Essential Power Control

Transcription

1 Essential Power Control EPack TM Lite-PH Compact SCR Power Controllers Simplicity Without Compromise On Performance Product at a Glance The end user, the machine builder or the system integrator expects the best solutions in term of performance, ease of use and reliability in order to control the energy delivered to their process. Whether replacing an existing product or building a new process, the EPack TM Lite power controller has been carefully designed to aid easy and fast integration in industrial systems. The EPack Lite range offers a simplified choice, fast commissioning without any compromise on performance in order to provide a high level of quality, accuracy and reliability to the process. More than just a product, EPack Lite power controllers bring a tailored solution based on more than 50 years of Eurotherm expertise. > See EPack compact SCR power controllers brochure HA03554 to discover how full EPack range can add value to your business The EPack Lite-PH controller provides control of single phase non variable resistive or primary transformer loads. It combines simplicity of setup and operation in a compact format. The combination of advanced configurable firing modes allows close matching to load characteristics to optimise process efficiency. Key Features: Nominal load current from 4 to 25 amps Voltage up to 500V Compact DIN Rail and bulkhead mounting Configurable via front panel Fast start up with Quick Start or Clone Code features V 2 or I 2 control or Open loop Controls non variable resistive and primary transformer loads Wide range of firing modes: Logic, Phase Angle, Adjustable Burst Firing, Fast Cycle Measurements: Current, voltage or impedance and more Load fault detection up to element of 6 SCCR 00kA

2 eurotherm.co.uk/epack 2 Specifications General Directive Safety Specification EMC Emissions Specification EMC Immunity Specification Vibration Tests Shock Tests Approvals Protection Condition Of Use Atmosphere European Community US & Canada Australia China EMC directive 204/30/EU Low Voltage Directive 204/35/EU EN :204 EN :204 - Class A product EN :204 EN annex Q category E EN annex Q category E EN :204: Low-voltage switchgear and controlgear - Part 4-3:Contactors and motor-starters - AC semiconductor controllers and contactors for non-motor loads (identical to IEC :204) Declaration of conformity available on request. UL CAN/CSA C22.2 NO Low-Voltage Switchgear and Controlgear - Part 4-: Contactors and Motor-Starters - Electromechanical Contactors and Motor- Starters - U.L. File N E8660 Regulatory Compliance Mark (RCM) to Australian Communication and Media Authority Based on compliance to EN :204 Product not listed in catalogue of products subject to China Compulsory Certification (CCC) CE: 6 to 63A > IP0 according to EN to 25A > IP20 according to EN60529 UL: open type Degree Of Pollution Degree 2 Storage Temperature Usage Temperature Non-corrosive, non-explosive, non-conductive 25 C to 70 C (maximum) 0 to 45 C at 000m 0 to 40 C at 2000m Altitude 000m maximum at 45 C Derating Curves Mechanical details 2000m maximum at 40 C Altitude (meters) Operating temperature ( C) Unit Height Width Depth Weight 6 to 32A 29.2mm / 5.09in 5mm / 2.0in 36.2mm / 9.04in 0.8kg /.76lb 40 to 63A 29.2mm / 5.09in 72mm / 2.83in 73.3mm / 9.04in 0.95kg / 2.09lb 80 to 00A 97.6mm / 7.78in 80mm / 3.5in 202.mm / 9.04in.8kg / 3.97lb 25A 97.6mm / 7.78in 20mm / 4.72in 202.mm / 9.04in 2.5kg / 5.5lb Fuses Current Rating Fuse Holder Size Dimensions H x W x D 25A without MS 0x38mm / 3/32x-/2in 88.5x7.5x64.5mm / 3.48x0.69x2.54in 25A with MS 4x5mm / 9/6x2in 0.8x26.5x76.5mm / 4.36x.04x3.0in 32A with or without MS 4x5mm / 9/6x2in 0.8x26.5x76.5mm / 4.36x.04x3.0in 40A with or without MS 4x5mm / 9/6x2in 0.8x26.5x76.5mm / 4.36x.04x3.0in 50A with or without MS 22x58mm / 2-9/32in 27.5x35x76.5mm / 5.02x.38x3.0in 63A with or without MS 27x60mm / -/6x2-3/8in 49.4x40x93.5mm / 5.88x.57x3.68in 80A with or without MS 27x60mm / -/6x2-3/8in 49.4x40x93.5mm / 5.88x.57x3.68in 00A with or without MS 27x60mm / -/6x2-3/8in 49.4x40x93.5mm / 5.88x.57x3.68in 25A with or without MS 27x60mm / -/6x2-3/8in 49.4x40x93.5mm / 5.88x.57x3.68in Power Nominal Current 4 to 25 amps Nominal Voltage 00 to 500Vac +0%/ 5% Accuracy ±2% of full scale - from 00 to 500V +0%/ 5% Frequency 47Hz to 63Hz Short Circuit Protection By external supplemental high speed fuses Rated Conditional Short-circuit Current 00kA (Coordination Type ) Type Of Loads AC5 Resistive or slightly inductive load (cos phi>0.8) AC-56a Transformer Primary Control Auxillary Power Supply 00V to 500V +0%/ 5% or 24 ac/dc (±20%) Control Setpoint Analog or Logic input Analogue Input Signal Voltage Range: 0-5V, -5 V, 0-0V or 2-0V Impedance: 40 k Ohms typical (0-0V signal) Current Range: 0-20mA or 4-20mA Input resistance: 00 ohms to allow three units wired in series to be driven from a single controller s analogue output Resolution bits Linearity ±0.% of Scale Phase Angle, Intelligent Half cycle, Variable Firing Mode Modulation Burst firing (FC, C6, C64), Fix modulation period (2 seconds fixed), Logic mode Control Mode V 2 control, I 2 control, Open loop Configurable Digital Inputs Input : enable by default Input 2: setpoint, alarm acknowledgment, 0V supply,... Voltage Inputs Active level (high): V<Vin<30V with 6mA<lin<30mA Non-active level (low): -3V<Vin<5V with 2mA<Iin<30mA or 5V<Vin<V with Iin<2mA PLC compatible inputs, types & 2 according to IEC 63-2 Contact Closure Inputs Source current: 0mA min; 5mA max Open contact (non active) resistance: 800 Ohms to Closed contact (active) resistance: 0 to 450 Ohms Absolute Maximum ±30V or ±25mA One Alarm Relay Changeover relay 2A rms - 264V rms normally energised. (250V rms max for UL) This relay will be de-energised by default in case of serious alarms: short circuit thyristor, open circuit, fuse blown, missing main, chop off Display Technology TFT Size.5 Messages Messages for configuration, monitoring and diagnostics

