0-20 ma or 4-20 ma Load < 800 ohm < 800 ohm Time Constant s adjustable s adjustable Frequency/Pulse Output Short-circuit-protected Short-circuit-protected Frequency 0-10 khz, 50% duty cycle 0-10 khz, 50% duty cycle MAG 5000 Signal Converter: 0.5% accuracy Display flowrate, 2 totalizers, low flow cuf-off, empty pipe cut-off, flow direction, error system, operating time, uni/ bidirectional flow, limit switches, pulse output, control for cleaning unit Pulse Width 50 ms, 500 ms, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s 50 ms, 500 ms, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s Time Constant s adjustable s adjustable Active 24 V DC 24 V DC supplied by the signal converter 1 Hz 10 khz 0-2 Hz: load: 125 ohm to 100 kohm Min. R load 150 Ω 1 KΩ 0-10 khz: load: 125 ohm to 100 kohm Passive Max. R load 10 KΩ 10 KΩ 3-30 V DC External supply of 5-50 V DC (max. current: 200 ma) U = 3 V U = 30 V 0-10 khz: load: 125 ohm to 10 kohm Min. R load 10 Ω 225 Ω Max. R load 10 KΩ 10 KΩ Relay Switch relay to indicate flow direction or fault Switch relay to indicate fault Load Max.: 42 V/ 2 A, 24 Vd.c./1 A Max.: 42 V/2A, 24 Vd.c./1A Time Constant Flow direction: 5 s; Fault : 1 s 1 s Digital input V d.c., R i = 4.4 KΩ (reset Totalizer, Force Output and Batch Control) Activation time 50 msec. 50 msec V d.c., R i = 4.4 KΩ (reset Totalizer, Force Output) Current I 11 V d.c. = 2.5 ma, I 30 V d.c. = 7 ma I 11 V d.c. = 2.5 ma, I 30 V d.c. = 7 ma Galvanic Isolation All inputs and outputs are galvanically isolated All inputs and outputs are galvanically isolated Cut-off Low-flow 0 9.9% of maximum flow 0 9.9% of maximum flow Empty Pipe Detection of empty pipe. (special cable required) detection of empty pipe. (special cable required) Counter Two internal eight-digit counters for forward, net or reverse flow source 112 TI US 12 08

115 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Electrode Cleaning Display Zero Point Adjustment MAG 6000 Signal Converter: 0.25% For process liquids which can leave insulating deposits on the sensor s electrodes, or leave conductive deposits on the inside of the sensor. Electrode cleaning requires a special 19" rack cleaning unit. Backlit alphanumeric text, 3 x 20 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. Automatic MAG 5000 Signal Converter: 0.5% accuracy N/A Backlit alphanumeric text, 3 x 20 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. Automatic Input Impedance > 1 x Ω > 1 x Ω Exitation Frequency Ambient Temperature Supply Voltage Pulsating DC current with one of the following frequencies: 1 9/16 Hz, 3 1/8 Hz, 6 1/4 Hz or 12 1/2 Hz, 25 Hz During operation -5 to 120 F Pulsating DC current at a frequency of 3 1/8 Hz During operation -5 to 120 F During storage -40 to 160 F (RH max. 95%) During storage -40 to 160 F (RH max. 95%) AC 115/230 V AC. +10% to -15%, Hz, 9 VA 115/230 V AC +10% to -15%, Hz, 9 VA DC V DC/11-24 V AC, 9 W V DC/11-24 V AC 9 W Integral/Remote Can be mounted integrally on sensor, or remote on pipe or wall Can be mounted integrally on sensor, or remote on pipe or wall Material Fiberglass-reinforced polyamide or optional stainless steel Fiberglass-reinforced polyamide or optional stainless steel Rating NEMA 6, accidental submersible (3ft of water for 30 min.) NEMA 6, accidental submersible (3 ft of water for 30 min.) Mechanical Load 3.17 G, Hz random in all directions 3.17 G, Hz random in all directions 19" insert Insert fits in a 19" rack or wall, front, back panel unit Insert can be fitted in a 19" rack or wall, front, back panel unit Material Standard 19" insert of Aluminum/steel Standard 19" insert of Aluminum/steel Rating 19" Insert and back panel mount: NEMA 1 19" Insert and back panel mount: NEMA 1 Mechanical Load Front panel and wall mount unit: NEMA 4X 115/230 V AC version: 1 G, Hz sinusoidal in all directions 24 V DC version: 1 G, Hz sinusoidal in all directions Front panel and wall mount unit: NEMA 4X 115/230 V AC version: 1 G, Hz sinusoidal in all directions Communication Standard Prepared for client mounted add-on modules Without serial communication Optional HART as add on module HART TI US

