HA930 HA430. General Description. Features. Resin Pressure Digital Controller HA930/430. Easy zero and span adjustments

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Duane Rice
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1 /M /L /S /M /L /S /M /L /S P CPU esin Pressure Digital Controller H90/0 H90 H0 General Description The H90/0 Series strain gauge input make it ideal for melt pressure control. Featuring high speed sampling and control at 0.0 seconds (0Hz), PID parameters set in /00 unit, these controllers provide stable control for improved quality of extruded products. * Our controllers can be used with other brand of strain gauge sensors. Please contact KC for more details. Features Strain gauge input type Ultra High Speed Sampling 0.0 sec inputs and s Two Channels in One Controller Communications Fast sampling of 0 times per second Provides 0.0 second sampling cycle to measure and control fast changing processes like pressure. umerous functions to improve quality PV transfer function is activated when switching from M (manual) to UTO (automatic) to keep the ideal PM which is found at Manual Mode. To protect screws from abrupt change of PM, H0/90 provides Manual transfer function at input abnormality, motor PM driving transfer function, forced reset input of Manual value. inputs and s maximum of two measured inputs and five event inputs can be specified. maximum of five s can be specified, and various functions (control, analog retransmission, event up to ) can be allocated in logic operation. I Strain gauge input I Temperature input, Measured input DC Voltage/Current : points input DI to DI Event input : points rea o. Switching U/STOP, uto/manual, emote/local Hold reset Interlock reset Motor rotary Increase/decrase Motor rotary reset Event : points DO Control (CH) DO Control (CH) Event, nalog retransmission DO,, nalog retransmission DO Event,, Event types : Deviation high, Deviation low DO Deviation high/low, and, Event, Process high, Process low FIL Set value high, Set value low L (ssignable to event s and ) Easy zero and span adjustments utozero and span adjustments are available from the front panel. The span adjustment is accomplished by setting the sensor Temperature and Pressure control with a single instrument The H90 and H0 provide dual loop control with a single instrument. The first loop is assigned to a strain gauge input and the second loop to a temperature input (T/C, TD, and mv/v/m). ch pressure sensor ch Temperature sensor (TC, TD) Voltage, Current Communications Pressure control Temperature/Process control Communication function can be selected from serial communication (SC, S, S) and Open network (Deviceet, POFIUS). Serial communication (MODUS KC standard) Open network (Deviceet POFIUS) * Optional infrared communication function with a PD. H_0E