3 Mechanical Details eurotherm.co.uk/epack 3 Connector Details (pinout) 6A to 32A I/O Details Input Connectors Digital Inputs Contact inputs 5mm (2.0in) 46.7mm (.84in) Phase reference (neutral) Load power input View on right-hand face 800Ω to = Open 0Ω to 450Ω = Closed 45Ω to 799Ω= Undefined V<Vin<30V = High with 6mA<lin<30mA -3V<Vin<5V = Low with 2mA<Iin<30mA or 5V<Vin<V with Iin<2mA Voltage level inputs 63.5mm (6.44in) 29.2mm (5.09in) 2mm (4.76in) 7mm (4.6in) 47mm (5.79in) 74mm (6.85in) 0 to 0V 0 to 20mA to 5V 4 to 20mA 2 to 0V 0 to 5V Analogue Input V/mA input 32A unit shown; Other units have Protective earth ground (M5) 36.2mm (5.36in) Relay Output nc Com Weight: 0.8kg /.76lb no Switching characteristics (resistive loads) Vmax: 264V RMS Vmin: 5V Imax: 2A RMS Imin: 0 ma 40A to 63A 72mm (2.83in) 46.7mm (.84in) Phase reference (neutral) Load power input View on right-hand face Power Supply Details 6A to 63A Auxiliary voltage alternatives (as specified at time-of-order) Neutral reference 63.5mm (6.44in) 29.2mm (5.09in) 2mm (4.76in) 7mm (4.6in) 47mm (5.79in) 74mm (6.85in) Center pin not connected From Supply power for load Lift-up flap 32A unit shown; Other units have 73.3mm (6.8in) Protective earth ground (M5) Protective earth ground (M6 nut) Pull-down flap To load Weight: 0.95kg / 2.09lb Insulated handle 60mm / 2.36in min Screwdriver/Torque wrench screwdriver bit details for line and load Flat blade recommended: x 5.5mm (0.039 x 0.2in) or.2 x 6.5mm (0.047 x 0.25in)

