C440 NEMA Electronic Overload

Transcription

1 Instructional Leaflet IL010001E Effective July 2010 Supersedes June NEM Electronic Overload - Self Powered UNIT STTUS angerous Electrical urrent! Only skilled qualified persons may carry out the following operations. Motor is running. urrent < 1.15 Times the ial Setting. Motor is running. urrent > 1.15 Times the ial Setting. If the orange trip flag is visable, a trip has occurred. If the orange trip flag is not visable, motor is off or drawing < min FL. Ground Fault Unit 3Ø Systems only GF 50% FL Setting TRIP LSS GN FLT OFF ON M RESET OFF PHSE ON LE 1 flash / 2 seconds 2 flash / 2 seconds No Flash No Flash FL ial TRIP LSS RESET OFF PHSE M ON Phase Imbalance Selection TRIP RESET TEST utomatic or network reset is not intended for two-wire control devices. WRNING Un renclenchement automatique ou un de réseau ne convient pas aux dispositifs de contrôle a deux conducteurs. N NO Pull Red utton click Push lue Reset utton click* Push Red utton no click * pproximately 1 lbf Motor Service Factor Overload Tripping urrent = 115% SF FL Rotate FL dial to current listed on motor nameplate for all motor Service Factors. 2 T1 4 T2 6 T3 STNR UNIT 3Ø or 1Ø escription Terminal apacity Torque Torque WG mm² lb-in N m ontrol 2 x (18-12) 2 x (0,75-4) ,8-1,2 1 x (12-10) Load 45 mm 1 x (4-6 ) ,3-2,8 1 x (8-6) 1 x (6-16) ,8-3,4 Load 55 mm 1 x (6-1) 1 x (16-50) ,8-3, Time (Sec.) verage Hot Trip urve 3Ø & 1Ø t 70% Thermal apacitence. lass 30 lass 20 lass 10 lass 10 Optional ccessories ZE-XR Reset ar ZE-XS Tamper Proof over Expansion Port Options: 440-XOM ZE-XRR-120 ZE-XRR-24 See page 2 for details Modbus evicenet Profibus I/O Multiples FL onsult factory or Eaton website for cold trip curves. Remove ust over for options

2 Instructional Leaflet IL010001E Effective July NEM Electronic Overload - Self Powered NEM Starters Partial atalog Number mm (in) 1 mm (in) mm (in) 1 mm (in) mm (in) mm (in) Freedom Size 00, 0 N_9N / N_9N N/ 88,4 9 (3.50) 157,0 (6.18) 174,5 (6.87) M5 (#10) 5.5 (0.22) Freedom Size 1, 2 Freedom Size 1 FVR N_9N / N_9GN 50,8 (2.00) 133,3 (5.25) 165,1 (6.50) 143,0 (5.62) M5 (#10) 5.5 (0.22) Freedom Size 2 FVR N_9GN N/ 133,3 (5.25) N/ 168,3 (6.62) M5 (#10) 5.5 (0.22) Freedom Size 3 N_9KN 76,2 (3.00) 177,8 (7.00) 274,6 (10.81) 274,6 (10.81) M6 (1/4-20) 6,7 (0.27) NEM Sizes 00 to 2 Non-Reversing NEM Size 00 to 2 Full Voltage Reversing 1 NEM Size 3 Non-Reversing NEM Size 3 Reversing 1 USE #10 or M5 SREWS 93,5 [3,68] USE #10 or M5 SREWS 104,8 [4.13] For Frames Sizes 00 & 0 1,1 [0.05] TYP 4 PLS 3,3 [0.13] 34,0 [3.68],1 [1.62] 45 MM Stand lone 55 MM Stand lone 1 1 escription Expansion Module (24V dc Remote Reset/Modbus RTU, RS485) - 6pin Remote Reset Module (120V ac) - 2pin Remote Reset Module (24V ac) - 2pin Tamper Proof FL IL over RESET R atalog Number 440-XOM ZE-XRR-120 ZE-XRR-24 ZE-XS ZE-XR 6pin Module ommunication Kits evice Net om module kit - 120V ac I/O evice Net om module kit - 24V dc I/O Profibus om module kit - 120V ac I/O Profibus om module kit - 24V dc I/O Modbus om module kit - 120V ac I/O Modbus om module kit - 24V dc I/O Eithernet IP om module kit - 120V ac I/O atalog No. 440-N N P P MO MO-24 Not vailable ommunication dapter 440-OM- P pproved External T to be used with 1-5 Stand lone Overload T Package ( ) ZE-XT300 T Package ( ) ZE-XT600 T Package ( ) ZE-XT1000 T Package ( ) ZE-XT1500 Eaton orporation Electrical Sector 1000 herrington Parkway Moon Township, P United States 877-ETN-RE ( ) Eaton.com 2008 Eaton orporation ll Rights Reserved Printed in US Publication No. IL010001E July 2010 Rev.004 Powerhain Management is a registered trademark of Eaton orporation. ll other trademarks are property of their respective owners.