116 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 MAGFLO Cleaning Unit Application For use with MAG 6000 and MAG " insert to clean the electrodes on MAG 1100 and MAG Cleaning Voltage AC DC Cleaning Period Relay Load: Indicator Lamps cleaning: 60 V a.c. cleaning: 30 V d.c. 60 sec + 60 sec. pause period Switch relay indicating cleaning in progress 42 V/2A LEDs: ON and CLEANING i 80 ma 60 V.AC AC Cleaning AC Cleaning is used to remove greasy deposits on the electrodes caused from measurement of waste water flows from abattoirs or water containing oil residues. During cleaning, heat is generated on the electrode surface, softening the greasy particles. This causes gas bubbles which remove the deposits from the electrode surface. Supply Voltage AC DC Ambient Temperature 115/230 V AC +10% to -15%, Hz, 7 VA cleaning, 5 VA stand by V DC, 17 W cleaning, 3 W stand by During operation: -5 to 120 F During storage: -5 to 160 F 19" insert 19" insert for MAG 6000 and MAG 5000 in either a front, back or wall mount unit Enclosure material: Standard 19" insert in Aluminum/steel Enclosure rating: NEMA 1; if front or wall mount kit is used: NEMA 4X Mechanical load: 1 G, Hz sinusoidal in all directions MAG 6000 can be MAG 5000 can be mounted with the Cleaning Unit. The electronic package can be mounted in either a wall, front, or back panel unit. 30 V.DC i 20 ma DC Cleaning DC cleaning is used to remove conductive deposits from the meter pipe. When measuring district heating water flows, conductive magnetite deposits can accumulate. If the water s conductivity is below approx. 250µS/cm, these deposits can short the electrode signal and cause measuring error. This cleaning method involves electrolysis in which the electron flow leads the deposited particles away from the area around the electrodes. 114 TI US 12 08

117 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Sensor size selection guide The table shows the relationship between flow velocity V, flow quantity Q, and sensor size. Guidelines for selection of sensor Min. measuring range: ft/s Max. measuring range: 0-33 ft/s Normally the sensor is selected with a nominal flow in the measuring range of 3-5 ft/s. TI US

118 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Accuracy Meter uncertainty under reference conditions (display/frequency/ pulse output) ± %E MAG 6000 V < 1.5 ft/sec. E: ±0.25% of actual flow 0.82 V < 1.5 ft/sec. E: ±1.5ft/sec. ( ) [%] of actual flow v [ft/sec.] Other Accuracy Statements Current output Effect of ambient temperature Effect of supply voltage Repeatability Pulse output: ±(0.1% of actual flow +0.05% FSO) Display/frequency/pulse output: < ±0.003% / Kelvin Current output: < ±0.005% / Kelvin < 0.005% of measuring value on 1% change ±0.1% of actual flow for V 1.5 ft/s V: Actual flow velocity [ft/sec] E: Meter uncertainty as a percentage of actual flow ft/sec Inlet and outlet conditions For accurate flow measurement, it is essential to have sufficient straight run of inlet and outlet pipes, and a certain distance between pumps and valves ± %E MAG 5000 V < 1.5 ft/sec. E: ±0.5% of actual flow 1.41 V < 1.5 ft/sec. E: ±1.5ft/sec. ( [%] of actual flow v [ft/sec.] ) It is also important to center the flowmeter in relation to the pipe flanges and gaskets min 5 x Di min 3 x Di DANFOSS A83G V: Actual flow velocity [ft/sec] E: Meter uncertainty as a percentage of actual flow ft/sec. Reference Conditions (ISO/DP9104) Temperature of medium 68 F ±4 F Ambient temperature 68 F ±4 F Supply voltage Un ±1% Warm-up time 30 min Incorporation in pipe section in Inlet section 10 x DN accordance Outlet section 5 x DN with reference conditions (ISO) Sensor optimally grounded and centered For further information contact EMCO Flow conditions Fully developed flow profile 116 TI US 12 08

119 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Electrical connection mag 6000 and mag 5000 Signal converter MAG 6000 and MAG 5000 integrally mounted on sensor Active output Max 30mA 50 Frequency pulse output V Error/flow 45 direction 46 Curren 31 t 32 PE Counter (pic) 24 V selectable frequency or pulse 1 Hz 10kHz Min R Load 150W 1kW Max R Load 10kW 10kW mA load 800 W PE NPN input mode (Negative switching) 1) PLC/counter 50 U 2) 5 R Load 52 PNP input mode (Pos tive switching) PLC/counter 50 R Load 51 U 2) 52 1) Supply voltage N L N V a c L V d c or V a c ) If R Load exceeds 0kΩ it is ecommended to connect an exte nal 0kΩ load es sto as shown above * U-3V * U 30V Min R Load 0 Ω 225 Ω Max R Load 0kΩ 0kΩ PE PE 2) U 3 30 V d c Connection of electromechanical counter (active output), current output, power supply. Other pulse-frequency output connection options using passive mode. Signal converter mag 6000 and mag 5000 remote mounted on sensor (other connections as shown above) Blue Black Brown Standard electrode cable Blue Black Brown Blue 83 Black 0 Brown Standard electrode cable Blue Black Brown ) EMC immunity: In areas with severe electrical interference, the shield on the electrode and coil cables must be grounded at both ends. 1) SHIELD 1) Coil cable Blue 86 Black 85 Brown (N/C) 1) Blue Black Brown (N/C) Coil cable Blue 86 Black 85 Brown (N/C) 1) SHIELD Blue Black Brown (N/C) Signal converter remote mounted using a standard electrode cable. MAG 6000 NEMA 6 version with special electrode cable for empth pipe detection Green White Brown Special electrode cable Green White Brown Green White Brown Special electrode cable Green White Brown ) SHIELD 1) Coil cable Blue 86 Black 85 Brown (N/C) 1) Blue Black Brown (N/C) Coil cable Blue 86 Black 85 Brown (N/C) 1) SHIELD Blue Black Brown (N/C) MAG 6000 NEMA 6 version with special electrode cable for empth pipe detection. 19 insert remote mounted using special electrode cable. empty pipe detection. TI US