2 esin Pressure Digital Controller H0/90 Specifications Input umber of inputs points (I to I) Isolated between each channel nd input (I) can be used as a remote input Input a) Input (I) : pressure sensor ridge impressed voltage : V DC ±%, 0ppm/ C, 0m(MX) b) Input (I) : Temperature input, Voltage/Current input Universal input within group ) Low voltage input group Thermocouple : K, J, E, T,, S,, (JIS/IEC) PLII (S), We/We (STM) TD : Pt00 (JIS/IEC), JPt00 (JIS) wire system Low voltage : 0 to V DC, 0 to 00mV DC, 0 to 0mV DC Current : to 0m DC, 0 to 0m DC (Input impedance : 0Ω) ) High voltage group High voltage : 0 to V DC, to V DC, 0 to 0V DC Sampling Time 0.0 sec Zero point adjustment.0 to.0mv (Pressure sensor input) Gain setting 0.00 to.000mv/v (Pressure sensor input) Input Digital Filter 0.0 to 0.00 sec (OFF when 0 is set.) PV ias span to span PV atio 0.00 to.00 Square oot Extraction Equation : PV = (Input value x PV ratio PV bias) Low level cut OFF : 0.00 to.00% of span Performance Measuring ccuracy a) input (Pressure input) ±(0.% of Span) b) Thermocouple Type : K, J, T, E, PLII Less than 00 C ( F) : ±.0 C (±. F) 00 to 00 C ( to 9 F) : ±0. C (±0.9 F) More than 00 C (9 F) : ±(0.% of eading digit) Type :, S,, We/We Less than 00 C ( F) : ±.0 C (±. F) 00 to 000 C ( to F) : ±.0 C (±. F) More than 000 C ( F) : ±(0.% of eading digit) Type : Less than 00 C ( F) : ±0.0 C (± F) 00 to 000 C ( to F) :.0 C (. F) More than 000 C ( F) : ±(0.% of eading digit) Cold junction temperature compensation error ±.0 C (. F) [at C± C (. F±. F)] Within ±. C (±. F) [etween 0 and 0 C ( to F)] c) TD Less than 00 C (9 F) : ±0. C (±0. F) More than 00 C (9 F) : ±(0.% of eading digit) d) DC voltage and DC current ±(0.% of span) Insulation esistance More than 0MΩ (00V DC) between measured terminals and ground More than 0MΩ (00V DC) between power terminals and ground Dielectric Strength 000V C for one minute between measured terminals and ground 00V C for one minute between power terminals and ground Control Control Method rilliant PID control with enhanced autotuning. vailable for reverse and direct action. Control Method rilliant PID control with enhanced autotuning. vailable for reverse and direct action. Major Setting ange Set value : Same as input range. Proportional band : 0 to input span (Temperature input) 0.0 to 000.0% of span (Voltage, Current input) Integral time : 0.00 to 0.00sec. or 0.0 to 00.0sec. (selectable) Derivative time : 0.00 to 0.00sec. or 0.0 to 00.0sec. (selectable) Control response : Slow, Medium, Fast Output limiter :.0 to 0.0% (High/Low individual setting) Output change rate limiter : 0.0 to 00.0%/sec. (Up/Down individual setting) Proportional cycle time : 0. to 00.0 sec. Memory area : sets Other functions PV transfer function This is a function to set the PV to the SV when the operation mode has been changed from a Manual to an uto mode to suppress rapid change in. Manual transfer function at input abnormality When the input exceeds the input abnormality decision point, the reached at that time is maintained. MV transfer function In this function, an value is stored when the operation mode is changed from M to UTO mode, and when the mode changes from UTO to M via digital input, the stored value is retrieved. Output Main Output umber of : Output function : Up to points (OUT to OUT) OUT, : Control OUT : Event or analog retrainsmission Output type : elay : Form contact, 0V C (resistive load) Voltage pulse : 0/V DC (Load resistance : More than 00Ω) Current : to 0m DC, 0 to 0m DC (Load resistance : Less than 00Ω) Continuous voltage : 0 to V DC, to V DC, 0 to 0V DC (Load resistance : More than kω) SS (Triac) (ated current : 0.) Sub Output umber of : Up to points (OUT, OUT) Output function : Event Output type : elay : Form contact, 0V C (resistive load) Sensor Power Supply Output V DC ±% (Max.m) Output from OUT. When sensor power supply is specified, OUT and OUT can not be added. Event (larm) Output umber of Event Outputs Up to points (Event to ) larms Type : Deviation High, Low, High/Low, and, Process High, Low Set value High, Low 0 to input span Differential gap : Control Loop reak larm (L) L time setting : 0. to 00 sec. (OFF by setting zero) L deadband : 0 to input span Output ssignable to main (OUT) or sub (OUT to ). Other Functions HOLD action (Valid for deviation/band/pv alarms only) Selection of event action for input abnormality. H_0E

