MOTORIZED BALL VALVES
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- Malcolm Scott
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1 USE motorized valve has its peculiar use in interception and regulation of: zone heating systems glycol refrigeration systems systems that make use of alternative energy industrial systems in general using hot and cold fluids aqueducts automated systems in general Servocontrol All servocontrols are made for being directly installed on body valve with ISO F0 - F0 - F0 attachment. The -POIT -POIT servocontrol is available in the following versions: without relay (deviator) terminal neutral, phase on terminal open, deviated to terminal close (see wiring diagram) Each servo-control must be engaged using a single control with relay (switch) terminal neutral, terminal fixed phase, terminal control phase for opening (see wiring diagram) Several servo-controls may be engaged from a single control OTE Both versions have an O - OFF function (fully open or fully closed) -POIT version without relay may be set to intermediate positions using a suitable command. For modulating regulations refer to page. The servocontrol features: power to terminal - with fully open valve to be used as a remote control (with indication of opening, pump relay engagement etc) power to terminal with valve fully closed to be used as a remote control (closure indication) external components made of AISI 0 GVR and in OT brass for the use of the servo-control in particularly difficult conditions (PROTECTED TYPE ) Thanks to the high quality of this servo-control it is widely used in a variety of industrial fields for the regulation of fluids in the preservation field, as well as in the food sector and in glycol passage. manual opening on the servo-control to engage the valve in the event of an electrical power failure or emergency. an auxiliary opening micro-switch (clean ) which is electrically closed when the valve is open. optional use (opening complete indication, pump relay command, boiler command, PC signal etc). an auxiliary closure micro-switch (clean ) which is electrically closed when the valve is closed. optional use (closure completed indication, relay command, PC signal etc). For possible outdoor installations, if directly exposed at SU RAYS / BAD WEATHER, a SIMPE PREVIOUS FURTHER PROTECTIO is recommended. SERVOCOTRO TECHICA FEATURES Electrical motor: dual-direction Electrical power supply: 0/0/V 0 Hz (on request: 0Hz) Manoeuvre time ( 90 ) : 0 sec. Torque on the control rod: m Absorbed power: VA Degree of electrical protection: IP Electrical capacity of the auxiliary micro: A resistive Working environment temperature: minimum -0 C maximum 0 C, for lower temperatures please our technical office.
2 EECTRICA COECTIOS Servocontrol WITHOUT REAY -POIT COTRO OPEED COSED M M C OC COC FREE AUXIIARY MICRO-SWITCH O OPEIG (ICUDED) M FREE AUXIIARY MICRO-SWITCH O COSURE (ICUDED) COC COC FREE AUXIIARY MICRO-SWITCH O OPEIG (ICUDED) M FREE AUXIIARY MICRO-SWITCH O COSURE (ICUDED) The illustrations show the terminals of the -POIT servocontrol, in the complete version which also features two auxiliary micros: the servocontrol is shown in the opening and closure conditions respectively. Phase presence on terminal opens the valve connected to the servocontrol, vice versa the presence of phase on terminal undertakes the closure action. Servocontrol WITH REAY -POIT COTRO OPEED COSED M M C OC COC FREE AUXIIARY MICRO-SWITCH O OPEIG (ICUDED) M FREE AUXIIARY MICRO-SWITCH O COSURE (ICUDED) COC C OC FREE AUXIIARY MICRO-SWITCH O OPEIG (ICUDED) M FREE AUXIIARY MICRO-SWITCH O COSURE (ICUDED) The illustrations show the terminals of the -POIT servocontrol with relay in the complete version which also features two auxiliary micros: the servocontrol is shown in the opening and closure conditions respectively. The presence of phase on terminal permits the opening of the valve connected to the servocontrol, while the absence of phase on the same terminal determines its closure. (electrical auto-closure) OTE: In both cases, once opening has been undertaken, a power phase reaches terminal and the s of the auxiliary micros, if present, arrange themselves as indicated in the diagram (opening servocontrol), vice versa, once closure occurs, a power phase reaches terminal and the auxiliary micro s arrange themselves as shown in the relative diagram (closure servocontrol). Both the -POIT and -POIT servocontrols with relay remain in their original position, in the absence of electrical power supply. EECTRICA COECTIO EXAMPES Pump M M M C OC C OC C OC C OC C O C C O C C O C FREE AUXIIARY MICRO-SWITCH O OPEIG (O REQUEST) M FREE AUXIIARY MICRO-SWITCH O COSURE (O REQUEST) Pump stop connection with two standard servo-controls M C OC FREE AUXIIARY MICRO-SWITCH O OPEIG (O REQUEST) M FREE AUXIIARY MICRO-SWITCH O COSURE (O REQUEST) Pump stop connection with two special with relay servo-controls Pump M C OC C OC C OC M C OC Pump FREE AUXIIARY MICRO-SWITCH O OPEIG (O REQUEST) M FREE AUXIIARY MICRO-SWITCH O COSURE (O REQUEST) Connection of the pump stop with one standard and one special with relay servo-controls
3 MAUA OPEIG actuator are supplied with an upper manual opening feature. The manual opening feature makes it possible to operate the valve in emergency conditions. Release button of manual rotation Handle OVERA DIMESIOS (mm) BASIC MODE WITH ISO ATTACHMET Actuator D M COMPACT F0 0 mm mm mm COMPACT F0 0 mm mm mm COMPACT F0 0 mm mm 0 mm BRASS Body valve Ball shutter assures a better hydraulic seal and reduced charge loss. WAY TOTA PASSAGE Ø "/ "/ " "/ " WAY TOTA PASSAGE Ø "/ "/ " WAY VERTICA TOTA PASSAGE Ø " "/ " WAY HORIZOTA TOTA PASSAGE Ø "/ "/ " AISI Body valve Spacer FOR ISUATIO Ball shutter assures a better hydraulic seal and reduced charge loss. WAY TOTA PASSAGE Ø "/ "/ " WAY HORIZOTA REDUCED PASSAGE Ø /" " "/ ow thermal conductivity plastic. ength: 0 mm.