3 .4 Motor Protection and Monitoring 440/XT Electronic Overload Relay ontents escription Page 440/XT Electronic Overload Relay Standards and ertifications atalog Number Selection Product Selection ccessories Technical ata and Specifications imensions Product escription Eaton s new electronic overload relay (EOL) is the most compact, highfeatured, economical product in its class. esigned on a global platform, the new EOL covers the entire power control spectrum including NEM, IE and P contactors. The NEM and P versions are offered with the 440 designation while the IE offering has the XT designation. The electronic design provides reliable, accurate and value driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-touse, reliable protection. Eaton has a long history of innovations and product development in motor control and protection, including both traditional NEM, as well as IE control. It was from this experience that the 440 was developed, delivering new solutions to meet today s demands. 440 is a self-powered electronic overload relay available up to 100 as a self contained unit. With external Ts, 440 can protect motor up to 1500 FL. vailable add-on accessories include remote reset capability and communication modules with I/O for evicenet, PROFIUS, and Modbus. Features and enefits Features Reliable, accurate, electronic motor protection Easy to select, install and maintain ompact size Flexible, intelligent design Global product offering available with NEM, IE and P power control Size/Range User Interface road FL range Large FL selection dial ( ) Trip status indicator Selectable trip class Operating mode LE (10, 10, 20, 30) irect mounting to NEM, IE and P contactors Most compact electronic overload in its class Motor ontrol Two 600 alarm (NO) and fault (N) contacts Test/Trip button Motor Protection Thermal overload Phase loss Selectable (ON/OFF) phase unbalance Selectable (ON/OFF) ground fault IP switch selectable trip class, phase unbalance and ground fault Selectable uto/manual reset Feature Options Remote reset 120 Vac 24 Vac 24 Vdc Tamper-proof cover ommunications modules Modbus RTU RS-485 evicenet with I/O PROFIUS with I/O Modbus RTU with I/O (Q4 2010) Ethernet IP (planned) Smartwire (planned) 2 ontrol Products atalog E July

4 Motor Protection and Monitoring.4 enefits Reliability and Improved Uptime 440 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class Extends the life of plant assets with selectable motor protection features such as trip class, phase unbalance and ground fault Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities Status LE provides added assurance that valuable assets are protected by indicating the overload operational status Electronic Overload Education Flexibility vailable with NEM, IE and P contactors Improves return on investment by reducing inventory carrying costs with wide FL adjustment (5:1) and selectable trip class Patented design incorporates built-in ground fault protection thus eliminating the need for separate Ts and modules Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control vailable as an open component and in enclosed control and motor control center assemblies Monitoring apabilities Individual phase currents RMS verage three-phase current RMS Thermal memory Fault indication (overload, phase loss, phase unbalance, ground fault) Safety IP 20 rated terminal blocks vailable in Eaton s industry leading FlashGard Ms Tested to the highest industry standards such as UL, S, E and IE RoHS compliant Standards and ertifications UL S E NEM IE/EN VE 0660 ISO (EN954-1) RoHS TEX directive 94/9/E Equipment Group 2, ategory 2 escription efinition ause Effect if not Protected 440/XT Protection Motor Protection Thermal overload Overload is a condition in which current draw exceeds 115% of the full load amperage rating for an inductive motor. n increase in the load or torque that is being driven by the motor. Increase in current draw leads to heat and insulation breakdown, which can cause system failure. low voltage supply to the motor causes the current to go high to maintain the power needed. poor power factor causing above normal current draw. Increase in current can increase power consumption and waste valuable energy. Ground fault line to ground fault. current leakage path to ground. n undetected ground fault can burn through multiple insulation windings, ultimately leading to motor failure, not to mention risk to equipment or personnel Unbalanced phases (voltage and current) Phase loss current (single-phasing) Uneven voltage or current between phases in a three-phase system. One of the three-phase voltages is not present. When a three-phase load is powered with a poor quality line, the voltage per phase may be unbalanced. Multiple causes, loose wire, improper wiring, grounded phase, open fuse, etc. Unbalanced voltage causes large unbalanced currents and as a result this can lead to motor stator windings being overloaded, causing excessive heating, reduced motor efficiency and reduced insulation life. Single-phasing can lead to unwanted motor vibrations in addition to the results of unbalanced phases as listed above. Thermal trip behavior is defined by UL, S and IE standards. Trip class is settable from 10, 10, 20, 30 Fixed protective setting that takes the starter offline if ground fault current exceeds 50% of the FL dial setting, i.e., if the FL dial is set to 12, the overload relay will trip if the ground current exceeds 6. Fixed protective setting that takes the starter offline if a phase drops below 50% of the other two phases. Fixed protective setting that takes the starter offline if a phase drops below 50% of the other two phases. ontrol Products atalog E July