120 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Dimensions Sensor MAG 1100 Standard and high temperature MAG 1100, integral/remote The total built-in length "L", depends on the gasket selected. Size A 1 B 1 A 1 B 1 D D i (Al 2 O 3 ) D p D G Weight 2 EPDM Graphite PTFE (Teflon) Without gasket Earthing Ring.25" 6.14" 7.13" 12.16" 13.15" 1.90" 0.24" 0.68" 1.34" 4.8" " 6.14" 7.13" 12.16" 13.15" 1.90" 0.39" 0.68" 1.34" 4.8" " 6.14" 7.13" 12.16" 13.15" 1.90" 0.59" 0.68" 1.57" 4.8" " 6.46" 7.72" 12.48" 13.74" 2.50" 0.98" 1.12" 2.20" 4.9" " 6.93" 8.58" 12.95" 14.61" 3.31" 1.57" 1.71" 2.95" 7.5" " 7.24" 9.25" 13.27" 15.27" 4.00" 1.97" 2.15" 3.54" 9.2" " 7.64" 10.00" 13.66" 16.02" 4.72" 2.56" 2.68" 4.41" 12.0" " 7.87" 10.47" 13.90" 16.50" 5.24" 3.15" 3.25" 4.88" 15.0" " 8.39" 11.50" 14.41" 17.52" 6.26" 3.94" 4.22" 5.91" 22.0" " shorter when the AISI terminal box is used. (High temperature version 390 F). 2 With signal converter MAG 5000 or MAG 6000 installed, weight is increased by approx. 1.8 lbs. The MAG /4" and 3/8" can be assembled with a 1/2" NPT SS fitting instead of wafer mount. Without gasket EPDM Graphite Teflon L 5.9" 5.9" 6.0" 6.1" 118 TI US 12 08

121 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Dimensions Sensor mag 1100 food L A B A 1 B 1 D Weight *.375" 2.60" 5.63" 6.89" 11.8" 13.1" 2.52" 4.8".5" 2.60" 5.63" 6.89" 11.8" 13.1" 2.52" 4.8" " 5.94" 7.48" 12.1" 13.6" 3.05" 4.9" 1.5" 3.78" 6.34" 8.15" 12.5" 14.3" 3.58" 7.5" " 6.69" 9.06" 12.8" 15.2" 4.69" 9.2" 2.5" " 9.57" 13.2" 15.7" 5.12" 12" " 7.32" 10.40" 13.5" 16.6" 6.10" 15" " 8.43" 12.04" 14.6" 18.2" 7.20" 22" * With signal converter MAG 5000 or MAG 6000 installed weight is increased by approx. 4.4 lbs. Built-in length Accessories Mag 1100 food Di Do Di Do Tri-Clover Tri-Clamp Sensor Size Di Do Di Do Sensor Size A L ** " 5.75" " 5.75" " 6.34" " 6.93" " 7.32" " 8.78" " 10.5" " 11.34" ** The total built-in length L is independent of the adapter type selected. TI US