4 9 0 USED MATERIA FOR WAY - ISO BODY VAVE BODY BRASS CW UI E COUPIG BRASS CW UI E SPHERE BRASS CW UI E SPHERE GASKET P.T.F.E. (TEFO ) ATI-FRICTIO GASKET P.T.F.E. (TEFO ) ROD GASKET P.T.F.E. (TEFO ) O-RIG FKM VITO O-RIG FKM VITO 9 COTRO ROD BRASS CW UI E 0 ISO ADAPTOR BRASS CW UI E USED MATERIA FOR WAY VERTICA - ISO BODY VAVE BODY BRASS CW UI E COUPIG BRASS CW UI E SPHERE BRASS CW UI E SPHERE GASKET P.T.F.E. (TEFO ) ATI-FRICTIO GASKET P.T.F.E. (TEFO ) ROD GASKET P.T.F.E. (TEFO ) O-RIG FKM VITO O-RIG FKM VITO USED MATERIA FOR WAY HORIZOTA - ISO BODY VAVE BODY BRASS CW UI E COUPIG BRASS CW UI E SPHERE BRASS CW UI E SPHERE GASKET P.T.F.E. (TEFO ) ATI-FRICTIO GASKET P.T.F.E. (TEFO ) 0 ROD GASKET P.T.F.E. (TEFO ) O-RIG FKM VITO O-RIG FKM VITO 0 COTRO ROD BRASS CW UI E USED MATERIA FOR WAY HORIZOTA - AISI BODY VAVE BODY CFM COUPIG CFM SPHERE IOX AISI SPHERE GASKET P.T.F.E. (TEFO ) ATI-FRICTIO GASKET P.T.F.E. (TEFO ) ROD GASKET P.T.F.E. (TEFO ) O-RIG FKM VITO O-RIG FKM VITO 0 COTRO ROD IOX AISI 9 0 USED MATERIA FOR WAY - AISI BODY VAVE BODY CFM COUPIG CFM SPHERE IOX AISI SPHERE GASKET P.T.F.E. (TEFO ) GASKET P.T.F.E. (TEFO ) ROD WASHER P.T.F.E. (TEFO ) O-RIG FKM VITO COTRO ROD IOX AISI 9 ROD GASKET P.T.F.E. (TEFO ) 0 O-RIG FKM VITO
5 9 USED MATERIA FOR WAY - ISO OG ECK BODY VAVE BODY BRASS COUPIG BRASS SPHERE BRASS SEAT P.T.F.E. (TEFO ) MAOUVRE PI BRASS META RIG FOR ADAPTER STOP BRASS ISO F0ADAPTER BRASS O-RIG EPDM PEROXIDIC 9 O-RIG EPDM PEROXIDIC WAYBody valve The body valve can be fitted without any differences as to the fluid sense. OPE SERVOCOTRO COSED SERVOCOTRO WAY VERTICA Body valve In valves, the - way version available with two different spheres. In both cases, one hole is set axially to the common way,that is always opened. - WAY - HOE BODY VAVE. In the case of - hole ball, the second hole is located on one of the entrance ways while the third hole is positioned at right angles to the second hole: positioning towards the other entrance way requires 90 rotation. A feature of the hole shutter is that it is able to close one entrance way whilst beginning the opening of the next at the same time. For a short period, during the manoeuvre stage all the three ways inter-communicate. Once the operation is complete the valve returns to being a deviation valve to all intents and purpose, so the use of the - way - hole deviation valve is recommended when the three deviated ways can communicate between themselves, which is usually the case in heating systems. On the control rod there are two orthogonal millings that indicate which way communicates with the common way. A Open body valve Communal way (always open) C Servocontrol open, way in comunication A and C Reference first hole (open) B Reference third hole (open) 0 90 Reference third hole (closed) The servocontrol rotates by 90 ATI-COCKWISE A Reference first hole (closed) Closed body valve Communal way (always open) B C Servocontrol open, way in comunication B and C Communal way (always open) Communal way (always open) - WAY - HOE BODY VAVE In the case of hole ball, the second hole is positioned on one of the two entrance ways; positioning to the other entrance way requires 0 rotation. A feature of the hole shutter is that it is able to close one of the entrance ways beforee preparing the other for opening. The use of the - way - hole deviation valve is necessary when the deviated ways must never be in communication with each other. On the control rod there is an orthogonal milling that indicates which way communicates with the common way. A C Servocontrol open, way in comunication A and C Reference first hole (open) B Reference third hole (open) 0 0 The servocontrol rotates by 90 ATI-COCKWISE A B C Servocontrol open, way in comunication B and C