5 .4 Motor Protection and Monitoring atalog Number Selection XT Electronic Overload Relay IE 440 Electronic Overload Relay NEM Notes See Page 6 for Product Selection. See Page 8 for Product Selection. On GF version only. esignation XT = XT line of IE control Type OE = Electronic overload relay evice Type 440 = Electronic overload relay XT OE 1P6 S S Overload Range 1P6 = = = P6 = = = = = = ontactor Frame = 45 mm = 45 mm = 55 mm 100 = F, G = 105 mm S F1 Frame Size = 45 mm = 55 mm Feature Set 1 = Standard 2 = Ground fault sensing Reset Type = Selectable uto/manual Mounting lank = irect to contactor S = Separate mount (Frames and G only) Trip Type S = Selectable lass 10, 10, 20, 30 GS = Ground fault with selectable lass 10, 20 Overload Range 1P6 = = = = = ontactor Size F00 = Freedom Size 00 F0 = Freedom Size 0 F1 = Freedom Size 1 F2 = Freedom Size 2 F3 = Freedom Size 3 X = Separate mount Trip lass S = Selectable 10, 10, 20, 30 4 ontrol Products atalog E July

6 Motor Protection and Monitoring.4 Freedom Series NEM Starters with 440 Electronic = = = G = K = N = S = evice Type = Starter evice ssembly onfiguration 1 = Non-reversing 5 = Reversing ontactor Frame Size NEM Size ontinuous mperes Standard N = NEM OLR Type 9 = Starter w/440 EOLR NEM Enclosure N = Open N 1 9 N 0 5E 005 For Starters Starter Mounting Option 0 = Horizontal oil Suffix Suffix Volts and Hertz Notes See Page 9 for Product Selection. NEM Sizes 00 and 0 only. NEM Sizes 00 and 0 only. Sizes 1 3 are 24/60 only. Starter not shipped as an assembled unit. Order NEM Size 4 contactor (N15NN3) plus current transformers (ZE-XT300) and overload relay ( SELX or SELX). NEM Size 5 starter available with panel mounted Ts. Starter shipped as an assembled unit with overload relay ( SELX or SELX). 440 OLR esignation (FVNR and FVR only) 5E = Standard feature set SEL Reset, SEL lass (10, 10, 20, 30) 5G =Ground fault feature set SEL Reset, SEL lass (10, 20) = = = = E = H = J = K = L = N = T = U = V = W = Y = 120/60 or 110/50 240/60 or 220/50 480/60 or 440/50 600/60 or 550/50 208/60 277/ /60 240/ /50 550/50 24/60, 24/50 24/50 32/50 48/60 48/ FL Range (FVNR and FVR only) NEM Size 00 1P6 = = = 4 20 NEM Size 0 1P6 = = = 4 20 NEM Size 1 1P6 = = = = 9 45 NEM Size = = = 9 45 NEM Size = NEM Size 4 NEM Size = ontrol Products atalog E July

7 .4 Motor Protection and Monitoring Product Selection XT Electronic 45 mm XT for irect Mount 45 mm XT for irect Mount with Ground Fault XT Electronic for irect Mount to XT ontactors For Use with XT ontactor Frame For Use with ontactor XTE007, XTE009, XTE012, XTE015 XTE018, XTE025, XTE032 XTE040, XTE050, XTE065, XTE072 F, G XTE080F, XTE095F, XTE115G, XTE150G, XTE170G Overload Range (mps) ontact Sequence Frame Size XT Electronic with Ground Fault for irect Mount to XT ontactors For Use with XT ontactor Frame For Use with ontactor XTE007, XTE009, XTE012, XTE015 XTE018, XTE025, XTE032 XTE040, XTE050, XTE065, XTE072 F, G XTE080F, XTE095F, XTE115G, XTE150G, XTE170G uxiliary ontact onfiguration Type atalog Number mm NO-N ZE12-1,65 XTOE1P6S 1 5 ZE12-5 XTOE005S ZE12-20 XTOE020S mm NO-N ZE32-1,65 XTOE1P6S 1 5 ZE32-5 XTOE005S ZE32-20 XTOE020S 9 45 ZE32-45 XTOE045S mm NO-N ZE65-45 XTOE045S mm ZE XTOE100S mm NO-N ZE XTOE100GS Overload Range (mps) ontact Sequence Frame Size uxiliary ontact onfiguration Type atalog Number mm NO-N ZE12-1,65-GF XTOE1P6GS 1 5 ZE12-5-GF XTOE005GS ZE12-20-GF XTOE020GS mm NO-N ZE32-1,65-GF XTOE1P6GS 1 5 ZE32-5-GF XTOE005GS ZE32-20-GF XTOE020GS 9 45 ZE32-45-GF XTOE045GS mm NO-N ZE65-45-GF XTOE045GS mm ZE GF XTOE100GS mm NO-N ZE GF XTOE100GGS ontrol Products atalog E July