122 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Dimensions Sensor mag 3100 Eathing/protection flange Size A 1 A 1 B D 1 L 2 T C 3 T E 3 Weight 4 Class 150 ANSI 16.5 Class 300 AWWA C-207 Class D.5" 7.36" 13.31" 2.32" 4.09" 7.87" 7.87" " 11" 1" 7.36" 13.31" 2.32" 4.09" 7.87" 7.87" 0.05" 0.24" 13" 1.5" 7.76" 13.70" 3.23" 4.88" 7.87" 7.87" 0.05" 0.24" 17" 2" 8.07" 14.01" 2.83" 5.47" 7.87" 7.87" 0.05" 0.24" 28" 2.5" 8.35" 14.29" 2.83" 6.06" 7.87" 10.71" 0.05" 0.24" 30" 3" 8.74" 14.69" 2.83" 6.85" 10.71" 10.71" 0.05" 0.24" 33" 4" 9.53" 15.47" 3.35" 8.43" 9.84" 12.20" 0.05" 0.24" 44" 5" 10.04" 15.98" 3.35" 9.41" 9.84" 13.10" 0.05" 0.24" 55" 6" 10.87" 16.81" 5.39" 11.10" 11.81" 11.81" 0.05" 0.24" 66" 8" 11.97" 17.91" 5.39" 13.31" 13.78" 13.78" 0.05" 0.31" 110" 10" 13.07" 19.02" 5.39" 15.47" 17.72" 17.72" 0.05" 0.31" 155" 12" 14.05" 20.00" 5.39" " 19.69" 19.69" 0.06" 0.31" 176" 14" 14.25" 20.20" 10.63" 17.76" 21.65" 21.65" " 0.31" 242" 16" 15.24" 21.18" 10.63" 19.76" 23.62" 23.62" " 0.39" 275" 18" 16.45" 22.40" 12.20" 22.16" 23.62" 25.20" " 0.39" 385" 20" 17.44" 23.39" 13.78" 24.17" 26.77" 28.70" " 0.39" 440" 24" 19.45" 25.39" 16.93" 28.15" " " 0.39" 660" 28" 21.42" 27.36" 19.69" 32.13" " 0.08" - 770" 30" 22.48" 28.43" 21.89" 34.21" " 0.08" - 880" 32" 23.86" 29.80" 22.05" 36.50" " 0.08" " 36" 25.71" 31.65" 24.80" 40.63" " 0.08" " 40" 27.72" 35.67" 26.38" 44.72" " 0.08" " 44" 29.72" 35.67" 30.31" 48.74" " - 48" 31.89" 37.83" 31.18" 53.07" " 0.08" " 56" 36.42" 42.36" 39.37" 65.94" " 0.12" " 60" 38.27" 44.21" 40.15" 65.83" " 0.12" " 64" 40.35" 46.30" 44.49" 75.39" " 0.12" " 72" 44.21" 50.16" 49.21" 77.72" " 0.12" " 80" 48.15" 54.09" 54.13" 85.59" " 0.12" " 1 0.5" shorter with AISI terminal box (Ex and high temperature) 2 When earthing flanges are used the thickness of the earthing flange must be added to the built-in length 3 T C = Type C grounding ring, T E = Type E grounding ring 4 Weights are approx and for ANSI 150 without signal converter. Size t 1 t 2 Weight (lbs) 1" to 10" 0.05" 0.6" " to 24" 28" to 48" 56" to 80" 0.06" 0.8" " 1.0" " 1.6" Size t 1 Weight.5" " to 6" " to 14" " to 24" Type C flanges for liners of neoprene, EPDM, linatex and ebonite. Type E flanges for liners of PTFE. MAG 3100 high temperature (PTFE) is always equipped with 2 pcs. type E earthing flanges. D = Outside diameter of flange, see flange tables 120 TI US 12 08

123 Model MAGFLO Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000 Signal converter compact polyamid standard Signal converter installed in compact mode Wall mounting box 21 TE (for optional 19" insert signal converter) weight: mag 6000 and mag 5000: 1.65 lbs Signal converter installed remote Weight excl. signal converter: 7.56 lbs Wall mounting box 42 TE (for optional 19" insert signal converter and electrode cleaning unit) weight: wall bracket: 2.0 lbs Weight excl. signal converter: 6.4 lbs TI US

124 A trademark of Spirax Sarco, Inc. Hydro-Flow 1200 Inline Vortex Flow Meter Description The Hydro-Flow Model 1200 inline vortex flow meter was designed specifically for water flow measurement, containing no moving parts like traditional paddlewheel and impeller-type flow meters. Specifically designed for line sizes of 1 to 3 inches (25 to 76 mm), the Hydro-Flow Model 1200 is a full bore, inline flow meter that measures water, water/ glycol mixtures, and condensate. Benefits Fast and easy installation Rugged and maintenance-free with no moving parts Fits line sizes from 1 to 3 (25 to 76 mm) Reliable and accurate flow readings provides ±0.5% of fu -sca e accuracy and 15:1 turndown rat o Features 2-year extended warranty is the best in the industry Ultra low-flow measurement capability Reliably processes vortex signals smaller than permitted by other techno og es Applications The Hydro-Flow Model 1200 flow meter is ideally suited for: Water Water/Glycol Mixtures Condensate Ultra Low-Flow Measurement Capability Hydro-F owʼs un que and propr etary m croprocessor based p ezo-res st ve sensor can accurate y and re ab y process vortex s gna s that are 25 t mes sma er than perm tted by other techno og es, produc ng a f ow meter of unequa performance and re ab ty. Condensate and Hot Water The Hydro-F ow 1200 s dea for measur ng condensate, w thstand ng process temperatures up to 160 F (71 C). The Hydro-F ow 1200 conta ns no mov ng parts, so excess ve mechan ca oads on the f ow meter (caused by cont nuous start-stop f ow) do not affect the accuracy or mechan ca re ab ty of the f ow meter. Add t ona y, the f ow meter s not affected by poss b e ron, sa t, or other depos ts found n the water f ow. 122 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

