Power Management for Portable Audio

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1 Power Management for Portable Audio Applications O. Trescases 1, G. Wei 1, A. Prodic 1, W. T. Ng 1, K. Takasuka 2, H. Nishio 3 1, Canada Electrical & Computer Engineering 10 King s College Road Toronto Ontario Canada M5S 3G4 Tel: (416) ngwt@vrg.utoronto.ca 2 Asahi Kasei Microsystems, Japan 3 Fuji Electric Advanced Technology, Japan 1

2 Outline Power Management for Portable Applications Self-Optimization in DC-DC Converters Optimized Efficiency Through SOS Application of Predictive Feedforward: Miniature Class-D Audio Amplifier Conclusions 2

3 Power Management for Portable Applications Traditional Power Management (e.g. ACPI) is basically a one-way decision. Battery Supply Line LCD Display CPU Li-ion Battery Power Management Circuit Operating System DC-DC Converter DC-DC Converter DC-DC Converter Enable/Disable DC-DC Converter RF Transceiver Audio Amplifier 3

4 Power Management for Portable Applications The load must be able to communicate to the power supply and optimize power use. Battery Supply Line LCD Display CPU Li-ion Battery Power Management Circuit Operating System DC-DC Converter DC-DC Converter DC-DC Converter Enable/Disable DC-DC Converter RF Transceiver Audio Amplifier 4

5 Target Application: Handheld Devices DC-DC converter provides a regulated bus voltage for digitally fed predictable load In general, the digitally fed load may be a speaker, display, ICs etc. Goal: on-the-fly optimization of DC-DC converter performance 2.6 V < V batt < 4.2 V (single cell lithium Ion) I batt < 1 A 5

6 Self-Optimization in DC-DC Converters There exists numerous digital/analog schemes for on-line optimization of : Efficiency: R on, Q gate, dead-time, multi-mode (PFM, DCM etc.) Dynamic response: compensator coefficients, auto-tuning etc. How is it achieved in current technology? 6

7 Self-Optimization in DC-DC Converters There exists numerous digital/analog schemes for on-line optimization of : Efficiency: R on, Q gate, dead-time, multi-mode (PFM, DCM etc.) Dynamic response: compensator coefficients, auto-tuning etc. How is it achieved in current technology? 7

8 Self-Optimization in DC-DC Converters There exists numerous digital/analog schemes for on-line optimization of : Efficiency: R on, Q gate, dead-time, multi-mode (PFM, DCM etc.) Dynamic response: compensator coefficients, auto-tuning etc. How is it achieved in current technology? 8

9 Self-Optimization in DC-DC Converters There exists numerous digital/analog schemes for on-line optimization of : Efficiency: R on, Q gate, dead-time, multi-mode (PFM, DCM etc.) Dynamic response: compensator coefficients, auto-tuning etc. How is it achieved in current technology? 9

10 This Work: Load Prediction Concept Premise: digitally fed load has predictable load impedance Sensor-less approach: Data stream is used to optimize DC-DC converter efficiency in realtime 10

11 Optimized Efficiency Through SOS Optimum gate width varies with load power: W opt P out f s P gate = f ( s C gate,n V 2 2 in + C gate,p V ) in 2 P cond = I out + i 2 L 12 DR ds,p + D'R ds,n ( ) η W 1 < W 2 < W 3 C gate vs. R ds Log (I out ) 11

12 SOS Implementation Switched-W concept can be expanded to multigate binaryweighted (segmented) output stage: Active area is identical to traditional output stage Traditional Output Stage: Segmented Output Stage: 12

13 Trade-off Between R on and P gate When changing from [111] to [001]: P gate is reduced by 6.3 R on,n increased by 2.4, R on,p increased by [001] : Only smallest segment is ON PMOS Ron (Ω) NMOS PMOS NMOS ( Gate Drive Loss (mw Trescases et al., ISPSD 06 2 mm 0.8 [111] : All segments are ON 1 3 mm Enable Code (en_n/p [2:0 ] ) 0 13

14 Efficiency 4 MHz, V in = 2.7 V Peak efficiency at 4 MHz is limited by high switching losses in the output stage + inductor conduction losses ( > 90 2 MHz) V in = 2.7 V, V out = 1.8 V f s = 4 MHz Efficiency (%) Increasing effective size of output stage en_p [2:0 ] = en_n [2:0 ] = NMOS is off Output Current (ma) <111> <001> <010> <011> <100> <DCM <001 <PFM <111 <PFM <001 <DCM <111 14