8 Motor Protection and Monitoring OL with Ts XT Electronic for use with Large Frame XT ontactors (L R) Use Ts and 1-5 XT overload relay. T kit does not include overload relay (order separately). XT ontactor Frame For Use with IE ontactor mp Range (-3) T Range (mps) escription L, M : 5 panel-mount T kit with integrated lugs M, N : 5 panel-mount T kit with integrated, pass through holes T Kit atalog Number ZE-XT300 ZE-XT600 Terminal Size 750 kcmil (2) 250 kcmil 3/0 u/l (2) 750 kcmil 3/0 u/l Overload Relay atalog Number XTOE005SS XTOE005SS Overload Relay with Ground Fault atalog Number XTOE005GSS XTOE005GSS N : 5 panel-mount T kit with integrated, pass through holes R : 5 panel-mount T kit with integrated, pass through holes ZE-XT1000 ZE-XT1500 (3) 750 kcmil 3/0 u/l (4) 750 kcmil 1/0 u/l XTOE005SS XTOE005SS XTOE005GSS XTOE005GSS 45 mm XT for Separate Mount XT Electronic for Separate Mount Overload Range (mps) Frame Size ontact Sequence Overload Relay atalog Number Overload Relay with Ground Fault atalog Number Type Overload Relay mm ZE32-1,65/KK XTOE1P6SS XTOE1P6GSS 1 5 ZE32-5/KK XTOE005SS XTOE005GSS ZE32-20/KK XTOE020SS XTOE020GSS 9 45 ZE32-45/KK XTOE045SS XTOE045GSS mm ZE /KK XTOE100GSS XTOE100GGSS ontrol Products atalog E July

9 .4 Motor Protection and Monitoring 440 Electronic 45 mm 440 for irect Mount 1 5 OL with Ts 45 mm 440 for Separate Mount 440 Electronic for irect Mount to Freedom Series ontactors For Use with Freedom NEM ontactor Size 440 Electronic for use with NEM ontactors Sizes 4 8 Use Ts and overload relay. T kit does not include overload relay (order separately). 440 Electronic for Separate Mount Notes For Use with ontactor Overload Range (mps) Standard Feature Set atalog Number Standard Feature Set with Ground Fault atalog Number 00 N15N3_ P6SF P6SF SF SF SF SF00 0 N15N3_ P6SF P6SF SF SF SF SF0 1 N15N3_ P6SF P6SF SF SF SF SF SF SF1 2 N15GN3_ SF SF SF SF SF SF2 3 N15KN3_ SF SF3 For Use with NEM ontactor Size T Range (mps) escription 4 and : 5 panel-mount T kit with integrated, pass through holes : 5 panel-mount T kit with integrated, pass through holes : 5 panel-mount T kit with integrated, pass through holes : 5 panel-mount T kit with integrated, pass through holes T Kit atalog Number ZE-XT300 ZE-XT600 ZE-XT1000 ZE-XT1500 Terminal Size 750 kcmil (2) 250 kcmil 3/0 u/l (2) 750 kcmil 3/0 u/l (3) 750 kcmil 3/0 u/l (4) 750 kcmil 1/0 u/l Overload Relay Overload Range Frame Size Overload Relay atalog Number with Ground Fault atalog Number mm 44011P6SX 44021P6SX SX SX SX SX SX SX mm SX SX N15 contactor listed is non-reversing with a 120 Vac coil. For more options, see Tab 33 in the ontrols atalog. Starters available with Ts and SX overload relay. Overload Relay atalog Number SX SX SX SX Overload Relay with Ground Fault atalog Number SX SX SX SX 8 ontrol Products atalog E July