125 Specifications Hydro-Flow 1200 Performance Accuracy Comb ned near ty and repeatab ty s ±0.5% of fu sca e. Electrical Enclosure Re nforced po ycarbonate, NEMA 6 Output Signal Options Pulse Output Analog Output No Output Display Option Frequency proport ona to f ow rate. Power supp y: 10 to 32 VDC w th current m ted by ser es res stance to between 5 and 20 ma. Max mum pu se w dth s 5 ms. Other sett ngs can be conf gured by the factory or reconf gured n the f e d us ng Hydro-F ow F e d-pro software. 4 to 20 ma ana og current oop. Current proport ona to f ow rate. Power supp y: 10 to 32 VDC comp ance 4 ma = zero flow; 20 ma = maximum flow. Other 20 ma settings can be reconfigured in the field using Hydro-F ow F e d-pro software. D sp ay on y Power supp y: 8 to 32 VDC 4 ma max mum LCD d sp ay a ternate y shows 4-d g t rate and 8-d g t tota f ow. Mechanical Type Measurable Fluids Fu bore, n ne Water, water/g yco m xtures, condensate Pipe Sizes 1" (25 mm) 1.5" (38 mm) 2" (51 mm) 2.5" (64 mm) 3" (76 mm) Fluid Temperature Fluid Pressure Ambient Temperature Flow Range 32 to 160 F (0 to 71 C) 150 ps (10.3 bar) max mum -20 to 140 F (-20 to 60 C) 1 (0.3 m) per second, m n mum 15 (4.5 m) per second, max mum Measuring Units Eng sh = ga ons Metr c = cub c meters Other measur ng un ts ava ab e upon request or measur ng un ts can be reconf gured us ng Hydro-F ow s F e d- Pro, PC compat b e conf gurat on software. Wetted Parts Vortex Sensor U tem (p ast c) Shedder Bar Flow Meter Body Stem O-rings Pipe Connection Straight Run Piping 316 sta n ess stee Brass Brass EPDM Brass NPTF Typ ca 10 d ameters upstream, 5 d ameters downstream TI US

126 Hydro-Flow 1200 Measurable Flow Rates Line Size 1" (25 mm) 1.5" (38 mm) 2" (51 mm) 2.5" (64 mm) 3" (76 mm) Gallons Per Minute M n mum F ow Max mum F ow Cubic Meters Per Hour M n mum F ow Max mum F ow Pu ses/ga on Pu ses/cub c Meters When flow meter is configured for pulse output. Dimensions Electronics enclosure Wire entry.5" NPT Stem B Vortex sensor NPTF L Meter Size L B 1.0" (25 mm) 3.44" (87.4 mm) 3.85" (97.8 mm) 1.5" (38 mm) 3.63" (92.2 mm) 4.25" (108.0 mm) 2.0" (51 mm) 3.82" (97.0 mm) 4.40" (111.8 mm) 2.5" (64 mm) 4.31" (109.5 mm) 4.90" (124.5 mm) 3.0" (76 mm) 4.55" (115.6 mm) 5.20" (132.1 mm) 124 TI US 12 08

127 Hydro-Flow 1200 Model and Suffix Codes Category Type In ne 1200 Line Size Suffix Codes 1.0" (25 mm) " (38 mm) " (51 mm) " (64 mm) " (76 mm) 30 Connection Brass-NPTF 1 Output Pu se 1 Current: 4 to 2 20 ma No Output 3 Display No D sp ay 1 Rate/Tota 2 D sp ay Measuring Units Eng sh 1 Metr c 2 Example Hydro-F ow represents a 2" n ne f ow meter w th a brass tee f tt ng, 4 to 20 ma ana og output and a rate/tota d sp ay w th Metr c measur ng un ts 1 Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard Metric measuring units for flow rate and totalized flow are cubic meters per hour (m 3 /h) and cubic meters (m 3 ), respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acre-feet, cubic feet, barrels, and liters are available and can be set by the factory. 2 Watertight cable connector and direct burial lead wires are available. See Accessories section for more information. Accessories/Options Description Part Number BTU-121 BTU/Energy Measurement System for Ch ed and Hot Water Contact rep or factory F e d-pro Conf gurat on Program: Software Commun cator Hardware Hydro-F ow Re ay Output Modu e AC to DC Converter/Power Supp es Water-T ght Cab e Connector and 18" D rect Bur a Cab e A um num enc osure Add AL to end of product str ng TI US

128 A trademark of Spirax Sarco, Inc. Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter Description The Hydro-Flow Model 2200 fixed insertion vortex flow meter was designed specifically for water flow measurement, containing no moving parts like traditional paddlewheel and impeller-type flow meters. Specifically designed for line sizes of 2 to 20 inches (51 to 508 mm), the Hydro-Flow Model 2200 is a fixed insertion flow meter that measures water, water/glycol mixtures, and agriculture/reuse water. Benefits Fast and easy nsta at on Rugged and ma ntenance-free w th no mov ng parts F ts ne s zes from 2 to 20 (51 to 508 mm) Re ab e and accurate f ow read ngs prov des ±1.0% of fu -sca e accuracy and 15:1 turndown rat o Features 2-year extended warranty s the best n the ndustry Re ab y processes vortex s gna s sma er than perm tted by other techno og es Applications The Hydro-Flow Model 2200 flow meter is ideally suited for: Water Water/glycol mixtures Agriculture/Reuse water Ultra Low-Flow Measurement Capability Hydro-Flowʼs unique and proprietary microprocessor based piezo-resistive sensor can accurately and reliably process vortex signals that are 25 times smaller than permitted by other technologies, producing a flow meter of unequal performance and reliability. Diverse Water Applications The Hydro-Flow 2200 is ideal for measuring water applications, withstanding process temperatures F (0-71 C). The Hydro-Flow 2200 contains no moving parts, so excessive mechanical loads on the flow meter (caused by continuous start-stop flow) do not affect the accuracy or mechanical reliability of the flow meter. An optional aluminum electronics enclosure can ensure performance in wet environments. Additionally, the flow meter is not affected by possible iron, salt, or other deposits found in the water flow. 126 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US 12 08

