Table of Contents Panel Mount Controllers Analog Series C-Series Controller Software Legacy Series Power Controllers Analog Series P-Series

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2 Table of Contents Panel Mount Controllers C-Series C-Series 32C C-Series 16C C-Series 18C and 19C C-Series 25C C-Series OTC C-Series OTC25 Limit Legacy Series Legacy Series Legacy Series 18 and Legacy Series Analog Series Analog Series Analog Series 4000 Limit Analog Series P-Series P-Series P P-Series P P-Series P P-Series PDAC Embedded Mount Controllers C-Series 1ZC DIN Mount Foundation Series Foundation Series Matrix Model F1C (Single-Zone)/F3C (Tri-Zone) DIN Rail Universal Temperature / Process Control Model F10 (Single-Zone)/F30 (Tri-Zone) Master Modules DIN Rail Universal Temperature/Process Control Model F10 & F30 Add-On Expansion Slave Modules Foundation Series DIN Rail Mounted Accessory Modules Model 20 (Dual-Zone)/40 (Four-Zone) Universal Temperature/Process Control Model 20/40 and 2C/4C Digital Display Boards Model 2C (Dual-Zone)/4C (Four-Zones) Universal Temperature/Process Control Model EMC 10 Single-Channel On/Off Control Model 15C Dual-Channel On/Off Control Analog Series Analog Series Analog Series 86 Limit Analog Series Analog Series 88 Limit Controller Software Multi-Comm Remote Monitoring and Control Software Maestro powered by ThingWorx Power Controllers Series 19 and 39 SCR 40, 60 and 80 Amps Series 19P and 39P - 125, 200 and 250 Amps Series 19Z and 39Z 125, 200 and 250 Amps Solid-State Contactors Series ZC and PC Solid-State Staging Controllers Series SC and SU Manual Station Temperature Controller Series Hot Runner Controllers Non-Modular Hot Runner Controllers BEDROS 32 Zones Max BEDROS XL 64 Zones Max Series RMB Hot Runner Controllers Modular Single-Zone Controllers How to Order a Modular Hot Runner Control System Controller Selection Guide Series RMA Series RMB Series RMC Series IMP MFL and MFH Mainframe Configurations MFL and MFH Ordering Information MFL and MFH Hot Runner Control System Component Chart Modular Dual-Zone Controllers How to Order a Modular Hot Runner Control System Series RMT MFT Mainframe Configurations MFT Mainframe Ordering s MFT Hot Runner Control System Component Chart Back to Index

3 Hot Runner Controllers (continued) Hot Runner Control System Accessories Closure (Blanking) Panels Universal Floor Stand BEDROS Floor Stand Module Replacement Fuses How to Size Circuit Breakers and Transformer Kits Mold Power and Thermocouple Cables Ordering Information Mold Power and Thermocouple Connectors Ordering Information Mold Terminal Mounting Junction Boxes Ordering Information Prewired Mold Junction Boxes Ordering Information Connectors and Cables for Portable Controllers Horizontal Portable Mainframes Series IMP/P and RMC/P Horizontal Portable Controllers Connectors and Cables for Horizontal Portable Controllers Sensors Table of Contents Temperature Sensors Custom Probe Quote Form Tu-Pak Thermocouple Assemblies Tu-Pak Industrial Head-Type Thermocouple Assemblies Tu-Pak Quick Disconnect Thermocouple Assemblies Tu-Pak Lead Wire-Type Thermocouple Assemblies Ceramic-Type Protection Tube Assemblies Industrial Process/Pressure Vessel Thermocouples Bearing Metal Thermocouples Straight-Metal Protection Tube Assemblies Angled-Metal Protection Tube Assemblies Metal Protection Tubes Replacement Elements Base Metal Type Noble Metal Thermocouple Assemblies Thermocouple Replacement Elements Ceramic and Non-Metallic Protection Tubes Vacuum Furnace Thermocouples Wire-Type Thermocouples Bayonet-Style Thermocouples Melt-Bolt Thermocouples Pharmaceutical Thermocouples A Higher Level of Control Drilled Thermowells Velocity, Temperature and Pressure Data Drilled Thermowells Resistance Temperature Detectors (RTDs) RTDs (Connector-Type) RTDs (Head-Type) RTDs (Lead Wire-Type) Connection Heads Terminal Blocks Vacuum Sealing Fittings Convenience Connectors - Standard Size and Miniature Size Convenience Connectors - Strip Panels and Terminal Blocks Convenience Connectors - Strip Panels and Mounting Frame Insulators Retractable Cord Sets Bare Thermocouple Wire Insulated Thermocouple and Extension Wire Thermocouple Application Data Technical Data Thermocouple Technical Data Thermocouple Engineering Data Temperature and Power Control Fundamentals Glossary Appendix: Engineering Drawings for BEDROS, RMB Series 1, 2, 3, 6 and Trademark/Copyright Information Alumel is a trademark of Hoskins Manufacturing Co. DOWTHERM is a trademark of DOW Chemical G SERIES is a registered trademark of D.M.E. Co. SMART SERIES is a registered trademark of D.M.E. Co. YUDO is a registered trademark of YudoCo, Ltd. Tri-Zone is a trademark of Athena Controls, Inc. Tu-Pak is a registered trademark of Athena Controls, Inc. Platinel is a registered trademark of Englehard Industries Windows is a registered trademark of Microsoft Corporation Multi-Comm, Platinum, SafeChange, CompuStep, and CompuCycle are trademarks of Athena Controls, Inc. Teflon is a registered trademark of DuPont Monel is a registered trademark of INCO Alloys International Inc. INCOE is a registered trademark of Incoe Corporation Modbus is a registered trademark of Allen Bradley Fast Heat is a registered trademark of Fast Heat Inc. Tophel, Nial, and Cupron are trademarks of AMAX Inc. Chromel is a trademark of Hoskins Manufacturing Co. Note - we strive to bring you the most consistent, reliable and current equipment possible but we are at the mercy of component availability. As such specifications for all our products are subject to change without notice. Back to Index 3

4 C-Series 32C Universal Temperature/Process Controller The Athena 32C is a 1/32 DIN panel mounted, auto-tuning controller that can be used for precise control of a single loop with two independent outputs field-configurable as direct acting, reverse acting or alarm. An LED display provides visual indication of various controller functions. s Field-Configurable Universal Inputs s Bumpless Auto/Manual Transfer s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s Decimal Display in 0.1 for Measured Temperatures Under 1000 F or C s On/Off through Full PID Operation (P, PI, PD, PID) s Adjustable Hysteresis and Deadband s Outputs Configurable as Alarms s Field-Configurable Process and Deviation Alarms (Latching or Non-Latching) s Dual Output/Dual Alarm Capabilities s UL, cul and CE Approvals s Special and Custom Options Available Range Information Input Range Input Range J -148 F to 1400 F (-100 C to 760 C) 100 ohm RTD -328 F to 1562 F (-200 C to 850 C) K -220 F to 2462 F (-140 C to 1350 C) 100 ohm RTD (Decimal) -199 F to 392 F (-128 C to 200 C) T -202 F to 752 F (-130 C to 400 C) Millivolt Linear Current Linear (Scaleable) 0 to 50mV/10 to 50mV (Scaleable) 4 to 20mA, 0 to 20mA Ordering Information 3 2 C Input Calibration T = Thermocouple R = RTD M = Millivolt Linear C = Current Linear Output 1 (Heating/Cooling) (See Note) 0 = None B = Relay, N.O. S = Pulsed 20Vdc or 17mA T = Solid-State Relay Output 2 (Heating/Cooling) (See Note) 0 = None S = Pulsed 20Vdc or 17mA T = Solid-State Relay Special Options 00 = None Consult Factory Note: Both Outputs MUST be Field Configured to be either Direct Acting or Reverse Acting 4 Back to Index

5 C-Series 32C Universal Temperature/Process Controller Technical Specifications Operating Limits Ambient Temperature Relative Humidity Tolerance Line Voltage Power Power Consumption Performance 32 F to 140 F (0 C to 60 C) 90% R.H. maximum, non-condensing 85 to 265 Vac, 50/60 Hz 120 to 375 Vdc, (auto polarity) Less than 6 VA (instrument) Mechanical Characteristics Display 4-digit 0.39 (10 mm) LED display Front Panel Rating NEMA 4X (IP65) Connections Screw Terminals Numeric Range to 9999 Front Panel Cutout x (22.19 mm x 45 mm) Specifications subject to change without notice. Panel Mount Controllers Accuracy Setpoint Resolution Repeatability Temperature Stability TC Cold-End Tracking Noise Rejection Process Sampling + 0.2% of full scale, + 1 digit 1.0 count/0.1 count ±1.0 count 5 µv/ C (maximum) 0.05 C/ C ambient 100 db common mode 70 db series mode 3.5 Hz (270 ms) Control Characteristics Setpoint Limits Alarms Proportional Band Integral Derivative Cycle Time Control Hysteresis Deadband Manual Control Auto-Tune Inputs Span of sensor Adjustable for high/low; selectable process or deviation 1 to span of sensor 0 to 9600 sec 0 to 2400 sec 0.3 to 120 sec 1 to span of sensor Range of sensor Operator initiated Operator initiated Thermocouple J, K, T Maximum lead resistance, 100 ohms for rated accuracy RTD Platinum 2-wire, 100 ohms at 0 C, DIN curve standard ( ) Linear 0-50mV/10-50mV 4-20mA/0 to 20mA Decimal Position Selectable: none, 1/10, 1/100 Outputs B S T 5 A/3 A (120/240Vac) normally open 20Vdc pulsed or 17mA 1 A, Solid-state relay Output 1 Output-1 LED Indication (Output-1 action) Four-Digit LED Display Displays measured process value, setpoint, or parameter labels and settings. Output 2 LED Indication (Output-2 action) Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels Back to Index 5

6 C-Series 16C Universal Temperature/Process Controller The Athena 16C is a 1/16 DIN panel mounted, auto-tuning controller that can be used for precise control of a single loop with two independent outputs field-configurable as direct acting, reverse acting or alarm. RS-232 or RS-485 communications interfaces are available, and two digital LED displays provide visual indication of various controller functions. Range Information s Field-Configurable Universal Inputs s User-Selectable Ramp to Setpoint s 8-Level Ramp/Soak Control s Bumpless Auto/Manual Transfer s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s Decimal Display in 0.1 for Measured Temperatures Under 1000 F or C s On/Off Through Full PID Operation (P, PI, PD, PID) s Adjustable Hysteresis and Deadband s Outputs Configurable as Alarms s Field-Configurable Process or Deviation Alarms; Latching or Non-Latching; Band and Inverse Band s Dual Output/Dual Alarm Capabilities s UL, cul, and CE Approvals s Options Include Multi-Function Contact/Digital Input, Transducer Excitation, and Auxiliary Output s Special and Custom Options Available s DIN Rail Option Input Range Input Range B 32 F to 3308 F (0 C to 1820 C) R -58 F to 3214 F (-50 C to 1768 C) C 32 F to 4199 F (0 C to 2315 C) S -58 F to 3214 F (-50 C to 1768 C) E -238 F to 1832 F (-150 C to 1000 C) T -454 F to 752 F (-270 C to 400 C) J -328 F to 1400 F (-200 C to 760 C) Platinel II -148 F to 2250 F (-100 C to 1232 C) K -454 F to 2462 F (-270 C to 1354 C) 100 ohm RTD -328 F to 1562 F (-200 C to 850 C) N -450 F to 2372 F (-268 C to 1300 C) 100 ohm RTD (Decimal) F to F ( C to C) NNM 32 F to 2570 F (0 C to 1410 C) Current Linear (Scaleable) 4 to 20mA, 0 to 20mA Millivolt Linear 0 to 50mV/10 to 50mV Volt Linear (Scaleable) 0 to 1V/0 to 5V (Scaleable) 0 to 10mV/0 to 50mV 0 to 10V 0 to 100mV 0 to 5V UL Ordering Information 1 6 C Input Calibration T = Thermocouple R = RTD S = Decimal RTD B = TC and RTD M = Millivolt Linear V = Volt Linear C = Current Linear A = All Output 1 0 = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Output 2 0 = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. 6 Back to Index Standard Options Options Options Digital Input w/alarm 00 = None 40 = Switch Closed Alarms 41 = Switch Open 10 = Dual SSR, N.O. 42 = 5 V Input 20 = Dual Open Collector Communication RS-485 Modbus 21 = Dual 24 Vdc Protocol w/contact/digital Input 22 = Dual SSR, N.C. 45 = RS-485, No Switch 23 = Relay, N.O. 46 = Switch Closed Communications 47 = Switch Open 30 = RS = 5 V Input (Athena+ Protocol) Transducer Excitation Communication, RS-485 Athena+ 50 = 10 Vdc Protocol w/contact/digital Input 51 = 12 Vdc 31 = RS-485, No Switch 52 = 15 Vdc 36 = Switch Closed 53 = 5 Vdc 37 = Switch Open Aux Output/PV Retransmit 38 = 5 V Input 60 = 4 to 20 ma 61 = 1 to 5 V 62 = 0 to 20 ma 63 = 0 to 5 V Special Options 00 = None Consult Factory

7 C-Series 16C Universal Temperature/Process Controller Technical Specifications Operating Limits Ambient Temperature Relative Humidity Tolerance Power Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90%, non-condensing Vac 125 to 300 Vdc 24 Vac/dc optional Less than 6 VA (instrument) Accuracy ±0.20% of full scale (±0.10% typical), ±1 digit Setpoint Resolution 1.0 count / 0.1 count Repeatability ±1.0 count Temperature Stability 5 µv/ C (maximum) TC Cold-End Tracking 0.05 C/ C ambient Noise Rejection 100 db common mode 70 db series mode Process Sampling 10 Hz (100 ms) Digital Filtering Adjustable 0.1 to 10 sec Control Characteristics Setpoint Limits Alarms Proportional Band Integral Derivative Cycle Time Control Hysteresis Dead Band (Output 1 & 2) Ramp to Setpoint Auto-Tune Manual Control Inputs Thermocouple RTD Linear Outputs B E F G Span of Sensor Adjustable for high/low; selectable for process or deviation 2 to span of sensor 0 to 9600 sec 0 to 2400 sec 0.2 to 120 sec 1 to span of sensor Range of Sensor 1 to 9999 min Operator initiated from front panel Operator initiated from front panel B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance 100 ohms for rated accuracy Platinum 2- and 3-wire, 100 ohms at 0 C, (DIN curve standard ) 0-50 mv/10-50 mv, 0-20 ma/4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V 5 A/3 A (120/240 Vac), normally open 0-20 ma 4-20 ma, full output to load 500 ohm impedance, max ma, full output to load 800 ohm impedance, max. Outputs P S T V X Y Alarm Type Output 1 LED indication of Heat cycle (Output 1 action) Output 2 LED indication of Cool cycle (Output 2 action) Alarm 1 LED indication of Alarm 1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function A1 A2 F1 F2 20 Vdc or 35 ma 20 Vdc or 17 ma 1 A, Solid-state relay 0 to 5 Vdc 0 to 10 Vdc 5 A/3 A (120/240 Vac), normal closed relay 10 Dual SSR: Alarm 1: Vac, 1 A Alarm 2: 24 Vac Only 20 Dual Open collector, 24 V, 20 milliamps 21 Dual 24 V, 20 ma 22 Dual SSR: Alarm 1: NC, Vac, 1 A Alarm 2: 24 Vac Only 23 5 A/3 A (120/240 Vac), mechanical relay Mechanical Characteristics Display Dual, 4-digit 0.36 (9.2 mm) LED display Process Value: Orange Setpoint Value: Green Numeric Range to 9999 Front-Panel Rating NEMA 4X (IP65) Front-Panel Cutout x (45 mm x 45 mm) Connections Screw Terminals Specifications subject to change without notice A1 A2 F1 F PV SV PV SV Process Value Displays measured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels Back to Index 7

8 C-Series 18C and 19C Universal Temperature/Process Controllers The Athena 18C and 19C are available as 1/8 DIN (18C) vertical or 1/8 DIN (19C) horizontal models. Both panel mounted, auto-tuning controllers can be used for precise control of a single loop with two independent outputs field-configurable as direct acting, reverse acting, and 2 alarms. RS-232 or RS-485 communications interfaces are available for both models, and two digital LED displays provide visual indication of various controller functions. Range Information s Field-Configurable Universal Inputs s User-Selectable Ramp to Setpoint s 8-Level Ramp/Soak Control s Bumpless Auto/Manual Transfer s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s Decimal Display in 0.1 for Measured Temperatures Under 1000 F or C s On/Off through Full PID Operation (P, PI, PD, PID) s Adjustable Hysteresis and Deadband s Outputs Configurable as Alarms s Field-Configurable Process or Deviation Alarms; Latching or Non-Latching; Band and Inverse Band s Dual Output/Dual Alarm Capabilities s UL, cul, and CE Approvals s Options Include Remote Analog Setpoint, Multi- Function Contact/Digital Input, Transducer Excitation, and Auxiliary Output s Special and Custom Options Available UL Input Range Input Range B 32 F to 3308 F (0 C to 1820 C) R -58 F to 3214 F (-50 C to 1768 C) C 32 F to 4199 F (0 C to 2315 C) S -58 F to 3214 F (-50 C to 1768 C) E -238 F to 1832 F (-150 C to 1000 C) T -454 F to 752 F (-270 C to 400 C) J -328 F to 1400 F (-200 C to 760 C) Platinel II -148 F to 2250 F (-100 C to 1232 C) K -454 F to 2462 F (-270 C to 1354 C) 100 ohm RTD -328 F to 1562 F (-200 C to 850 C) N -450 F to 2372 F (-268 C to 1300 C) 100 ohm RTD (Decimal) F to F ( C to C) NNM 32 F to 2570 F (0 C to 1410 C) Current Linear (Scaleable) 4 to 20mA, 0 to 20mA Millivolt Linear 0 to 50mV/10 to 50mV Volt Linear (Scaleable) 0 to 1V/0 to 5V (Scaleable) 0 to 10mV/0 to 50mV 0 to 10V 0 to 100mV 0 to 5V Ordering Information 1 8 C 1 9 C Input Calibration T = Thermocouple R = RTD S = Decimal RTD B = TC and RTD M = Millivolt Linear V = Volt Linear C = Current Linear A = All Output 1 0 = None B = Relay, N.O. C = Relay, N.O. w/o snubber D = 0 to 7 ma E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Output 2 0 = None B = Relay, N.O. C = Relay, N.O. w/o snubber D = 0 to 7 ma E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Alarm 1 0 = None B = Relay, N.O. S = 24 V T = Solid -State Relay Alarm 2 0 = None B = Relay, N.O. S = 24 V T = Solid -State Relay Communications 0 = None A = RS-232 Athena + B = RS-485 Athena + E = RS-485 Modbus Option 1 Aux Output/PV Retransmit PA = 4 to 20 ma PB = 1 to 5 V PC = 0 to 20 ma PD = 0 to 5 V Remote Analog Setpoint SA = 0 to 5 Vdc w/ switch SB = 1 to 5 Vdc w/ switch SC = 0 to 20 ma w/ switch SD = 4 to 20 ma w/ switch SE = Switch only SF = 1 to 10 Vdc w/ switch Option 2 0 = None Transducer Excitation 1 = 10 Vdc 2 = 12 Vdc 3 = 15 Vdc 4 = 5 Vdc Special Options 00 = None Consult Factory 8 Back to Index

9 Operating Limits Ambient Temperature Relative Humidity Tolerance Line Voltage Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90%, non-condensing 100 to 250 Vac 125 to 300 Vdc 24 Vac/dc optional Less than 6 VA (instrument) Accuracy ±0.20% of full scale (±0.10% typical), ±1 digit Setpoint Resolution 1 count / 0.1 count Repeatability ±1 count Temperature Stability 5 µv/ C (maximum) TC Cold-End Tracking 0.05 C/ C ambient Noise Rejection 100 db common mode 70 db series mode Process Sampling 10 Hz (100 ms) Digital Filtering Adjustable 0.1 to 10 Control Characteristics Setpoint Limits Alarms Proportional Band Integral Derivative Cycle Time Control Hysteresis Dead Band (Output 1 & 2) Ramp to Setpoint Auto-Tune Manual Control Inputs Thermocouple RTD Linear Outputs B C D E F G P S C-Series 18C and 19C Universal Temperature/Process Controllers Technical Specifications Span of Sensor Adjustable for high/low; selectable process or deviation 2 to span of sensor 0 to 9600 sec 0 to 2400 sec 0.2 to 120 sec 1 to span of sensor Range of sensor 1 to 9999 min Operator initiated from front panel Operator initiated from front panel B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance, 100 ohms for rated accuracy Platinum 2- and 3-wire, 100 ohms at 0 C, (DIN curve standard ) 0-50 mv/10-50 mv, 0-20 ma/4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V 5 A/3 A (120/240 Vac) normally open 5 A/3 A (120/240 Vac) normally open w/o snubber 0-7 ma 0-20 ma 4-20 ma, full output to load 500 ohm impedance max 4-20 ma, full output to load 800 ohm impedance max 20 Vdc or 35 ma 20 Vdc or 17 ma T Outputs V X Y Alarm Outputs B S T 1 A, Solid-state relay 0 to 5 Vdc 0 to 10 Vdc 1 A, normally closed relay Mechanical Characteristics 5 A/3 A (120/240 Vac), mechanical relay 24 V, 20 ma SSR, NC, Vac Display Dual, 4-digit 0.36 (9.2 mm) LED display Process Value: Orange Setpoint Value: Green Numeric Range to 9999 Front Panel Rating NEMA 4X (IP65) Front Panel Cutout x (92 mm x 45 mm) Connections Screw terminals Specifications subject to change without notice Output 1 LED indication of Heat cycle (Output 1 action) Output 2 LED indication of Cool cycle (Output 2 action) Alarm 1 LED indication of Alarm 1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function A1 A2 F1 F A1 A2 F1 F2 PV SP PV SV A1 A2 F1 F PV SV Process Value Displays measured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels Back to Index 9

10 C-Series 25C Universal Temperature/Process Controller The Athena 25C is a 1/4 DIN panel mounted, autotuning controller that can be used for precise control of a single loop with two independent outputs field -configurable as direct acting, reverse acting, and 2 alarms. RS-232 or RS-485 communications interfaces are available, and two digital LED displays provide visual indication of various controller functions. Range Information Ordering Information 2 5 C s Field-Configurable Universal Inputs s User-Selectable Ramp to Setpoint s 8-Level Ramp/Soak Control s Bumpless Auto/Manual Transfer s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s Decimal Display in 0.1 for Measured Temperatures Under 1000 F or C s On/Off through Full PID Operation (P, PI, PD, PID) s Adjustable Hysteresis and Deadband s Outputs Configurable as Alarms s Field-Configurable Process or Deviation Alarms; Latching or Non-Latching; Band and Inverse Band s Dual Output/Dual Alarm Capabilities s UL, cul, and CE Approvals s Options Include Remote Analog Setpoint, Multi- Function Contact/Digital Input, Transducer Excitation, and Auxiliary Output s Special and Custom Options Available UL Input Range Input Range B 32 F to 3308 F (0 C to 1820 C) R -58 F to 3214 F (-50 C to 1768 C) C 32 F to 4199 F (0 C to 2315 C) S -58 F to 3214 F (-50 C to 1768 C) E -238 F to 1832 F (-150 C to 1000 C) T -454 F to 752 F (-270 C to 400 C) J -328 F to 1400 F (-200 C to 760 C) Platinel II -148 F to 2250 F (-100 C to 1232 C) K -454 F to 2462 F (-270 C to 1354 C) 100 ohm RTD -328 F to 1562 F (-200 C to 850 C) N -450 F to 2372 F (-268 C to 1300 C) 100 ohm RTD (Decimal) F to F ( C to C) NNM 32 F to 2570 F (0 C to 1410 C) Current Linear (Scaleable) 4 to 20mA, 0 to 20mA Millivolt Linear 0 to 50mV/10 to 50mV Volt Linear (Scaleable) 0 to 1V/0 to 5V (Scaleable) 0 to 10mV/0 to 50mV 0 to 10V 0 to 100mV 0 to 5V Input Calibration T = Thermocouple R = RTD S = Decimal RTD B = TC and RTD M = Millivolt Linear V = Volt Linear C = Current Linear A = All Option 1 Output 1 Output 2 Alarm 1 Alarm 2 Communications Aux Output/PV Retransmit Option 2 0 = None 0 = None 0 = None 0 = None 0 = None PA = 4 to 20 ma 0 = None B = Relay, N.O. B = Relay, N.O. B = Relay, B = Relay, A = RS-232 PB = 1 to 5 V Transducer E = 0 to 20 ma E = 0 to 20 ma N.O. N.O. Athena + PC = 0 to 20 ma Excitation F = 4 to 20 ma (500 ohm max) F = 4 to 20 ma (500 ohm max) S = 24 V S = 24 V B = RS-485 PD = 0 to 5 V 1 = 10 Vdc G = 4 to 20 ma (800 ohm max) G = 4 to 20 ma (800 ohm max) T = Solid T = Solid Athena + Remote Analog Setpoint 2 = 12 Vdc P = Pulsed 20 Vdc or 35 ma P = Pulsed 20 Vdc or 35 ma -State -State E = RS-485 SA = 0 to 5 Vdc w/ switch 3 = 15 Vdc S = Pulsed 20 Vdc or 17 ma S = Pulsed 20 Vdc or 17 ma Relay Relay Modbus SB = 1 to 5 Vdc w/ switch 4 = 5 Vdc T = Solid-State Relay T = Solid-State Relay SC = 0 to 20 ma w/ switch V = 0 to 5 Vdc V = 0 to 5 Vdc SD = 4 to 20 ma w/ switch X = 0 to 10 Vdc X = 0 to 10 Vdc SE = Switch only Y = Relay, N.C. Y = Relay, N.C. Special Options SF = 0 to 10 Vdc w/ switch 00 = None Consult Factory 10 Back to Index