6 WAY HORIZOTA Body valve way with ISO connection is available with different spheres and totally holes positions. Positions and movement spheres holes scheme T T T T The motor rotates 90 ATI-COCKWISE. The position of the holes in the sphere is indicated by the milling on the rod. PVC Body valve COECTIO WAY TOTA PASSAGE TO BE GUED D 0 90 THREADED Ø " "/ " WAY TOTA PASSAGE COECTIO TO BE GUED D 0 0 THREADED Ø "/ "/ " USED MATERIA FOR AD WAY PVC BODY VAVE BODY PVC COUPIG PVC SPHERE PVC SPHERE GASKET P.T.F.E. (TEFO ) ROD GASKET EPDM SEA GASKET EPDM COTRO ROD PVC COUPIG RIG UT PVC
7 BUTTERFY Body valve WAY TOTA TOTAE D USED MATERIA FOR BUTTERFY BODY VAVE Being the shutter made of made a lens, the body valve can be fitted without any differences as to the fluid sense. BODY BRASS CW UI E BUTTERFY BRASS CW UI E ROD BRASS CW UI E COUPIG P.T.F.E. (TEFO ) SEAIG RIG P.T.F.E. (TEFO ) GASKET P.T.F.E. (TEFO ) RIG FKM VITO SIGAIG PATE FKM VITO 9 ATI-EXTRUSIO RIG BRASS CW UI E 0 SUPERIOR GUIDE BEARIG BRASS CW UI E IFERIOR GUIDE BEARIG BRASS CW UI E
8 OVERA DIMESIOS MODE D Ø A B C D E Way "/ "/ 9 0 " 0 "/ 0 " 09 Way with spacer for insulation and manual override from above "/ "/ 0 0 " "/ 9 0 " 00 Way ong eck "/ 9 0 "/ " 9 0 Way Horizontal Way Horizontal with spacer for insulation and manual override from above "/ 0, 0 "/, 9 0 " "/ 09, 0 "/, 9 0 " 9 BRASS Way Vertical Way Vertical with spacer for insulation and manual override from above "/, 00 0 "/ 9, " 0 0 "/, 00 0 "/, " 0 MODE D Ø A B C D E AISI Way AISI Way AISI with spacer for insulation and manual override from above "/ "/ " "/,, "/,, 0 0 " 0,,
9 OVERA DIMESIOS MODE D Ø A B C D E AISI Way Horizontal AISI Way Horizontal AISI with spacer for insulation and manual override from above 0 /",, 0 " 9,, "/ 0,, 0 /",, 0 ",, "/ 90,, MODE D ø TO BE GUED mm ø THREADED A B C D E Way PVC 0 " "/ " 9 0 PVC Way PVC 0 "/ "/ " BUTTERFY MODE D Ø A B C D E Way BUTTERFY 0 "/ 0 " "/ " 9 9 9
10 FUID MECHAICA CHARACTERISTICS Kv (m /h with p = 00kPa = bar) Way MODE Way Vertical Horizontal Way ong eck Ø "/ "/ " "/ " "/ "/ " "/ "/ " Kv ,, P (bar) WAY Ø "/, "/ and " WAY Ø "/ and OG ECK WAY Ø " WAY DIAGRAM P = f(t) The pressure drop general expression, knowing the nominal pressure value of the fluid, is the following one: T( C) BRASS PRESSURE FUIDS The above mentioned expression is valid for water and similar fluids. ominal working pressure 0 bar bar bar bar 0 bar Working max differential bar bar bar bar 0 bar Usable fluids Water and fluids compatible with EPDM and TEFO Other fluids on request * TEMPERATURES ormal valve Valve with spacer for insulation (for fluid compatible with these temperatures) Minimum + C -0 C Maximum +00 C +00 C * Higher temperatures on request WAY "/ "/ " WAY "/ WAY " ong eck WAY AISI Kv (m /h with p = 00kPa = bar) MODE Way AISI Way AISI PRESSURE FUIDS Ø "/ "/ " /" " "/ ominal working pressure Working max differential Usable fluids Kv 9 0 bar bar P (bar) Water and fluids compatible with EPDM and TEFO Other fluids on request * TEMPERATURES ormal valve Valve with spacer for insulation (for fluid compatible with these temperatures) Minimum + C -0 C Maximum +00 C +00 C * Higher temperatures on request DIAGRAM P = f(t) T( C) 0