15 Application of Predictive Feedforward: Miniature Class-D Audio Amplifier 15

16 All-Digital Hi-Fi Open Loop Class-D Amplifier Why class-d? Efficiency, Size, Cost Operates as a high-bandwidth open-loop DC-DC converter with variable V out Open-loop class-d amplifier: All digital Well suited to digital audio sources Local feedback may be added to suppress distortion due to output stage non-idealities ~ 24-bits 44.1 khz Σ ~ 4x-16x ~ 4 th -10 th order ~ 8-10 bits khz 4-16 Ω 16

17 All-Digital Hi-Fi Open Loop Class-D Amplifier H-bridge class-d amp is preferred Improve PSRR Eliminate need for negative rail or AC coupling cap V spk V x Σ P max = 4V 2 bus R 17

18 All-Digital Hi-Fi Open Loop Class-D Amplifier H-bridge class-d amp is preferred Improve PSRR Eliminate need for negative rail or AC coupling cap V spk V x Σ P max = 4V 2 bus R 18

19 Estimating The Class-D Amplifier Load Current Class-D input current is proportional to output power (non-linear): P out i bus (t) = i spk(t)v spk (t) V bus η = I spkv spk (cosφ cos(2ωt + φ)) 2V bus η ω Component at 2f Crude resistive speaker approximation: i bus (t) = V 2 spk (t) V bus ηr V 2 spk (t) s[m] 2 (t) Y( jω) 1/R Speaker voltage can be obtained directly from audio data stream! 19

20 DC-DC Converter + Class-D Amplifier Prototype system includes 2 custom ICs + off-the-shelf parts Σ 20

21 DC-DC Converter + Class-D Amplifier Prototype system includes 2 custom ICs + off-the-shelf parts Σ 21

22 DC-DC Converter + Class-D Amplifier Prototype system includes 2 custom ICs + off-the-shelf parts Σ 22

23 Segment Controller Segment controller estimates class-d load current a resistive approximation Enable code is calculated each audio sample ( f s1 = 44.1 khz) Hysteretic thresholds are encoded into a lookup table Enable codes are calculated and transmitted asynchronously to the buck converter i bus (t) = V 2 spk (t) V bus ηr V 2 spk (t) s[m] 2 (t) 23

24 Digitally Controlled Buck Converter Simple digital LUT-PID based compensator is used with f s2 = 4 MHz Output stage is re-configured according to data from segment selector 24

25 Experimental Results High speed flash D/A is used to compared predicted bus current i pd [n] with actual bus current i bus (t) during audio playback 400 µs Predicted Bus Current i pd [n] Actual Bus Current i bus (t) 50 ma 25

26 Experimental Results Good agreement between the predicted and actual bus current is achieved despite the complex speaker impedance 200 µs Predicted Bus Current i pd [n] Actual Bus Current i bus (t) 50 ma 26

27 Experimental Results Output stage is dynamically re-sized according to predicted speaker current Predicted Current: Speaker Voltage: Segment Codes: 500 µs 500 mv PFM Mode Dynamic Optimization 27

28 PFM PWM Operation Output stage is dynamically re-sized according to predicted speaker current Predicted Current: Bus Voltage (AC): Segment Codes: 50 mv 50 µs PFM Mode PWM Mode 28

29 PWM PFM Operation Output stage is dynamically re-sized according to predicted speaker current Predicted Current: Bus Voltage (AC): Segment Codes: 50 mv 50 µs PWM Mode PFM Mode 29

30 Total Energy Consumption Comparison The energy savings is highly dependent on the power distribution of the music sample For a given dynamic range, the power savings depends on the amount of time spent in each power bin Rock music has the lowest energy savings (most time spent with seg = 111 ) Jazz music has the highest energy savings Total Energy Consumption V batt = 3.6 V Energy Song Type Length (s) PWM Mode, All segments ON Automatic Segment / Mode Control Savings (%) 1. Rock Classical Jazz

31 Segment Distribution # of samples for each segment code can be determined through audio postprocessing SEG= 4 SEG= 3 SEG= 2 SEG= 5 SEG= 6 SEG= 7 PFM 47% Audio sample: SEG= 1 31

32 Conclusion and On-going Work Demonstrated a feed-forward concept to improve energy efficiency in portable applications Experimental results reported for a miniature Class-D amplifier Maximum of 38 % in total energy savings was achieved Energy savings depends on dynamic content of music Effect on distortion? 32

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