129 Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter Specifications Performance Accuracy Comb ned near ty and repeatab ty s ±1.0% of fu sca e. Electrical Enc osure Output S gna Opt ons Pu se Output Ana og Output No Output D sp ay Opt on Re nforced po ycarbonate, NEMA 4X Frequency proport ona to f ow rate. Power supp y: 10 to 32 VDC w th current m ted by ser es res stance to between 5 and 20 ma. Max mum pu se w dth s 5 ms. Other pu se output sett ngs can be conf gured by the factory or reconf gured n the f e d us ng Hydro-F ow F e d-pro software. 4 to 20 ma ana og current oop. Current proport ona to f ow rate. Power Supp y: 10 to 32 VDC comp ance 4 ma = zero flow; 20 ma = maximum flow. D sp ay on y Power supp y: 8 to 32 VDC 4 ma max mum LCD d sp ay a ternate y shows 4-d g t rate and 8-d g t tota f ow. Mechanical Type F xed Insert on Measurab e F u ds Water, water/g yco m xtures, condensate P pe S zes 2 to 20" (51 to 508 mm) F u d Temperature 32 to 160 F (0 to 71 C) a connect ons F u d Pressure 400 ps (27.5 bar) max mum for thread-o- et 300 ps (20.7 bar) max mum for sadd e connect on 150 ps (10.3 bar) max mum for tee connect on Process Temperature 32 to 160 F (0 to 71 C) F ow Range 1 (0.3 m) per second, m n mum 15 (4.5 m) per second, max mum Measur ng Un ts Eng sh = ga ons Metr c = cub c meters Other measur ng un ts ava ab e upon request or measur ng un ts can be reconf gured us ng Hydro-F ow s F ed-pro, PC compat b e conf gurat on software. Wetted Parts Vortex Sensor U tem (p ast c) Shedder Bar 316 sta n ess stee Compress on F tt ng Brass Stem 316 Sta n ess Stee O-r ngs EPDM Stra ght Run P p ng Typ ca 10 d ameters upstream, 5 d ameters downstream Mount ng Opt ons Carbon stee sadd e for stee or PVC p pes Carbon stee thread-o- et Brass tee f tt ng Pipe connection 1.5'' NPTF TI US

130 Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter Measurable Flow Ranges Line Size 2" (51 mm) 3" (76 mm) 4" (102 mm) 6" (152 mm) 8" (203 mm) 10" (254 mm) Gallons per Minute M n mum F ow Max mum F ow Cubic Meters per Hour M n mum F ow Max mum F ow Pu ses/ga on Pu ses/cub c Meters Line Size 12" (305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm) Gallons Per Minute M n mum F ow Max mum F ow Cubic Meters per Hour M n mum F ow Max mum F ow Pu ses/ga on Pu ses/cub c Meters When flow meter is configured for pulse output. 128 TI US 12 08

131 Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter Hardware Installation The Hydro-F ow mode 2200 s a f xed nsert on f ow meter w th a 1-½ʼʼ NPT mount ng thread. The p pe must be depressur zed pr or to f ow meter nsta at on and/or remova. Three standard accessory mount ng f tt ngs are recommended for f ow meter nsta at on. Thread-o-let: The thread-o- et s recommended for permanent nsta at on requ r ng m n ma serv ce and s good for h gh-pressure (up to 400 ps ) app cat ons. Tee Fitting: The tee f tt ng s nsta ed on y for 2ʼʼ and 3ʼʼ p pe s zes. Insta at on requ res no spec a mach n ng, ho e cutt ng or we d ng. Pressure s m ted to 150 ps Saddle Clamp: The sadd e c amp s recommended when we d ng s not feas b e. Sadd es can be used for stee and PVC p pe. Pressure s m ted to 300 ps. Model 2200 Hydro-Flow mechanical drawing with condulet detail 4 2" (107 mm) Electronics Enclosure 3 9" (99 mm) Wire Entry 0.5" NPT Compression Fitting 9 max. (228.6 max.) 1.5" NPT Stem Vortex Sensor Thread-o-let (3" or larger) Tee (2 & 3" only) Saddle (3" or larger) TI US