11 C-Series 25C Universal Temperature/Process Controllers Technical Specifications Operating Limits Ambient Temperature Relative Humidity Tolerance Line Voltage Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90%, non-condensing 100 to 250 Vac 125 to 300 Vdc 24 Vac/dc optional Less than 6 VA (instrument) Accuracy ±0.20% of full scale (±0.10% typical), ±1 digit Setpoint Resolution 1 count / 0.1 count Repeatability ±1 count Temperature Stability 5 µv/ C (maximum) TC Cold-End Tracking 0.05 C/ C ambient Noise Rejection 100 db common mode 70 db series mode Process Sampling 10 Hz (100 ms) Digital Filtering Adjustable 0.1 to 10 Control Characteristics Setpoint Limits Alarms Proportional Band Integral Derivative Cycle Time Control Hysteresis Dead Band (Output 1 & 2) Ramp to Setpoint Auto-Tune Manual Control Inputs Thermocouple RTD Linear Outputs B E F G P Span of Sensor Adjustable for high/low; selectable process, or deviation 2 to span of sensor 0 to 9600 sec 0 to 2400 sec 0.2 to 120 sec 1 to span of sensor Range of sensor 1 to 9999 min Operator initiated from front panel Operator initiated from front panel B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance, 100 ohms for rated accuracy Platinum 2- and 3-wire, 100 ohms at 0 C, (DIN curve standard ) 0-50 mv/10-50 mv, 0-20 ma/4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V 5 A/3 A (120/240 Vac) normally open 0-20 ma 4-20 ma, full output to load 500 ohm impedance max 4-20 ma, full output to load 800 ohm impedance max 20 Vdc or 35 ma S Outputs T V X Y Alarm Outputs B S T 3.950" ( mm) A1 A1 A2 A2 F1 F1 F2 F2 Output 1 LED indication of Heat cycle (Output 1 action) Output 2 LED indication of Cool cycle (Output 2 action) Alarm 1 LED indication of Alarm 1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function " ( mm) XT25 PV PV SV SV A1 A2 F1 F2 20 Vdc or 17 ma 1 A, Solid-state relay 0 to 5 Vdc 0 to 10 Vdc 1 A, normally closed relay Mechanical Characteristics 5 A/3 A (120/240 Vac), mechanical relay 24 V, 20 ma SSR, NC, Vac Display Dual, 4-digit 0.36 (9.2 mm) LED display Process Value: Orange Setpoint Value: Green Numeric Range to 9999 Front Panel Rating NEMA 4X (IP65) Front Panel Cutout x (92 mm x 92 mm) Connections Screw terminals Specifications subject to change without notice " (8.21 mm) PV SV 4.654" ( mm) 3.937" (100 mm) 3.600" (91.44 mm) Process Value Displays measured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels Back to Index 11

12 C-Series OTC25 Digital Temperature Controller s Accepts Type J (OTC25-N &L) or Type J and K (OTC25-P) Thermocouple Input s Adjustable Output Hysteresis to Prevent Rapid Cycling Around Setpoint Temperature s Adjustable Deviation Alarm Flashes When Measured Temperature Exceeds or Falls Below Setpoint Temperature s NEMA 4X (IP65) Front Bezel, Splash-Proof and Resistant to Dust s Discrete Status Indicators Illuminate When Temperature Display, Setpoint Display, Limit Display, or Heat/Cool Output is Active s RU, cru, CE, and FM Approvals The Athena OTC25 is a 1/4 DIN panel mounted, digital controller that can be used for precise control of a single loop with two independent outputs. The controller accepts thermocouple input, and a large easy-to-read digital LED display is selectable for either setpoint or process temperature. C (Limit Control) Ordering Information O T C 2 5 Control Type N = On/Off 1 L = Limit 1 P = PID Output = None B = Electro-mechanical Relay S = Pulsed 20 Vdc T = 2 A Solid-State Relay Output 2 0 = None B = Electromechanical Relay T = 1 A Solid-State Relay Standard Options 00 = None 01 = No Name Overlay 02 = 12 V Supply 03 = No Name Overlay & No Name Serial Number Data - Tag Special Options 00 = None Consult Factory 1 On/Off and limit control versions (OTC25-N and OTC25-L) are only available with Type J thermocouple input. 2 Limit control versions (OTC25-L) may only be ordered with electromechanical relay (Type B ) outputs in Output Back to Index

13 C-Series OTC25 Digital Temperature Controller Technical Specifications Operating Limits Ambient Temperature 32 F to 140 F (0 C to 60 C) Relative Humidity Tolerance 90% R.H. maximum, non-condensing Line Voltage 100 to 250 Vac 50/60 Hz Power Consumption Less than 6 VA (instrument) Performance Accuracy ±0.3% of FS, ± one digit Temperature Stability 5 µv/ C maximum TC Cold End Tracking 0.05 C/ C ambient Noise Rejection Common mode > 100 db Series mode > 70 db Process Sampling 3.7 Hz (270 ms) Control Characteristics Setpoint Limits 0 F to 900 F (0 C to 482 C) Control Hysteresis 2 F to 252 F (1 C to 140 C) Display Offset -126 F to +126 F (-70 C to 70 C) Deviation Alarm Off, 1 F to 252 F (Off,1 C to 140 C) Panel Cutout: sq. (92 mm) 3.780" (96 mm) 3.780" (96 mm) 250 F ACTUAL ACTUAL SETPOINT 01 SETPOINT 02 HEAT " (6.35 mm) Front Panel Controls and Indicators ACTUAL SETPOINT HEAT 3.5" (88.9 mm) Three-Digit LED Display Displays measured temperature, setpoint, or parameter labels and settings. Inputs Thermocouple OTC25-N Type J OTC25-L Type J OTC25-P Type J or K Maximum lead resistance, 100 ohms for rated accuracy Outputs B Vac, Vac electromechanical relay T Solid-state relay, 2 A (Output 1), 1 A (Output 2) S Pulsed 20 Vdc Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter Key/Access Key Used to index through parameters or to access Menu Levels Mechanical Characteristics Display Discrete Indicators Front Panel Rating Connections Front Panel Cutout 3-digit, 0.56 (14.2 mm) Orange Setpoint: Amber Actual: Amber O1: Orange O2: Orange Limit: Orange NEMA 4X (IP65) Fast-on style x (92 mm x 92 mm) Specifications subject to change without notice. Back to Index 13

14 C-Series Limit Controller OTC25-L 1/4 DIN s Type J Thermocouple Input s 100 to 250 Vac Supply Voltage s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s FM File No. J.I. 0B3 A 2.AF Class 3545 For ordering code and specifications, see pages Back to Index

15 Back to Index 15

16 Legacy Series 16 Universal Temperature/Process Controller The Athena Legacy 16 is a 1/16 DIN panel mounted, auto-tuning controller that can be used for precise control of a single loop with two independent outputs. The controller accepts thermocouple, RTD, voltage, or current input. RS-232 or RS-485 communications are available, and two digital LED displays provide visual indication of various controller functions. s User-Selectable Ramp to Setpoint s Bumpless Auto/Manual Transfer s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s On/Off through Full PID Operation (P,PI,PD,PID) s Auto-Tuning, Heat or Cool s Adjustable Hysteresis & Heat/Cool Spread s Field-Configurable Process, Deviation, or Latching or Non-Latching Alarms s Remote Setpoint Select Option s Dual Output/Dual Alarm Capabilities s Optional Process Variable Retransmission s DIN Rail Option s cul and CE Approvals Ordering Information 1 6 Input Range E TC 0 to 1292 F EF E TC -18 to 700 C EC J TC 0 to 1400 F JF J TC 0 to 750 C JC K TC 0 to 2460 F KF K TC 0 to 1349 C KC N TC 0 to 2370 F NF N TC 0 to 1300 C NC R TC 0 to 3200 F RF R TC 0 to 1750 C RC S TC 0 to 3200 F SF S TC 0 to 1750 C SC T TC -200 to 600 F TF T TC -100 to 300 C TC 100 ohm RTD -328 to 1562 F PF 100 ohm RTD -200 to 850 C PC 100 ohm RTD to F DF 100 ohm RTD to C DC 1000 ohm RTD -328 to 1562 F XF 1000 ohm RTD -200 to 850 C XC 1000 ohm RTD to F ZF 1000 ohm RTD to C ZC 1 to 5 V Scaleable L1 0 to 5 V Scaleable L4 10 to 50 mv Scaleable L2 0 to 50 mv Scaleable L5 4 to 20 ma* Scaleable L3 0 to 20 ma* Scaleable L6 0 to 10 Vdc Scaleable L7 2 to 10 Vdc Scaleable L8 0 to 1 Vdc Scaleable L9 Output 1 (Heating) Configuration 0 = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Output 2 (Cooling) Configuration 0 = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Special Options 00 = None Consult Factory Standard Options Options 00 = None Alarms Digital Input w/alarm 10 = Dual SSR, N.O. 40 = Switch Closed 20 = Dual Open 41 = Switch Open Collector 42 = 5 V Input = = Dual 24 Vdc Dual SSR, N.C. Communication RS-485 Modbus Protocol w/contact/digital Input 23 = Relay, N.O. 45 = RS-485, No Switch Communications 46 = Switch Closed 30 = RS = Switch Open (Athena+ Protocol) 48 = 5 V Input Communication, RS-485 Athena+ Transducer Excitation Protocol w/contact/digital Input 50 = 10 Vdc 31 = RS-485, No Switch 51 = 12 Vdc 36 = Switch Closed 52 = 15 Vdc 37 = Switch Open 53 = 5 Vdc 38 = 5 V Input Aux Output/PV Retransmit 60 = 4 to 20 ma 61 = 1 to 5 V 62 = 0 to 20 ma 63 = 0 to 5 V *Milliamp ranges are available with 2.52 ohm resistor (supplied). 16 Back to Index

17 Legacy Series 16 Universal Temperature/Process Controller Technical Specifications Operating Limits Ambient Temperature Relative Humidity Tolerance Line Voltage Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90% non-condensing 100 to 250 Vac 125 to 300 Vdc 24 Vac/dc optional Less than 6 VA (instrument) Accuracy +0.20% of full scale (+ 0.10% typical), + 1 digit Setpoint Resolution 1 count/0.1 count Repeatability +1.0 count Temperature Stability 5 mv/ C maximum TC Cold End Tracking 0.05 C/ C ambient Noise Rejection 100 db common mode 70 db series mode Process Sampling 10 Hz (100 ms) Digital Filtering Adjustable 0.1 to 10 Control Characteristics Setpoint Limits Span of Sensor Alarms Adjustable for high/low; selectable for process or deviation Rate 0 to 900 sec Reset 0 to 2400 sec Cycle Time 0=200 ms; sec Gain 0 to 400 Gain Ratio 0 to 2.0 (in 0.1 increments) Control Hysteresis 1 to 100 (on/off configuration) Spread (Output 2) 0 to 100 (above setpoint) Ramp to Setpoint 0 to 100 min Auto-Tune Operator initiated from front panel Manual Control Operator initiated from front panel Inputs Thermocouple RTD Linear Outputs B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance, 100 ohms for rated accuracy Platinum 2- and 3-wire, 100 ohms at 0 C, (DIN curve standard ) 0-50 mv/10-50 mv, 0-20 ma/4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V #1 Reverse-acting (Heating) #2 Direct-acting (Cooling) B 5 A /3 A (120/240 Vac), normally open E 0-20 ma F 4-20 ma, full output to load 500 ohm impedance max Outputs G P S T V X Y Alarm Outputs 4-20 ma, full output to load 800 ohm impedance max 20 Vdc or 35 ma 20 Vdc or 17 ma 1 A, Solid-state relay 0 to 5 Vdc 0 to 10 Vdc 1 A, normally closed relay 10 Alarm 1: Dual SSR, Vac, 1 A Alarm 2: 24 Vac Only 20 Dual Open collector, 24 V, 20 mircoamps 21 Dual 24 V, 20 ma 22 Alarm 1: Dual SSR, NC, Vac, 1 A Alarm 2: 24 Vac Only 23 5 A /3 A (120/240 Vac), mechanical relay Mechanical Characteristics Display Dual, 4-digit 0.36 (9.2 mm) LED Display Process: Orange Setpoint Value: Green Numeric Range to 9999 Front Panel Rating NEMA 4X (IP65) Front Panel Cutout x (45 mm x 45 mm) Connections Screw Terminals Specifications subject to change without notice A1 A2 F1 F Output 1 LED indication of Heat cycle (Output 1 action) Output 2 LED indication of Cool cycle (Output 2 action) Alarm 1 LED indication of Alarm 1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function 2 PV SV A1 A2 F1 F PV SV Process Value Displays measured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels Back to Index 17

18 Legacy Series 18 and 19 Universal Temperature/Process Controller s Switch-Selectable Inputs s User-Selectable Ramp to Setpoint s Auto-Tuning, Heat or Cool s Dual Output/Dual Alarm Capabilities s On/Off Through Full PID Operation (P,PI,PD,PID) s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s Bumpless Auto/Manual Transfer s Adjustable Hysteresis & Heat/Cool Spread The Athena Legacy 18 and 19 Controllers are available as 1/8 DIN (18) vertical or 1/8 DIN (19) horizontal models. Both panel mounted, auto-tuning controllers can be used for precise control of a single loop with two independent outputs. The controllers accept thermocouple, RTD, voltage, or current input. RS-232 or RS-485 communications are available, and two digital LED displays provide visual indication of various controller functions. s Field-Configurable Process, Deviation, or Latching Alarms s Optional Process Variable Retransmission s Remote Setpoint Select, Non-Linear Inputs, or Other Special Options s cul and CE Approvals Ordering Information Input Range E TC 0 to 1292 F EF E TC -18 to 700 C EC J TC 0 to 1400 F JF J TC 0 to 750 C JC K TC 0 to 2460 F KF K TC 0 to 1349 C KC Platinel II 0 to 2372 F LF Platinel II -18 to 1300 C LC N TC 0 to 2370 F NF N TC 0 to 1300 C NC R TC 0 to 3200 F RF R TC 0 to 1750 C RC S TC 0 to 3200 F SF S TC 0 to 1750 C SC T TC -200 to 600 F TF T TC -100 to 300 C TC 100 ohm RTD -328 to 1562 F PF 100 ohm RTD -200 to 850 C PC 100 ohm RTD to F DF 100 ohm RTD to C DC 1000 ohm RTD -328 to 1562 F XF 1000 ohm RTD -200 to 850 C XC 1000 ohm RTD to F ZF 1000 ohm RTD to C ZC 1 to 5 V Scaleable L1 0 to 5 V Scaleable L4 10 to 50 mv Scaleable L2 0 to 50 mv Scaleable L5 4 to 20 ma* Scaleable L3 0 to 20 ma* Scaleable L6 0 to 10 Vdc Scaleable L7 2 to 10 Vdc Scaleable L8 0 to 1 Vdc Scaleable L9 Output 1 0 = None B = Relay, N.O. C = Relay, N.O., without snubber D = 0 to 7 ma E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Output 2 0 = None B = Relay, N.O. C = Relay, N.0. without snubber D = 0 to 7 ma E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Alarm 1 0 = None B = Relay, N.O. S = 24 V T = Solid-State Relay Alarm 2 0 = None B = Relay, N.O. S = 24 V T = Solid-State Relay Communications Athena+ 0 = None A = RS-232 Athena+ B = RS-485 Athena+ Option 1 00 = None Heater Break Alarm (Requires Current Transformer) HA = 5 to 60 A Aux Output/PV Retransmit PA = 4 to 20 ma PB = 1 to 5 V PC = 0 to 20 ma PD = 0 to 5 V Remote Analog Setpoint SA = 0 to 5 Vdc w/ switch SB = 1 to 5 Vdc w/ switch SC = 0 to 20 ma w/ switch SD = 4 to 20 ma w/ switch SE = Switch only SF = 0 to 10 Vdc w/ switch Option 2 0 = None Transducer Excitation 1 = 10 Vdc 2 = 12 Vdc 3 = 15 Vdc 4 = 5 Vdc Special Options 00 = None Consult Factory 18 Back to Index

19 Operating Limits Ambient Temperature Relative Humidity Tolerance Line Voltage Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90% non-condensing 100 to 250 Vac 125 to 300 Vdc 24 Vac/dc optional Less than 6 VA (instrument) Accuracy % of full scale, (+ 0.10% typical), + 1 digit Setpoint Resolution 1 count/0.1 count Repeatability +1.0 count Temperature Stability 5 mv/ C (maximum) TC Cold End Tracking 0.05 C/ C ambient Noise Rejection 100 db common mode 70 db series mode Process Sampling 10 Hz (100 ms) Digital Filtering Adjustable 0.1 to 10 Control Characteristics Setpoint Limits Span of Sensor Alarms Adjustable for high/low, selectable process or deviation Rate 0 to 900 sec Reset 0 to 2400 sec Cycle Time 0 = 200 ms; 1 to 120 sec Gain 0 to 400 Gain Ratio 0 to 2.0 (in 0.1 increments) Control Hysteresis 1 to 100 (on/off configuration) Spread (Output 2) 0 to 100 (above setpoint) Ramp to Setpoint 1 to 100 min Auto-Tune Operator initiated from front panel Manual Control Operator initiated from front panel Inputs Thermocouple RTD Linear Outputs Legacy Series 18 and 19 Universal Temperature/Process Controller Technical Specifications B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance, 100 ohms for rated accuracy Platinum 2- and 3-wire, 100 ohms at 0 C, (DIN curve standard ) 0-50 mv/10-50 mv, 0-20 ma/4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V Output #1 Reverse Acting (heating) Output #2 Direct Acting (cooling) B 5 A /3 A (120/240 Vac), normally open E 0-20 ma F 4-20 ma, full output to load 500 ohm impedance max. G 4-20 ma, full output to load 800 ohm impedance max. Back to Index Outputs P S T V X Y Alarm Outputs B S T 20 Vdc or 35 ma 20 Vdc or 17 ma 1 A, Solid-state relay 0 to 5 Vdc 0 to 10 Vdc 1 A, normally closed relay Mechanical Characteristics 5 A /3 A (120/240 Vac), mechanical relay 24 V, 20 ma SSR, NC, Vac Display Dual, 4-digit 0.36 (9.2 mm) LED Display Process Value: Orange Setpoint Value: Green Numeric Range to 9999 Front Panel Rating NEMA 4X, (IP65) Front Panel Cutout x (92 mm x 45 mm) Connections Screw Terminals Specifications subject to change without notice Output 1 LED indication of Heat cycle (Output 1 action) Output 2 LED indication of Cool cycle (Output 2 action) Alarm 1 LED indication of Alarm 1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function A1 A2 F1 F A1 A2 F1 F2 PV SP PV SV A1 A2 F1 F PV SV Process Value Displays measured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels 19

20 Legacy Series 25 Universal Temperature/Process Controller s User-Selectable Ramp to Setpoint s Bumpless Auto/Manual Transfer s NEMA 4X (IP65) Dust and Splash-Proof Front Panel s On/Off through Full PID Operation (P,PI,PD,PID) s Auto-Tuning, Heat or Cool s Adjustable Hysteresis & Heat/Cool Spread s Field-Configurable Process, Deviation, or Latching Alarms s Remote Setpoint Select Option s Dual Output/Dual Alarm Capabilities s Optional Process Variable Retransmission The Athena Legacy 25 is a 1/4 DIN panel mounted, auto-tuning controller that can be used for precise control of a single loop with two independent outputs. The controller accepts thermocouple, RTD, voltage, or current input. RS-232 or RS-485 communications are available, and two digital LED displays provide visual indication of various controller functions. s cul and CE Approvals Ordering Information 2 5 Input Range E TC 0 to 1292 F EF E TC -18 to 700 C EC J TC 0 to 1400 F JF J TC 0 to 750 C JC K TC 0 to 2460 F KF K TC 0 to 1349 C KC Platinel II 0 to 2372 F LF Platinel II -18 to 1300 C LC N TC 0 to 2370 F NF N TC 0 to 1300 C NC R TC 0 to 3200 F RF R TC 0 to 1750 C RC S TC 0 to 3200 F SF S TC 0 to 1750 C SC T TC -200 to 600 F TF T TC -100 to 300 C TC 100 ohm RTD -328 to 1562 F PF 100 ohm RTD -200 to 850 C PC 100 ohm RTD to F DF 100 ohm RTD to C DC 1000 ohm RTD -328 to 1562 F XF 1000 ohm RTD -200 to 850 C XC 1000 ohm RTD to F ZF 1000 ohm RTD to C ZC 1 to 5 V Scaleable L1 0 to 5 V Scaleable L4 10 to 50 mv Scaleable L2 0 to 50 mv Scaleable L5 4 to 20 ma* Scaleable L3 0 to 20 ma* Scaleable L6 0 to 10 Vdc Scaleable L7 2 to 10 Vdc Scaleable L8 0 to 1 Vdc Scaleable L9 Output 1 0 = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Output 2 0 = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma (500 ohm max) G = 4 to 20 ma (800 ohm max) P = Pulsed 20 Vdc or 35 ma S = Pulsed 20 Vdc or 17 ma T = Solid-State Relay V = 0 to 5 Vdc X = 0 to 10 Vdc Y = Relay, N.C. Alarm 1 0 = None B = Relay, N.O. S = 24 V T = Solid-State Relay Alarm 2 0 = None B = Relay, N.O. S = 24 V T = Solid-State Relay Communications Athena+ 0 = None A = RS-232 Athena+ B = RS-485 Athena+ Option 1 00 = None Heater Break Alarm (Requires Current Transformer) HA = 5 to 60 A Aux Output/PV Retransmit PA = 4 to 20 ma PB = 1 to 5 V PC = 0 to 20 ma PD = 0 to 5 V Remote Analog Setpoint SA = 0 to 5 Vdc w/ switch SB = 1 to 5 Vdc w/ switch SC = 0 to 20 ma w/ switch SD = 4 to 20 ma w/ switch SE = Switch only SF = 0 to 10 Vdc w/ switch Option 2 0 = None Transducer Excitation 1 = 10 Vdc 2 = 12 Vdc 3 = 15 Vdc 4 = 5 Vdc Special Options 00 = None Consult Factory 20 Back to Index

21 Legacy Series 25 Universal Temperature/Process Controller Technical Specifications Operating Limits Ambient Temperature Relative Humidity Tolerance Line Voltage Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90% non-condensing 100 to 250 Vac 125 to 300 Vdc 24 Vac/dc optional Less than 6 VA (instrument) Accuracy % of full scale, (+ 0.10% typical), + 1 digit Setpoint Resolution 1 count/0.1 count Repeatability +1.0 count Temperature Stability 5 mv/ C (maximum) TC Cold End Tracking 0.05 C/ C ambient Noise Rejection 100 db common mode 70 db series mode Process Sampling 10 Hz (100 ms) Digital Filtering Adjustable 0.1 to 10 Control Characteristics Setpoint Limits Span of Sensor Alarms Adjustable for high/low, selectable process or deviation Rate 0 to 900 sec Reset 0 to 2400 sec Cycle Time 0 = 200 ms; 1 to 120 sec Gain 0 to 400 Gain Ratio 0 to 2.0 (in 0.1 increments) Control Hysteresis 1 to 100 (on/off configuration) Spread (Output 2) 0 to 100 (above setpoint) Ramp to Setpoint 1 to 100 min Auto-Tune Operator initiated from front panel Manual Control Operator initiated from front panel Inputs Thermocouple RTD Linear Output Options B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance, 100 ohms for rated accuracy Platinum 2- and 3-wire, 100 ohms at 0 C, (DIN curve standard ) 0-50 mv/10-50 mv, 0-20 ma/4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V Output #1 Reverse Acting (heating) Output #2 Direct Acting (cooling) B 5 A /3 A (120/240 Vac), normally open E 0-20 ma F 4-20 ma, full output to load 500 ohm impedance max. Outputs G P S T V X Y Alarm Outputs B S T 4-20 ma, full output to load 800 ohm impedance max. 20 Vdc or 35 ma 20 Vdc or 17 ma 1 A, Solid-state relay 0 to 5 Vdc 0 to 10 Vdc 1 A, normally closed relay Mechanical Characteristics 5 A /3 A (120/240 Vac), mechanical relay 24 V, 20 ma SSR, NC, Vac Display Dual, 4-digit 0.36 (9.2 mm) LED Display Process Value: Orange Setpoint Value: Green Numeric Range to 9999 Front Panel Rating NEMA 4X, (IP65) Front Panel Cutout x (92 mm x 92 mm) Connections Screw Terminals Specifications subject to change without notice. Output 1 LED indication of Heat cycle (Output 1 action) Output 2 LED indication of Cool cycle (Output 2 action) Alarm 1 LED indication of Alarm 1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function A1 A2 F1 F PV SV A1 A2 F1 F PV SV Process Value Displays measured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby, Tune, Run or Manual modes. Lower Key Used to scroll down through available parameter settings, decrease values or change menu levels (Hold for fast-step progression) Raise Key Used to scroll up through available parameter settings, increase values or change menu levels (Hold for fast-step progression) Parameter/Access Key Used to index through parameters or to access Menu Levels Back to Index 21