4 Mechanical Details 80A to 00A eurotherm.co.uk/epack 4 Connector Details (pinout) I/O Details Input Connectors Digital Inputs Contact inputs Phase reference (neutral) 46.7mm (.84 in) Wire guide (2 places) N/L2 Load power input 202. mm (7.96 in) View on right hand side 80mm (3.5 in) 90.5mm (3.56 in) 800Ω to = Open 0Ω to 450Ω = Closed 45Ω to 799Ω= Undefined V<Vin<30V = High with 6mA<lin<30mA -3V<Vin<5V = Low with 2mA<Iin<30mA or 5V<Vin<V with Iin<2mA Voltage level inputs 32.23mm (2.65 in) 28.25mm (8.59 in) /L 2/T 97.6mm (7.78 in) 82mm (7.7 in) Protective earth ground (M6 nut) 75.46mm (6.9 in) 23.00mm (9.09 in) 0 to 0V 0 to 20mA to 5V 4 to 20mA 2 to 0V 0 to 5V Analogue Input V/mA input 32A unit shown; Other units have Relay Output 30.50mm (5.4 in) Weight:.8kg / 3.97lb mm (3.5 in) nc Com no Switching characteristics (resistive loads) Vmax: 264V RMS Vmin: 5V Imax: 2A RMS Imin: 0 ma 25A Phase reference (neutral) Load power input N/L2 20mm (4.72 in) 90.5mm (3.56 in) Power Supply Connection Details 80A to 25A Supply voltage alternatives (as specified at time of order) From supply power for load 32.23mm (2.65 in) 28.25mm (8.59 in) /L 2/T 50.33mm (5.92 in) 46.7mm (.84 in) Wire guide (2 places) 97.6mm (7.78 in) 82mm (7.7 in) 202. mm (7.96 in) View on right hand side Protective earth ground (M6 nut) 75.46mm (6.9 in) 23.00mm (9.09 in) 80mm (3.5 in) Center pin not connected 00A unit shown; 25A unit have Protective earth ground (M6 nut) N/L2 /L 2/T Neutral reference (either pin Open the door by pressing on the catches (two places) To load Weight: 2.5kg / 5.5lb Insulated handle 60mm / 2.36in min Screwdriver/Torque wrench screwdriver bit details for line and load Flat blade recommended: x 5.5mm (0.039 x 0.2in) or.2 x 6.5mm (0.047 x 0.25in)

5 eurotherm.co.uk/epack 5 Order Codes The EPack Lite power controller is ordered using a short code for the chargeable options and an extended option configuration code for commissioning. If the extended code is not used, the software configuration is completed using a quick start procedure. Current rating of EPack Lite controllers may be upgraded at any time using a software key order code. Product Coding EPACK-LITE-PH Model EPACK LITE-PH Maximum Current 6A 25A 32A 40A 50A 63A 80A 00A 25A 6 amps 25 amps 32 amps 40 amps 50 amps 63 amps 80 amps 00 amps 25 amps Power Controller 2 Auxillary Power Supply 500V 3 Reserved 500V max ac/dc Reserved 4 Control Option V2 I2 OL V 2 control (standard) I 2 control Open loop control 5 Warranty WL005 USWL3 Standard Warranty 5 Year Warranty US Extended Warranty 6 Custom Labelling FX 7 Fuse HSP HSM Standard (Eurotherm) Special Label Without High Speed fuse without microswitch High Speed fuse with microswitch 8 Configuration LC Default Long code Optional Configuration 9 Nominal Load Current nnna - Value field 0 Nominal Line Voltage 00V 0V 5V 20V 27V 200V 208V 220V 230V 240V 277V 380V 400V 45V 440V 460V 480V 500V 00 volts 0 volts 5 volts 20 volts 27 volts 200 volts 208 volts 220 volts 230 volts 240 volts 277 volts 380 volts 400 volts 45 volts 440 volts 460 volts 480 volts 500 volts Load type TR 2 Heater Type Resistive Transformer primary Resistive 4 Burst Min ON Time FC C6 C64 Single cycle period min ON time Burst with 6 periods min ON time Burst with 64 periods min ON time 5 Analog Input Function SP 6 Analog Input Type 0V V 2V 5V 0A 4A 0-0 volts -5 volts 2-0 volts 0-5 volts 0-20 ma 4-20mA 7 Digital Input Function FI LG AK FB Setpoint Firing Setpoint for logic mode Alarm acknowledgement Fuse Blown 3 Firing Mode PA IHC BF FX LGC Phase Angle Intelligent Half Cycle Variable Modulation Burst Firing Fix modulation period (default 2 seconds) Logic mode 8 Digital Input 2 Function FI LG AK FB SU Firing Setpoint for logic mode Alarm acknowledgement Fuse Blown 0V supply 9 Reserved Reserved

6 eurotherm.co.uk/epack 6 Software Upgrade Options 2 Serial Number Instrument nnnn Serial number 2 Current Ratings Upgrade 6A-25A 6A-32A 25A-32A 40A-50A 40A-63A 50A-63A 80A-00A No change 6A to 25A 6A to 32A 25A to 32A 40A to 50A 40A to 63A 50A to 63A 80A to 00A Faraday Close, Durrington Worthing, West Sussex, BN3 3PL Phone: Document Number HA03374 Issue 208 Schneider Electric. All Rights Reserved. Life Is On Schneider Electric, Eurotherm, EurothermSuite, ecat, EFit, EPack, EPower, Eycon, Eyris, Chessell, Mini8, nanodac, optivis, piccolo and versadac are trademarks and property of Schneider Electric SE, its subsidiaries and affiliated companies. All other trademarks are the property of their respective owners.