10 Motor Protection and Monitoring.4 Type N19/59 Freedom Series Starters Type N19/59 Freedom Series Starters with 440 Electronic NEM Starter Non-Reversing and Reversing Maximum UL Horsepower ontinuous Service Limit Three-Pole Three-Pole NEM mpere urrent Rating Single-Phase Three-Phase Non-Reversing Reversing Size Rating (mps) 115V 230V 208V 240V 480V 600V atalog Number atalog Number / /2 1-1/2 2 2 N19N0_ 5E _ N59N0_ 5E _ N19N0_ 5E _ N59N0_ 5E _ /2 7-1/ N19N0_ 5E _ N59N0_ 5E _ / N19GN0_ 5E _ N59GN0_ 5E _ N19KN0_ 5E _ N59KN0_ 5E _ N19SN0_ 5E _ N59SN0_ 5E _ Type N19/59 Freedom Series Starters with 440 with Ground Fault Electronic NEM Starter with Ground Fault Non-Reversing and Reversing Maximum UL Horsepower ontinuous Service Limit Three-Pole Three-Pole NEM mpere urrent Rating Single-Phase Three-Phase Non-Reversing Reversing Size Rating (mps) 115V 230V 208V 240V 480V 600V atalog Number atalog Number / /2 1-1/2 2 2 N19N0_ 5G _ N59N0_ 5G _ N19N0_ 5G _ N59N0_ 5G _ /2 7-1/ N19N0_ 5G _ N59N0_ 5G _ / N19GN0_ 5G _ N59GN0_ 5G _ N19KN0_ 5G _ N59KN0_ 5G _ N19SN0_ 5G _ N59SN0_ 5G _ oil Suffix odes Suffix oil Volts and Hertz Suffix oil Volts and Hertz 120/60 or 110/50 L /50 240/60 or 220/50 N 550/50 480/60 or 440/50 T 24/60, 24/50 600/60 or 550/50 U 24/50 E 208/60 V 32/50 H 277/60 W 48/60 J /60 Y 48/50 K 240/50 Notes Underscore (_) indicates coils suffix required, see oil Suffix table above. Underscore (_) indicates OLR designation required, see 440 FL Range table above. Starter not shipped as an assembled unit. Order NEM Size 4 contactor (N15NN3) plus current transformers (ZE-XT300) and overload relay ( SELX or SELX). NEM Size 5 starter available with panel mounted Ts. Starter shipped as an assembled unit with overload relay ( SELX or SELX). 440 FL Range (FVNR and FVR Starters Only) NEM Size OLR ode FL Range OLR ode FL Rating 00 1P P P ontrol Products atalog E July

11 .4 Motor Protection and Monitoring ccessories T Kits Safety over Reset ar Remote Reset ccessories ommunication The 440 is provided with two levels of communication capability. asic ommunication via Expansion Module Monitoring Only asic communication on the 440 is accomplished using an expansion module. The expansion module plugs into the expansion bay on the 440 overload relay, enabling communications with the overload via their Modbus RTU (RS-485) network. No additional parts are required. See figure below. asic ommunication Modbus escription Safety over lear Lexan cover that mounts on top of the FL dial and IP switches when closed. Reset ar ssembles to the top of the overload to provide a larger target area for door mounted reset operators. Remote Reset Remote reset module (24 Vdc) Remote reset module (120 Vac) Remote reset module (24 Vac) dvanced ommunication Monitoring and ontrol 440 also has the ability to communicate on industrial protocols such as evicenet, PROFIUS, Modbus RTU and Modbus TP, and Ethernet (planned) while providing control capability using I/O. n expansion module (mentioned earlier) combined with a communication adapter and a communication module allows easy integration onto the customer s network. See figure below. dvanced ommunication ommunication dapter with ommunication Module The communication adapter comes standard with four inputs and two outputs (24 Vdc or 120 Vac) while providing the customer with flexible mounting options (IN rail or panel). See figure below, Note ustomer can wire remote mounted button to reset module (i.e., 22 mm pushbutton, catalog number M22---G14-K10). atalog Number ZE-XS ZE-XR 440-XOM ZE-XRR-120 ZE-XRR ontrol Products atalog E July

12 Motor Protection and Monitoring.4 The following information can be viewed using the communication option: Motor status running, Percent thermal capacity stopped, tripped or Fault codes (only available resetting prior to reset) Individual rms phase currents (,, ) verage of three-phase rms current Expansion Module ommunication dapter Percent phase unbalance Ground fault current and percent ommunication ccessories escription Expansion module (Remote Reset/Modbus RTU, RS-485 ommunication) Overload relay settings trip class, IP switch selections, reset selections Modbus address (can be set over the network) ommunication adapter kit (IN Panel mounted adapter, required for advance communication option) evicenet communication module kit 120V I/O (consists of 440-XOM + 441K OM-P) evicenet communication module kit 24 Vdc I/O (consists of 440-XOM + 441L OM-P) PROFIUS communication module kit 120V I/O (consists of 440-XOM + 441S OM-P) PROFIUS communication module kit 24V I/O (consists of 440-XOM + 441Q OM-P) Modbus communication module kit 120V I/O (consists of 440-XOM + 441N OM-P) Modbus communication module kit 24 Vdc I/O (consists of 440-XOM + 441P OM-P) Ethernet IP communication module kit 120V I/O (consists of 440-XOM + 441R OM-P) atalog Number 440-XOM 440-OM-P 440-N N P P MO MO EIP-120 ontrol Products atalog E July