132 Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter Making Electrical Connections Cabling (Pulse Output) The cab e may be up to 2000 feet of #20 AWG or arger sh e ded two-conductor cab e. The sh e d ead from the meter may be connected to an earth ground, such as a copper co d water p pe. The sh e d mproves no se mmun ty and prov des a return path for e ectr ca surges. Its use s opt ona n nsta at ons n wh ch e ectr ca trans ents and no se are not a prob em. Current Limiting Resistor (Pulse Output) The current m t ng res stor s requ red to m t the norma operat ng current n the f ow meter to a va ue between 5 ma and 20 ma (w th a meter vo tage of 8 vo ts and ess than 25 ma). The va ue of the res stor s determ ned by the power supp y vo tage, the operat ng meter current, and the cab e res stance. Tab e 1 sts standard ½ watt 5% res stor va ues wh ch w work n most nsta at ons. For power supp y vo tages between those n the tab e, use the ower va ue of res stor. Caution: If the flow meter is wired backwards to the currentlimited power source, the flow meter will not be damaged but it will not function properly. Supply Voltage (DC) Current Limiting Resister Values (Ω) Minimum Maximum Tab e 1. Current m t ng res stor for pu se output Cabling (4 ma to 20 ma Output or No Output) The flow meter may be connected w th up to 2000 feet of #22 AWG or arger cab e. Sh e ded cab e may be necessary n some environments to reduce electrical noise; if used, the shield should be connected at one end on y to an earth ground po nt, such as a copper co d water p pe. MAX. LOAD RESISTANCE (ohms) LOAD = 50 (VS - 10) 250 Permissable Load Resistance Range POWER SUPPLY VOLTAGE (VDC) 130 TI US 12 08

133 Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter Category Type F xed Insert on 2200 Line Size Suffix Codes 2" (51 mm) through 20" (508 mm) 02 to 20 Mounting Thread-o- et (3" and arger) 1 Sadd e for Stee P pe (3" and arger) 2 Sadd e for PVC P pe (3" and arger) 3 Tee (2" and 3" on y) 4 None (retrof t) 5 Output Pu se 1 Current: 4 to 20 ma 2 No Output 3 Display No D sp ay 1 Rate/Tota D sp ay 2 Measuring Units Eng sh 1 Metr c 2 Example Hydro-F ow represents an 8" f xed nsert on f ow meter w th sadd e mount ng for PVC p pe, pu se output and a rate/tota d sp ay w th Eng sh measur ng un ts. 1 Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard metric measuring units for flow rate and totalized flow are cubic meters per hour (m 3 /h) and cubic meters (m 3 ), respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acre-feet, cubic feet, barrels, and liters are available and can be set by the factory. 2 Watertight cable connector and direct burial lead wires are available. See Accessories section for more information. 3 Please specify pipe size, material, and schedule (or outside and inside diameter of pipe). 4 To order the Aluminum electronics enclosure put AL on the end of the product string. Aluminum Electronics Enclosure Advantages and Uses: Solid Enclosure NEMA 6P environmental protection (prolonged submersion) Field Serviceable Designed to withstand wet environments, direct burial, and heavy industrial installations Fluid Temperature 32 to 160 F (0 to 71 C) Accuracy ±1% of full scale Line size 2 to 20" (50 to 500mm) Accessories Description Part Number BTU-121 BTU/Energy Measurement System for Ch ed and Hot Water Contact rep or factory F e d-pro Conf gurat on Program: Software Commun cator Hardware Hydro-F ow Re ay Output Modu e AC to DC Converter/Power Supp es Water-T ght Cab e Connector and 18" D rect Bur a Cab e TI US

134 132

135 A trademark of Spirax Sarco, Inc. Hydro-Flow 2300 Fixed Insertion Vortex Flow Meter Description The Hydro-Flow Model 2300 insertion vortex flow meter was designed specifically for water flow measurement, containing no moving parts like traditional paddlewheel and impeller-type flow meters. Specifically designed for line sizes of 0.5 to 8 inches (13 to 203 mm), the Hydro- Flow Model 2300 is an insertion flow meter that measures ultrapure water, dionized water, acids, and solvents. Benefits Fast and easy nsta at on Fits line sizes from 0.5 to 8 (13 to 203 mm) Rugged and ma ntenance-free w th no mov ng parts Re ab e and accurate f ow read ngs prov des ±1.0% of fu -sca e accuracy and 15:1 turndown rat o Features 2-year extended warranty s the best n the ndustry U tra ow-f ow measurement capab ty Re ab y processes vortex s gna s sma er than perm tted by other techno og es Applications The Hydro-Flow Model 2300 flow meter is ideally suited for: Ultrapure Water Dionized water Acids Solvents Water Ultra Low-Flow Measurement Capability Hydro-Flowʼs unique and proprietary microprocessor based piezo-resistive sensor can accurately and reliably process vortex signals that are 25 times smaller than permitted by other technologies, producing a flow meter of unequal performance and reliability. Ultrapure Water, Deionized Water, Acids, and Solvents The Model 2300 is manufactured from PVDF for flow measurement of ultrapure water, deionized water, acids, solvents, and other corrosive fluids, making it an idea solution for use in semi-conductor and chemical wet processes. The Model 2300 design has no internal crevices, or dead space, eliminating the risk of bacterial growth and contamination. Unlike traditional paddlewheel and impeller type flow meters, which can wear over time or shed particles into the system, Hydro-Flowʼs no moving parts technology eliminates the possibility of fluid and process contamination. The Model 2300 is designed to retrofit into most +GF+ Signet fittings without modifications to the existing piping system. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI US