22 Analog Series 4000 Short Case Temperature Controllers The Athena 4000 is a 1/4 DIN panel mounted, short metal case enclosed controller that can be used for accurate proportional temperature control of most processes. The controller accepts thermocouple or RTD input, and offers a choice of standard single outputs for energizing most common output devices. A single, digital filtered LED display provides visual indication of various controller functions. s Noise-Immune Analog Circuitry s 25-turn Setpoint Pots-Optional Second (Alarm) Setpoint s Adjustable Bandwidth and Manual Reset to Eliminate Offset Error s 3-Mode PID Available s Available as FM-Approved Limit Controller (Limit Control) Ordering Information Sensor Input 0 = Thermocouple 2 = RTD Special Options 000 = None Consult Factory STANDARD RANGE CODE Setpoint I Output type (Plug-In) B = SPDT Relay, 7 A/5 A F = 4-20 madc S = Pulsed 20 Vdc T = SPST SS Relay, 1 A L = Limit Control* Setpoint II Alarms B = High deviation alarm only* C = Low deviation alarm only* D = High and low deviation alarm* E = Full scale process alarm* Control Options O = Proportional (Standard) A = 3-mode (PID) Thermocouple Set Range Type 01F 0 to +999 F J 05C 0 to +500 C J 02F 0 to F K 01C 0 to +999 C K RTD (3-wire, 100 ohms) 01F 0 to +999 F 06C 0 to +600 C 22F to F 22C to C 09F 0 to F 09C 0 to C Example Model 4000-B-E-05C = a controller with a thermocouple sensor input; and SPDT relay output (non plug-in) for setpoint I; a full scale process alarm for setpoint II; and a thermocouple J input range of 0 to 500 C. Athena s ZC/PC solid state contactors, Series 19 and 39 SCR power controllers, can be added to boost ac load switching capacity. *Not available on Back to Index

23 Analog Series 4000 Short Case Temperature Controllers Technical Specifications Line Voltage 120/240 V +10%, 50/60 Hz +15% Power Consumption Less than 5 VA Common Mode Rejection* Maximum error +1 C with 240 V, 60 Hz applied as a common mode signal between sensor input and chassis ground Series Mode Rejection* Sensor Break Protection Thermocouple RTD Setpoints Setpoint Repeatability Maximum error +1 C with series mode signal of 100 mv pk-to-pk at 60 Hz Up scale standard, zero output for open sensor Maximum lead resistance 100Ω for rated accuracy, cold junction compensation standard 100 ohms (0 C) Platinum, DIN coefficient standard Momentary switch displays Set I or Set II (optional), 25-turn pot provides 1 or 0.1 settability, range dependent; Set I-Adjustable over full span; Set II-process alarm (-E) adjustable over full span. Deviation alarm (-B,-C,-D), consult factory +0.1% to +0.2% of span Setpoint Resolution 1 or 0.1 (Range dependent) Calibration Accuracy a. T/C input +0.4% of span over 10% to 90% of range b. RTD inputs +0.1% of span for 1 F or 1 C ranges; +0.2% of span for 0.1 F or 0.1 C ranges Ambient Stability a. T/C input 3 V/ F ambient to input b. RTD input 0.1% for 80 F to 130 F (27 to 55 C) Process Indication Filtered LED, 3 or 3-1/2 digits, 2 readings per second update; readability is 1 F, 1 C, 0.1 F or 0.1 C, range dependent Dimensions Front Panel sq. in. (96 mm 2 ) Case (118 mm) Depth Behind Panel (92 mm) Panel Cut-out sq. in. (92 mm 2 ) *Note: Applies to all units with exception of F output controllers when used with other than Athena SCRs or stagers. Output Type Setpoint 1 (Plug-in) Setpoint 2 B F S T L B,C,D E SPDT relay 4-20 madc Pulsed dc for SPST SS relay, Limit Controller SPDT relay 3 A SPDT relay 3 A resistive load into 1000 ohms driving SS zero Vac rating maxmum; not contactors switched 1 A resistive resistive 7 A/120 V isolated from 0-20 V, open ckt 120/240 Vac, (4000 only) 5 A/240 V thermocouple 0-20 ma, short ckt 10 A inrush, 50 VA inductive not isolated from 2-4 ma thermocouple leakage Proportional Adjustable for.2-5% of span Not applicable On/Off On/Off Band (see differential) (see differential) Output cycle time On-off Continuous sec Not applicable Not applicable Not applicable (Switch selectable) sec Proportioning sec Manual reset Standard-adjustable for full proportional bandwidth Not applicable Not applicable Not applicable (Offset) (eliminated if PID is ordered) Optional 3-mode Past = 0.1 sec rate, 48 sec reset; medum = 18 sec rate, 90 sec reset; Not applicable Not applicable Not applicable (PID) action Slow = 65 sec rate, 300 sec reset Differential 0-5 adjustable Not applicable ± F or ± C 1% maximum of unit span Indication Red LED ON when output signal is present or relay is energized Operating Ambient 30 F to 131 F (0 C to 55 C) Back to Index 23

24 Analog Series Limit Controllers Analog Series /4 DIN s Type J, K Thermocouple s 120 to 240 Vac Supply Voltage s Optional auto reset on power-up s FM File No. J.I. 1Y7A2.AF Class 3545 For ordering code and specifications, see pages Analog Series 86 and 88 s Type J, K, T Thermocouple Input; Platinum RTD Input (86 only) s 120 to 240 Vac Supply Voltage s Track Mounting (Case mounting available on Series 86) s Optional remote reset switch For 86 ordering code and specifications, see pages For 88 ordering code and specifications, see pages s FM File No. J.I. 0W9A6.AF Class Back to Index

25 Back to Index 25

26 Analog Series 2000 Full Feature Temperature Controllers The Athena 2000 is a 1/4 DIN panel mounted, full featured, metal case enclosed controller that can be used for accurate proportional control of most processes. The Controller accepts thermocouple or RTD input and offers a choice of standard single outputs for energizing most common devices. A dual meter dial display provides visual indication of various controller functions. s Noise-Immune Analog Circuitry s Simple to Use (No Programming Required) s Adjustable Bandwidth and Reset s Optional PID s Adjustable High/Low Alarm s Linearized Analog Setpoint s Limit Controller Configuration Available Ordering Information Sensor Input 0= Thermocouple 2= RTD Output type (Plug-In) B = SPDT Relay 7 A /5 A F = 4-20mA dc S = Pulsed dc 20 Vdc T = SPST SS Relay, 1 A L = Limit Control (Now-FM) Control Options O= Proportional/ on-off (Standard) A= 3-mode (PID) Alarms (STD) B= High alarm only C= Low alarm only D= High and low alarm O= None Special Options 000 = None Consult Factory STANDARD RANGE CODE (Special analog temperature setpoints available, consult factory) Thermocouple Set Range Type 14F -100 to +400 F T 03F 0 to +300 F J 04F 0 to +400 F J 13F -100 to +350 F J 16F 100 to +600 F J 08F 0 to +800 F J 01F 0 to 1000 F J 03C 0 to +300 C J 05C 0 to 500 C J 51F 500 to F K 02F 0 to F K 25F 0 to F K 01C 0 to C K 30F 0 to 3000 F R Platinum RTD (3-wire, 0 C) R30 0 to 300 F R60 0 to 600 F R10 0 to 1000 F R06 0 to 600 C 26 Back to Index

27 Analog Series 2000 Full Feature Temperature Controllers Technical Specifications Line Voltage Power Consumption Setpoint Setpoint Indication Accuracy Cold Junction Compensation Setpoint Repeatability Thermocouple Break Protection Input Sensor Lead Resistance 120/240 V ± 10% to ± 15%, Hz Less than 5 VA Analog-Single turn potentiometer 270 rotation 0.2% span Temperature: Deviation meter ±50 F or ±30 C of setpoint Load: Red LED output light Alarm: Red LED ±0.5% of span at calibration points Automatic, electrical ±0.3% of span Failsafe, open sensor, output zero, Upscale indication on meter J,K,R,T, thermocouples Platinum RTD DIN standard Thermocouple, maximum lead resistance 100Ω for specified accuracy Proportional Band Offset (manual reset) Rate (derivative) Reset (integral) Common Mode Rejection Series Mode Rejection Ambient Temperature On/off or nominal 5 F to 50 F (3 C to 30 C) Adjustable over 100% of proportional band 0.5 to 40 sec 0.7, 1, 2 or 4 min via internal switches Maximum error ±1 C with 240 V, 60 Hz applied As a common mode signal between sensor input and chassis ground Maximum error = 1 C with series mode signal of 100 mv pk-to-pk at 60 Hz 32 F to 131 F (0 C to 55 C) Dimensions Front Panel sq. in. (96 mm 2 ) Depth Behind Panel (96 mm) Panel cutout sq. in. (92 mm 2 ) Output Type B F S T L Alarm Limit Controller SPDT relay V resistive SPST SS relay, zero voltage switched 1 A 120/240 Vac, 10 A inrush, 2-4 ma leakage. Pulsed dc for driving SS contactors 0-20 V, open ckt; 0-20 ma, short ckt; not isolated from thermocouple 4-20 madc into 1000Ω maximum; not isolated from thermocouple SPDT relay Resistive load rating: 7 A/120 V 5 A/240 V, 50 VA inductive Output (field changeable modules) Output cycle time On-off, Continuous N/A (Switch selectable) sec Proportioning sec sec On-off Proportional Band On-off or nominal N/A 2 F 5 F-50 F (3 C-30 C) (front panel adjustment) differential Back to Index 27

28 P Series Universal Temperature/ Process Controllers P Series controllers are advanced, affordable panel controls that aid the drive to improve OEE and sustainability. The products offer the precision you need and communicate easily with existing modbus factory floor networks. They will also help you monitor heater life, so you ll have less downtime and greater throughput. P Series controllers are easy to use, customize and operate. P104 P108 P116 Athena P Series auto tuning controllers are panel mounted and can be used for precise control of a single loop with independent outputs. RS-485 communications interface is available and a large digital LED display provides visual indication of various control functions. Field configurable universal inputs On/off through full PID operation Ramp soak timer and soft start Heater failure detection High-visibility color LED display Digital setpoint retransmission Analog retransmission Modbus RTU digital communications Ordering Information P Series P116 (1/16 DIN) P108 (1/8 DIN) P104 (1/4 DIN) Input Calibration A = All Output 4 0 = None B = Relay Communications 0 = None A = CT and digital input E = RS-485, CT and digital input Special Options 00 = None AZ = 24 Vac/dc P108, P104 P116 SBB = BBB = BBE = STB = Output 1 Pulsed 20 Vdc Relay Relay Pulsed 20 Vdc* Output 2 Relay Relay Relay Solid state relay* Output 3 Relay Relay Analog isolated Relay* SB0 = BB0 = BE0 = ST0 = Output 1 Pulsed 20 Vdc Relay Relay Pulsed 20 Vdc* Output 2 Relay Relay Analog isolated Solid state relay* Output 3 None 28 * Not available on 24 V AC/DC units. combinations for outputs 1, 2 and 3 are fixed.

29 P Series Universal Temperature/Process Controllers Technical Specifications Operating Limits Ambient Temperature: 32 F to 140 F (0 C to 60 C) Relalative Humidity Tolerance: 90%, non-condensing Power: Vac, +/- 15% (48-62 Hz); 24 Vac, -15% to +10% optional; 24 Vdc, -15% to +20%, +/- 5% ripple optional Power Consumption: 6 W (P116); 8 W (P104 & P108) Performance Accuracy: +/- 0.25% of full scale; +/- 1 digit Setpoint Resolution: 0.1 degree, <1000 degrees; 1 degree, >999 degrees Drift with Temperature: <50 ppm typical TC Cold-End Tracking: <+/- 1 C at 25 C ambient Noise Rejection: Hz, >-120 db, common mode; Hz, >-93 db, series mode Process Sampling: 250 ms Control Characteristics Control Types: PID, on/off; Auto, manual, standby Alarm: 3, Absolute high & low; Deviation high, low or band; Auto or manual latching, non-latching Inputs Themocouple: B, C, J, K, L, N, R, S, T RTD: 3-wire, Pt 100, DIN Linear: -10 to 80 mv, 0 to 10 Vdc Outputs Logic: ON ma; OFF < ma Relay: Form A, Max Vac resistive; Min Vdc Triac: 0.75 A (rms) V (rms) resistive load Analog: 0-20 ma into <500 ohms Alarm Type Type: Absolute high & low; Deviation high, low or band Latching: Auto or manual latching, non-latching Output Assignment: Relay or digital output Communications Protocol: Isolated 485 Modbus RTU Mechanical Characteristics Display: Dual, 4-digit LED Display; Process value: green; Setpoint value: amber Front Panel Rating: NEMA 4X (IP65) Front Panel Cutout: P116: x (45 mm x 45 mm) P108: x (45 mm x 92 mm) P104: x (92 mm x 92 mm) Connections: Screw terminals 29

30 PDAC Universal Temperature/ Process Digital Recorder With the Athena PDAC, food processing and consumer packaged goods (CPG) manufacturing facilities no longer need to collect data manually. The PDAC digital data recorder provides information integrity and accuracy that can ensure FSMA-compliant processes. With integrated, accurate tracking and reporting, PDAC keeps process data safer and transfers it wherever needed and in the required format. Process data can be stored in any format an open CSV format or a secure, check-summed format for data integrity.- The Athena PDAC is a ¼ DIN panel-mounted digital recorder that offers four high-accuracy universal inputs for data recording. This secure data sampling and recording device is enhanced by a full-color ¼ VGA 320 x 240 pixel display to bring crystal clear operator interface to even the smallest machine. Standard Ethernet communication fits easily into a data network, allowing files to be transferred for further analysis and archiving. The PDAC recorder is ideal for applications where data storage is critical. Secure data recording 4 universal input channels 3.5 in TFT color screen NEMA 4 (IP65) rating 2 alarms per channel 50 MB memory for data storage Recording destinations: internal flash, FTP server or USB memory stick Modbus TCP/IP master/slave 8 Hz sample and recording rate Multiple I/O options Ethernet communications 30

31 PDAC Universal Temperature/Process Digital Recorder Technical Specifications Operating Limits Ambient Temperature: 32 F to 131 F (0 C to 55 C) Humidity Range: 85%, non-condensing Protection: Front panel: IP65; Front panel washdown: IP66, NEMA 4X (International) Altitude: <2,000 m Atmosphere: Not suitable for use in explosive or corrosive atmospheres Supply Voltage: Standard: 100 to 230 Vac +/- 15% at 48 to 62 Hz; Low voltage: 24 Vac (+ 10% to 15%) at 48 to 62 Hz, or 24 Vdc (+ 20% to 15%) Power Dissipation: 9 W max Fuse Type: No internal fuse fitted Analog Input General Number of Inputs: Four Input Types: dc V, dc mv, dc ma, (external shunt required), Thermocouple, RTD (2-wire and 3-wire), Digital (contact closure) Input Type Mix: Freely configurable Sample Rate: 8 Hz (125 ms) Conversion Method: 16 bit delta sigma Input Ranges: See Table 1 and Table 2 Mains Rejection (48 to 62 Hz): Series Mode: > 95 db; Common Mode: > 179 db Common Mode Voltage: 250 Vac max Series Mode Voltage: 280 mv at lowest range; 5 V peak to peak at highest range Input Impedance: 40 mv, 80 mv, 2 V ranges > 100 M Ω; 62.5 k Ω for input voltages > 5.6 V; 667 k Ω for input voltages < 5.6 V Overvoltage Protection: Continuous: +/- 30 V RMS Transient (< 1 ms): +/- 200 V peak to peak between terminals Sensor Break Detection: Type: ac sensor break on each input giving quick response with no associated dc errors Recognition Time: < 3 seconds Minimum Break Resistance: 40 mv, 80 mv ranges: 5 k Ω; other ranges: 12.5 k Ω Shunt (ma inputs only): 1 Ω to 1 k Ω mounted externally Additional Error Due to Shunt: 0.1% of input Isolation: Channel to Channel: 300 V RMS or dc (double insulation) Channel to Common Electronics: 300 V RMS or dc (double insulation) Channel to Ground: 300 V RMs or dc (double insulation) Dielectric Strength: Test: BS EN 61010, 1 minute type test Channel to Channel: 2500 Vac Channel to Ground: 1500 Vac Table 1 Voltage Input Ranges Low Range High Range Resolution -40 mv 40 mv 1.9 μv -80 mv 80 mv 3.2 μv -2 V 2 V 82 μv - 3V 10 V 500 μv Table 2 Ohms (RTD) Input Ranges Low Range High Range Resolution 0 Ω 400 Ω 20 mω Maximum Error (Instrument at 25 C) 4.6 μv % of reading 7.5 μv % of reading 420 μv % of reading 1.5 mv % of reading Temperature Performance 13 ppm of input per C 13 ppm of input per C 13 ppm of input per C 45 ppm of input per C Resistance Input Ranges Temperature Scale: ITS-90 Types, Ranges & Accuracies: See Table 3 Maximum Source Current: 200 μa Pt100 Figures: Range: 0 to 400 Ω (-200 to 850 C) Resolution: 0.05 C Calibration Error: +/ C to +/ % of measurement in C at 25 C ambient Temperature Coefficient: +/ C/ C +/- 25 ppm/ C measurement in C from 25 C ambient Measurement Noise: 0.05 C peak to peak with 1.6 s input filter Linearity Error: % (best fit straight line) Lead Resistance: 0 to 22 Ω matched lead resistance Bulb Current: 200 μa nominal Table 3 RTD Type Details Overall Range RTD Type ( C) Maximum Error (Instrument at 25 C) 120 mω % of reading Standard Cu10-20 to 400 General Electric Co Cu53-70 to 200 RC JPT to 630 JIS C1604: Ni to 250 DIN 43760: Ni to 170 DIN 43760: Pt to 850 IEC Pt100A -200 to 600 Eurotherm Recorders SA 0.09 Temperature Performance 25 ppm of input per C Max. Linearization Error ( C)

32 PDAC Universal Temperature/Process Digital Recorder Thermocouple Data Temperature Scale: ITS-90 CJC: Types: Off, internal, external, remote Remote CJC Source: Any input channel Internal CJC Error: < 1 C max, with instrument at 25 C Internal CJC Rejection Ratio: 40:1 from 25 C Upscale/Downscale Drive: High, low or none independently configurable for each channel s sensor break detection Table 4 Thermocouple Types, Ranges and Accuracies Type Overall Range ( C) Relay and Logic I/O Standard B 0 to IEC C 0 to Hoskins 0.12 D 0 to Hoskins 0.08 E -270 to IEC G2 0 to Hoskins 0.07 J -210 to IEC K -270 to IEC L -200 to +900 DIN 43710:1985 (to IPTS-68) 0.02 N -270 to IEC R -50 to IEC S -50 to IEC T -270 to +400 IEC U -200 to +600 DIN 43710: NiMo/NiCo -50 to ASTM E Platinel 0 to Engelhard 0.02 Mi/NiMo 0 to Ipsen 0.14 Pt20%Rh/Pt40%/Rh 0 to ASTM E Max. Linearization Error ( C) 0 to 400 = to 1820 = 0.03 O/P1, O/P2 and O/P3 Logic I/O and Relay Specifications Active (current on) Current Sourcing Logic Output (O/P1 or O/P2 only) Voltage O/P Across Terminals: +11 V min; +13 V max Short Circut Output Current: 6 ma min (steady state); 44 ma max (switch current) Inactive (current off) Current Sourcing Logic Output (O/P1 or O/P2 only) Voltage Output Across Terminals: 0 mv min; 300 V max Output Source Leakage Current into Short Circuit: 0 μa min; 100 μa max Active (current on) Contact Closure Sourcing Logic Input (O/P1 only) Input Current: Input at 12 V: 0 ma min; 44 ma max Input at 0 V: 6 ma min (steady state); 44 ma max (switch current) Open Circuit Input Voltage: 11 V min; 13 V max Open Circuit (inactive) Resistance: 500 Ω min; max Closed Circuit (active) Resistance: 0 Ω min; 150 Ω max Relay Contacts Contact Switching Power (Resistive): Max 2 A at 230 V RMS +/- 15%; Min 100 ma at 12 V Current Through Terminals: 2 A Digital Inputs Dig InA and Dig InB Contact Closure Logic Input Contact Closure Short Circuit Sensing Current (Source): 5.5 ma min; 6.5 ma max Open Circuit (inactive) Resistance: 600 Ω min; max Closed Circuit (active) Resistance: 0 Ω min; 300 Ω max DC Output (Option) O/P1, O/P2 and O/P3 DC analog outputs Current Outputs (O/P1, O/P2 and O/P3) Output Ranges: Configurable within 0 to 20 ma Load Resistance: 500 Ω max Calibration Accuracy: < +/- 100 μa +/- 1% of reading Voltage Outputs (O/P3 only) Output Ranges: Configurable within 0 to 10 V Load Resistance: 500 Ω min Calibration Accuracy: < +/- 50 mv +/- 1% of reading General Isolation: 300 Vac double insulated from instrument and other I/O Resolution: > 11 bits Thermal Drift: < 100 ppm/ C Ethernet Communications Type: 10/100 Base-T Ethernet (IEEE 802.3) Protocols: Modbus TCP/IP master/slave, Ethernet/IP client/server Cable Type: Category 5 Maximum Length: 100 m (110 yd) Termination: RJ45; Green LED illuminated shows link connected; Amber LED flashing shows link activity USB Port Number of Ports: One at rear of instrument Standard: USB 1.1 Transmission Speeds: 1.5 MBit/sec (low-speed device) Maximum Current: < 100 ma Peripherals Supported: Memory stick (8 GB max), Bar code reader, QWERTY keyboard

33 Technical Specifications (continued) Update/Archive Rates Sample Rate (input/output): 8 Hz Trend Update: 8 Hz max Archive Sample Value: Latest value at archive time Display Value: Latest value at display update time Mechanical Characteristics Battery Backup Stored Data: Time, date Replacement Period: Three years typical Real-Time Clock Data: Support Time: Minimum of 1 year with unit unpowered Temperature Stability: 0 to 55 C +/- 3.5 ppm RTC Aging: First year to 10th year < +/- 5 ppm Type: Poly-carbonmonofluoride/lithium (BR2330) (PA260195) Replace battery with Panasonic BR2330/BE only. Use of another battery may present a risk of fire or explosion. See owner s manual for safety instructions. Caution: Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire. Approvals and Compliance Details General: CE and cul, EN61010 PV Input: AMS 2750D compliant RoHS: EU; China Packaging: BS section Physical Panel Mounting: 1/4 DIN Weight (Instrument only): 0.44 kg (15.52 oz) Panel Cutout Dimensions: 92 mm (3.62 in) x 92 mm (both 0.0 to 0.8) Depth Behind Panel: 90 mm (3.54 in) excluding wiring Operator Interface Display: 3.5 in TFT color display (320 pixels wide x 240 pixels high) Controls: Four navigation pushbuttons below the display screen (Page, Scroll, Lower and Raise) Ordering Information P D A C Series PDAC (1/4 DIN) Input Calibration A = All Communications TS = Modbus TCP/IP slave TM = Modbus TCP/IP master ES = Ethernet/IP* client/server TE = Modbus CP Master and Ethernet/IP* Special Options 00 = None AZ = 24 Vac/dc * Consult factory SBB = LRD = LLR = RDD = DDD = LDD = Output 1 S = Pulsed 20 Vdc L = Logic L = Logic R = Relay D = ISO dc L = Logic Output 2 B = Relay R = Relay L = Logic D = ISO dc D = ISO dc D = ISO dc Output 3 B = Relay D = ISO dc output R = Relay D = ISO dc D = ISO dc D = ISO dc combinations for outputs 1, 2 and 3 are fixed. 33

34 Range Information Ordering Information 1 Z C C-Series 1ZC DIN Rail Universal Temperature/Process Controller The Athena 1ZC is a DIN rail mounted, auto-tuning controller that can be used for precise control of a single control loop with two independent outputs configurable as direct-acting, reverse-acting or alarm. A bidirectional RS-485 serial communications interface is standard. Discrete LED displays become illuminated whenever associated outputs are active and provide system status. A wide range of sensor inputs are supported and many types of outputs are available. s Miniature DIN Rail Mountable Enclosure Stackable to Required Number of Zones s Each Zone Independently Powered V 50/60 Hz s RS-485 Modbus Serial Communications s Easy Communications Bus Wiring s Auto-Tune s Each Output Universally Configurable as Heat/Cool or Alarm s Accepts RTD (2 and 3 Wire), Thermocouple, and Linear Inputs s Loop Break Alarm s Pluggable Terminal Block for Easy Wiring and Controller Replacement s Optically Isolated Inputs and Outputs s UL, cul, and CE Approvals UL Input Range Input Range B 32 F to 3308 F (0 C to 1820 C) R -58 F to 3214 F (-50 C to 1768 C) C 32 F to 4199 F (0 C to 2315 C) S -58 F to 3214 F (-50 C to 1768 C) E -238 F to 1832 F (-150 C to 1000 C) T -454 F to 752 F (-270 C to 400 C) J -328 F to 1400 F (-200 C to 760 C) Platinel II -148 F to 2250 F (-100 C to 1232 C) K -454 F to 2462 F (-270 C to 1354 C) 100 ohm RTD -328 F to 1562 F (-200 C to 850 C) N -450 F to 2372 F (-268 C to 1300 C) 100 ohm RTD (Decimal) F to F ( C to C) NNM 32 F to 2570 F (0 C to 1410 C) Current Linear (Scaleable) 4 to 20mA, 0 to 20mA Millivolt Linear 0 to 50mV/10 to 50mV Volt Linear (Scaleable) 0 to 1V/0 to 5V (Scaleable) 0 to 10mV/0 to 50mV 0 to 10V 0 to 100mV 0 to 5V Input Calibration T = Thermocouple R = RTD M = Millivolt Linear V = Volt Linear C = Current Linear S = Decimal RTD Output 1 O = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma S = Pulsed 20 Vdc T = Solid-State Relay, 1 A Output 2 O = None B = Relay, N.O. E = 0 to 20 ma F = 4 to 20 ma S = Pulsed 20 Vdc T = Solid-State Relay, 1 A Communications Type B = RS-485 Athena+ E = RS-485 Modbus Special Options 00 = None Consult Factory Note: Athena s Multi-Comm Software supplied with 1ZC Controller 34 Back to Index