13 .4 Motor Protection and Monitoring Modbus ommunication Module The Modbus module combined with an expansion module and a communication adapter provide Modbus communication capability to the 440 electronic overload relay. Modbus ommunication Module Features and enefits The Modbus communication module is capable of baud rates up to 115K The Modbus address and baud rate configuration can be easily changed using the HMi user interface Modbus address and baud rate are set via convenient IP switches; LEs are provided to display Modbus traffic onfiguration with common Modbus configuration tools evicenet ommunication Modules The evicenet Features and enefits ommunication Module ommunication to provides monitoring and evicenet uses only one control for the 440 overload evicenet M I relay from a single evicenet onfiguration node. These modules also offer convenient I/O in two evicenet M I and voltage options, aud rate are set via 24 Vdc and 120 Vac. convenient IP switches with an option to set from the network dvanced configuration available using common evicenet tools evicenet ommunication Module PROFIUS ommunication Modules The PROFIUS module Features and enefits combined with an expansion module and a communication adapter provide Modbus communication capability to the 440 electronic overload relay. PROFIUS ommunication Module The PROFIUS communication module is capable of baud rates up to 12 Mb PROFIUS address is set via convenient IP switches; LEs are provided to display PROFIUS status Intuitive configuration with common PROFIUS configuration tools Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF ombined status LE Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF 12 ontrol Products atalog E July

14 Motor Protection and Monitoring.4 Technical ata and Specifications Electronic up to 1500 Specification escription 45 mm 55 mm Electrical Ratings Range Range Operating voltage (three-phase) and frequency 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) FL Range Use with ontactors XT IE frames,, F, G Freedom NEM sizes 00, 0, 1, 2 3 Trip lass Motor Protection Thermal overload setting 10, 10, 20, 30 Selectable 1.05 x FL: does not trip 1.15 x FL: overload trip 10, 10, 20, 30 Selectable 1.05 x FL: does not trip 1.15 x FL: overload trip Feature Range Range Phase loss Fixed threshold 50% Fixed threshold 50% Phase unbalance (selectable: enable/disable) Fixed threshold 50% Fixed threshold 50% Ground fault (selectable: enable/disable) 50% of FL dial setting >150% = 2 sec >250% = 1 sec 50% of FL dial setting >150% = 2 sec >250% = 1 sec Reset Manual/automatic Manual/automatic Indicators Trip status Orange flag Orange flag Mode LE One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip Options Remote reset Yes Yes Reset bar Yes Yes ommunication expansion module Yes Yes ommunication adapter Yes Yes apacity Load terminals Terminal capacity WG (4 6 mm 2 ) 6 1 WG (16 50 mm 2 ) 8 6 WG (6 16 mm 2 ) Tightening torque lb-in ( Nm) lb-in ( Nm) lb-in ( Nm) Input, auxiliary contact and remote reset terminals Terminal capacity 2 x (18 12) WG 2 x (18 12) WG Tightening torque 5.3 lb-in ( Nm) 5.3 lb-in ( Nm) Voltages Insulation voltage U i (three-phase) 690 Vac 690 Vac Insulation voltage U i (control) 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac Overvoltage category/pollution degree III/3 III/3 One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip ontrol Products atalog E July

15 .4 Motor Protection and Monitoring Electronic up to 1500, continued Specification escription 45 mm 55 mm uxiliary and ontrol ircuit Ratings onventional thermal continuous current 5 5 Rated operational current IE -15 Make contact (1800 V) 120V V V V reak contact (180 V) 120V V V V IE -13 (L/R F 15 ms1) 0 250V Rated operational current UL 600 Make contact (3600 V) 120V V V V 6 6 reak contact (360 V) 120V V V V R300 Vdc ratings (28 V) 0 120V V Short-ircuit Rating without Welding Maximum fuse 6 gg/gl 6 gg/gl Environmental Ratings mbient temperature (operating) 13 F to 149 F ( 25 to 65 ) 13 F to 149 F ( 25 to 65 ) mbient temperature (storage) 40 F to 185 F ( 40 to 85 ) 40 F to 185 F ( 40 to 85 ) Operating humidity UL 991 (H3) 5% to 95% non-condensing 5% to 95% non-condensing ltitude (no derating) NEM IS1 2000m 2000m Shock (IE ) 15g any direction 15g any direction Vibration (IE ) 3g any direction 3g any direction Pollution degree per IE for product (2 for pcb) 3 for product (2 for pcb) Ingress protection IP20 IP20 Protection against direct contact when actuated from front (IE 536) Finger- and back-of-hand proof Finger- and back-of-hand proof Mounting position ny ny limatic proofing amp heat, constant to IE amp heat, constant to IE ontrol Products atalog E July

