CAT 6 Data Wiring System Connectors

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Stella Singleton
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NEW CAT 6 Data Wiring System Connectors TM2 Series Features. High-Speed Data Transfer Conforms to the TIA/EIA-568B.2- data Wiring standard, thereby clears CAT 6 transfer performance requirements.

A Product Lineup Focused on Building of a Complete System In addition to modular plugs, Hirose Electric offers box type outlets, patch panels, and wall outlets.

1 NEW CAT 6 Data Wiring System Connectors TM2 Series Features. High-Speed Data Transfer Conforms to the TIA/EIA-568B.2- data Wiring standard, thereby clears CAT 6 transfer performance requirements. As such, these products easily support Gigabit Ethernet (000BASE-T/0000BASE-TX), which is the next generation of high-speed applications. 2. A Product Lineup Focused on Building of a Complete System In addition to modular plugs, Hirose Electric offers box type outlets, patch panels, and wall outlets. Systems built using all components from the same manufacturer will assure stable data transfer.. Support of a Wide Variety of Manufacturers' CAT 6 Cable To assure high performance of the system we test and monitor data transfer using CAT 6 cables manufactured by different suppliers. (Refer to page 2 for recommended cables.) Attenuation/PSNEXT (db) Permanent Link PSACR CAT 6 PSNEXT standard value CAT 6 Attenuation standard value Frequency (MHz) 2004.

2 Plugs, Boots Specifications Rating Current rating Voltage rating A 25V AC Operating temperature range -25ç to +60ç (Note). Insulation resistance 2. Withstanding voltage (between adjacent contacts). Contact resistance 4. Vibration 5. Shock 6. Durability (mating/un-mating) 7. Temperature cycle 8. Humidity 9. Salt Spray Item Specification Conditions 00 M ohms min. No flashover or insulation breakdown. 20 m ohms max. No electrical discontinuity of 5µs min. Contact resistance : 250m ohms max. No electrical discontinuity of 5µs. min. Contact resistance : 250m ohms max. Contact resistance : 250m ohms max. Contact resistance : 250 m ohms max. Insulation resistance : 00 M ohms min. Materials and Finishes Plugs Boots Component Insulator Contacts Strain relief clamp Component Insulator Contact resistance: 250 m ohms max. Insulation resistance: M ohms min. (High humidity) Insulation resistance: 00 M ohms min. (Dry state) Contact resistance: 250 m ohms max. Note: Includes temperature rise caused by current flow. Ordering Information Polycarbonate Phosphor bronze Brass 00 V DC 500 V AC / one minute 00mA Frequency: 0 to 55 Hz, single amplitude of 0.75 mm, octave/min. conduct, 0 cycles to each directions. Acceleration of 490 m/s 2, ms duration, sine half-wave waveform, cycles in each of the axes. 200 cycles Temperature : -55±ç +5ç to +5ç +85±2ç +5ç to +5ç Duration (Minutes): to to 5 cycles 500 hours at temperature of 40ç and humidity of 90% to 95%. 5% salt water/48 hours. Material Finish Remarks EPTR Color: Clear Contact area: Gold plated Nickel plated White (Standard color) Black, red, blue, yellow, green, orange, gray, light blue Material Finish Remarks Plugs Series name : TM2 TM2 - P - 8 8P 2 Connector type P : Plug Inserted contacts Size 8 : 8 contacts 8P : 8 contacts Boots Series name : TM2 TM2 - P - 8 BT Connector type P : Plug Size 8 : 8 contacts 4 BT : Boot 2

Plugs BOverview. Contact configured for CAT 6 performance.. 0.5 mm dia. solid wire or AWG #24 stranded wire.. Use with cables having external diameters of 5.4 mm to 6.8mm.

3 Plugs BOverview. Contact configured for CAT 6 performance mm dia. solid wire or AWG #24 stranded wire.. Use with cables having external diameters of 5.4 mm to 6.8mm.. Strain relief clamp protects the contact/conductor termination areas. Plug body Connector guide insert * (25) C6 (7.5) (2.9) Strain relief clamp * 4.75 Connecter guide insert (Shown inserted) Contact No. Contact No TM2P-88P TM2P-88P BMated with corresponding receptacle (Shown for reference only) (5.45) * Supplied separately(bag contains pcs.)

Boots BOverview. Dedicated boots for the TM2P-88P.. 9 color variations.. Halogen-free.. Protects the plug s lock/release lever. 2.4 25. (2) (4) 0.8 (6.9) (7.2) 0.8 (6.5) 8.8 Ø6.