35 C-Series 1ZC DIN Rail Universal Temperature/Process Controller Technical Specifications Operating Limits Mechanical Characteristics Ambient Temperature Relative Humidity Tolerance Power Power Consumption Performance 32 F to 131 F (0 C to 55 C) 90%, non-condensing V 50/60 Hz (single-phase) 125 to 300 Vdc Less than 6 VA Display Connections Mounting 4.76 (121.0 mm) 4.33 (110.0 mm) LED displays for Sensor Error, RXD, TXD, Output 1, Output 2, Power/Run Screw terminals Use (35 mm) x.29 (7.5 mm) DIN Rail.89 (22.6 mm) Embedded Mount Controllers Accuracy Setpoint Resolution Repeatability Temperature Stability TC Cold-End Tracking Noise Rejection Process Sampling ±0.20% of full scale (±0.10% typical), ±1 digit 1 count/0.1 count ±1 count 5 µv/ C (maximum) 0.05 C/ C ambient 100 db common mode 10 Hz (100 ms) 2.38 (60.5 mm) 2.95 (75.0 mm) Control Characteristics Proportional Band 2 to span of sensor Integral 0 to 9600 sec Derivative 0 to 2400 sec Cycle Time 0 = 200 ms; 1 to 120 sec Control Hysteresis 1 to span of sensor Auto-Tune Operator initiated Manual Control Operator initiated Mounting Clearance Requirements Inputs Thermocouple B, C, E, J, K, N, NNM, R, S, T, Platinel II Maximum lead resistance 100 ohms for rated accuracy RTD Platinum 2- and 3-wire, 100 ohms at 0 C, DIN curve standard ( ) Linear 0-50 mv/10-50 mv, 0-20 ma/ 4-20 ma, 0-10 mv/0-50 mv, mv, 0-1 V/0-5 V, 0-10 V, 1-5 V Outputs B 5 A/3 A (120/240 Vac), normally open relay E 0 to 20 ma F 4-20 ma, full output to load with 500 ohm impedance, max. S 20 Vdc pulsed output T 1 A, Solid-state relay Communications Type B E RS-485 Athena+ RS-485 Modbus 1ZC Contact Identification Contact #/Description* 1 Power 2 Output 2 3 Output 1 4 TXD RXD 5 Sensor Error *Specifications subject to change without notice..89 (22.6 mm) Back to Index 35

36 36 Back to Index

37 Foundation Series Matrix FOUNDATION SERIES: 24Vdc CONTROL OEM CODE F10 F30 F DISTRIB CODE F1C F3C 15C 2C 4C AGENCY APPROVAL cetlus, CE, FCC CE Class A EMI Compliance cetlus, CE, FCC CE Class A EMI Compliance cetlus, CE, FCC CE Class A EMI Compliance UL UL CONTROL I/O Single Universal Input: TC, RTD, Linear Three Universal Input: TC, RTD, Linear Two Universal Input: TC, RTD, Linear Two Universal Input: TC, RTD, Linear Four Universal Input: TC, RTD, Linear 2 Digital Outputs: Heat, Cool, Alarm 6 Digital Outputs: Heat, Cool, Alarm 4 Digital Outputs: Heat, Cool, Alarm 4 Digital Outputs: Heat, Cool, Alarm 6 Digital Outputs: Heat, Cool, Alarm COMMUNICATIONS RS485 Standard RS485 Standard No RS232, RS485, USB & Ethernet RS232, RS485, USB & Ethernet DISPLAY F10 via F34 Display Driver F30 via F34 Display Driver Generic 2 Zone Control with Integrated Display Advanced 2 Zone Control Board Advanced 4 Zone Control Board Expansion Module Expansion Module F1C Not Available F3C Not Available MOUNTING Standard DIN Rail Mount Standard DIN Rail Mount Panel Mount Panel Mount Version with Piggyback Display, Sub Panel Mount with Remote Display Sub Panel Mount with Remote Display EXPANSION SLAVE MODULES Available for F10 Only F31: 3 Analog Inputs Available for F30 Only F31: 3 Analog Inputs None RS232 Option Board RS485 Option Board RS232 Option Board RS485 Option Board F32: 2 Analog Outputs F33: 8 Digital Inputs F34: Display Driver Module F35: 6 Digital Outputs F32: 2 Analog Outputs F33: 8 Digital Inputs F34: Display Driver Module F35: 6 Digital Outputs USB Option Board Ethernet Option Board Analog Output Option Board USB Option Board Ethernet Option Board Analog Output Option Board 3 Digital Input Option Board 3 Digital Output Option Board 4 Analog Input Option Board ACCESSARY MODULES F36: Dual PWM to Analog Output F36: Dual PWM to Analog Output None PWM to Analog Output Board PWM to Analog Output Board F37: Remote Excitation F37: Remote Excitation F38: RS485 to USB Convertor F38: RS485 to USB Convertor SIMILAR PRODUCT F1C No Display: 1ZC F3C No Display: (3) 1ZC s (2) 32C s (2) 16C s (4) 16C s F10 With Display: 16C F30 With Display: (3) 16C s Back to Index 37

38 Model F1C (Single-Zone) and F3C (Tri-Zone) DIN Rail Universal Temperature/Process Controls The Athena F1C and F3C are DIN rail mounted, autotuning controls that can be used for precise control of processes. The control outputs can be configured as direct-acting, reverse-acting or alarm. A bidirectional RS-485 communications interface is standard. Discrete status LED displays are provided for system status. 1 or 3 zones of control featuring C Series control capabilities and Athena algorithms DIN rail mounted enclosures stackable to required number of zones Each independently powered 24Vdc control can integrate with your HMI using Modbus RTU Requires an HMI, Athena s multicom or other Modbus RTU software to load I/O parameters Foundation Series DIN rail mounted accessory modules can be added for additional configurations Isolated RS-485 Modbus RTU protocol Accepts RTD (2 or 3 wire), thermocouples and linear inputs Agency Approvals: cetlus, CE and FCC, CE Class A EMI compliance F1C Temperature Control Application Input F3C Temperature Control Application Outputs 1-2 Inputs Outputs 1-6 T 1 TC / RTD / Linear PID Heat, Cool or Alarm Heat, Cool or Alarm T 1 TC / RTD / Linear PID Heat, Cool or Alarm Heat, Cool or Alarm T 2 TC / RTD / Analog PID Heat, Cool or Alarm Heat, Cool or Alarm Control T 3 TC / RTD / Analog PID Control Heat, Cool or Alarm Heat, Cool or Alarm DI-1 Digital Input DI-2 Digital Input Ordering Information F C Foundation Series Control 1 = Single-Zone 3 = Tri-Zone Input Calibration T = Thermocouple R = RTD V = Volt Linear C = Current Linear Standard Options 0 = No Plugs P = Plugs Special Options 0 = None S = Decimal RTD U = Calibrate All M = Millivolt Linear 38 Back to Index

39 Technical Specifications Technical Operating Limits Ambient Temperature 32 deg F to 122 deg F (0 deg C to 50 deg C) Relative Humidity 90% non-condensing Power 24Vdc, +10/-15% F1C External fuse required 2.25A for 24Vdc input power F3C External fuse required 3A for 24Vdc input power Performance Accuracy ± 0.20% of full scale, ± 1 digit Setpoint resolution 1 count / 0.1 count Repeatability ± 1 count Temperature Stability 5 uv/ºc (maximum) TC Cold End Tracking 0.05ºC/ºC ambient Noise Rejection 100 db common mode Process Sampling 126 ms X number of active zones +1 Control Characteristics Proportional Band Integral Derivative Cycle Time Control Hysteresis Autotune Manual Control Input Specifications Thermocouple RTD Linear Digital Inputs (F3C only) 2 to span of sensor 0 to 9600 seconds 0 to 2400 seconds ms; 1 to 120 seconds 1 to span of sensor Operator Initiated Operator Initiated B, C, E, J, K, N,NNM, R, S, T Platinel II. Maximum lead resistance 100 ohms for rated accuracy grounded or ungrounded 2 & 3 wire 100 ohm RTD 100 ohms at 0 deg C (DIN curve standard ) Option: 1000 ohm RTD (consult factory) 0-10mV, 0-50mV, 10-50mV, 0-100mV 0-1V, 0-5V, 1-5V, 0-10V 0-20mA, 4-20mA Dry contacts, Isolated 5V source AC or DC Frequency Inputs Output Specifications F1C F3C 2 Outputs, 24Vdc sourcing, 1A Max configurable as Heat, Cool or Alarm 6 Outputs, 24Vdc sourcing, 3A Max configurable as Heat, Cool or Alarm Note: Each output must be protected from overload by a 1A fast-blow external fuse. Mechanical Characteristics Dimensions F1C F3C Connections Mounting 3.9 H x 0.70 W x 4.39 D 3.9 H x 1.39 W x 4.39 D Mating Plugs with screw terminals DIN Rail F1C Terminal Identification Terminal # 1 24Vdc Gnd 2 24Vdc Gnd Vdc 4 Output 2 5 GND 6 Output 1 7 A RS485 8 Gnd RS485 9 B RS RTD EXT 11 TC+ 12 TC- F3C Terminal Identification Terminal # 1 24Vdc Gnd 2 24Vdc Gnd Vdc 4 RTD EXT 5 TC+ 6 TC- 7 B RS485 8 Gnd RS485 9 A RS RTD EXT 11 TC+ 12 TC- Terminal # 13 Output 1 14 Output 2 15 Output 3 16 RTD EXT 17 TC+ 18 TC- 19 Output 4 20 Output 5 21 Output 6 22 DI-1(+) 23 DI-2(+) 24 DI (-) Back to Index 39

40 Model F10 and F30 Master Modules DIN Rail Universal Temperature Process Controls The Athena F10 and F30 Master Modules are DIN rail mounted, auto-tuning universal process controls. Designed with the OEM in mind, they are the industry s most affordable custom control. Athena will work with you to design the perfect solution including preloaded parameters, custom software, custom display solutions, and enhanced I/O. Use these controls independently or in combination with other machine controllers. Add our expansion slave modules for more capability. The Master comes standard with RS-485 communications to communicate with HMI and the Industrial Internet. DIN Rail mounted Master enclosures can be combined with expansion slave modules through a pass-through port, up to 5 control loops per set Master controls can be used with add-on expansion slave modules to configure a custom control solution Custom application software available or can provide Athena s C Series process control software Can be paired with Athena s standard panel mount displays, most touchscreens, or HMI through 485 Modbus RTU Isolated RS-485 Modbus RTU protocol Accepts RTD (2 or 3 wire), thermocouples and linear inputs Agency Approvals: cetlus, CE and FCC, CE Class A EMI compliance F10 Temperature Control Application F30 Temperature Control Application Input Outputs 1-2 Inputs Outputs 1-6 T 1 TC / RTD / Linear PID Heat, Cool or Alarm Heat, Cool or Alarm T 1 TC / RTD / Linear PID Control Heat, Cool or Alarm Heat, Cool or Alarm Pass-through expansion port T 2 TC / RTD / Analog PID T 3 TC / RTD / Analog PID Control Heat, Cool or Alarm Heat, Cool or Alarm Heat, Cool or Alarm Heat, Cool or Alarm DI-1 Digital Input DI-2 Digital Input Pass-through expansion port Ordering Information F 0 Foundation Series Control 1 = Single-Zone 3 = Tri-Zone Input Calibration T = Thermocouple R = RTD V = Volt Linear C = Current Linear Standard Options 0 = No Plugs P = Plugs Special Options 0 = None S = Decimal RTD U = Calibrate All M = Millivolt Linear 40 Back to Index

41 Technical Specifications Technical Operating Limits Ambient Temperature 32 deg F to 122 deg F (0 deg C to 50 deg C) Relative Humidity 90% non-condensing Power 24Vdc, +10/-15% F1C External fuse required 2.25A for 24Vdc input power F3C External fuse required 3A for 24Vdc input power Performance Accuracy ± 0.20% of full scale, ± 1 digit Setpoint resolution 1 count / 0.1 count Repeatability ± 1 count Temperature Stability 5 uv/ºc (maximum) TC Cold End Tracking 0.05ºC/ºC ambient Noise Rejection 100 db common mode Process Sampling 126 ms X number of active zones +1 Control Characteristics Proportional Band Integral Derivative Cycle Time Control Hysteresis Autotune Manual Control Input Specifications 2 to span of sensor 0 to 9600 seconds 0 to 2400 seconds ms; 1 to 120 seconds 1 to span of sensor Operator Initiated Operator Initiated Thermocouple B, C, E, J, K, N,NNM, R, S, T Platinel II. Maximum lead resistance 100 ohms for rated accuracy grounded or ungrounded RTD 2 & 3 wire 100 ohm RTD 100 ohms at 0 deg C (DIN curve standard ) Option: 1000 ohm RTD (consult factory) Linear 0-10mV, 0-50mV, 10-50mV, 0-100mV 0-1V, 0-5V, 1-5V, 0-10V 0-20mA, 4-20mA Digital Inputs Dry contacts, Isolated 5V source (F30 only) AC or DC Frequency Inputs Output Specifications F10 F30 2 Outputs, 24Vdc sourcing, 1A Max configurable as Heat, Cool or Alarm 6 Outputs, 24Vdc sourcing, 3A Max configurable as Heat, Cool or Alarm Note: Each output must be protected from overload by a 1A fast-blow external fuse. Mechanical Characteristics Dimensions F10C F30C Connections Mounting 3.9 H x 1.08 W x 4.39 D 3.9 H x 1.78 W x 4.39 D Mating Plugs with screw terminals DIN Rail F10C Terminal Identification Terminal # 1 24Vdc Gnd 2 24Vdc Gnd Vdc 4 Output 2 5 GND 6 Output 1 7 A RS485 8 Gnd RS485 9 B RS RTD EXT 11 TC+ 12 TC- F30C Terminal Identification Terminal # 1 24Vdc Gnd 2 24Vdc Gnd Vdc Terminal # 13 Output 1 14 Output 2 15 Output 3 4 RTD EXT 16 RTD EXT 5 TC+ 17 TC+ 6 TC- 18 TC- 7 B RS Output 4 8 Gnd RS Output 5 9 A RS Output 6 10 RTD EXT 22 DI-1(+) 11 TC+ 23 DI-2(+) 12 TC- 24 DI (-) Back to Index 41

42 Model F10 and F30 Add-On Expansion Slave Modules Connected intelligent modules that communicate directly with master control Must be used with F10 or F30 Foundation Series Master Control Maximum four expansion modules can be used in any combination DIN rail mounted enclosures Powered through expansion port Agency Approvals: cetlus, CE and FCC, CE Class A EMI compliance Product Description Ordering Information F31 Analog Input Expansion Module The Athena F31 is an Analog Input Add-On Expansion Module that can expand the F10 and F30 control modules capabilities. The module accepts three additional analog inputs and two digital inputs that can be used as inputs to control loops or any non-control loop such as remote monitoring. The module is self-powered through the controller expansion bus. The module accepts RTD (2 or 3 wire), Thermocouples and Linear Inputs. F 3 1 Input Calibration T = Thermocouple R = RTD S = Decimal RTD M = Millivolt Linear V = Volt Linear C = Current Linear U = Calibrate All Standard Options 0 = No Plugs P = Plugs Special Options 0 = None F32 Analog Output Expansion Module The Athena F32 is an analog Output Add-On Expansion Module that can expand the F10 and F30 control modules capabilities. The module provides two isolated 16-bit DACcontrolled analog outputs. The modules are available with either current (0-20mA) or voltage (0-10Vdc) outputs. The module is self-powered through the controller expansion bus. The outputs are isolated 0-20mA 4-20mA, 0-10Vdc, 2-10Vdc. 42 Back to Index F 3 2 Output One Calibration V = Volt Linear C = Current Linear U = Calibrate All Output Two Calibration V = Volt Linear C = Current Linear U = Calibrate All Standard Options 0 = No Plugs P = Plugs

43 Product Description Ordering Information F33 Digital Input Expansion Module The Athena F33 is an Digital Input Add-On Expansion Module that can expand the F10 and F30 control modules capabilities. The module has eight digital inputs that can used for various control functions that can be integrated with the control process. The module is self-powered through the controller expansion bus. F 3 3 Standard Options 0 = No Plugs P = Plugs F34 LED Display Driver Expansion Module The Athena F34 is a display driver module that can drive ten eight-segment LED digits and ten digital switches. The module can be used with any of the standard LED display boards that Athena has designed as well as custom displays requested by the customer. The module is selfpowered through the controller expansion bus. The module also contains four digital inputs that can be used as inputs to control loop or any non-control loop such as remote monitoring. F 3 4 Standard Options 0 = No Plugs P = Plugs F35 Digital Output Expansion Module The Athena F35 is a digital 24Vdc output that contains six independent outputs that can be used for heat, cool or alarm outputs. The module also has two digital inputs that can be configured for floating dry contact, isolated open collector and isolated 5Vdc inputs. The module requires an external 24Vdc power supply. F 3 5 Standard Options 0 = No Plugs P = Plugs Note: A maximum of four expansion modules can be added to an F10 or F30 control module. Back to Index 43

44 Foundation DIN Rail Mounted Accessory Modules Can be used as individual stand-alone modules Can function with any control Available for sale individually or in conjunction with other Athena products to configure the custom system to meet your specifications DIN rail mounted enclosures Power 24Vdc Agency Approvals: cetlus, CE and FCC, CE Class A EMI compliance Product Description Ordering Information F36 Dual PWM to Analog Output Module The Athena F36 Dual PWM to Analog Output Module accepts PWM digital inputs and converts to 4-20mA, 0-20mA, 2-10Vdc or 0-10Vdc outputs. The PWM input can be either 24Vdc or 5Vdc. The input level and output type are both jumper selected. The input signal cycle time period must be 200mS. F 3 6 Output One Calibration VL = 0-10 Volts VS = 2-10 Volts CL = 0-20mA CS = 4-20mA Output Two Calibration VL = 0-10 Volts VS = 2-10 Volts CL = 0-20mA CS = 4-20mA Standard Options 0 = No Plugs P = Plugs F37 Remote Excitation Power Supply Expansion Module The Athena F37 has two fully isolated sensor excitation power supplies and each power supply can be ordered as 40mA, 40ma, 40mA, 40mA or 100mA. F 3 7 Output One Output Two X05 = 50mA X05 = 50mA X10 = 50mA X10 = 50mA X15 = 50mA X15 = 50mA X24 = 40mA X24 = 40mA XH5 = 100mA XH5 = 100mAl Standard Options 0 = No Plugs P = Plugs 44 Back to Index

45 Product Description Ordering Information F38 RS485 to USB Convertor Expansion Module The Athena F38 module converts RS485 differential signal to USB. The module is self-powered through the USB port. The RS485 port is isolated from the USB port. The USB connector is a USB-MINI 5-pin and the RS485 port has communications ground and termination options. F 3 8 Standard Options 0 = No Plugs P = Plugs Back to Index 45

46 Model 20 (Dual-Zone) and 40 (Four-Zone) Universal Temperature/Process Control The Athena Foundation series embedded Multi-Loop PID Controls offer the designer unlimited custom design possibilities. The controls are available in a two-zone and four-zone configuration with universal RTD, TC and linear inputs with each PID loop capable of being independently auto-tuned. The controls have expansion ports to add communications, additional I/O, and various display options. Small size (20 3 x5, X7 ) control boards provide maximum flexibility in embedded machine design applications Low-voltage, energy-efficient 18Vac/24Vdc control boards designed to UL 508 standards Autotune provides precise tuning of PID algorithms Ambient 0-70 C temperature rating enables control to withstand environment and extremes Agency Approvals: UL 20 Temperature/Process Control Application 40 Temperature/Process Control Application Inputs Outputs 1-4 Inputs Outputs 1-6 T 1 TC / RTD / Linear on/off PID T 2 TC / RTD / Linear on/off PID DI-1, 2, 3 Digital Input Expansion Port Display Port Heat Cool Heat Alarm T 1 TC / RTD / Linear on/off PID T 2 TC / RTD / Linear on/off PID T 3 TC / RTD / Linear on/off PID T 4 TC / RTD / Linear on/off PID DI-1, 2, 3, 4 Digital Input Expansion Ports (3) Display Port Heat Cool Heat Heat Alarm Alarm 46 Back to Index

47 Technical Specifications Technical Operating Limits Ambient Temperature Relative Humidity Power Performance 32 deg F to 122 deg F (0 deg C to 70 deg C) 90% non-condensing 18Vac / 24Vdc 20 External fuse required 2.25A for 24Vdc input power 40 External fuse required 3A for 24Vdc input power Accuracy ± 0.20% of full scale, ± 1 digit Setpoint resolution 1 count / 0.1 count Repeatability ± 1 count Temperature Stability 5 uv/ºc (maximum) TC Cold End Tracking 0.05ºC/ºC ambient Noise Rejection 100 db common mode Process Sampling 126 ms X number of active zones +1 Control Characteristics Proportional Band Integral Derivative Cycle Time Control Hysteresis Autotune Manual Control 2 to span of sensor 0 to 9600 seconds 0 to 2400 seconds ms; 1 to 120 seconds 1 to span of sensor Operator Initiated Operator Initiated Input Specifications Thermocouple RTD Linear Digital Inputs Output Specifications B, C, E, J, K, N, NNM, R, S, T Platinel II. Maximum lead resistance 100 ohms for rated accuracy grounded or ungrounded Two- & three-wire 100 ohm RTD 100 ohms at 0 deg C (DIN curve standard ) Option: 1000 ohm RTD (consult factory) (three-wire RTD requires two channels for input) 0-10mV, 0-50mV, 10-50mV, 0-100mV 0-1V, 0-5V, 1-5V, 0-10V 0-20mA, 4-20mA 24Vdc 20 4 Outputs, 24Vdc sourcing, 1A Max each configurable as Heat, Cool or Alarm 40 6 Outputs, 24Vdc sourcing, 1A Max each configurable as Heat, Cool or Alarm Note: Each output must be protected from overload by a 1A fast-blow external fuse. Mechanical Characteristics Dimensions 20 3 x 5 (77mm x 143mm) x 7 (115mm x 178mm) Connections Mating plugs with screw terminals Ordering Information Input Calibration T = Thermocouple R = RTD S = Decimal RTD M = Millvolt Linear V = Volt Linear C = Current Linear A = Calibrate All Expansion Port 00 = None 02 = RS = RS485 0B = USB 0E = Ethernet 1A = Analog out, 10V 2A = Analog out, 20mA 3A = Analog out, 5V 4A = Analog out, 6V 5A = Analog out, Iso 10V 6A = Analog out, Iso 20mA Expansion Port 00 = None AI = Analog Input (4) 1A = Analog Output, 10Vdc 2A=Analog Output, 20mA 3A=Analog Output, 5Vdc DI=Digital Input (3) DO=Digital Output (3) Display 0 = None H = Horizontal V = Vertical 4 = Small Square C = Big Square W = Wide Horizontal Options 000 = None Back to Index 47

48 Model 20/40 and 2C/4C Digital Display Boards The digital display boards provide an interface with the 20/40 and 2C/4C control boards. Custom displays can be made to meet custom applications. Product Description Ordering Information 2C Horizontal Two-Zone Display The horizontal display can be utilized with the 2C/20 control which allows the user to operate each zone of the control independently. The display has four sevensegment displays, four pushbuttons and four status LEDs for each zone. The display can be panel mounted with the optional metal bezel and overlay and is connected to the control via a ribbon cable. This display also supports the 2C/20 control being mounted directly to the back side of the display assembly, eliminating the need for the ribbon cable. When ordering the horizontal display with a 2C, add option W in the display slot (reference 2C/4C data sheet for ordering code). When ordering for an existing control board, order display and mounting kit 614A119U01. 1/4 DIN Size Display The 1/4 DIN display can be utilized with the 2C/20 and 4C/40 control and has one four-digit seven-segment display for set point and one four-digit seven-segment display for process temperature, six pushbuttons and status LEDs. The Z pushbutton on the display is used to scroll through the individual zone control settings. The display can be panel mounted with the optional metal bezel and overlay and is connected to the control via a ribbon cable. 48 Back to Index When ordering with a 2C/20 or 4C/40 control board, add option 4 in the display slot (reference 2C/4C data sheet for ordering code). When ordering for an existing control board, order display and mounting kit 614A112U01.