16 Motor Protection and Monitoring.4 Electronic up to 1500, continued Specification escription 45 mm 55 mm Electrical/EM Radiated emissions IE Table 15 EN (ISPIR 11) Group 1, lass, ISM 30 mhz to 1000 mhz 30 mhz to 1000 mhz onducted emissions IE Table 14 EN (ISPIR 11) Group 1; lass ISM ES immunity IE (Table 13) Radiated immunity IE IE onducted immunity IE , IE Fast transient immunity IE (Table 13) IE Surge immunity IE (Table 13) IE a lass mhz to 30 mhz 0.15 mhz to 30 mhz ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact 10 V/m 80 mhz 1000 mhz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10V rms) 150 khz 100 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (M) ±4 kv line-to-ground (M) With accessory installed in expansion bay: ±2 kv line-to-line (M) >1.2/50 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) 10 V/m 80 mhz 1000 mhz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10V rms) 150 khz 100 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (M) ±4 kv line-to-ground (M) With accessory installed in expansion bay: ±2 kv line-to-line (M) >1.2/50 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) Power freq. magnetic field immunity 30 /m, 50 Hz 30 /m, 50 Hz IE , IE Electromagnetic field 10 V/m 10 V/m IE Table 13, IE istortion IEEE 519 5% TH max., 5th harmonic 3% max. 5% TH max., 5th harmonic 3% max. Electrostatic discharge (ES) IE , EN Electrical fast transient (EFT) IE , EN Surge immunity IE , EN kv contact 8 kv air discharge 4 kv contact 8 kv air discharge ±2 kv using direct method ±2 kv using direct method ±2 kv line-to-ground (M) ±2 kv line-to-ground (M) ontrol Products atalog E July

17 .4 Motor Protection and Monitoring ommunication Modules escription Modbus evicenet PROFIUS Electrical/EM Radiated emissions IE Table 15, EN (ISPIR 11) Group 1, lass mhz mhz mhz onducted emissions IE Table 14, EN (ISPIR 11) Group 1, lass ES immunity IE (Table 13) Radiated immunity IE onducted immunity IE Fast transient immunity IE (Table 13) IE Surge immunity IE (Table 13) IE lass 3 Electromagnetic field IE (Table 13) IE Environmental Ratings Note Relates to 441M only mhz mhz mhz ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact 10 V/m mhz 80% amplitude modulated 1 khz sine wave 140 duv (10V rms) 150 khz 80 mhz 10 V/m mhz 80% amplitude modulated 1 khz sine wave 140 duv (10V rms) 150 khz 80 mhz 10 V/m mhz 80% amplitude modulated 1 khz sine wave 140 duv (10V rms) 150 khz 80 mhz ±2 kv using direct method ±2 kv supply and control, ±1 kv communication ±2 kv supply and control, ±1 kv communication User IO and communication lines : ±1 kv line-to-line (M) ±2 kv line-to-ground (M) User IO and communication lines: ±0.5 kv line-to-line (M) ±1 kv line-to-ground (M) 10 V/m 10 V/m 10 V/m User IO and communication lines: ±0.5 kv line-to-line (M) ±1 kv line-to-ground (M) mbient temperature (operating) 4 F to 122 F ( 20 to 50 ) 13 F to 122 F ( 25 to 50 ) 13 F to 122 F ( 25 to 50 ) mbient temperature (storage) 40 F to 185 F ( 40 to 85 ) 40 F to 185 F ( 40 to 85 ) 40 F to 185 F ( 40 to 85 ) Operating humidity 5 95% noncondensing 5 95% noncondensing 5 95% noncondensing ltitude (no derating) 2000m 2000m 2000m Shock (IE ) 15G any direction 15G any direction 15G any direction Vibration (IE ) 3G any direction 3G any direction 3G any direction Pollution degree per IE egree of protection IP20 IP20 IP20 Overvoltage category per UL 508 III III III evicenet evicenet connections Group 2, polling, bit strobe, explicit, no UMM evicenet baud rate 125K, 250K, 500K PROFIUS PROFIUS connections Group 2, polling, bit strobe, explicit, no UMM PROFIUS baud rate 9.6K, 19.2K, 45.45K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, 12M 441_ 24 Vdc Input Nominal input voltage 24 Vdc 24 Vdc 24 Vdc Operating voltage Vdc Vdc Vdc Number of inputs Signal delay 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) OFF-state voltage <6 Vdc <6 Vdc <6 Vdc ON-state voltage >18 Vdc >18 Vdc >10 Vdc Nominal input current 5 m 5 m 5 m Isolation 1500V 1500V 1500V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb 24V source current 50 m 50 m 50 m 16 ontrol Products atalog E July