4 Boots BOverview. Dedicated boots for the TM2P-88P.. 9 color variations.. Halogen-free.. Protects the plug s lock/release lever (2) (4) 0.8 (6.9) (7.2) 0.8 (6.5) 8.8 Ø6.8 TM2P-8-BT Part Number Color TM2P-8-BT(0) TM2P-8-BT(0) TM2P-8-BT(02) TM2P-8-BT(0) TM2P-8-BT(04) TM2P-8-BT(05) TM2P-8-BT(06) TM2P-8-BT(07) TM2P-8-BT(08) White Black Red Blue Yellow Green Orange Gray Light Blue BBoot installed (40) Protected lock/release lever Ø6.8MAX TM2P-88P 4

Manual Termination Tool HRS marking side (For contact/conductor termination) A Reverse side (For cable strain relief clamp crimping)

Crimping Jig (Manual operated) Part Number TM2P-88P/CK-MP(0) CL902-20-(0) Recommended Cable Specification Jacket Filler Conductor Conductor

5 Manual Termination Tool HRS marking side (For contact/conductor termination) A Reverse side (For cable strain relief clamp crimping) HT60-TM2/TM22P-88P * Changing the A Assembly parts to TM22 dedicated clamp parts will allow wiring of Hirose s TM22P-88P plugs supporting CAT 5e. Automatic Contact Termination Machine Item Body Applicator Part Number CM-05 AP05-TM2P-88P CL CL Cable Strain Relief Clamp Crimping Jig (Manual operated) Part Number TM2P-88P/CK-MP(0) CL (0) Recommended Cable Specification Jacket Filler Conductor Conductor Solid copper conductor: 0.5mm dia. Stranded copper conductor: AWG#24 Individual conductor insulation dia. (0.95mm to.05mm) Insulation Overall jacket dia. (5.4mm to 6.8mm) Note: To achieve CAT 6 performance, refer to TM2P-88P Cable Termination Procedure Manual(ETAD-E245). 5

6 Box Type Outlets, Patch Panels, and Wall Outlets Specifications Rating Operating temperature range 0ç to +60ç (Note) Item Specification Conditions. Insulation resistance 2. Withstanding voltage (between adjacent contacts). Contact resistance 4. Durability (mating/un-mating) 5. Temperature cycle 00 M ohms min. No flashover or insulation breakdown. 250 m ohms max. Contact resistance: 270m ohms max. Contact resistance: 270 m ohms max. 6. Salt Spray Contact resistance: 270 m ohms max. Note: Includes temperature rise caused by current flow. Materials and Finishes Box Type Outlets and Wall Outlets Insulator Contacts IDC contact insulator IDC contacts Case and top cover Dustproof shutter PBT Phosphor bronze Polycarbonate Phosphor bronze ABS Polyamide 00 V DC 500 V AC / one minute IEC52-2 Test 2a: Millivolt level method. 200 cycles Temperature : -40±ç +5ç to +5ç +70±2ç +5ç to +5ç Duration (Minutes): to to 5 cycles 5% salt water/48 hours. Component Material Finish Remarks Color: Black (Standard color) Contact area: Gold plated Color: White Tin-lead plated Color: Cream White (Standard) Patch Panels Component Jack Insulator Jack contacts IDC contact insulator IDC contacts Panel Material Finish Remarks PBT Phosphor bronze Polycarbonate Phosphor bronze Polycarbonate Color: Black (Standard color) Contact area: Gold plated Color: White Tin-lead plated Color: Black Ordering Information Box type outlets Patch panels Wall outlets TM2 P - TO 2 4 Series name : TM2 2 Connector type R : Jack Type TO : Box type outlet MPP : Patch panel KCJ : Wall outlet 4 Number of ports : port 2 : 2 ports 6 : 6 ports 24 : 24 ports 48 : 48 ports 6

Box Type Outlets Port BOverview. Use of a 0 type connector allows termination with a standard industry tools.

. Supplied with dustproof shutter.. Provided with magnetic surface on the base.

) TM2R-TO 222-292-6 Base 2 Ports Wiring ties (two included) Cat 6 2 (24.5) (54.4) (65) Through hole (7mm max.