49 Product Description Ordering Information Dual-Zone 1/4 DIN Size Display The dual-zone 1/4 DIN display can be utilized with the 2C/20 control. The display has two four-digit sevensegment displays (one for zone 1 and one for zone 2), six pushbuttons and status LEDs. The Z pushbuttons on the display are used to access either of the individual zone control settings through the individual zone settings. The display can be panel mounted with the optional metal bezel and overlay and is connected to the controller via a ribbon cable. When ordering with a 2/20C control board, add option B in the display slot (reference 2C/4C data sheet for ordering code). When ordering for an existing control board, order display and mounting kit 614A113U01. Back to Index 49

50 Model 2C (Dual-Zone) and 4C (Four-Zone) Universal Temperature/Process Control The Athena embedded Multi-Loop PID Control offers two (2C) or four (4C) loops of PID control for less cost than four separate loop control with similar capabilities. The control offers universal RTD, TC and linear inputs with each PID loop capable of being independently autotuned. The control has a digital display output port and an expansion port (one on 2C, two on 4C) for optional expansion cards. Small size (2C 3 x5, 4C 4.5 X7 ) control boards provide maximum flexibility in embedded machine design applications Low-voltage, energy-efficient 18Vac/24Vdc control boards designed to UL 508 standards Autotune provides precise tuning of PID algorithms Ambient 0-70 C temperature rating enables control to withstand environment extremes Agency Approvals: UL 2C Temperature/Process Control Application Inputs Outputs 1-4 4C Temperature/Process Control Application Inputs Outputs 1-6 T 1 TC / RTD / Linear on/off PID T 2 TC / RTD / Linear on/off PID DI-1, 2, 3 Digital Input Expansion Port Display Port Heat Cool Heat Alarm T 1 TC / RTD / Linear on/off PID T 2 TC / RTD / Linear on/off PID T 3 TC / RTD / Linear on/off PID T 4 TC / RTD / Linear on/off PID DI-1, 2, 3, 4 Digital Input Expansion Port Display Port Heat Cool Heat Heat Alarm Alarm 50 Back to Index

51 Technical Specifications Technical Operating Limits Ambient Temperature Relative Humidity Power Performance 32 deg F to 122 deg F (0 deg C to 70 deg C) 90% non-condensing 18Vac / 24Vdc 2C External fuse required 2.25A for 24Vdc input power 4C External fuse required 3A for 24Vdc input power Accuracy ± 0.20% of full scale, ± 1 digit Setpoint resolution 1 count / 0.1 count Repeatability ± 1 count Temperature Stability 5 uv/ºc (maximum) TC Cold End Tracking 0.05ºC/ºC ambient Noise Rejection 100 db common mode Process Sampling 126 ms X number of active zones +1 Control Characteristics Proportional Band Integral Derivative Cycle Time Control Hysteresis Autotune Manual Control 2 to span of sensor 0 to 9600 seconds 0 to 2400 seconds ms; 1 to 120 seconds 1 to span of sensor Operator Initiated Operator Initiated Input Specifications Thermocouple RTD Linear Digital Inputs Output Specifications 2C 4C B, C, E, J, K, N, NNM, R, S, T Platinel II. Maximum lead resistance 100 ohms for rated accuracy grounded or ungrounded Two- & three-wire 100 ohm RTD 100 ohms at 0 deg C (DIN curve standard ) Option: 1000 ohm RTD (consult factory) (three-wire RTD requires two channels for input) 0-10mV, 0-50mV, 10-50mV, 0-100mV 0-1V, 0-5V, 1-5V, 0-10V 0-20mA, 4-20mA 24Vdc optically isolated 4 Outputs, 24Vdc sourcing, 1A Max configurable as Heat, Cool or Alarm 6 Outputs, 24Vdc sourcing, 1A Max configurable as Heat, Cool or Alarm Note: Each output must be protected from overload by a 1A fast-blow fuse. Mechanical Characteristics Dimensions 2C 3 x 5 (77mm x 143mm) 4C 4.5 x 7 (115mm x 178mm) Connections Mating plugs with screw terminals Ordering Information 2 C Input Calibration T = Thermocouple R = RTD S = Decimal RTD M = Millvolt Linear V = Volt Linear C = Current Linear A = Calibrate All Expansion Port 00 = None 02 = RS = RS485 0B = USB 0E = Ethernet 1A = Analog out, 10V 2A = Analog out, 20mA 3A = Analog out, 5V 4A = Analog out, 6V 5A = Analog out, Iso 10V 6A = Analog out, Iso 20mA Display 0 = None H = Horizontal V = Vertical 4 = Small Square C = Big Square W = Wide Horizontal Options 000 = None 4 C Back to Index 51

52 Model EMC10 Single-Channel On/Off Control Athena s new EMC10 Control offers one channel of on/off control in a low-cost open-board configuration. The control can be configured to accept thermistor input. The control has a four-segment integral display and push buttons. Small control board size, 4.0 x 4.0 x 1.0 Panel and sub-panel mount Low-voltage, energy-efficient 18Vac or 24Vdc control board is designed to UL 873 standards Displays degrees F or C UL Approved, CSA-C22. 2 #24 EMC10 Temperature Control Application Input Output T 1 TC / RTD / Thermistor on/off Heat Control Ordering Information E M C Input = Thermistor, range 25 F to 135 F 52 Back to Index

53 Technical Specifications Technical Operating Limits Input Specifications Ambient Temperature Relative Humidity Power Power Consumption 32 deg F to 131 deg F (0 deg C to 50 deg C) 90% non-condensing 18Vac or 24Vdc 18Vac for control / display deg C NTC Thermistor Output Specifications Standard One 24Vdc sinking (total current 85mA max) Performance Accuracy Setpoint resolution ± 0.20% of full scale, ± 1 digit 1 count / 0.1 count Display Standard Four seven-segment displays Repeatability ± 1 count Temperature Stability 5 uv/ºc (maximum) TC Cold End Tracking 0.05ºC/ºC ambient Noise Rejection 100 db common mode Control Characteristics Proportional Band Integral Derivative Cycle Time Control Hysteresis Autotune Manual Control 2 to span of sensor 0 to 9600 seconds 0 to 2400 seconds ms; 1 to 120 seconds 1 to span of sensor Operator Initiated Back to Index 53

54 Model 15C Dual Channel On/Off Control Athena s new 15C Control offers two channels of control in a low-cost open-board configuration. The control can be configured to accept T/C (type J or K ), RTD or Analog inputs. The control has a four-segment integral display and push buttons. Small control board size, 3.0 X 3.0 X 1 Panel mount, 4 sq metal bezel Low-voltage, energy-efficient 18Vac or 24Vdc control board is designed to UL 508 standards Displays degrees F or C Agency Approvals: cetlus, CE and FCC, CE Class A EMI compliance 15C Temperature Control Application Inputs Outputs 1-2 T 1 TC / RTD / Analog PID T 2 TC / RTD / Analog PID Control DI-1 Digital Input PID PID Heat Cool Heat Cool Ordering Information 1 5 C 0 0 Input Calibration T = Thermocouple R = RTD H = Thermistor S = Decimal RTD M = Millivolt Linear V = Volt Linear C = Current Linear U = Calibrate All Display 0 = None 1 = No Name 2 = Custom, Consult Factory Options 0 = None 54 Back to Index

55 Technical Specifications Technical Operating Limits Input Specifications Ambient Temperature Relative Humidity Power Power Consumption Performance Accuracy Setpoint resolution Repeatability Temperature Stability TC Cold End Tracking Noise Rejection 32 deg F to 158 deg F (0 deg C to 70 deg C) 90% non-condensing 18Vac or 24Vdc 18Vac for control / display ± 0.20% of full scale, ± 1 digit 1 count / 0.1 count ± 1 count 5 uv/ºc (maximum) 0.05ºC/ºC ambient 100 db common mode Thermocouple RTD Linear Digital Inputs B, C, E, J, K, N, NNM, R, S, T Platinel II, Maximum lead resistance 100 ohms for rated accuracy grounded or ungrounded Two- & three-wire 100 ohm RTD 100 ohms at 0 deg C (DIN curve standard ) Option: 1000 ohm RTD (consult factory) 0-10mV, 0-50mV, 10-50mV, 0-100mV 0-1V, 0-5V, 1-5V, 0-10V 0-20mA, 4-20mA Dry contacts, isolated 5V source Note: Three-wire RTDs require use of both analog input channels. Control Characteristics Alarms Proportional Band Integral Derivative Cycle Time Control Hysteresis Autotune Manual Control 2 to span of sensor 0 to 9600 seconds 0 to 2400 seconds ms; 1 to 120 seconds 1 to span of sensor Operator Initiated Output Specifications Standard Display Standard Four, 24Vdc sourcing (at 18Vac total load 3/4Amp) (at 24Vdc total load 3Amps). Four seven-segment displays LED status per zone Pushbutton switches Back to Index 55

56 Analog Series 86 Non-Indicating Temperature Controller The Athena Series 86 is a non-indicating, case or track mounted temperature controller that can be used for differential (on-off) to proportional control via simple adjustment. The controller accepts thermocouple or RTD input, and offers field changeable control outputs for relay, SS relay, or pulsed voltage. s Single-turn, 270 Rotation Potentiometer s Field Changeable Control Outputs: Relay, SS Relay or Pulsed Voltage s Failsafe in Open Sensor Conditions s Optional Remote Setpoint s Optional Solid-State Contactors for Boosting Power Handling Capacity s Cooling Configuration Available Remote Setpoint Potentiometer (optional) s Thermocouple or RTD Input s Limit Controller Option C US Ordering Information 8 6 Special Options 000 = None Consult Factory STANDARD RANGE CODE Configuration A = Open PCB unit, setpoint pot on PCB B = Open PCB unit, remote setpoint C = Open PCB setpoint on PCB with T case D = T case setpoint on case E = T case, setpoint remote L = High limit controller, D configuration with reset button on case. B output relay only, Includes FM Approval Output Type Plug-In B = SPDT Relay, 7 A /5 A H = SPDT Relay, 15 A (NON-PLUG-IN) S = Pulsed dc 0-20 Vdc* T = SPST 1 A SS relay* *Athena s ZC solid state contactors and Series 19 and 39 SCR power controllers can be added to boost AC load switching capacity. Thermocouple Consult factory for non-standard ranges.) Min. Min. Divs. Divs. Set Range (PCB) (Remote) Type T to +225 F T 51F 500 to F K 02F 0 to F K 03C 0 to +300 C 25 5 J 05C 0 to +500 C J 03F 0 to +300 F 25 5 J 16F 100 to +600 F 25 5 J 08F 0 to +800 F J 01F 0 to F J 01C 0 to C K RTD Platinum (3-wire, 100Ω at 0 C DIN CURVE STD.) S to +100 C N/A 4 S30 0 to +300 F 25 5 S60 0 to +600 F Back to Index

57 Analog Series 86 Non-Indicating Temperature Controller Technical Specifications Setpoint Single-turn, 270 rotation potentiometer (local or remote) is standard. Remote digital thumbwheel available for RTD only Setpoint Resolution 1% with circuit board potentiometer, 1/4% with remote potentiometer Calibration Accuracy 1% at calibration points with remote potentiometer. 2% at calibration points, potentiometer on circuit board Ambient Temperature 32 F to 130 F (0 C to 55 C) Humidity Tolerance 5 to 95%, non-condensing Cold Junction Compensation Internal electrical bridge Hysteresis/ Proportional Band Thermocouple Break Protection Output Supply Voltage Power Consumption Thermocouple adjustable from hysteresis of 5 to proportional band of 25 RTD deadband is 3 to proportional band of 10 Output power off with open sensor. Type B Relay S.P.D.T. 7 A/5 120/240 V Type H Relay S.P.D.T. 15 A/7 120/240 V (NON PLUG IN) Type T S.S. Relay S.S.T. 1 A 120/240 Vac, 10 A inrush, 2-4mA leakage Type S Pulsed dc, 0-20 Vdc open ckt. not isolated from sensor 120/240 ± 10%V, Hz 2 watts 6" 5-5/8" D I F F P R O P 3-5/32" SET POINT Height = 2-9/16 1-9/16" FACTORY ADJ DO NOT TOUCH PLUG-IN OUTPUT MODULE + T/C Line 120V 240V N.O. N.C. Common 11/32" Panel Mounting External Setpoint: Remove knob with small screwdriver and take off the nut holding the scale to the pot. Mount pot through a 3/8 hole in your panel; put scale over shaft and tighten nut. Turn shaft counterclockwise until it stops. Now put knob back on and line up its indicating mark with the arrow on scale. Tighten knob. The unit is now calibrated. 1-1/64" DIA. 2 MTG. HOLES 1/2" CONDUIT KO 2 HOLES 2-11/16" 7" 5-5/8" NOTE: WITH RESET BUTTON ON L LIMIT CONTROL Mounting Case: (T Case) Remove the two sheet metal screws holding the cover on; take off cover. Next remove shipping bolts from plastic track and replace them with your mounting hardware. Replace cover. 1-21/32" 3-5/16" Back to Index 57

58 Analog Series 88 Electronic Temperature Controller The Athena Series 88 is a non-indicating, track mounted temperature controller that can be used as a superior replacement for bulb and capillary controllers. The controller accepts thermocouple input, and offers a 20 Amp relay output. s On-Off or Time Proportioning s Failsafe on Open Sensor s No Calibration Necessary s 1% Accuracy s Thermocouple Input s Track Mounted s Cooling Processes s Limit Controller Option Remote Setpoint Potentiometer (optional) C US Ordering Information 8 8 Special Options 000 = None Consult Factory Configuration A= Open PCB unit, setpoint on PCB, 120/240 Vac B= Open PCB unit, remote setpoint, 120/240 Vac L= Open PCB unit, limit controller, 120/240 Vac Includes FM Approval Output Type A = SPDT Relay (20 A) H = Relay 30 A, N.O. STANDARD RANGE (consult factory for non-standard ranges.) CODE Set Range Type 03F 0 to 300 F J 16F 100 to 600 F J 08F 0 to 800 F J 01F 0 to 1000 F J 51F 500 to 1500 F K 02F 0 to 2000 F K 03C 0 to 300 C J 05C 0 to 500 C J 01C 0 to 1000 C K T to 225 F T 58 Back to Index

59 Analog Series 88 Electronic Temperature Controller Technical Specifications Setpoint Single-turn, 270 rotation potentiometer (local or remote) is standard Remote digital thumbwheel available for RTD only Setpoint Resolution 1% with circuit board potentiometer, 1/4% with remote potentiometer Calibration Accuracy 1% at calibration points with remote potentiometer 2% at calibration points, potentiometer on circuit board Ambient Temperature 32 F to 130 F (0 C to 55 C) Humidity Tolerance 5 to 95%, non-condensing Cold Junction Compensation Internal electrical bridge Hysteresis/ Proportional Band Thermocouple adjustable from hysteresis of 5 to proportional band of 25 RTD deadband is 3 to proportional band of 10 Thermocouple Break Protection Output power off with open sensor Output Type B Relay S.P.D.T. 7 A/5 120/240 V Type H Relay S.P.D.T. 15 A/7 120/240 V (NON PLUG IN) Supply Voltage 120/240 Vac ±10% Input Thermocouple, sensor break protection Power Consumption 2 watts Connections Fast-on lugs 3-5/32" 1-9/16" D I F F P R O P SET POINT FACTORY ADJ + T/C 5-5/8" DO NOT TOUCH 6" PLUG-IN OUTPUT MODULE Line 120V 240V N.O. N.C. Common Back to Index 59

60 Multi-Comm Remote Monitoring and Control Software Athena Multi-Comm Software is designed for use with all Infinity with Modbus, C-Series with either Modbus or Athena+ and Legacy Series Controllers using Athena+, and can control up to 100 temperature or process controllers/zones via an RS-485 network.* Up to sixteen controllers/zones can be simultaneously viewed on screen at one time with a color emulation of each controller s front panel display showing process value and setpoint in real time. s Pull-Down Menus and Pop-Up Windows Make Controller Configuration and Data Analysis Easy s Multiple Operator Security Levels and Password Protection Prevent Unauthorized Access or Accidental Changes to Process Parameters s Automatic Controller Detection Locates and Identifies Each Controller or Control Zone on the Network s User-Defined 10-Character Controller Labels Allow Custom Identification of Any Controller or Control Zone s Storage and Retrieval of all Configuration Parameters for all Networked Controllers or Control Zones to a Single Data File s Provides Each Controller or Control Zone with Two Additional Local Alarms (Process Hi/Lo) Without Affecting Other Alarms s Captures and Time-Stamps Process Value and Setpoint Data to Log File for Subsequent Storage and Analysis s Displays Graph Window Showing Real-Time Plot of Process Value vs. Setpoint for Any Controller or Control Zone on Network *min requirements: 386SX, 1 Mb of free hard-disk space, Windows 3.1 or later *(client to update minimum hardware and software operating requirements) 60 Back to Index

61 Multi-Comm Remote Monitoring and Control Software Technical Specifications Security Features To prevent unauthorized changes to either controller of Multi-Comm parameters, operators must follow specific login and logout procedures. Each operator may have an individual user ID and password, which must be entered exactly the same each time access is requested. Operators may be assigned different security levels, depending on their specific access requirements. You may specify any or all of the following access privileges per operator: s Change Setpoint (access to change controllers or control zones setpoints) s View/Change Parameters (access to controllers or control zones parameters) s Controller Configuration (access to Multi-Comm configuration options) s Super User (access to add or change operator passwords and privileges) Communications Setup Multi-Comm is designed for bidirectional communications to Athena EMC, C-Series, and Legacy Series controllers connected via an RS-485 hookup using an available RS-232 serial port on your computer. It allows you to easily set up your communications port, polling frequency, and timeout frequency. Controller Setup Multi-Comm uses the network ID numbers you ve assigned to your controllers in order to communicate to them. Using its Automatic controller detection (ACD) feature, Multi-Comm can find and identify each controller or control zone on the network automatically and label each controller or control zone with the network ID you ve assigned it. You may also change its name to any 10-character designation. Adding and Deleting Controllers or Control Zones Multi-Comm allows you to remove individual controllers or control zones from software control and add them back at any time. Local Alarms Multi-Comm provides two additional local alarms for each controller or control zones on the network: one high process alarm and one low process alarm. They do not affect the operation of the controller s or control zones regular alarms. Data Logging Multi-Comm will capture the process and setpoint values of each controller or control zones on the network and save it to an ASCII file that can be read by any text editor or word processor. It will also give you the option of appending or overwriting data to an existing log file, when you specify the same log file name at a later date. The log data, which is time-stamped and identified with each controllers or control zones name, may also be imported directly into a Microsoft Excel spreadsheet for further analysis and graphic. Log time can be varied by the operator. Graph Window Multi-Comm allows an operator to visually track a selected controller s or control zones instantaneous setpoint and process values over a period of several minutes with an on-line graphing feature. Specifications subject to change without notice. Controller Software Back to Index 61

62 Maestro powered by ThingWorx software solution MaestroTM The art of precision control Many of Athena s temperature and process controls can work with the Maestro powered by ThingWorx software platform to achieve greater productivity and increase Overall Equipment Effectiveness (OEE). The Maestro software solution provides a simple and cost-effective way to collect and tap into process data. Maestro powered by ThingWorx connects Athena hot runner, temperature and process controls to the Internet of Things so that manufacturing and engineering teams can access the event-driven data by laptop, tablet or secure managed cloud service. The data can also be integrated into ERP systems, CRM and quality systems, and analyzed using the latest tools. As a Powered by ThingWorx partner, Athena uses the ThingWorx 5.0 rapid application development platform to create custom software applications. 62 Back to Index

63 Maestro powered by ThingWorx software solution Athena Controls that can be Powered by ThingWorx: P-Series panel-mount controls C-Series panel-mount controls Series RMC hot runner controls BEDROS hot runner controls Foundation Series controls Features and Benefits: 1. Rapid application development and greater customization. 2. Available in several levels of performance: base data collection, upgraded parameter and process variable changes, advanced alarm notification, and cloud based analytical service packages. 3. Data can be securely stored in direct network options, proprietary device clouds, or edge micro servers. 4. Event driven data can be shared and collaborated on, integrated with ERP, CRM and quality systems, and analyzed using the latest tools. 5. Increases Overall Equipment Effectiveness (OEE), allowing OEMs and end users to build real value using Athena s connected products. 6. Athena products can beprogrammed using web-enabled tablets, laptops and smart phones, and process data can be presented on these devices. Industrial computers and expensive LCDs on each control are no longer required for advanced programming. Call to discuss ordering a control powered by ThingWorx. Back to Index 63

64 Power Controllers Series 19 and 39 SCR The Athena 19 and 39 controllers are available as zero voltage switched controllers (19Z and 39Z) and phase-angle fired controllers (19P and 39P) that can be used for control of resistive heater loads. The controller provides capacity up to 80 Amps, and extends heater life while eliminating thermal shock. s Optically Isolated s Diagnostic Indicators s Self-Synchronizing to Line Frequency s Isolated Heat Sinks s Compact Design s Full Protection Against Line Voltage Spikes Ordering Information C US (Series 39 only) 9 Phase 1= Single 3= Three Switching Mode P = Phase angle firing Z = Zero switched Line Voltage (50/60 Hz) 02 = 24 Vac 12 = 120 Vac 20 = 208 Vac 24 = 240 Vac 38 = 380 Vac 44 = 440 Vac 48 = 480 Vac 57 = 575 Vac 60 = 600 Vac Load Current (A) 040 = 40 A 060 = 60 A 080 = 80 A Soft Start/Voltage Limit P Series Only (Soft/Start Timing) Inputs 0 = None A = 9 sec A = 4-20 ma B = 15 sec C = ma C = 30 sec D = Other ma or Voltage (Specify) D = 60 sec P = Pulsed dc (0 to 20 Vdc) Z series only E = 120 sec S = 120 Vac V = Voltage limit ACCESSORIES Manual Station with Remote Potentiometer (Requires Input A 4-20 ma) See page 42. WARNING Branch circuit overcurrent protection is to be provided in accordance with national and local codes. To Order: Determine proper line voltage; load current; type of load; options required, if any; and input signal to power controller. Use these equations to determine load current. For load currents above 200 A, consult Athena or your local Athena representative. Single-Phase = watts (load) = amps Three-Phase = watts (load) = amps Load Current volts (line) Load Current 1.73 x volts (line) OPTIONS Consult factory 00 = None 0A = Fuses 64 Back to Index

65 Power Controllers Series 19 and 39 SCR Technical Specifications Supply Voltage Frequency Current Rating Control Signal Isolation Transient Voltage Protection Ambient Temperature Load Diagnostic Indicators 24 to 600 Vac Hz 40, 60 and 80 A 2500 Vac MOV and RC suppression 32 F to 122 F (0 C to 50 C) for listed current rating Resistive. 3-phase- 3 wire Delta or Ungrounded Wye 19Z/19P-1 phase, 1 line control 39Z-3 phase, 2 lines controlled 39P-3 phase, 3 lines controlled Shorted or open SCR reversed signal input (ma/v) Zero Voltage Switched Controllers The 19Z and 39Z SCR controllers are zero crossover fired, high-power solid state switching devices. Zero firing eliminates the RFI generation associated with mechanical relays. With zero voltage firing, the output appears as bursts of full sine waves of line voltage which provides excellent regulation to the load. Phase Angle Fired Controllers The 19P and 39P phase angle fired controllers turn each SCR on for a controlled portion of a half-cycle of the line voltage. The effective load voltage is determined by the portion of the line voltage delivered which is proportional to the input control signal. Additionally, the voltage is regulated as the line voltage changes. Power Controllers DIMENSIONS MODEL # Height Width Depth 19Z P Z P Back to Index 65

66 Power Controllers Series 19P and 39P The Athena 19P (single phase) and 39P (three phase) are phase-angle fired power controllers that can be used for control of resistive heater loads. The high amperage series provides capacity from 125 amps up to 250 amps and the controllers are designed to extend heater life while eliminating thermal shock. s Optically Isolated s Diagnostic Indicators s Self-Synchronizing to Line Frequency s Isolated Heat Sinks s Compact Design s Protection Against Line Voltage Spikes s Fan Cooled C US (File No. E218665) Ordering Information 9 P OPTIONS Phase 1 = Single 3 = Three Line Voltage (50/60 Hz) 02 = 24 Vac 04 = 48 Vac 12 = 120 Vac 20 = 208 Vac 24 = 240 Vac 38 = 380 Vac 48 = 480 Vac 60 = 600 Vac Load Current (Amps) * (To determine load current reference equations below) 125 = 125 A 200 = 200 A 250 = 250 A Input A = 4-20 ma C = ma Soft Start 0 = None A = 9 sec B = 15 sec C = 30 sec D = 60 sec E = 120 sec V = Voltage limit Consult factory 00 = None To Order: Determine proper line voltage, load current, and options required, if any. Technical Specifications *Single Phase Load Current (Amps) Equation Total Amps = Total Watts (Load) Volts (Line Voltage) *Three Phase Load Current (Amps) Equation Total Amps = Total Watts (Load) 1.73 x Volts (Line Voltage) WARNING Branch circuit overcurrent protection is to be provided in accordance with national and local codes. 66 Back to Index Supply Voltage Frequency Current Rating Input Control Signal Isolation Transient Voltage Protection Ambient Temperature Load Diagnostic Indicators Cooling Specification 24 to 600 Vac Hz A 2500 Vac Inherent built in immunity 32 F to 122 F (0 C to 50 C) Resistive. 39P Three Phase, 3 Leg Half Control for 3 Wire Delta or 3 Phase Ungrounded Wye 19P Single Phase, 1 Leg Control Shorted or open SCR, open or reverse input Fan cooled, requires 120 Vac supply voltage

67 Power Controllers Series 19P and 39P Phase Angle Fired Controllers The 19P and 39P SCR Phase-Angle Fired Power Controllers turn on each SCR for a controlled portion of a half-cycle of the line voltage. The effective line voltage is determined by the portion of the line voltage delivered, which is proportional to the input control signal. Additionally, the voltage is regulated as the line voltage changes. 3 PHASE HEATER L2 19P ONLY HEATER L1.270 D TYP-6 L1 L2 L3.270 D TYP-6 HEATSINK/ COMPONENTS HEATSINK/COMPONENTS L mA INPUT mA INPUT FAN FAN FAN FAN 120VAC FAN POWER VAC FAN POWER COVER COVER P Single Phase Controller Amperage Size 125 Amps Weight 13.5 lbs. Amperage Size 200 and 250 Amps Weight 14.0 lbs. 39P Three Phase Controller Amperage Size 125 Amps Weight 35.5 lbs. Amperage Size 200 and 250 Amps Weight 37.5 lbs. Accessories: If a different input code is required other than listed, reference the Athena 90M manual station data sheet or consult Athena for your requirements. Spare Fuses for Line Voltage Range from 24 thru 480 Vac: Part Number Single Phase Three Phase 125 Amps 210A044U01 1 Required 3 Required 200 Amps 210A046U01 1 Required 3 Required 250 Amps 210A045U01 1 Required 3 Required Trigger Boards: Single Phase Units Part Number 125, 200, 250 Amps 785A432U01 - (Specify Exact Line Voltage, Single or Three Phase) Example: 785A432U01, 240 Vac Spare Fuses for Line Voltage Range from 575 thru 600 Vac: Part Number Single Phase Three Phase 125 Amps 210A047U01 1 Required 3 Required 200 Amps 210A006U01 1 Required 3 Required 250 Amps 210A048U01 1 Required 3 Required Trigger Boards: Three Phase Units Part Number 125, 200, 250 Amps 785A095Uxx - (Specify Exact Line Voltage, Single or Three Phase) Example: 785A095U01, 240 Vac Back to Index 67