18 Motor Protection and Monitoring.4 ommunication Modules, continued escription Modbus evicenet PROFIUS Operating Voltage Range Input Modules OFF state 0 6 Vdc 0 6 Vdc 0 6 Vdc Transition region 6 18 Vdc 6 18 Vdc 6 18 Vdc ON state Vdc Vdc Vdc 441_ 120 Vac Input Nominal input voltage 120 Vac 120 Vac 120 Vac Operating voltage Vac Vac Vac Number of inputs OFF-state voltage <30 Vac <30 Vac <20 Vac ON-state voltage >80 Vac >80 Vac >70 Vac Nominal input current 15 m 15 m 15 m Signal delay 1/2 cycle 1/2 cycle 1/2 cycle Isolation 1500V 1500V 1500V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb Operating Voltage Range Input Modules OFF state 0 30 Vac 0 30 Vac 0 30 Vac Transition region Vac Vac Vac ON state Vac Vac Vac Output Modules Nominal voltage 120 Vac 120 Vac 120 Vac 24 Vdc 24 Vdc 24 Vdc Number of outputs (2) 1NO Form 1NO/N Form Note Resistive current at 55 ambient. (2) 1NO Form 1NO/N Form (2) 1NO Form 1NO/N Form Relay OFF time 3 ms 3 ms 3 ms Relay ON time 7 ms 7 ms 7 ms Max. current per point 5 (300 rated) 5 (300 rated) 5 (300 rated) Electrical life 100,000 cycles 100,000 cycles 100,000 cycles Mechanical life 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles ontrol Products atalog E July

19 .4 Motor Protection and Monitoring Short ircuit Ratings (North merica S, cul) hanges to UL 508 and NE in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SR). Eaton s 440 electronic overload relays combined with XT series IE and Freedom Series NEM contactors provide a wide variety of SR solutions needed for a variety of applications. The SR data in this document reflects the latest information as of pril /XT Standalone (XT, 440) Standard-Fault Short ircuit ata NEM Freedom Series Starters with 440 Electronic IE XT Starters with XT Electronic High-Fault Short ircuit ata Maximum Maximum Maximum Fuses (RK5, J, ) Thermal-Magnetic ircuit reakers Overload FL Range Operating Voltage 600V (k) Fuse Size () (RK5) reaker Size () 480V (k) 600V (k) Maximum Fuse Size 480V (k) 600V (k) Maximum reaker Size Vac Vac Vac Vac /175 (480/600) Vac /400 (480/600) Maximum High-Fault Short ircuit ata Thermal-Magnetic ircuit reakers NEM Operating Fuses (RK5, J, ) Maximum Maximum Size Voltage 480V 600V Fuse Size 480V 600V reaker Size Maximum High-Fault Short ircuit ata Thermal-Magnetic ircuit reakers ontactor Operating Fuses (RK5, J, ) Maximum Maximum Frame Size Voltage 480V 600V Fuse Size 480V 600V reaker Size F G ontrol Products atalog E July

20 Motor Protection and Monitoring.4 imensions pproximate imensions in Inches (mm) 45 mm 440/XT Electronic Width NEM Starter Size epth 1 Mounting Holes (Height) (45.7) 4.32 (109.7) 4.63 (117.5) 3.68 (93.5) XT IE Frame Size,, 1.80 (45.7) 4.00 (101.6) 4.30 (109.2) 3.68 (93.5) Standalone (45.7) 4.30 (109.2) 4.60 (116.8) 3.68 (93.5) 1 Text Orientation ontrol Products atalog E July

21 .4 Motor Protection and Monitoring pproximate imensions in Inches (mm) 55 mm 440/XT Electronic Width Height To Reset Mounting epth 1 NEM Starter Size (56.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8) XT IE Frame Size, F, G 2.21 (56.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8) Standalone (56.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8) 1 20 ontrol Products atalog E July

22 Motor Protection and Monitoring.4 pproximate imensions in Inches (mm) NEM Starters Full Voltage Non-Reversing Starters E RESET E Sizes 00, 0 Size 3 Text Orientation Text Orientation NEM Size E 00, (50.0) 6.60 (167.6) 4.90 (124.5) 2.30 (58.5) 6.18 (157.0) 1, (65.0) 7.10 (180.0) 4.98 (126.5) 2.00 (50.8) 6.50 (165.0) (103.8) (289.6) 5.92 (150.3) 1.77 (44.9) (274.6) (177.8) (452.3) 8.08 (205.2) 6.00 (152.4) (406.6) RESET E Sizes 1, 2 E Size 5 Text Orientation Text Orientation ontrol Products atalog E July

23 .4 Motor Protection and Monitoring pproximate imensions in Inches (mm) Full Voltage Reversing Starters E Sizes 00, 0 E Size 2 E Size 5 Text Orientation Text Orientation NEM Size E 00, (132.0) 7.40 (187.0) 4.90 (125.0) 3.50 (89.0) 6.90 (174.0) (171.0) 7.10 (180.0) 4.98 (126.5) 5.20 (133.0) 5.70 (144.0) (171.0) 8.10 (205.0) 4.98 (126.5) 5.30 (133.0) 6.70 (170.0) (205.2) (288.3) 6.00 (152.0) 7.00 (177.8) (273.6) (368.3) (452.3) 8.06 (204.8) (3.9) (406.6) E RESET E Size 1 Size 3 Text Orientation Text Orientation 22 ontrol Products atalog E July