7 Box Type Outlets Port BOverview. Use of a 0 type connector allows termination with a standard industry tools.. Uses AWG #22 to 24 (dia to 0.5 mm) wire.. Pin assignments comply with T568A and T568B wiring standards.. Supplied with dustproof shutter.. Provided with magnetic surface on the base. Wiring tie (one included) Cat 6 (24.5) (8) (58) Through hole (7mm max. cable dia.) TM2R-TO Base 2 Ports Wiring ties (two included) Cat 6 2 (24.5) (54.4) (65) Through hole (7mm max. cable dia.) TM2R-TO Base 6 Ports Wiring ties (two included) 2 (85) 4 5 Cat 6 6 (28.4) (70) TM2R-TO Break-out hole, 9mm (9) Base or 2mm dia. Cables (2) 7

Patch Panels 24 Ports BOverview. Use of a 0 type connector allows termination with a standard industry tools.. Uses AWG #22 to 24 (dia. 0.65 to 0.5 mm) wire.

. The panel body uses dielectric material making it lightweight, shock resistant and electrically insulated. Screws, washers and wiring ties * [TM2R-MPP24] ******* (48) 465 (5.

8 Patch Panels 24 Ports BOverview. Use of a 0 type connector allows termination with a standard industry tools.. Uses AWG #22 to 24 (dia to 0.5 mm) wire.. Pin assignments comply with T568A and T568B wiring standards.. Can be installed in 9-inch racks (EIA standard).. The panel body uses dielectric material making it lightweight, shock resistant and electrically insulated. Screws, washers and wiring ties * [TM2R-MPP24] ******* (48) 465 (5.5) Cat 6.8 (4.8) TM2R-MPP Ports Screws, washers and wiring ties ** [TM2R-MPP48] ******* (48) 465 (5.5) (88.) Cat.6 TM2R-MPP * Supplied in bag (4 pcs. each in bag) ** Supplied in bag (4 pcs. of screws and washers, 8 pcs. of wiring ties in bag) 8

Wall Outlet BOverview. Use of a 0 type connector allows termination with a standard industry tools.. Uses AWG #22 to 24 (dia. 0.65 to 0.5 mm) wire.

9 Wall Outlet BOverview. Use of a 0 type connector allows termination with a standard industry tools.. Uses AWG #22 to 24 (dia to 0.5 mm) wire.. Pin assignments comply with T568A and T568B wiring standards.. Supplied with dustproof shutter.. Can be installed in JIS standard mounting frames. (44) (7) (42) 6C TM2R-KCJ ****** T568B T568A (2) (22.7) Dustproof shutter Protective cover (0) Color code label ABS (22.7) TM2R-KCJ

10 Jacks Specifications Rating Current rating Voltage rating A 25V AC Operating temperature range -25ç to +80ç (Note). Insulation resistance 2. Withstanding voltage (between adjacent contacts). Contact resistance 4. Vibration 5. Shock 6. Durability (mating/un-mating) 7. Temperature cycle 8. Humidity 9. Salt Spray Item Specification Conditions 00 M ohms min. No flashover or insulation breakdown. 20 m ohms max. No electrical discontinuity of 5µs min. Contact resistance : 250m ohms max. No electrical discontinuity of 5µs. min. Contact resistance : 250m ohms max. Contact resistance : 250m ohms max. Contact resistance : 250 m ohms max. Insulation resistance : 00 M ohms min. Contact resistance: 250 m ohms max. Insulation resistance: M ohms min. (High humidity) Insulation resistance: 00 M ohms min. (Dry state) Contact resistance: 250 m ohms max. Note: Includes temperature rise caused by current flow. 00 V DC 500 V AC / one minute 00mA Frequency: 0 to 55 Hz, single amplitude of 0.75 mm, octave/min. conduct, 0 cycles to each directions. Acceleration of 490 m/s 2, ms duration, sine half-wave waveform, cycles in each of the axes. 200 cycles Temperature : -55±ç +5ç to +5ç +85±2ç +5ç to +5ç Duration(Minutes) : to to 5 cycles 500 hours at temperature of 40ç and humidity of 90% to 95%. 5% salt water/48 hours. Materials and Finishes Jacks Component Material Finish Remarks Insulator Contacts PBT Phosphor bronze Color: Black (Standard) White, red, blue, yellow, green, orange Contact area: Gold plated Ordering Information Jacks Series name : TM2 2 Connector type R : Jack TM2 R - 5A Mounting style/termination type 5A : Right-angle/through hole 4 Jack opening code 8 : For 8 contacts 5 Number of inserted contacts 8 : 8 contacts 0

Jacks BOverview. Unique contact structure designed for crosstalk reduction.. (Through hole : rows). Available in 7 colors.. Temporary retention to board with integral flexible posts.