68 Power Controllers Series 19Z and 39Z The Athena 19Z (single phase) and 39Z (three phase) are zero switched power controllers that can be used for control of resistive heater loads. The high amperage series provides capacity from 125 amps up to 250 amps. The controllers are designed to extend heater life while eliminating thermal shock. s Optically Isolated s Diagnostic Indicators s Self-Synchronizing to Line Frequency s Isolated Heat Sinks s Compact Design s Protection Against Line Voltage Spikes s Fan Cooled C US (File No. E218665) Ordering Information 9 Z 0 OPTIONS Phase 1 = Single 3 = Three Line Voltage (50/60 Hz) V1 = 24/48 Vac V2 = 120/480 Vac V3 = 575/600 Vac Load Current (Amps) * (To determine load current reference equations below) 125 = 125 A 200 = 200 A 250 = 250 A Input A = 4-20 ma C = ma P = Pulsed dc (10 to 20 Vdc) S = 120 Vac Consult factory 00 = None To Order: Determine proper line voltage, load current, input signal and options required, if any. Technical Specifications *Single Phase Load Current (Amps) Equation Total Amps = Total Watts (Load) Volts (Line Voltage) *Three Phase Load Current (Amps) Equation Total Amps = Total Watts (Load) 1.73 x Volts (Line Voltage) WARNING Branch circuit overcurrent protection is to be provided in accordance with national and local codes. Supply Voltage Frequency Current Rating Input Control Signal Isolation Transient Voltage Protection Ambient Temperature Load Diagnostic Indicators Cooling Specification 24 to 600 Vac Hz A 2500 Vac Inherent built in immunity 32 F to 122 F (0 C to 50 C) Resistive. 39Z Three Phase, 2 Leg Control for 3 Wire Delta or 3 Phase Ungrounded Wye 19Z Single Phase, 1 Leg Control Open or reverse input Fan cooled, requires 120 Vac supply voltage 68 Back to Index

69 Power Controllers Series 19Z and 39Z Zero Voltage Switched Controllers The 19Z and 39Z SCR Power Controllers are zero crossover fired, high-power solid state switched devices. Zero crossover firing eliminates the RFI (radio frequency interference) generation associated with mechanical relays. With zero crossover firing, the output appears as bursts of full sine waves of line voltage which provides excellent regulation to the load. 3 PHASE HEATER L1 L3 L2 L2 19P ONLY HEATER L1.270 D TYP D TYP-6 HEATSINK/ COMPONENTS HEATSINK/COMPONENTS L2 20mA INPUT mA INPUT FAN 120VAC FAN POWER FAN FAN 120VAC FAN POWER COVER COVER Z Single Phase Controller Amperage Size 125 Amps Weight 13.5 lbs. Amperage Size 200 and 250 Amps Weight 14.0 lbs. 39Z Three Phase Controller Amperage Size 125 Amps Weight 27 lbs. Amperage Size 200 and 250 Amps Weight 27.5 lbs. Accessories: If a different input code is required other than listed, reference the Athena 90M manual station data sheet or consult Athena for your requirements. Spare Fuses for Line Voltage Range from 24 thru 480 Vac: Part Number Single Phase Three Phase 125 Amps 210A044U01 1 Required 2 Required 200 Amps 210A046U01 1 Required 2 Required 250 Amps 210A045U01 1 Required 2 Required Spare Fuses for Line Voltage Range from 575 thru 600 Vac: Part Number Single Phase Three Phase 125 Amps 210A047U01 1 Required 2 Required 200 Amps 210A006U01 1 Required 2 Required 250 Amps 210A048U01 1 Required 2 Required Trigger Boards: Single and Three Phase Units for Line Voltage Range from 24 thru 600 Vac Part Number 125, 200, 250 Amps 785A430U01 - (Specify Line Voltage Range, Single or Three Phase) Example: 785A430U01, 240 Vac, Single or Three Phase Back to Index 69

70 Solid-State Contactors Series ZC and PC The Athena ZC and PC contactors are available as zero voltage switched (ZC) and phase angle-fired (PC) contactors that can be used for control of resistive heater loads. The controller provides full power rating at 102 F (49 C) ambient temperature, and extends heater life while eliminating thermal shock. s All Solid-State Design No Maintenance Required s Soft-Start and Voltage Limit (Optional on PC) Ordering Information Switching Mode Z = Zero Voltage Switched P = Phase Angle Fired C LIne Voltage Model 12 = 120 V PC 24 = ZC or PC 48 = ZC only Maximum Load (Amps) 10 1 = 3.6 Heatsink 480 Vac 12 1,2 = 5.5 Heatsink 480 Vac 15 = 3.6 Heatsink 240 Vac 25 = 3.6 Heatsink 240 Vac 35 2 = 5.5 Heatsink 240 Vac Example: Model ZC a controller with a zero voltage switching mode; a line voltage of V; a maximum load (amps) of a 3.6 heatsink, 240 Vac; and a case-mounted power pack configuration. Model PC Only Special Options 0 = None S = Soft Start V = Voltage Limit Mounting Configurations 0 = Free standing power pack 1 = Case mounted power pack 3 Note: Specify (1) when unit ordered is to be mounted on an Athena 2000 or 4000 controller. NOTES: 1 Only 480 Vac available. None higher. ZC only. 2 Panel mounting only. 3 Not available on 35A model CAUTION Possible fire hazard. Because these controls or associated equipment may not always fail safe, an approved temperature and/or pressure safety control should be used for safe operation. 70 Back to Index

71 Solid-State Contactors Series ZC and PC Technical Specifications + + Inputs (minimum voltage) 3 V input signal, minimum, is needed. Standard Athena S or F output controllers can energize up to three units in series. Model ZC Vdc pulsed voltage, optically isolated from output (2500 V). Requires Athena output type S. Model PC ma proportional current, optically isolated from output (2500 V). Requires Athena output type F. Ambient Temperature 120 F (49 C) maximum for rated amperes Output Ampere Rating Resistive loads only, Vac is ZC Unit Only Note For greater ampere loads, consult factory TYP..203 DIA TYP Nominal Rating Max. Model Supply Peak Voltage Max. Voltage Heat Heat Surge Drop Leakage Sink Sink A N/A 250 A 1.6 V 15 ma ZC A 35 A 650 A 1.6 V 15 ma A 12 A 150 A 3.2 V 1 ma PC 120/ A N/A V 10 ma 120/ A 35 A /5.0 V 10 ma Options Available for PC Units Only Soft-Start Option Voltage Limit Option Zero Voltage Switching 0 to maximum output within 30 seconds standard. Consult factory for slower or faster turn-on times. Output limit is adjustable from 35% to 95% of line input voltage. Series ZC contactors offer zero voltage switching for EMI/RFI free operation. A time proportional 3-32 Vdc input signal is required to energize these contactors (use with Athena S output controller). Phase Angle-Fired Switching Phase angle-fired switching provides continuously variable voltage output by governing the point of turn-on (firing) of each half cycle of the full AC sine wave. Low mass heating elements such as heating lamps and hot wires are recommended applications. Use with Athena F output (4-20 ma) controller. Phase angle firing allows for two options not available with ZC solid state contactors. Soft-Start provides slow turn on for high inrush loads, such as quartz lamps and Tungsten elements. Voltage limit restricts load current by capping the peak-to-peak output voltage. PC (single phase only) 4-20mA dc input + ZC - Single Phase 3-32 Vdc pulsed input + + PC Solid State Contactor 30/ Input 1 2 ZC HEATER load 120 or 240 Vac ONLY 10KΩ (4mA input trim adjustment factory set only) + HEATER load 240 (120)/277/480 (120/240 same unit) + ZC - Three Phase Back to Index 71

72 Solid-State Staging Controllers Series SC and SU The Athena SC and SU controllers are available for heat or heat/cool applications (SC and SU with Type A Input Card) and boiler applications (SC and SU with Type B Input Card). The controller accepts current, voltage or resistance input, and provides solid state output stages. s Up-Down or Circular Mode s Optically Isolated Input s Logic Status Lights s Field Changeable, Plug-in Circuit Boards s 10-Stage Capacity s Fused Output Stages C US Ordering Information S Mode C = Circular U = Up-Down Input A = 4 to 20 ma dc, or 135 ohms B = Thermistor Input D = 12 to 20 ma Heat Steps Specify NO (03) to (10) Cool Steps Specify NO (03) to (10) NOTE Total number of Heat and Cool steps cannot exceed 10. Other inputs, delays and options available, consult factory. Total Number of Steps OPTIONS 00 = None 01 = Time Delay 3 sec 02 = Time Delay 60 sec Example: SU-A Series (S) staging controller (U) up-down mode (A) 4-20 ma, or 135 Ω, 10 sec standard input, (8) heat stages, (2) cool stages. Determine desired mode of operation, i.e., circular, up-down, type of input to stager and number of steps to be switched. CIRCULAR MODE: Recommended for heating only application. UP-DOWN MODE: Required for heating/cooling applications and priority load sequencing. 72 Back to Index

73 Solid-State Staging Controllers Series SC and SU Technical Specifications Power Requirements Output Capability Signal Input (Terminals A-B) Signal Input (Terminals C-D-E) Signal Isolation Time Delay Cycling Ambient Temperature 120 V, 50/60 Hz, (±10%, to ± 20% Vac) 4 VA plus total VA of all devices staged, i.e., contactor coil VA 1 amp per step continuous; 10 amps per step inrush ma dc; 4-20 ma standard for 1-5 Vdc; 60 ma and 9 V maximum input. A configuration 135 slide-wire or potentiometer; 100 to 1000 V acceptable. A configuration 1500 volts from power and ground Adjustable 2 to 12 seconds per step; automatic slow down near balance Adjustable from differential to time proportioning 32 F to 131 F (0 C to 55 C) 0.25 in (6.35 mm) 0.25 in (6.35 mm) 4 in (101.6 mm) 6 in (152.4 mm) 13 in (3302 mm) 13.5 in (342.9 mm) 8.8 in (22.2 mm) All specifications subject to change. Type A Input ( For Heat or Heat/Cool Applications) MAIN FUSE 120 VAC Type A Input Series SC and SU Staging controllers are multi-purpose units designed for maximum flexibility and serviceability. Standard units are designed for pilot duty sequencing of multiple stages of heating or heating and cooling applications. Series SCA and SUA controllers require 4-20 madc signals from a temperature controller or a slide-wire potentiometer. All input signals to the Series SC and SU controllers are optically isolated. X1 X Type B Input ( For Boiler Application) FUSED OUTPUTS 6 5 The Series SC and SU Staging Controllers, when ordered with Type B input card, require no driver or temperature controller input signal. The B input card (field interchangeable with A type) makes the staging controller a complete thermistor sensing temperature controller with a multi-stage output. Input is from a thermistor probe connected to terminals A-B and temperature setting potentiometer across C-D-E. A special feature of this unit is that output power is off for open or shorted process sensor. High accuracy is obtained by using narrow setpoint spans. Available ranges: 50 F F or 100 F F. Vdc + ma - INPUT A B C D E F OR ON POTENTIOMETER INPUT CONTRACTOR COILS 2 Type B Input 1 A B C D E F CONTACTOR COILS THERMISTOR CW CT CC W I 500 Ω N C for R SETPOINT Back to Index 73

74 Manual Station Temperature Controller Series 90 The Athena 90 is a non-indicating, manual station controller for low cost open loop control. The controller allows manual setting of output level on SCR power controllers, proportional valves, and other final control mechanisms. s Fully Variable 4-20 madc or 20 V Pulse Width Modulation (PWM) Output s Includes circuit board, mounting track, dial potentiometer with 48 leads, scale, knob, and female contacts. Remote Setpoint Potentiometer (optional) Ordering Information 9 0 Input Type M00 = Manual D05 = 5 Vdc D10 = 10 Vdc D20 = 20 ma Output Type 1 = 4 to 20 ma 2 =20 V PWM Supply Voltage 101 = 120 Vac 102 = 240 Vac 104 = 480 Vac 74 Back to Index

75 Manual Station Temperature Controller Series 90 Technical Specifications Power 120, 240, or 480 V +10% -15%, 50/60 Hz Input ohm minimum, ohm maximum potentiometer (500-ohm potentiometer supplied with 48 leads) Ambient Temperature 32 F to 131 F (0 C to 55 C) Dimensions Unit Scale Plate 5 L x 3.25 W x 2 H (12.7 cm L x 8.26 cm W x 5.1 cm H) 2.75 W x H (6.98 cm W x 6.03 cm H) Specifications subject to change without notice. Back to Index 75

76 BEDROS Hot Runner Controller For Medium-Sized Multizone Applications Athena s new Bedros Hot Runner control system offers 8 to 32 zones of microprocessor-based control. The system delivers more functionality with a full featured easy-to-use touch screen that simplifies single and multi-zone system setup with mold storage recipe capabilities. s Compact package design s 8 to 32 zones of control with 15 amps per zone s A user-friendly color touch screen with intuitive HMI and built-in buttons for joy stick operation s Accepts J or K thermocouple input s Compustep bake out feature prevents moisture at start-up s Built-in loop break, short, open, and reverse thermocouple s Slaving feature s Adjustable set-point limits s Boost mode for temporary % of power output increase s USB or Ethernet communications s Remote input standby function s Remote alarm output contacts s Mold storage recipe capabilities s GFI protection Ordering Information B E D C Communications C = USB/Ethernet Market D = Domestic X = Export E = CE Zone Count 08 = 8 28 = = = = = = = = = = 26 Future Options Consult Factory Accessory Floor Stand: Part Number BFS-000 (see page 99) 76 Back to Index

77 BEDROS Hot Runner Controller For Medium-Sized Multizone Applications Technical Specifications Operating Limits Inputs Absolute Voltage Limits Input Line Voltage Ambient Temperature Relative Humidity Tolerance Frequency Performance Auto Control Mode Control Accuracy Temperature Stability Calibration Accuracy Power Response Time Process Sampling F/ C CompuStep System Control Mode CompuStep System Duration CompuStep System Output Voltage CompuStep System Override Temperature Operation Mode Priority Dimensions Height Width Depth Weight 85 to 265 Vac Nominal 100 to 240 Vac 32 to 122 F (0 to 50 C) 90%, non-condensing Hz CompuCycle system (PWM, 200 msec) ± 0.1 F (± 0.1 C) dependent on the total thermal system ± 0.5% of full scale over the ambient range Better than 0.2% of full scale Better than 400 ms 100 ms Field Configurable PWM Approximately 5 min. PWM % with Zero Cross 200 F (93 C) a: T/C open, T/C reverse, Shutdown and open heater override CompuStep b: Manual mode overrides T/C open, T/C reverse 24-1/4 16-1/2 20 with connectors 62 lbs. Thermocouple (T/C Sensor) External T/C Resistance T/C Isolation Cold Junction Compensation (0.03 C/ C) Input Impedance Input Protection Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio Outputs Voltages Power Capability Overload Protection Power Line Isolation greater than 2500 volts Output Drive Human Interface (HMI) Type J or K grounded or ungrounded Max. 100 ohms for related accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F 10 megohms Diode clamp, RC filter Greater than 999 F (537 C) Greater than 100dB Greater than 70dB 240 Vac nominal, single phase 100 Vac available 15 amperes, Vac per zone Type (ABC) Fuses Optically and transformer isolated from ac lines. Isolation voltage is Internal solid state triac Color Touch/screen (6 x 4 ) Summary of all zones including process values and set points Configure single or multiple zones Zone Group Naming Mold Storage Capabilities Network Communications Built-in Buttons for joy stick Hot Runner Controllers Dimensions (mounted on floor stand) Height 48-1/2 Width 23 Depth 22-1/2 Weight, floor stand 19 lbs. See Appendix for BEDROS connector plate layouts and wiring. See page 103 for Standard TC and Power Cables Back to Index 77

78 BEDROS XL Hot Runner Controller For Medium-Sized Multizone Applications Athena s new Bedros Hot Runner control system offers 34 to 64 zones of microprocessor-based control. The system delivers more functionality with a full featured easy-to-use touch screen that simplifies single and multizone system setup with mold storage recipe capabilities. s Compact package design s 34 to 64 zones of control with 15 amps per zone s A user-friendly color touch screen with intuitive HMI and built-in buttons for joy stick operation s Accepts J or K thermocouple input s CompuStep bake out feature prevents moisture at start-up s Build-in loop break, short, open, and reverse thermocouple s Slaving feature s Adjustable set-point limits s Boost mode for temporary % of power output increase s USB or Ethernet communications s Remote input standby function s Remote alarm output contacts s Mold storage recipe capabilities s GFI protection Ordering Information B E D C Communications C = USB/Ethernet Market D = Domestic X = Export E = CE Zone Count 34 = = = = = = = = = = = = = = = = 64 Future Options Consult Factory Accessory Floor Stand Included 78 Back to Index

79 BEDROS XL Hot Runner Controller For Medium-Sized Multizone Applications Technical Specifications Operating Limits Absolute Voltage Limits Input Line Voltage Ambient Temperature Relative Humidity Tolerance Frequency Performance Auto Control Mode Control Accuracy Temperature Stability Calibration Accuracy Power Response Time Process Sampling F/ C CompuStep System Control Mode CompuStep System Duration CompuStep System Output Voltage CompuStep System Override Temperature Operation Mode Priority Dimensions Height Width Depth Weight 85 to 265 Vac Nominal 100 to 240 Vac 32 to 122 F (0 to 50 C) 90%, non-condensing Hz CompuCycle system (PWM, 200 msec) ± 0.1 F (± 0.1 C) dependent on the total thermal system ± 0.5% of full scale over the ambient range Better than 0.2% of full scale Better than 400 ms 100 ms Field Configurable PWM Approximately 5 min. PWM % with Zero Cross 200 F (93 C) a: T/C open, T/C reverse, Shutdown and open heater override CompuStep b: Manual mode overrides T/C open, T/C reverse 52-1/2 with floor stand 16-1/ lbs. Inputs Thermocouple (T/C Sensor) External T/C Resistance T/C Isolation Cold Junction Compensation Input Impedance Input Protection Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio Outputs Voltages Power Capability Overload Protection Power Line Isolation greater than 2500 volts Output Drive Human Interface (HMI) Type J or K grounded or ungrounded Max. 100 ohms for related accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F (0.03 C/ C) 10 megohms Diode clamp, RC filter Greater than 999 F (537 C) Greater than 100dB Greater than 70dB 240 Vac nominal, single phase 100 Vac available 15 amperes, Vac per zone Type (ABC) Fuses Optically and transformer isolated from ac lines. Isolation voltage is Internal solid state triac Color Touch/screen (6 x 4 ) Summary of all zones including process values and set points Configure single or multiple zones Zone Group Naming Mold Storage Capabilities Network Communications Built-in Buttons for joy stick Consult Athena for connector plate layouts, wiring, and TC & power cables Back to Index 79

80 Series RMB Hot Runner Controllers Affordable Yet Powerful Hot Runner Temperature Control for up to 12 Zones Series RMB Hot Runner Controls Athena s new RMB/ Series non-modular hot runner control system offers 1, 2, 3, 6 or 12 zones of integrated control in a compact package design at an affordable price. The units are equipped with a full featured user-friendly operator keypad/lcd display and discrete indicators of heat, boost, closed loop, open loop, idle and alarm for system status. s Compact package design s Accepts J or K thermocouple input, grounded or ungrounded s 6 or 12 zones of control with 15 amps per zone 1, 2, or 3 zone model has total 15 amps per cabinet s Built-in loop break, short, open, and reverse thermocouple s CompuStep bake out feature prevents moisture at start-up s Adjustable set point limits s Boost made for temporary % of power output increase s Remote input standby function s Remote alarm output contacts s Fan cooled s Easily serviceable with optional spare parts s Limited Two Year Warranty-Consult Factory Ordering Information R M B 0 01 = 1 zone 02 = 2 zone 03 = 3 zone 06 = 6 zone 12 = 12 zone Communications 0 = None Market D = Domestic X = Export E = CE Zone Count 01 = 1 02 = 2 03 = 3 06 = 6 12 = 12 Future Options Consult Factory Spare Parts Triac Driver Board RMB/1-3 Triac Driver Board RMB/6-12 Fuses 626A066U01 (includes triac driver board, triac and heat sink pad) 626A064U01 (includes triac driver board, triac and heat sink pad) 210B001U01 (15A, 3AB) 80 Back to Index

81 Series RMB Hot Runner Controllers Technical Specifications Technical Operating Limits Absolute Voltage Limits 240 Vac +10/-20% Input Line Voltage Nominal 120 to 240 Vac Ambient Temperature 32 to 122 F (0 to 50 C) Relative Humidity Tolerance 90% non-condensing Frequency Hz Performance Specifications Auto Control Mode Control Accuracy Temperature Stability Calibration Accuracy Power Response Time Process Sampling F/ C CompStep System Control Mode Duration Output Voltage Override Temperature Operation Mode Priority Dimensions CompuCycle system (PWM, 200 msec) ± 0.1 F (± 0.1 C) dependent on the total thermal system ± 0.5% of full scale over the ambient range Better than 0.2% of full scale Better than 400 ms 100 ms Field Configurable PWM Approximately 5 min. PWM % with zero cross 200 F (93 C) a: T/C open, T/C reverse, Shutdown and open heater override CompuStep b: Manual mode overrides T/C open, T/C reverse RMB/1-3 RMB/6 RMB/12 Height 3-1/2" 6" 6" Width 10-1/4" 17-1/4" 22-1/4" Depth 7" 13-1/2" 13-1/2" Weight 4.5 lbs. 17 lbs. 20 lbs. Input Specifications Thermocouple (T/C Sensor) External T/C Resistance T/C Isolation Cold Junction Compensation Input Impedance Input Protection Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio Output Specifications Voltages Power Capability Overload Protection Power Line Isolation Output Drive Type J or K grounded or ungrounded Max. 100 ohms for rated accuracy Channel to channel common mode voltage ± 1.5 Vdc Automatic, better than 0.02 F/ F (0.03 C/ C) 10 megohms Diode clamp, RC filter Greater than 999 F (537 C) Greater than 100 db Greater than 70 db 240 Vac nominal, single phase 120 Vac available 15 amperes, Vac per zone* Type (ABC) fuses Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 volts Internal solid state triac *15 amperes, Vac per cabinet RMB/1-3 Human Interface (HMI) 8 Control Switches, 6 Status LED s per zone Degrees F and C Status indicators LCD Display, 2 Line x 24 Characters (RMB/6) - (RMB/12x2) 2 Line x 16 Characters (RMB/1-3) See Appendix for RMB/1, RMB/2, RMB/3, RMB/6 and RMB/12 connector plate layouts and wiring. Back to Index 81

82 How to Order a Modular Hot Runner Control System (Single Zone Controllers) 1. Specify type of controller required: See page 81 for Hot Runner Controller Selection Guide Controller Specifications and Ordering s: RMA, pages RMB, pages RMC, pages IMP, pages Amperage required per zone: (heater wattage x voltage) 15 Amp Modules: IMP, RMA, RMB, RMC 30 Amp Modules: IMP, RMB 3. How many zones of control are required (48 zones maximum) 4. Specify the mainframe cabinet configuration For 15A modules size of mainframe required is the number of control modules Use MFL Style Mainframes See pages for mainframe configurations and ordering codes For 30A modules size of mainframe is 1 through 6 zones Use MFH Style Mainframes See pages for mainframe configurations and ordering codes 5. Specify Cables, Connectors and Terminal Mounting Boxes and Accessories Reference pages Back to Index

83 Hot Runner Selection Guide RMA RMB RMC IMP RMT Feature Controller Series RMA RMB RMC IMP RMT CE-Compliant X X X X X Fahrenheit/Centigrade Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Type J/K Thermocouple Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Process Display (LED) X X X X X CompuStep X X X X X SafeChange Hot-Swap Feature X X X X X Setpoint Display LED LED LED Thumbwheel LED Setpoint Adjust Pushbutton Pushbutton Pushbutton Thumbwheel Pushbutton Control Algorithms Fixed PI PID (autotune) PID (autotune) Fixed PI Fixed PI Auto/Manual Control X X X X X Bumpless Auto/Manual Transfer Dip Switch Dip Switch Dip Switch Dip Switch Current Reading X X X X Temperature Alarms Adjustable Adjustable Adjustable Adjustable Adjustable Reverse Thermocouple Alarm X X X X X Open Thermocouple Alarm X X X X X Open TC Switch to Manual X X X X X Selectable Open TC Action X X Alarm Output X X X X Ground Fault Alarm X X Loop Break (Open Heater Alarm) X X X X X % Output Reading X X X X X Shorted Triac Safety Relay X X Boost Mode X X Standby (Idle Setpoint/Setback) X X X X Selectable Power Up Mode X X X X Front Panel Lockout X X All Command Set Point Limits X X High Temp Memory X X Modbus Communication Warranty Years X X Back to Index 83