3 Specifications esin Pressure Digital Controller H90/0 onisolated emote Setpoint Input Input a) 0 to V DC, 0 to 00mV DC, 0 to 0mV DC b) 0 to V DC, to V DC, 0 to 0V DC c) to 0m DC, 0 to 0m DC ccuracy 0.% of span * Only available in a channel control type. Event Input umber of Inputs Up to points Input ating onvoltage contact input Functions a) b) un/stop switching c) emote/local switching d) uto/manual switching Event input logic selection functional allocation table DI DI DI DI DI ( to ) rea set ( to ) rea set un/stop C ( to ) rea set emote/local D ( to ) rea set emote/local E Peak/ottom rea set ( to ) hold reset F rea set Interlock ( to ) release G ( to ) rea set un/stop uto/manual H ( to ) rea set un/stop emote/local I ( to ) rea set uto/manual J Interlock ( to ) rea set release K Interlock uto/manual un/stop emote/local release L M uto/manual uto/manual nalog etransmission Output umber of Outputs Up to points Functions are assignable to OUT to OUT. Output types a) Measured value (PV) b) Deviation (DV) c) Set value (SV) d) Manipulated value (MV) Communications umber of communications : points Communication method : Communication speed : Protocol : COM: S, SC COM: SC, S, S Deviceet, POFIUS 00, 900, 900, 00 PS SI X.(9). MODUS it format Start bit : Data bit : or For MODUS bit only Parity bit : Without, Odd or Even Stop bit : or Communication code : CH manual down CH manual down CH manual up CH manual up SCII(JIS) bit code emote/local Peak/ottom hold reset Peak/ottom hold reset CH manual 0% reset CH manual 0% reset un/stop un/stop Maximum connection : S, S : ( ddress can be set from 0 to 99.) SC : Infrared Port Communication Infrared Port : Software ame : Waterproof/Dustproof Waterproof/dustproof protection : IP Waterproof/dustproof protection only effective from the front in panel mounted installations. General Specifications Supply Voltage a) 90 to V C (Including supply voltage variation) [ating : 00 to 0V C] (0/0Hz common) b). to.v C (Including supply voltage variation) [ating : V C] (0/0Hz common) c). to.v DC (ipple rate 0% pp or less) [ating:vdc] Power Consumption H0 : Less than.v for C type (at 0V C) Less than.0v for V C type Less than 0m for V DC type H90 : Less than.0v for C type (at 0V C) Less than.0v for V C type Less than 0m for V DC type Power Failure Effect ot affected by power failure shorter than 0msec, otherwise reset to the initial state. (HOT or COLD start is selectable.) SelfDiagnostic Function CPU power check, djustment data check, EEPOM check, M check, etc.. Operating Environments 0 to 0 C [ to F] to 9% H.(o condensing) bsolute sensitivity : Max. W.C 9g/m dry air at 0.kPa Memory ackup : acked up by nonvolatile memory. umber of writing : pprox. 00,000 times et Weight H0 : pprox. 0g H90 : pprox. 0g External Dimensions (W x H x D) H0 : x 9 x 00mm H90 : 9 x 9 x 00mm Compliance with Standards CE Mark UL ecognized CS Certified CTick Mark IrD standard KC I for H Series Support OS : Windows Pocket PC 00 This software is downloadable from KC's website at : Event logic selection functional allocation table C D E F G OUT OUT OUT OUT OUT CH control CH control CH control CH control CH control CH control CH control Event, Event, CH control CH control CH control CH control Event Event Event Event, Event, Event * n logic becomes O when two or more functions are assigned to one. * When three analog s are selected, the analog s are automatically assigned to OUT through OUT and it has priority over the logic selection. Event Event Event Event FIL FIL Event, Event, Event Event Event H_0E

4 esin Pressure Digital Controller H90/0 channel control type Model Specifications pressure sensor input on isolated type remote set value Output (Main ) Output (Main ) * ot isolated from OUT. Power supply Output (Main ) Output, (OUT, : Sub ) Event input to Communication ody color Instrument version H0 ( x 9mm / DI size) H90 (9 x 9mm / DI size) CZ00P/00P input H CZGP00 input or 0.00 to.000mv/v type pressure sensor X (Maximum supply voltage : More than V DC) ot supplied See emote input code table See code table o from OUT See code table V C/DC 00 to 0V C o from OUT See code table o s from OUT and OUT OUT : elay contact, o from OUT OUT and OUT : elay contact ot supplied Event input : points (DI to DI) ot supplied SC (SI/KC standard) S (SI/KC standard) S (SI/KC standard) S (MODUS) S (MODUS) SC (MODUS) Deviceet POFIUS White lack Version symbol <emarks> OUT can be used for control s. Event (alarm) s are assignable to OUT OUT. nalog (PV, SV, etc) are assignable to OUT OUT. If two isolated analog s are required, use OUT (or OUT ) and OUT. 0 Y emote Signal Code Table ot isolated from the o. input [I] Input type 0 0mV DC Low voltage group 0 00mV DC 0 V DC 0 V DC High voltage group 0 0V DC V DC 0 0m DC Current group 0m DC Configurable within group Code G V Y Output Code Table Output Type elay contact Voltage pulse DC0/V Continuous voltage DC 0 to V Continuous voltage DC 0 to 0V Continuous voltage DC to V Current DC 0 to 0m Current DC to 0m SS (Triac) Code M V T H_0E