136 Hydro-Flow 2300 Fixed Insertion Vortex Flow Meter Specifications Performance Accuracy Comb ned near ty and repeatab ty s ±1.0% of fu sca e. Electrical Enclosure Re nforced po ycarbonate, NEMA 6 Output Signal Options Pulse Output Frequency proport ona to f ow rate. Power supp y: 10 to 32 VDC w th current m ted by ser es res stance to between 5 and 20 ma. Max mum pu se w dth s 5 ms. Other pu se output sett ngs can be conf gured by the factory or reconf gured n the f e d us ng Hydro-F ow F e d-pro software. Analog Output 4 to 20 ma ana og current oop. Current proport ona to f ow rate. Power Supp y: 10 to 32 VDC comp ance 4 ma = zero flow; 20 ma = maximum flow. Display Option LCD d sp ay a ternate y shows 4-d g t rate and 8-d g t tota f ow. Mechanical Type Insert on Measurable Fluids U trapure water, d on zed water, ac ds, so vents, water Pipe Sizes 0.5 to 8" (13 to 203 mm) Fluid Temperature 32 to 160 F (0 to 71 C) (See Graph 1) Ambient Temperature -20 to 140 F (-29 to 60 C) Flow Range 1 (0.3 m) per second, m n mum 15 (4.5 m) per second, max mum Measuring Units Eng sh = ga ons Metr c = cub c meters Other measur ng un ts ava ab e upon request or measur ng un ts can be reconf gured us ng Hydro-F ow s F e d-pro, PC compat b e conf gurat on software. Wetted Parts Sensor/Bar/Stem PVDF O-rings V ton Straight Run Piping Typ ca 10 d ameters upstream, 5 d ameters downstream Mounting Options Retrof t: F ts ex st ng +GF+ S gnet tee f tt ng Un on tee f tt ng: PVDF or PP for 0.5 to 2" Tee f tt ng: CPVC or PVC for 0.5 to 1.5" 134 TI US 12 08

137 Hydro-Flow 2300 Fixed Insertion Vortex Flow Meter Measurable Flow Ranges Line Size 0.5" (13 mm) 0.75" (19 mm) 1" (25 mm) 1.25" (32 mm) 1.5" (38 mm) 2" (51 mm) Gallons per minute Minimum Flow Maximum Flow Cubic Meters per Hour Minimum Flow Maximum Flow Pulses/Gallon Pulses/Cubic Meters Line Size 2.5" (64 mm) 3" (76 mm) 4" (102 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm) Gallons Per Minute Minimum Flow Maximum Flow Cubic Meters per Hour Minimum Flow Maximum Flow Pulses/Gallon Pulses/Cubic Meters When flow meter is configured for pulse output. Graph 1. Process Pressure/Temperature TI US

138 Hydro-Flow 2300 Fixed Insertion Vortex Flow Meter Cabling (Pulse Output) The cab e may be up to 2000 feet of #20 AWG or arger sh e ded two-conductor cab e. The sh e d ead from the meter may be connected to an earth ground, such as a copper co d water p pe. The sh e d mproves no se mmun ty and prov des a return path for e ectr ca surges. Its use s opt ona n nsta at ons n wh ch e ectr ca trans ents and no se are not a prob em. Current Limiting Resistor (Pulse Output) The current m t ng res stor s requ red to m t the norma operat ng current n the f ow meter to a va ue between 5 ma and 20 ma (w th a meter vo tage of 8 vo ts and ess than 25 ma). The va ue of the res stor s determ ned by the power supp y vo tage, the operat ng meter current, and the cab e res stance. Tab e 1 sts standard 1/2 watt 5% res stor va ues wh ch w work n most nsta at ons. For power supp y vo tages between those n the tab e, use the ower va ue of res stor. Load Resistances (4 ma to 20 ma Output) MAX. LOAD RESISTANCE (ohms) LOAD = 50 (VS - 10) 250 Permissable Load Resistance Range POWER SUPPLY VOLTAGE (VDC) Table 1. Current limiting resistor (pulse output) Supply Voltage (DC) Current Limiting Resister Values (Ω) Minimum Maximum Figure 1. Wiring Diagram (Pulse Output) 136 TI US 12 08

139 Hydro-Flow 2300 Fixed Insertion Vortex Flow Meter Mechanical Illustrations Sensor-Wing Fluidyne Electronics Enclosure 5.6" 4.2" (107 mm) 1 1 /4" NPSM Wire Entry 3.9" (99 mm) O-Ring Shedder Vortex Sensor Figure 3. Model 2300 mechanical drawing and condulet (with display) dimensions Union Tee Fitting Meter Size Inches (mm) 0.5" (15) 0.75" (20) 1" (25) 1.25" (30) 1.5" (40) 2 (50) L 5.05 (128) 5.59 (142) 6.14 (156) 6.33 (161) 6.93 (156) 7.64 (194) H 3.43 (87) 3.57 (91) 4.17 (106) 4.35 (111) 6.26 (159) 5.75 (146) Tee Fitting Meter Size Inches (mm) 0.5" (15) 0.75" (20) 1" (25) 1.25" (30) 1.5" (40) H 3.73 (95) 3.93 (100) 4.30 (109) 4.35 (111) 4.90 (124) W 3.81 (97) 4.06 (103) 4.17 (106) 4.38 (111) 4.60 (117) TI US