84 Series RMA Athena s Series RMA Modular Hot Runner controller is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. The controller is fully self-tuning, with built-in diagnostics, and features an easy-to-use operator keypad with simultaneous process and set point displays and discrete indicators for heat output, alarm, degrees F/C, manual/closed loop mode, and CompuStep. s CompuStep bake out feature removes moisture from the heater before full power is applied s SafeChange hot swap feature allows safe removal and replacement of modules s Compatible with all D-M-E Company s G Series and Smart Series, ITC, MCS, Yudo, and Incoe brand mainframes s Accepts Type J or K thermocouple input (dip switch selectable) s Current monitoring feature displays average output current to load s Bumpless auto/manual transfer (dip switch selectable) s Built-in loop break, open, and reverse thermocouple protection s Preset alarms at 30 F (17 C) s CE Compliant Ordering Information R M A 1 5 Market D = Domestic X = Export E = CE Current Rating 15 = 15 A Special Options 000 = None Consult Factory 84 Back to Index

85 Series RMA Technical Specifications Performance Specifications Auto Control Mode CompuCycle System Control Accuracy ±0.1 F (±0.1 C) dependent on the total thermal system Ambient Temperature 32 F to 130 F (0 C to 55 C) Temperature Stability ±0.5% of full scale over the ambient range of 32 F to 130 F (0 C to 55 C) Calibration Accuracy Better than 0.2% of full scale Power Response Time Better than 200 ms Process Sampling 100 ms (nominal) CompuStep System Control Mode CompuStep System Duration CompuStep System Output Percent CompuStep System Override Temperature Error Mode Response Input Specifications Thermocouple (T/C) Sensor External T/C Resistance T/C Isolation Cold Junction Compensation (0.01 C/ C) Input Type Input Impedance Input Protection Input Amplifier Stability Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio Variable stepping voltage, phase angle fired Approximately 5 min. Steps approximately 4% of input voltage 200 F (93 C) a. T/C open, T/C reverse, T/C shorted and Loop Break overrides Auto mode/compustep b. Manual mode overrides T/C open, T/C reverse Type J or K grounded or ungrounded (dip switch selectable) Maximum 100 ohms for accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F Potentiometric 10 megohms Diode clamp, RC filter Better than 0.05 F/ F (0.03 C/ C) Greater than 999 F (537 C) Greater than 100 db Greater than 70 db Output Specifications Voltages Power Capability Overload Protection Power Line Isolation Output Drive Controls and Indicators Set Point Control Range Resolution Display Top Display Bottom Status Indicators Power On/Off 240 Vac nominal, single phase 120 Vac available 15 amperes, Vac Triac and load use fast-blow fuses. Both control legs are fused (ABC) Optional: High Speed Fuse (GBB) Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 volts. Internal solid state triac, triggered by ac zero crossing pulses Two buttons up or down 0 to 999 F (535 C) 1 F (1 C) 3-digit filtered LED 3-digit filtered LED Heat Output Alarm F/ C SoftStart CompuStep Mode Indication closed loop/manual Rocker Switch, UL, CSA, and VDE approved Electrical Power Specifications Input Voltage Frequency DC Power Supplies Module Power Usage Vac 50 Hz ± 3 Hz, 60 Hz ± 3 Hz Internally generated, regulated, and temperature compensated Less than 3 watts, excluding load Back to Index 85

86 Series RMB Athena s Series RMB Modular Hot Runner controller is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. The controller is fully self-tuning, with built-in diagnostics, and features an easy-to-use operator keypad with simultaneous process and set point displays and discrete indicators for heat output, alarm, degrees F/C, manual/closed loop mode, and CompuStep. s CompuStep bake out feature removes moisture from the heater before full power is applied s CompuCycle feature improves response time, reduces thermal fatigue and prolongs heater life by applying AC power smoothly and continuously s SafeChange hot swap feature allows safe removal and replacement of modules s Compatible with all D-M-E Company s G Series and Smart Series, ITC, MCS, Yudo, and Incoe brand mainframes s Accepts Type J or K thermocouple input (dip switch selectable) s Current monitoring feature displays average output current to load s Bumpless auto/manual transfer (dip switch selectable) s Built-in loop break, open, and reverse thermocouple protection s Adjustable alarms at 30 F (17 C) s Built-in triac safety protection s Ground fault protection s Auto-tuning with adjustable proportional band and rate s CE Compliant Ordering Information R M B 1 5 Market D = Domestic X = Export E = CE Current Rating 15 = 15 A 30 = 30 A Special Options 000 = None Consult Factory 86 Back to Index

87 Series RMB Technical Specifications Performance Specifications Auto Control Mode Control Accuracy Ambient Temperature Temperature Stability Calibration Accuracy Power Response Time Process Sampling CompuStep System Control Mode CompuStep System Duration CompuStep System Output Percent CompuStep System Override Temperature Error Mode Response Input Specifications Thermocouple (T/C) Sensor External T/C Resistance T/C Isolation Cold Junction Compensation Input Type Input Impedance Input Protection Input Amplifier Stability Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio CompuCycle system ±0.1 F (±0.1 C) dependent on the total thermal system 32 F to 130 F (0 C to 55 C) ±0.5% of full scale over the ambient range of 32 F to 130 F (0 C to 55 C) Better than 0.2% of full scale Better than 200 ms 100 ms (nominal) Variable stepping voltage, phase angle fired Approximately 5 min Steps approximately 4% of input voltage 200 F (93 C) a. T/C open, T/C reverse, T/C shorted and Loop Break overrides Auto mode/compustep b. Manual mode overrides T/C open, T/C reverse Type J or K grounded or ungrounded (dip switch selectable) Max. 100 ohms for rated accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F (0.01 C/ C) Potentiometric 10 megohms Diode clamp, RC filter Better than 0.05 F/ F (0.03 C/ C) Greater than 999 F (537 C) Greater than 100 db Greater than 70 db Output Specifications Voltages 240 Vac nominal, single phase 120 Vac available Power Capability 15 amperes, Vac; 30 amperes, Vac Overload Protection Triac and load use fasst-blow fuses. Both control legs are fused (ABC) Optional: High Speed Fuse (GBB) Power Line Isolation Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 volts. Output Drive Internal solid state triac, triggered by ac zero crossing pulses Ground Fault Interupt Trips at 55 ma of leakage current (GFI) Controls and Indicators Set Point Control Range Resolution Display Top Status Indicators Boost Control Power On/Off Two buttons up or down. 0 to 999 F (535 C) 1 F (1 C) 3-digit filtered LED Display Bottom 3-digit filtered LED Heat Output Alarm F/ C SoftStart CompuStep Mode Indication Normal (closed loop) Manual and Standby Boost Function Indicator Pushbutton Rocker Switch, UL, CSA, and VDE approved Electrical Power Specifications Input Voltage Frequency DC Power Supplies Module Power Usage load Vac 50 Hz ± 3 Hz, 60 Hz ± 3 Hz Internally generated, regulated and temperature compensated Less than 3 watts, excluding Back to Index 87

88 Series RMC Athena s Series RMC Modular Hot Runner controller is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. The controller is fully self-tuning, with built-in diagnostics, and features an easy-to-use operator keypad with simultaneous process and set point displays and discrete indicators for heat output, alarm, degrees F/C, manual/closed loop mode, and CompuStep. s CompuStep bake out feature removes moisture from the heater before full power is applied s CompuCycle feature improves response time, reduces thermal fatigue and prolongs heater life by applying AC power smoothly and continuously s SafeChange hot swap feature allows safe removal and replacement of modules s Compatible with all D-M-E Company s G Series and Smart Series, ITC, MCS, Yudo, and Incoe Brand mainframes s Accepts Type J or K thermocouple input (dip switch selectable) s Current monitoring feature displays average output current to load s Bumpless auto/manual transfer (dip switch selectable) s Built-in loop break, open, and reverse thermocouple protection s Adjustable alarms at 30 F (17 C) s Built-in triac safety protection s Ground fault protection s Auto-tuning with adjustable proportional band and rate s Modbus communications s CE Compliant Ordering Information R M C Market D = Domestic X = Export E = CE Current Rating 15 = 15 A Special Options 000 = None Consult Factory 88 Back to Index

89 Series RMC Technical Specifications Performance Specifications Auto Control Mode Control Accuracy Ambient Temperature Temperature Stability Calibration Accuracy Power Response Time Process Sampling CompuStep System Control Mode CompuStep System Duration CompuStep System Output Percent CompuStep System Override Temperature Error Mode Response Input Specifications Thermocouple (T/C) Sensor External T/C Resistance T/C Isolation Cold Junction Compensation Input Type Input Impedance Input Protection Input Amplifier Stability Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio CompuCycle system ±0.1 F (±0.1 C) dependent on the total thermal system 32 F to 130 F (0 C to 55 C) ±0.5% of full scale over the ambient range of 32 F to 130 F (0 C to 55 C) Better than 0.2% of full scale Better than 200 ms 100 ms (nominal) Variable stepping voltage, phase angle fired Approximately 5 min Steps approximately 4% of input voltage 200 F (93 C) a. T/C open, T/C reverse, T/C shorted and Loop Break overrides Auto mode/compustep b. Manual mode overrides T/C open, T/C reverse Type J or K grounded or ungrounded (dip switch selectable) Max. 100 ohms for accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F (0.01 C/ C) Potentiometric 10 megohms Diode clamp, RC filter Better than 0.05 F/ F (0.03 C/ C) Greater than 999 F (537 C) Greater than 100 db Greater than 70 db Output Specifications Voltages Power Capability Overload Protection Power Line Isolation Output Drive Ground Fault Interupt (GFI) Controls and Indicators Set Point Control Range Resolution Display Top Status Indicators Power On-Off 240 Vac nominal, single phase 120 Vac available 15 amperes, Vac Triac and load use fast-blow fuses. Both control legs are fused (ABC) Optional: High Speed Fuse (GBB) Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 volts. Internal solid state triac, triggered by ac zero crossing pulses Trips at 55 ma of leakage current Two buttons up or down 0 to 999 F (535 C) 1 F (1 C) 3-digit filtered LED Display Bottom 3-digit filtered LED Heat Output Alarm F/ C SoftStart CompuStep Mode Indication Normal (closed loop) Manual and Standby Boost Function Indicator Rocker Switch, UL, CSA, and VDE approved Electrical Power Specifications Input Voltage Frequency DC Power Supplies Module Power Usage load Vac 50 Hz ± 3 Hz, 60 Hz ± 3 Hz Internally generated, regulated and temperature compensated Less than 3 watts, excluding Back to Index 89

90 Series IMP (A New Look) Athena s Series IMP Modular Hot Runner controller is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. The controller is fully self-tuning, with built-in diagnostics, and features an easy-to-use operator keypad with simultaneous process and set point displays and discrete indicators for heat output, alarm, degrees F/C, manual/closed loop mode, and CompuStep. s CompuStep bake out feature removes moisture from the heater before full power is applied s CompuCycle feature improves response time, reduces thermal fatigue, and prolongs heater life by applying AC power smoothly and continuously s SafeChange hot swap feature allows safe removal and replacement of modules s Compatible with all D-M-E Company s G Series and Smart Series, ITC, MCS, Yudo, and Incoe brand mainframes s Accepts Type J or K thermocouple input (dip switch selectable) s Current monitoring feature displays average output current to load s Bumpless auto/manual transfer (dip switch selectable) s Built-in loop break, open, and reverse thermocouple protection s Preset alarms at 30 F (17 C) s CE Compliant s Available in 30 amp modules s Available 10 and 15 amp single zone portable units Ordering Information I M P Market D = Domestic X = Export E = CE Current Rating 15 = 15 A 30 = 30 A Special Options 000 = None Consult Factory Note: The 30 amp Series IMP is twice as wide as the 15 amp model and has a circuit breaker instead of a power switch. 90 Back to Index

91 Series IMP Technical Specifications Performance Specifications Auto Control Mode CompuCycle System Control Accuracy ± 0.1 F (± 0.1 C) dependent on total thermal system Ambient Temperature 32 F to 130 F (0 C to 55 C) Temperature Stability ± 0.5% of full scale over the ambient range of 32 F to 130 F (0 C to 55 C) Calibration Accuracy Better than 0.2% of full scale Power Response Time Better than 200 ms Process Sampling 100 ms (nominal) CompuStep System Control Mode Variable stepping voltage, phase angle fired CompuStep System Duration Approximately 5 min. CompuStep System Output Percent CompuStep System Override Temperature Error Mode Response Input Specifications Thermocouple (T/C Sensor) Switch Selectable) External T/C Resistance T/C Isolation Cold Junction Compensation Input Type Input Impedance Input Protection Input Amplifier Stability Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio Steps approximately 4% of input voltage 200 F (93 C) a. T/C Open, TC reverse, TC shorted and Loop Break overrides Auto mode/compustep b. Manual Mode overrides T/C Open and T/C Reverse Type J or K grounded or ungrounded (Dip Maximum 100 ohms for accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F (0.01 C/ C) Potentiometric 10 megohms Diode clamp, RC filter Better than 0.05 F/ F (0.03 C/ C) Greater than 999 F (537 C) Greater than 100 db Greater than 70 db Output Specifications Voltages Power Capability Overload Protection Power Line Isolation greater than 2500 volts Output Drive ac zero crossing pulses Controls and Indicators Set Point Control direct reading Range Resolution Accuracy Display Top Status Indicators Power On/Off 240 Vac nominal, single phase 120 Vac available 15 amps, Vac Triac and load use fast blow fuses Both control legs are fused (ABC) Optional: High Speed Fuses (GBB) Optically and transformer isolated from ac lines. Isolation voltage is Internal solid state triac, triggered by Precision 3 digit pushbutton switch, 0 to 999 F (535 C) 1 F (1 C) Better than 0.5 F (0.3 C) 3-digit filtered LED Heat Output Alarm Degrees F/C Soft Start CompuStep Mode Indication Rocker Switch, UL, CSA, and VDE approved Electrical Power Specifications Input Voltage Frequency DC Power Supplies Module Power Usage Vac 50 Hz + 3 Hz, 60 Hz + 3 Hz Internally generated, regulated, and temperature compensated Less than 3 watts, excluding load Back to Index 91

92 MFL & MFH Mainframe Configurations Mainframes for 15-Amp Control Modules* For use with RMA, RMB, RMC & IMP control modules only The configurations illustrated below provide a wide selection of zone capacities to suit almost any hot runner control application. The 5, 6, 8 and 12 zone frames use individual frame sections. The 16 thru 48 zone frames use 2, 3 or 4 frame sections rigidly fastened together into one prewired integral unit which requires only one main AC power input connection. Dimensions* MFL Height Depth Width MFH Mainframe Mainframe 1- & 2-zone 9-1/ zone 3-zone 9-1/4 12-3/4 7 5-zone 8-7/8 11-1/2 16-1/8 2-zone 6-zone 8-7/8 11-1/2 18-1/8 3-zone 8-zone 8-7/8 11-1/2 22-1/8 4-zone 12-zone 8-7/8 11-1/2 30-1/4 5- & 6-zone *For mainframes over 12 zones, add dimensions of stacked cabinets. 1-Zone 2-Zone 3-Zone 5-Zone 6-Zone 8-Zone 12-Zone 16-Zone 20-Zone 24-Zone 28-Zone 32-Zone 36-Zone 40-Zone Notes on Mainframes Mainframe cabinets may be stacked to form a permanent, integrated unit with a single ac power input and breaker. Up to 48 control modules (zones) may be accommodated. 5, 6, 8, and 12 zone mainframes have a circuit breaker rating of 50 amps and a maximum total wattage of 20 kw (domestic models) and 36 kw (Export and CE Models). Mainframes for 16 zones and over have a circuit breaker rating of 70 amps and 29 kw (domestic models) and 50.4 kw (Export and CE Models). 44-Zone 48-Zone Mainframes for 30-amp Modules** The 5 configurations illustrated provide 1, 2, 3, 5 or 6 zones of 30 amp control for higher wattage heater applications. **NOTE: Blank panel(s) should be ordered to provide for heat dissipation and to cover unused zones in frames. Combination frames to accommodate both 15 and 30 amp modules are available on special order. 1-Zone 2-Zone 3-Zone 5-Zone 6-Zone 92 Back to Index

93 MFL, MFH and Portable Mainframes Standard Mainframes (15 amps) Single-Zone Dual-Zone Tri-Zone Ordering Information M F L Communications O = No communications C = Communications * Use D ordering suffix for 60 Hz & F Use X ordering suffix for 50 Hz & C Use E ordering suffix for 50 Hz & C, CE Compliant Note 1: CE Rating only available for 3 Zone and higher mainframe configurations Market* D = Domestic X = Export E = CE High-Power Mainframes (30 amps) Zone Count 01 = 1 02 = 2 03 = 3 05 = 5 06 = 6 08 = 8 12 = = = = = = = = = = 48 (see Note 1) Special Options 000 = Consult factory 006 = Single Phase 016 = Controllers Inserted 00 = Standard for 5, 8, and 12-Zone Mainframes 01 = COPO = Clamp In / 5 Pin Out 02 = NOPO = NEMA In / 5 Pin Out 03 = COPF = Clamp In / 5 Pin Out - Fan 04 = NOCO = NEMA In / Clamp Out 05 = NONO = NEMA In / NEMA Out 06 = COPS = Clamp In / 5 Pin Out - Fan w/switch 07 = NOPS = NEMA In / 5 Pin Out - Fan w/switch 08 = CONF = Clamp In / NEMA Out - Fan 09 = COPT = Clamp In / Combo MP/TC 10 Pin Female - Fan w/switch 10 = NONF = NEMA In / NEMA Out - Fan 11 = NOPF = NEMA In / 5 Pin Out - Fan 12 = CODO = Clamp In / (2) 25 Pin Inserts 13 = COPE = Clamp In / Combo MP/TC 16 Pin Female - Fan w/switch 14 = NOPT = NEMA In / Combo MP/TC 16 Pin Female Ordering Information M F H Communications O = No communications C = Communications * Use D ordering suffix for 60 Hz & F Use X ordering suffix for 50 Hz & C Use E ordering suffix for 50 Hz & C, CE Compliant Note 1: Standard for Zone Counts 2 through 6 Note 2: Single (1) Zone unit not available for CE Market Market* D = Domestic X = Export E = CE (see Note 2) Zone Count 01 = 1 (see Note 2) 02 = 2 03 = 3 05 = 5 06 = 6 Options 00 = None (see Note 1) CO = Clamp for Both Input & Output Power Zone Count 1 Only Special Options 000 = Consult factory 006 = Single Phase 016 = Controllers Inserted Back to Index 93

94 MFL, MFH and Portable Hot Runner Controls, System Components Cables Connectors Mold Terminal Boxes** #Zones Mold Power Thermocouple Mold Power Thermocouple Power Input Thermocouple Combination (C10=10 Ft) (C10=10 Ft) Input* (C20=20 Ft) (C20=20 Ft) * Includes Crimp Connectors **Order Power Input and Thermocouple or Combination Standard Mainframe ( A Suffix = Domestic or Export, E Suffix = CE Compliant) 1, 2 & 3 Reference page 37 for cables and connectors 5 1-MPCL05Cxxz 1-TC05Cxxz 1-PICL05z 1-MTC05z 1-PICL512TBz 1-MTC005TBz 1-PTCL005TBz 8 1-MPCL08Cxxz 1-TC08Cxxz 1-PICL08z 1-MTC08z 1-PICL512TBz 1-MTC008TBz 1-PTCL008TBz 12 1-MPCL12Cxxz 1-TC12Cxxz 1-PICL12z 1-MTC12z 1-PICL512TBz 1-MTC012TBz 1-PTCL012TBz 16 2-MPCL08Cxxz 2-TC08Cxxz 2-PICL08z 2-MTC08z 2-PICL512TBz 2-MTC008TBz 2-PTCL008TBz 20 1-MPCL08Cxxz 1-TC08Cxxz 1-PICL08z 1-MTC08z 2-PICL512TBz 1-MTC008TBz 1-PTCL008TBz 1-MPCL12Cxxz 1-TC12Cxxz 1-PICL12z 1-MTC12z 1-MTC012TBz 1-PTCL012TBz 24 2-MPCL12Cxxz 2-TC12Cxxz 2-PICL12z 2-MTC12z 2-PICL512TBz 2-MTC012TBz 2-PTCL012TBz 28 2-MPCL08Cxxz 2-TC08Cxxz 2-PICL08z 2-MTC08z 3-PICL512TBz 2-MTC008TBz 2-PTCL008TBz 1-MPCL12Cxxz 1-TC12Cxxz 1-PICL12z 1-MTC12z 1-MTC012TBz 1-PTCL012TBz 32 1-MPCL08Cxx 1-TC08Cxxz 1-PICL08z 1-MTC08z 3-PICL512TBz 1-MTC008TBz 1-PTCL008TBz 2-MPCL12Cxx 2-TC12Cxxz 2-PICL12z 2-MTC12z 2-MTC012TBz 2-PTCL012TBz 36 3-MPCL12Cxx 3-TC12Cxxz 3-PICL12z 3-MTC12z 3-PICL512TBz 3-MTC012TBz 3-PTCL012TBz 40 2-MPCL08Cxxz 2-TC08Cxxz 2-PICL08z 2-MTC08z 4-PICL512TBz 2-MTC008TBz 2-PTCL008TBz 2-MPCL12Cxxz 2-TC12Cxxz 2-PICL12z 2-MTC12z 2-MTC012TBz 2-PTCL012TBz 44 1-MPCL08Cxxz 1-TC08Cxxz 1-PICL08z 1-MTC08z 4-PICL512TBz 1-MTC008TBz 1-PTCL008TBz 3-MPCL12Cxxz 3-TC12Cxxz 3-PICL12z 3-MTC12z 3-MTC012TBz 3-PTCL012TBz 48 4-MPCL12Cxxz 4-TC12Cxxz 4-PICL12z 4-MTC12z 4-PICL512TBz 4-MTC012TBz 4-PTCL12TBz High-Power Mainframe ( A Suffix = Domestic or Export, E Suffix = CE Compliant) 2 1-MPCH23Cxxz 1-TC05Cxxz 1-PICH23z 1-MTC05z 1-PICH023TBz 1-MTC005TBz 1-PTCH023TBz 3 1-MPCH23Cxxz 1-TC05Cxxz 1-PICH23z 1-MTC05z 1-PICH023TBz 1-MTC005TBz 1-PTCH023TBz 5 1-MPCH05Cxxz 1-TC05Cxxz 1-PICH05z 1-MTC05z 1-PICH005TBz 1-MTC005TBz 1-PTCH005TBz 6 1-MPCH06Cxxz 1-TC08Cxxz 1-PICH06z 1-MTC08z 1-PICH006TBz 1-MTC008TBz 1-PTCH006TBz Note: Replace xx with Cable Length (10 = 10 ft., 20 = 20 ft.) Replace z with Wiring (A = Domestic/Export, E = CE Complaint) 94 Back to Index

95 How to Order a Modular Hot Runner Control System (RMT Dual Zone Controllers) 1. Specify type of controller required: See page 83 for RMT Control Module Features See pages for RMT Controller specifications and ordering code Note: The RMT Module is a dual zone controller 2. Amperage required per zone: (heater wattage x voltage) 15 AMP Modules RMT The RMT amperage capability has 2 modes of operations Mode 1: Total amperage of 15A per the 2 zones of control Mode 2: Total amperage of 15A when only 1 channel is active and the 2nd channel is turned off 3. How many zones of control are required (48 zones maximum) 4. Specify the mainframe cabinet configuration The size of the mainframe required (number of slots) is the number of RMT control modules required Use MFT Style Mainframes See pages for MFT mainframe configurations and ordering codes 5. Specify Cables, Connectors and Terminal Mounting Boxes and Accessories Reference pages Back to Index 95

96 Series RMT (Dual Zone) The Athena Series RMT is a microprocessor-based, dual-zone temperature controller specifically designed for runnerless molding applications effectively doubling the zone count per module without doubling the price. It features two easy-to-use operator keypads, four LED displays, and discrete indicators for heat output, alarm, degree F/C indication, manual and closed loop mode. s Accepts Type J thermocouple s Bumpless auto/manual transfer s CompuStep bake out feature prevents moisture at startup s Built-in loop break for open heater, shorted triac, reversed or shorted thermocouple s Open thermocouple break protection with jumperselectable shutdown or average power output based on operation s Preset alarms at 30 F (17 C) s SafeChange hot swap feature allows safe removal and replacement of module s 15 amps per zone Ordering Information R M T Market D = Domestic X = Export Current Rating 15 = 15 A Special Options 000 = None Consult Factory 96 Back to Index

