6PS04512E43W TechnicalInformation. Preliminarydata. Generalinformation. PrimeSTACK
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1 Generalinformation IGBTStackfortypicalvoltagesofupto500VRMS Ratedoutputcurrent300ARMS High power converter Solar power Motor drives 62mm power module Topology B6I Application Inverter Load type Resistive, inductive Semiconductor (Inverter Section) 3x FF450R12KE4 Heatsink Water cooled Implemented sensors Current, voltage, temperature Driver signals IGBT Electrical Design standards UL 94, prepared for UL 508C Sales name SP No. SP
2 Characteristicvalues DCLink min. typ. max. Rated voltage VDC 650 V Notes The voltage sensor VM110 is only used for measurement.it is realized no overvoltage shutdown. InverterSection min. typ. max. Rated continuous current Continuous current at low frequency Rated continuous current for 150% overload capability VDC = 800 V, VAC = 500 VRMS, cos(ϕ) = 0.85, fac sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40 C, Tj 125 C VDC = 800 V, VAC = 500 VRMS, fac sine = 0 Hz, fsw = 2500 Hz, Tinlet = 40 C, Tj 125 C IAC 150% = 330 ARMS, ton over = 60 s, trecovery = 600 s, Tj 125 C IAC 300 ARMS IAC low 220 ARMS IAC over1 220 ARMS Over current shutdown within 15 µs IAC OC 625 Apeak Power losses IAC = 500 A, VDC = 800 V, cos(ϕ) = 0.85, fac sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40 C, Tj 125 C Ploss 2400 W Controllerinterface Driver and interface board ref. to separate Application Note DR210 min. typ. max. Auxiliary voltage Vaux V Auxiliary power requirement Vaux = 24 V Paux 40 W Digital input level resistor to GND 10 kω, capacitor to GND 1 nf, logic high = on Vin low V Vin high V Digital output level open collector, logic low = no fault, max. 15 ma Vout low V Vout high 15 V Analog current sensor output inverter section load max ARMS VIU ana2 VIV ana2 VIW ana V Analog DC link voltage sensor output load max V VDC ana V Analog temperature sensor output unit 1 (NTC) Analog temperature sensor output inverter section (NTC) load max 5 ma, corresponds to Tj = 125 C at rated conditions Notes Over temperature shut down must be realized by customer. VTheta NTC1 4.9 V load max 5 = 82 C VTheta NTC2 10 V 2
3 Systemdata min. typ. max. EMC robustness according to IEC at named interfaces power control aux (24V) VBurst 2 kv VBurst 1 kv Vsurge 1 kv Storage temperature Tstor C Operational ambient temperature PCB, DC link capacitor, bus bar, excluding cooling medium Top amb C Cooling air velocity PCB, DC link capacitor, bus bar, standard atmosphere Vair 0.3 m/s Humidity no condensation Rel. F 5 85 % Vibration according to IEC m/s² Shock according to IEC m/s² Protection degree Pollution degree 2 Dimensions width x depth x height mm Weight 7.7 kg IP00 Heatsinkwatercooled min. typ. max. Water flow according to coolant specification from Infineon V/ t 10 dm³/min Water pressure 8 bar Water pressure drop p 50 mbar Coolant inlet temperature Tinlet C Overviewofoptionalcomponents Unit 1 Inverter Section Parallel interface board Optical interface board Voltage sensor Current sensor Temperature sensor Temperature simulation DC link capacitors Collectoremitter Active Clamping Notes Setting of Active Clamping TVSDiodes: VZ = 824 V Unit 3 3
4 fo derating curve IGBT (motor), Diode (generator) cos(phi) = ±0,85 Tcool medium = 40 C fsw derating curve IGBT (motor), Diode (generator) cos(phi) = ±0,85 Tcool medium = 40 C I/Inorm [%] I/Inorm [%] motor ; 100% = 300 A rms permanent generator ; 100% = 295 A rms motor ; 100% = 300 A rms permanent generator ; 100% = 295 A rms f0 [Hz] fsw [Hz] Zth heat sink to ambient per switch Tcool medium = 40 C Zth heat sink to ambient [K/W] i: ri[k/w]: τi[s]: time [s] 4
5 Mechanicaldrawing 5
6 Circuitdiagram 20 HB A IGBT BOT 21 HB A IGBT TOP 3 HB B IGBT BOT 4 HB B IGBT TOP 23 HB C IGBT BOT 24 HB C IGBT TOP 33 NC 34 NC 2 HB A error 22 HB B error 5 HB C error 6 Temp. error 16 Voltage error 15 NC 19 GND digital 25 GND digital 37 GND digital 8 13V 30V 26 13V 30V 10 GND 28 GND 9 15V/50mA 27 15V/50mA Input Output In Out PTC Digital circuit Power supply Undervoltage Error messages Error messages V CE(sat) / supply V CE(sat) / supply V CE(sat) / supply EiceDRIVER EiceDRIVER EiceDRIVER TOP BOT TOP BOT TOP BOT J Option DC link capacitors + + A + B + C HB A current HB B current HB C current Temperature Voltage DCLink GND analog GND analog GND analog Output Mana Analog circuit Overcurrent HB A Overcurrent HB B Overcurrent HB C Overtemp. output stage Overtemp. PCB Overvoltage DCLink High voltage area in grey Option V Voltage measurement safety separation between high voltage area and low voltage area 14 NC 17 NC 18 NC 35 NC 36 NC 1 True earth/shield SUBDConnector 37pole male 1 front view female thread UNC4/40 Error Table HB A Pin 2 Error outputs (open collector) HB B Pin 22 HB C Pin 5 Error Driver Core HB A Error Driver Core HB B Error Driver Core HB C Overcurrent HB A Overcurrent HB B Overcurrent HB C Overtemperature output stage Overtemperature PCB Overvoltage DCLink (Option) Undervoltage power supply = high level with required external pull up resistor. Temp. Voltage Pin 6 Pin 16 For detailed technical information please refer the PrimeSTACK manual. 6PSC3VRev03 6
7 Terms&Conditionsofusage Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct datawithrespecttosuchapplication. Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.therewillbenoguaranteeofanykindforthe productanditscharacteristics. Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact). Forthosethatarespecificallyinterestedwemayprovideapplicationnotes. Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease contactthesalesoffice,whichisresponsibleforyou. ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please notify.pleasenote,thatforanysuchapplicationsweurgentlyrecommend toperformjointriskandqualityassessments; theconclusionofqualityagreements; toestablishjointmeasuresofanongoingproductsurvey, andthatwemaymakedeliverydependedontherealization ofanysuchmeasures. Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers. Changesofthisproductdatasheetarereserved. SafetyInstructions Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe carefullyread.makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.to installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully read.makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced. 7
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