5 esin Pressure Digital Controller H90/0 channel control type Model Specifications pressure sensor input Input (I : o input) Output (Main ) Output (Main ) * ot isolated from OUT. Power supply Output (Main ) H0 ( x 9mm / DI size) H90 (9 x 9mm / DI size) CZ00P/00P input H CZGP00 input or 0.00 to.000mv/v type pressure sensor X (Maximum supply voltage : More than V DC) See Input and ange code table See code table o from OUT See code table V C/DC 00 to 0V C o from OUT See code table Sensor power supply * Output, o s from OUT and OUT * OUT : elay contact, o from OUT (OUT, : Sub ) OUT and OUT : elay contact Event input to ot supplied Event input : points (DI to DI) ot supplied SC (SI/KC standard) S (SI/KC standard) S (SI/KC standard) Communication S (MODUS) S (MODUS) SC (MODUS) Deviceet POFIUS ody color White lack Instrument version Version symbol * When sensor power supply is specified, and can not added. <emarks> OUT and OUT can be used for control s. Event (alarm) s are assignable to OUT OUT. nalog (PV, SV, etc) are assignable to OUT OUT. If two isolated analog s are required, use OUT (or OUT ) and OUT. P Y ange and Input Table Thermocouple, TD, Low voltage and Current group Input Code K K J J T T E E PLII S S We/We W Pt00 ( wire) D JPt00 ( wire) 0 0mV DC 0 00mV DC 0 V DC 0 0m DC 0m DC High voltage group ange 00 C 0 F C 9 F C F C F 0 90 C F 0 00 C F 0 C F 0 C F 0 00 C F 0 00 C F 00 0 C F C F esolution C, 0. C, F, 0. F (Selectable) C, 0. C, 0.0 C F, 0. F, 0.0 F (Selectable), 0., 0.0, 0.00, Output Code Table Output Type elay contact Voltage pulse DC0/V Continuous voltage DC 0 to V Continuous voltage DC 0 to 0V Continuous voltage DC to V Current DC 0 to 0m Current DC to 0m SS (Triac) Code M V T 0 V DC 0 0V DC V DC , 0., 0.0, 0.00, H_0E

6 esin Pressure Digital Controller H0/90 External Dimensions and ear Terminals H90 Unit : mm () * 00 Panel cutout (Panel thickness must be between to 0mm) * IP waterproof/dustproof protection is molded into case and can not be added in the field. H () * 00 Panel cutout (Panel thickness must be between to 0mm) * IP waterproof/dustproof protection is molded into case and can not be added in the field. o L 00 0V C V C O V DC elay contact Description Power supply Output (OUT) o SG T () T () () SG T/ () Description SG SD V T/ () D () () Drain VP C_H xd/txdp xd/txd C_L DGD () Communication () S () S () SC () Deviceet () POFIUS o CL CL SHD Calibration input Calibration input Shield Description o used pressure sensor input 9 0 O O () () O elay contact () () () () () O () () () Output (OUT) Output (OUT) () elay contact () Voltage pulse/current/ Voltage () SS (Triac) () Sensor power supply Output (OUT) () elay contact () Voltage pulse/current/ Voltage () SS (Triac) Output (OUT) () elay contact () Voltage pulse/current/ Voltage () SS (Triac) 9 0 () () COM () DI DI DI DI COM () DI onvoltage contact input onvoltage contact input V () Event input to Event input 9 0 on isolated type o. Input (I ) remote input () () () EXC Sensor supply voltage EXC Sensor supply voltage o used SIG SIG () () () o used Sensor signal input Sensor signal input () channel type onisolated type remote input () channel type Temperature Voltage/Current input () Thermocouple () TD ( wire) () Voltage/Current H_0E

* Our controllers can be used with other brand of strain gauge sensors. Please contact RKC for more details. DO1 Control output (CH1)

* Our controllers can be used with other brand of strain gauge sensors. Please contact RKC for more details. DO1 Control output (CH1) /M R/L R/S /M R/L R/S /M R/L R/S P CPU Resin Pressure Digital Controller H90 H90 General Description The H90 strain gauge make it ideal for melt pressure control. Featuring high speed sampling and control