11 FUID MECHAICA CHARACTERISTICS Kv (m /h with p = 00kPa = bar) MODE Ø " Kv 0 Way PVC "/ " 0 "/ Way PVC "/ " P (bar) WAY WAY DIAGRAM P = f(t) T( C) The pressure drop general expression, knowing the nominal pressure value of the fluid, is the following one: The above mentioned expression is valid for water and similar fluids. PRESSURE WAY WAY ominal working pressure bar 0 bar Working max differential bar PVC FUIDS Usable fluids * TEMPERATURES WAY WAY Minimum + C + C Maximum +0 C + C * Higher temperatures on request Water and fluids compatible with EPDM and TEFO Other fluids on request Kv (m /h with p = 00kPa = bar) MODE D Kv 0 P (bar) DIAGRAM P = f(t) BUTTERFY BUTTERFY BUTTERFY PRESSURE FUIDS ominal working pressure Working max differential Usable fluids bar bar * TEMPERATURES ormal valve Minimum + C Maximum +00 C * Higher temperatures on request T( C) Water and fluids compatible with EPDM and TEFO Other fluids on request
12 USE I ZOE HEATIG SYSTEMS Zone regulation is prescrived, in provided cases, by paraghraph no. of art. n. of D.P.R. /9 and regulated by art. paraghraphs no.,,, and. motorized valve can be used either in a O - OFF regulation or a modulating one. O -OFF REGUATIO: You execute it with a traditional thermostat, that can be a two-wire one, to be coupled to a servocontrol -POIT type, or with three-wire thermostat to be coupled with a servocontrol -POIT type. MODUATIG REGUATIO: To obtain high returns, new plant engineering requests a modulating regulation. Modulation action can be accomplished through two different kinds of servocontrol. MODUATIG THERMOSTAT WITH -WIRE COTRO (to be coupled to -POIT servocontrol with relay) and MODUATIG THERMOSTAT WITH -WIRE COTRO (to be coupled to -POIT servocontrol) which alternates opening and closing periods, which can be longer or shorter according to the difference between environmental temperature and set one. MODUATIG THERMOSTAT WITH -WIRE COTRO WITH STI I POSITIO OF THE VAVE (to be coupled to -POIT servocontrol) which determines a valve opening angle proportional to the difference between environmental temperature and set one. EXAMPE: With an environmental temperature of C and a set one of 0 C, opening angle would be of 90 correspondent to 00% of the fluid passage, when the environmental temperature will increase to 9 C, opening angle decreases to C correspondent to 0% of the fluid passage. The more the difference between environmental temperature and set one decreases the more the opening angle will decrease, until a difference of 0 C correspondent to closed valve. EECTRIC SCHEME OF STADARD TYPE SERVOCOTRO WITH MODUATIG USE FOR STI I POSITIO UI0 norm provides different efficienty for different ways for zone regulation. In particular, the following scheme, shows how to a modulating zone regulation correspond higher values of efficiency. Comparato ello S.r.i. has the right of modifing in any moment and without any notice technical sheets, drawings, diagrams, pictures included in this technical data sheet. ZOE REGUATIO WITHOUT CIMATIC PRE-REGUATIO O - OFF regulator Modulating regulator (proportional band C) Modulating regulator (proportional band C) Radiators and convectors Radiant panels isolated from structure Radiant panels flooded in the structure 0,9 0,9 0, 0,9 0,9 0,9 0,9 0,9 0,9 HYDROTHERMA SYSTEMS OFFICES: 0 CARCARE (SV) ITAY VIA G.C. ABBA, 0 Tel FAX FACTORY: OC. PRADOE 9 info@comparato.com ZOE REGUATIO WITHOUT CIMATIC PRE-REGUATIO O - OFF regulator Modulating regulator (proportional band C) Modulating regulator (proportional band C) AWAYS UPDATED DATASHEETS ARE AVAIABE O OUR WEB-SITE Radiators and convectors Radiant panels isolated from structure Radiant panels flooded in the structure 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9
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