11 Jacks BOverview. Unique contact structure designed for crosstalk reduction.. (Through hole : rows). Available in 7 colors.. Temporary retention to board with integral flexible posts. BPCB mounting pattern Ø Ø Flexible post Contact No. 8 Contact No. Connector front edge Recommended board thickness:.6mm Part Number Color TM2R-5A-88(02) TM2R-5A-88(0) TM2R-5A-88(02) TM2R-5A-88(0) TM2R-5A-88(04) TM2R-5A-88(05) TM2R-5A-88(06) Black White Red Blue Yellow Green Orange Note: The jack by itself does not clear CAT 6 performance requirements. Compensation on the board is required to secure CAT 6 performance.

12 Precautions in System Construction The TM2 Series connector and components were designed for CAT 6 data transfer. However, it is highly recommended that the entire connected system be checked for this performance level. Cable termination procedures Cable termination procedure manual No. ETAD-E245 ATAD-E2407 ATAD-E2408 ATAD-E2409 ATAD-E240 ATAD-E24 ATAD-E242 Part Number TM2P-88P TM2R-TO TM2R-TO2 TM2R-TO6 TM2R-MPP24 TM2R-MPP48 TM2R-KCJ Recommended Cable Manufacturers Hirose Electric closely examines the transfer performance of these connectors with the CAT 6 cable that is manufactured and sold by the various cable manufacturers. Please use the cable from among those indicated in Table for system construction with the TM2 Series. Table Recommended Cable Manufacturers Manufacturer's Name Web Site Hitachi Cable, Ltd. Tonichi Kyosan Cable, Ltd. NipponSeisen Co. Ltd. Okano Electric Wire Co., Ltd. Tsushin Kogyo K.K. Showa Electric Wire & Cable Co., Ltd. Fuji Electric Cable Co, Ltd. Note: Please see the web sites of the various manufacturers for cable specifications. Contact HRS for recommendations when using cables from other suppliers. Use of Different Manufacturers' Components Use of different manufacturers' components in one system could cause the deterioration of transfer performance. Check of the System Performance Verification All measures have been taken to assure the transfer performance of the TM2 series. However, it is highly recommended to verify transfer performance of complete system using commercially available measuring instruments. Hirose Electric does not build wiring systems. Please contact Hirose Electric sales representative for system construction contractor information. 2

Technical Documentation CAT 6 Transmission Characteristics Data This is representative transfer performance for the TM2 Series.

. Permanent Links Permanent Link PSACR Horizontal cable 90 m 00 90 DSP400 Main unit TM2R-MPP24 TM2R-T0 Permanent link adapter (PM06)

Channel link adapter DSP400 Remote unit Attenuation/PSNEXT (db) 00 90 80 70 60 50 40 Channel Link PSACR CAT 6 PSNEXT standard value 0

13 Technical Documentation CAT 6 Transmission Characteristics Data This is representative transfer performance for the TM2 Series. A high margin is used for CAT 6 standard values.. Permanent Links Permanent Link PSACR Horizontal cable 90 m DSP400 Main unit TM2R-MPP24 TM2R-T0 Permanent link adapter (PM06) DSP400 Remote unit Attenuation/PSNEXT (db) CAT 6 PSNEXT standard value CAT 6 Attenuation standard value Frequency (MHz). Channel Links Patch cable 2 m Horizontal cable 90 m TM2R-MPP24 DSP400 Main unit TM2R-T0 Stranded Patch cable wire m 5 m ( :TM2P-88P) Channel link adapter DSP400 Remote unit Attenuation/PSNEXT (db) Channel Link PSACR CAT 6 PSNEXT standard value 0 20 CAT 6 Attenuation standard value Frequency (MHz). Patch Cable Patch Cable 2 m DSP400 Main unit Channel link adapter DSP400 Remote unit Patch Cable 2 m NEXT Patch Cable 2 m RL NEXT(dB) CAT 6 NEXT standard value RL(dB) CAT 6 RL standard value Frequency (MHz) Frequency (MHz)

CAT 6 Data Wiring System Connectors

CAT 6 Data Wiring System Connectors CAT Data Wiring System Connectors TM23 Series Features 1. High-Speed Data Transfer Conforms to the TIA/EIA-58B.2-1 data Wiring standard, thereby clears CAT transfer performance requirements. As such, these