97 Series RMT Technical Specifications Performance Specifications Auto Control Mode Control Accuracy Ambient Temperature Temperature Stability Calibration Accuracy Power Response Time Process Sampling CompuStep System Control Mode CompuStep System Duration CompuStep System Output Percent CompuStep System Override Temperature Error Mode Response Input Specifications Thermocouple (T/C) Sensor selectable) External T/C Resistance T/C Isolation Cold Junction Compensation Input Type Input Impedance Input Protection Input Amplifier Stability Input Dynamic Range Common Mode Rejection Ratio Power Supply Rejection Ratio CompuCycle system +0.1 F ( +0.1 C) dependent on the total thermal system 32 F to 130 F (0 C to 55 C) +0.5% of full scale over the ambient range of 32 F to 130 F (0 C to 55 C) Better than 0.2% of full scale Better than 200 ms 100 ms (nominal) Variable stepping voltage, phase angle fired Approximately 5 min Steps approximately 4% of input voltage 200 F (93 C) a. T/C open, T/C reverse, T/C shorted and Loop Break overrides Auto mode/compustep b. Manual mode overrides T/C open, T/C reverse Type J or K grounded or ungrounded (dip switch Maximum 100 ohms for rated accuracy Isolated from ground and supply voltages Automatic, better than 0.02 F/ F (0.01 C/ C) Potentiometric 10 megohms Diode clamp, RC filter Better than 0.05 F/ F (0.03 C/ C) Greater than 999 F (537 C) Greater than 100 db Greater than 70 db Output Specifications Voltages Power Capability Overload Protection Power Line Isolation Output Drive Controls and Indicators Set Point Control Range Resolution Display Top Display Bottom Status Indicators Power On-Off 240 Vac nominal, single phase 120 Vac available 15 amperes, Vac per two zones Triac and load use fast-blow fuses. Both control legs are fused (ABC) Optional: High Speed Fuse (GBB) Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 volts. Internal solid state triac, triggered by ac zero crossing pulses Precision 3 digit pushbutton switch, Direct Reading, Range: 0 to 999 F (535 C) Resolution: 1 F (1 C) Accuracy: better than 0.5 F (0.3 C) 0 to 999 F (535 C) 1 F (1 C) 3-digit filtered LED 3-digit filtered LED Heat Output Alarm F/ C SoftStart CompuStep Mode Indication Rocker Switch, UL, CSA, and VDE approved Electrical Power Specifications Input Voltage Frequency DC Power Supplies Module Power Usage Vac 50 Hz + 3 Hz, 60 Hz + 3 Hz Internally generated, regulated, and temperature compensated Less than 3 watts, excluding load Back to Index 97

98 MFT Mainframe Configurations Mainframes for 15-Amp Modules, 15 A Total per Slot* For use with RMT only The configurations illustrated below provide a wide selection of space-saving zone capacities to suit almost any control application. The 5, 6, 8, and 12 slot frames use individual frame sections with a 50 A main circuit breaker. The 16 and 24 slot frames use two (2) frame sections rigidly fastened together with a 70 A main circuit breaker. *Note: Blank panel(s) should be ordered to provide for heat dissipation and to cover unused slots in the frames. MFT Mainframe Configuration with Standard Zone Numbering 1-Slot Slot Slot Slot BKR Slot BKR Slot BKR Slot BKR Available MFT Mainframe Power and TC Connector Mounting Arrangements (2) Single Zone Combination Power and T/C Connector mounted on top of frame (1) 5 Zone T/C Connector mounted on rear of frame (1) 5 Zone Power Connector mounted on rear of frame (1) 8 Zone T/C Connector mounted on rear of frame (1) 8 Zone Power Connector mounted on rear of frame (1) 12 Zone T/C Connector mounted on side of frame (1) 12 Zone Power Connector mounted on side of frame (2) 8 Zone T/C Connector mounted on side of frame (1) mounted on rear cover of frame (2) 8 Zone Power Connectors (1) mounted on side of frame (1) mounted on rear cover of frame (2) 8 Zone T/C Connectors (1) mounted on side of frame (1) mounted on rear cover of frame (2) 8 Zone Power Connectors (1) mounted on side of frame (1) mounted on rear cover of frame (2) 12 Zone T/C Connectors (1) mounted on side of frame (1) mounted on rear cover of frame (2) 12 Zone Power Connectors (1) mounted on side of frame (1) mounted on rear cover of frame 16-Slot 24-Slot BKR BKR BKR BKR Back to Index (4) 8 Zone T/C Connectors Mounting per frame, 2 frames stacked (1) mounted on side of frame (1) mounted on rear cover of frame (4) 8 Zone Power Connectors Mounting per frame, 2 frames stacked (1) mounted on side of frame (1) mounted on rear cover of frame (4) 12 Zone T/C Connectors Mounting per frame, 2 frames stacked (1) mounted on side of frame (1) mounted on rear cover of frame (4) 12 Zone Power Connectors Mounting per frame, 2 frames stacked (1) mounted on side of frame (1) mounted on rear cover of frame

99 MFT Mainframes MFT Twin Zone Mainframes with all RMT Modules (15 amps max per slot) Ordering Information M F T 0 0 Market* D = Domestic X = Export E = CE Slot Count Slots Zones 01 = 2 02 = 4 03 = 6 05 = 8 to = 10 to = 12 to = 16 to = 16 to = 26 to 48 T Slots Specify # of RMT Modules * Use D ordering suffix for 60 Hz & F Use X ordering suffix for 50 Hz & C Use E ordering suffix for 50 Hz & C, CE Compliant Special Options 000 = Consult factory 016 = Controllers Inserted Combination MFT Twin Zone Mainframes with RMT and RMA Modules (15 amps max per RMT slot and 15 amps max per RMA slot) Ordering Information M F T Market* D = Domestic X = Export E = CE Slot Count Slots Zones 01 = ** 02 = ** 03 = ** 05 = ** 06 = ** 08 = ** 12 = ** 16 = ** 24 = ** T Slots Specify # of RMT Modules A Slots Specify # of RMA Modules Note: With combination MFT mainframes RMT modules inserted first, followed by the RMA modules. * Use D ordering suffix for 60 Hz & F Use X ordering suffix for 50 Hz & C Use E ordering suffix for 50 Hz & C, CE Compliant ** Zone count depends on RMT and RMA module mixture Special Options 000 = Consult factory 016 = Controllers Inserted Back to Index 99

100 Components MFT (Twin Zone) Hot Runner Control System Components, Domestic and Export (A), CE Compliant (E) Slots Cables Connectors Mold Terminal Boxes** Mold Power Thermocouple Mold Power Thermocouple Power Input Thermocouple Combination Input* 1 2-MPTCxx Combination 2-CKPTIC1 Combination 1-PTCL02TBz Power and TC Power and TC 2 1-MPCL05Cxxz 1-TC05Cxxz 1-PICL05z 1-MTC05z 1-PICL512TBz 1-MTC05TBz 1-PTCL05TBz 3 1-MPCL08Cxxz 1-TC08Cxxz 1-PICL08z 1-MTC08z 1-PICL512TBz 1-MTC08TBz 1-PTCL05TBz 5 & 6 1-MPCL12Cxxz 1-TC12Cxxz 1-PICL12z 1-MTC12z 1-PICL512TBz 1-MTC12TBz 1-PTCL12TBz 8 2-MPCL08Cxxz 2-TC08Cxxz 2-PICL08z 2-MTC08z 2-PICL512TBz 2-MTC08TBz 2-PTCL05TBz 12 2-MPCL12Cxxz 2-TC12Cxxz 2-PICL12z 2-MTC12z 2-PICL512TBz 2-MTC12TBz 2-PTCL12TBz 16 4-MPCL08Cxxz 4-TC08Cxxz 2-PICL12z 2-MTC12z 2-PICL512TBz 2-MTC12TBz 2-PTCL12TBz 24 4-MPCL12Cxxz 4-TC12Cxxz 4-PICL12z 4-MTC12z 4-PICL512TBz 4-MTC12TBz 4-PTCL12TBz * Include Crimp Connectors **Order power input and thermocouple or combination. Note: Replace xx with Cable Length (10 = 10 ft., 20 = 20 ft.) Replace z with Wiring (A = Domestic/Export, E = CE Complaint) 100 Back to Index

101 Hot Runner Control System Accessories Closure (Blanking) Panels Must be used to cover unused zones in main frames for correct air circulation (cooling). MFB10 for use on single unused zones. MFB20 for use on two unused zones. Supplied with push-pull panel fasteners. Ordering Information M F B Zones 10 = Single zone 20 = Dual Zone Market A = Domestic and Export E = CE Universal Floor Stand Floorstand is adjustable for use with 5, 8 or 12 slot mainframes. Ordering Information M F S Special Options 00 = None Consult Factory BEDROS Floor Stand Ordering Information B F S Module Replacement Fuses Catalog No. Description Amps Qty. ABC15 15 amp, 240 V 15 5 A25X30 30 amp, 240 V 30 1 Insulated Crimp Connectors For easy splicing of mold power input connector leads to heater leads. Catalog Number Amps Qty. HWCC HWCC Back to Index 101

102 How to Size Circuit Breakers and Transformer Kits To Size Circuit Breakers, Follow These Guidelines: 5, 8, 12 zones = 50 A breaker 20 kw max. >12 zones = 70 A breaker 29 kw max. To Size a Transformer Kit, Follow These Steps: 1. Calculate total heater wattage 2. Divide result by 1000 (equals kva) 3. Select transformer from table below Transformer Part No. Load Rating in kva 3-Phase Amperage (per Phase) TK A TK A TK A TK A Transformer kits are fully wired and include enclosed transformer (480 Vac 3ø in, 240 Vac 3ø out) with adjustable voltage taps, power cable to main frame, disconnect switch, extra fuses, and floor stand with all hardware. Other transformers are available for your particular power requirements. Ordering Information T K Rating 06 = 6 KVA 09 = 9 KVA 15 = 15 KVA 30 = 30 KVA 45 = 45 KVA Phases 1 = Single Phase 3 = Three Phase Voltage A = 480 B = Back to Index

103 Mold Power and Thermocouple Cables Ordering Information Mold Thermocouple Cable Ordering Information T C # Zones 05 = 5 Zones 08 = 8 Zones 12 = 12 Zones Length* C10 = 10 C20 = 20 Market A = Domestic and Export E = CE Special Options 000 = Consult factory Mold Power Cable (15 A) Ordering Information M P C L # Zones 05 = 5 Zones O8 = 8 Zones 12 = 12 Zones Length* C10 = 10 C20 = 20 Market A = Domestic and Export E = CE Special Options 000 = Consult factory Mold High-Power (30 A) Cable Ordering Information M P C H # Zones 23 = 2 or 3 Zones 05 = 5 Zones 06 = 6 Zones Length* C10 = 10 C20 = 20 Market A = Domestic and Export E = CE Special Options 000 = Consult factory Flexible Mold Thermocouple Cables Ordering Information F T C # Zones 05 = 5 Zones O8 = 8 Zones 12 = 12 Zones Length* C10 = 10 C20 = 20 Market A = Domestic and Export E = CE Special Options 000 = Consult factory Mold Power Cable (15 A) Ordering Information F M P C L # Zones 05 = 5 Zones O8 = 8 Zones 12 = 12 Zones Length* C10 = 10 C20 = 20 Market A = Domestic and Export E = CE Special Options 000 = Consult factory Back to Index 103

104 Thermocouple and Mold Power Connectors Thermocouple Connectors Ordering Information M T C # Zones O5 = 5 Zones O8 = 8 Zones 12 = 12 Zones Market A = Domestic and Export E = CE Domestic and Export Market Mold Power/Input Connectors CE Market Ordering Information Mold Power Connectors P I C L # Zones 05 = 5 Zones 08 = 8 Zones 12 = 12 Zones Market A = Domestic and Export E = CE Mold High-Power (30 A) Connectors P I C H Domestic and Export Market # Zones 23 = 2 or 3 Zones 05 = 5 Zones 06 = 6 Zones Market A = Domestic and Export E = CE CE Market Combo Connectors for Tri-Zone TM System Ordering Information T P T 0 3 Market A = Domestic and Export E = CE 104 Back to Index

105 Mold Terminal Mounting Junction Boxes Ordering Information Thermocouple Junction Boxes M T C T B MTC Terminal Mounting Boxes for Thermocouple Connectors # Zones 005 = 5 Zones 008 = 8 Zones 012 = 12 Zones Market A = Domestic or Export E = CE Mold Power Junction Box P I C L T B # Zones 512 = 5, 8 or 12 Zones 005 = 5 Zones (CE only) 008 = 8 Zones (CE only) 012 = 12 Zones (CE only) Market A = Domestic or Export E = CE PICL and PICH Terminal Mounting Boxes for Mold Power Input Connectors (15 amps) Mold High Power (30 A) Junction Box P I C H T B # Zones 023 = 2 or 3 Zones 005 = 5 Zones 006 = 6 Zones Market A = Domestic or Export E = CE Mold Thermocouple/High Power (30 A) Combination Junction Boxes P T C H T B # Zones 005 = 5 Zones 008 = 8 Zones 012 = 12 Zones Market A = Domestic or Export E = CE PTCH and PTCL Combination Terminal Mounting Boxes (30 amps) Mold Thermocouple/Power Combination Junction Boxes P T C L T B # Zones 005 = 5 Zones 008 = 8 Zones 012 = 12 Zones Market A = Domestic or Export E = CE Mold Mounting Junction Boxes for Portable Hot Runner Systems Model No. PTCL-001-TB-A PTCL-002-TB-A PTCH-001-TB-A Used With IMP/P, RMC/P and Single Zone MFL Mainframes with one 5-pin connector Dual Zone MFL Mainframe with two 5-pin connectors Single Zone MFH Mainframes with one 30-amp NEMA plug and one thermocouple plug Back to Index 105

106 Prewired 5, 8, 12-Zone Mold Junction Box for Hot Runner Wiring Athena Prewired Mold Junction Boxes feature an innovative design that makes hot runner wiring fast, easy, and logical. Boxes contain a 25-pin power connector for 15 AMP/240 zones, and a 10, 16 or 24 pin thermocouple connector. Fully Wired Each Box: s Is completely assembled s Prewired with marked zones s Contains terminal strips for accurate wiring Athena s Prewired Hot Runner Mold Wiring System has quickly developed recognition as the new industry standard. Changeovers are quick and logical, and troubleshooting can be done while the mold is still in the press. Dimensions Cover - Top View Partially Wired Cover - Side View Mold Mounting Footprint.282 (4 Places) Ordering Information P T B Description C = Combination T = Thermocouple P = Power # Zones 005 = 5 Zones 008 = 8 Zones 012 = 12 Zones Market A = Domestic or Export E = CE Options P = Partially Wired 106 Back to Index

107 Connectors and Cables for Portable Controllers 5-Pin Combination Power and Thermocouple Connectors for Portable Controllers (one per zone required) NEMA Connectors for Portable Controllers OC1 M1 F1 IC1 C K P T 215K005U01 (AC1512F) Cord connector, female 15 A, 125 V Power out 215K006U01 (AC1512M) Cord connector, male 15 A, 125 V Power in 215K004U01 (AC1524F) Cord connector, female 15 A, 250 V Power out 215K003U01 (AC1524M) Cord connector, male 15 A, 250 V Power in Type OC1 = Frame M1 = Cable, Frame-End F1 = Cable, Mold-End IC1 = Mold 215K002U01 (AC2024F) Connector chassis, female 20 A, 250 V Power out 215K001U01 (AC2024M) Connector chassis, male 20 A, 250 V Power in TCS1 TC Socket, mold side 215P001U01 (M2MJ) TC mini-plug Individual 5-Pin Cable for Portable Controllers (one per zone required) M P T C Length 10 = = 20 Combo Cable for Tri-Zone System T P T C Combo Connector for Tri-Zone System T P T 0 3 Length 10 = = 20 Market A = Domestic and Export E = CE Back to Index 107

108 Series IMP/P Horizontal Portable Controllers Series IMP/P Single-Zone Controller For features and technical specifications of the Series IMP/P, refer to the Series IMP description on pages 90 & 91. * Mating connector supplied. Ordering Information Controller IMP/P = IMPP Connector Style 10A = NEMA/NEMA 10B = Line In/5-Pin 15A = NEMA/NEMA 15B = NEMA /5-Pin Market* D = Domestic X = Export E** = CE Special Options 000 = None Consult Factory * Use D ordering suffix for 60 Hz & F Use X ordering suffix for 50 Hz & C Use E ordering suffix for 50 Hz & C, CE Compliant ** 10 amp only 108 Back to Index

109 Connectors and Cable for Horizontal Portable Controllers 5-Pin Combination Power and Thermocouple Connectors for Portable Controllers (one per zone required) NEMA Connectors for Portable Controllers OC1 M1 F1 IC1 C K P T 215K005U01 (AC1512F) Cord connector, female 15 A, 125 V Power out 215K006U01 (AC1512M) Cord connector, male 15 A, 125 V Power in 215K004U01 (AC1524F) Cord connector, female 15 A, 250 V Power out 215K003U01 (AC1524M) Cord connector, male 15 A, 250 V Power in Type OC1 = Frame M1 = Cable, Frame-End F1 = Cable, Mold-End IC1 = Mold 215K002U01 (AC2024F) Connector chassis, female 20 A, 250 V Power out 215K001U01 (AC2024M) Connector chassis, male 20 A, 250 V Power in TCS1 TC Socket, mold side 215P001U01 (M2MJ) TC mini-plug Individual 5-Pin Cable for Portable Controllers (one per zone required) M P T C Length 10 = = 20 Back to Index 109

110 Temperature Sensors Athena s thermocouples and thermocouple wire meet accuracy standards as defined by the many technical societies and manufacturers. These accuracies are listed in the Engineering Data section of the Athena Reference Information publication, available on request and at our web site, Special accuracy thermocouples and thermocouple wire are also defined and are detailed in this section. Selected grade thermocouple wire can be supplied in instances where special or standard grade material does not provide the accuracy needed at specific temperatures. The availability of this grade depends on your specific requirements and stock levels. Calibration of thermocouples or thermocouple wire is a laboratory test performed on a specific product or lot to determine its departure from a defined temperature E.M.F. relationship. ASTM E 230 (ITS 90) describes the relationship for the various thermocouple types, portions of which can be found in Athena s Technical Reference Information booklet, available on request. Calibrations are conducted following the general guidelines of ASTM E 220. Test results are reported in certificate form indicating test temperatures, F or C corrections and standards traceable data. When you have a technical problem or question about thermocouples, RTDs, or temperature measurement, give Athena a call. You ll speak with an experienced technician with a wide knowledge of the field. In addition to a complete line of Tudor brand temperature sensors, we build more specials and service a greater variety of industries than most any thermocouple manufacturer. In fact, chances are excellent we have already solved a problem similar to yours. We ll be happy to tell you about our experience and discuss possible solutions without obligation. Many larger thermocouple manufacturers would rather not be bothered with specials. They want large volume orders. So specials go to the bottom of the pile and delivery and communication with the customer are usually very poor. Of course, we like large orders as much as the next company. But what sets us apart is our enthusiasm about solving problems for our customers, big and small. You can depend on Athena and Tudor brand temperature sensors to provide the temperature measurement and control solutions you need. Calibration is performed in accordance with MIL-C-45662, ANSI/NSCL Z540-1, and ISO Overall production satisfies the requirements of MIL-I Additionally, the product testing and certification requirements of AMS-2750-C and ASTM E 608 can be supplied. Each product tested can be tagged with a test number, date and correction data. Pricing for calibration and testing is based on tests selected, quantity to be tested, and number of test temperatures. Test temperatures within the range of 0 C (32 F) to 1371 C (2500 F) are available at competitive pricing. Sub-zero checking and high temperature (above 1371 C) are available on special quotation only. 110 Back to Index

111 Custom Probe Quote Form Specify Lead Length Specify Probe Length Specify Diameter For a quick quotation on your special temperature probe requirements, draw the type of thermocouple or RTD profile desired below and fax a copy of this page to Athena Controls at (800) Name Date Title RFQ # Company Address City/State/Zip Tel Fax Sensors Specify: q Probe Length q Lead Length q Probe Diameter q Probe Material q Termination q Max. Temperature q Test Requirements q Atmosphere q Thermocouple Type q RTD Additional Comments or Requirements: Back to Index 111

112 Tu-Pak Thermocouple Assemblies TuPak Sheath Material Limitations Recommended Limit Materials Melting Maximum Recommended Continuous Point, ºF/ºC in Air, ºF/ºC Operating Maximum Atmosphere Temp., F/ C Stainless Steel: / /1049 ORNV 1650/ / /1093 ORNV 2000/ / /1093 ORNV 2100/ / /899 ORNV 1700/ / /899 ORNV 1600/ / /916 ORNV 1600/ / /843 ORNV 1200/ / /1093 ORNV 2000/1093 Inconel 2550/ /1093 ONV 2100/1149 Inconel X 2620/ /816 ONV 2200/1204 Platinum 3217/ /1649 ON 3000/1649 Pt-Rh 10% 3362/ /1704 ON 3100/1704 Tu-Pak is Athena s trademark for metal-sheathed, mineral-insulated (MI) thermocouple material. It is a departure from the traditional assembly of tubes, wires and insulators. It has a unit-construction with no replacement parts. Tu-Pak has improved thermal response, greater flexibility and, size for size, it is longer lasting than traditional types. Tu-Pak Dimensions and Wire Sizes Sheath Outside Nominal Approximate Nom. Conductor Outside Diameter Wall Wire Diameters, in. Diameter Tolerance, ±in. Thickness, in. B&S gauge 2-wire 4-wire Tu-Pak Suggested Upper Temperature Limits for Sheathed Thermocouples (per ASTM E608) Nom. Dia. (in) Nom. Wall (in) Type K/N ( F/ C) 1690/ / / /1150 Type J ( F/ C) 825/ / / /720 Type E ( F/ C) 950/ / / /820 Type T ( F/ C) 500/ / / /370 Symbols describing atmospheres are O = oxidizing; R = reducing; N = neutral; V = vacuum; = Very sensitive to sulfur corrosion. Measuring Junctions Grounded Junction - The sheath and the thermocouple wires are welded together, forming a completely closed measuring junction. Recommended in the presence of liquids, moisture, gas, or high pressure. The thermocouple is protected from the environment. Response time approaches that of an exposed junction. The thermocouple junction is insulated from the welded measuring junction closure. Recommended for applications where stray E.M.F.s could affect the instrument reading and for frequent/rapid temperature cycling. Response time is slower than a grounded junction. Exposed Junction - The thermocouple junction is not protected by a welded closure. Insulation is sealed against liquid or gas penetration. Provides fastest response time. Not recommended for applications that are corrosive. 112 Back to Index

113 Tu-Pak Industrial Head-Type Thermocouple Assemblies Terminations and Length Specifications (Custom Head Type Terminations also available on request) Part No. Style 1002 Hazardous Location Cast Aluminum Head 1003 Screw-Cover Thermoplastic Head 1004 Screw-Cover Cast Iron Head 2000 Screw-Cover Cast Aluminum Head 2002 Screw-Cover Aluminum Head with 1/2 NPT SS spring loaded oil and vapor seal F (149 C) max. Open Head F (538 C) max. Open Head Simplex only 4000 Screw Cover Mini-Head 4002 Bayonet Cover Mini Head Ordering Information Calibration is AVAILABLE Upon Request x 0 0 x Length (Specify in inches) T/C Calibration J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan E = Chromel-Constantan N = Nicrosil-Nisil S = Pt 10% Rh-Pt R = Pt 13% Rh-Pt B = Pt 30% Rh-Pt 6% RH T/C Form S = Simplex D = Duplex T** = Triplex **Available on 1002, 1003, 1004 and 2000 only. Sheath Material A04 = 304SS A10 = 310SS A16 = 316SS F46 = 446SS INC = Inconel Sheath Diameter 1* = = = = = =.375 *Can not be supplied in duplex or triplex ungrounded. Measuring Junction G = Grounded U = Ungrounded E = Exposed Optional Comp. Fitting - NPT 1 = Brass - 1/8 2 = Brass - 1/4 3 = SS - 1/8 4 = SS - 1/4 5 = SS Adj. - 1/8 6 = SS Adj. - 1/4 *7SL = 1/2 x 1/2 SS Sp. Ld. *7S = 1/2 x 1/2 SS 0 = None * Available on 1002, 1003, 1004, and 2000 only. Back to Index 113

114 Tu-Pak Quick Disconnect Thermocouple Assemblies Standard Terminations & Length Specifications (Custom terminations also available on request) Part No. Style F (177 C) Max Standard Connector F (260 C) Max Standard Connector F (538 C) Max Standard Connector F (177 C) Max Miniature Connector* Temperatures are exposure ratings for connectors only. Ordering Information s Teflon coating available upon request. s Calibration is AVAILABLE Upon Request Limits of Error P = Premium H = High (>2200 F)*** T = Standard T/C Form S = Simplex D = Duplex Sheath Diameter 1**** = = = = = =.375 Length (Specify in inches) Female Jack O = None F** = Standard FM* = Miniature C = Ceramic x T/C Calibration J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan E = Chromel-Constantan N = Nicrosil-Nisil S = Pt 10% Rh-Pt R = Pt 13% Rh-Pt B = Pt 30% Rh-Pt 6% RH Sheath Material ***** A04 = 304SS A10 = 310SS A16 = 316SS F46 = 446SS INC = Inconel Measuring Junction G = Grounded U = Ungrounded E = Exposed Male Plug O = None H** = Std. Hollow S** = Std. Solid M* = Miniature C = Ceramic Optional Comp. Fitting 0 = None 1 = Brass - 1/8 2 = Brass - 1/4 3 = SS - 1/8 4 = SS - 1/4 5 = SS Adj. - 1/8 6 = SS Adj. - 1/4 *Available in sizes 1/16 to 3/16 only. **Not available with ***Available in selected wires/materials only. ****Can not be supplied in duplex or triplex ungrounded. ***** Other materials available upon request. 114 Back to Index

115 Tu-Pak Lead Wire-Type Thermocouple Assemblies Standard Terminations & Length Specifications (Custom terminations also available on request) Part No. Style/Description /2 NPT x 1/2 NPT SS Fitting /2 NPT x 1/2 NPT Spring Loaded Stainless Steel Fitting 6000 Transition Ftg. with Strain Relief Spring 6001 Transition Ftg. w/o Strain Relief Spring 6002* Transition to Polyurethane Coiled Cord. Simplex only. Omit Tables VIII and IX. Not available in S, R, or B calibration Stripped 1 Leads 2005 Noble metal elements are not recommended for use in base metal sheaths. *Available on 6002 only. Expands to approximately 5 per coiled foot. Ordering Information Limits of Error P = Premium H = High (>2200 F) T = Standard T/C Form S = Simplex D = Duplex T = Triplex Sheath Diameter 1* = = = = = =.375 Length (Specify in inches) Lead Length Calibration is AVAILABLE Upon Request B = If lead length is longer than 12, enter length over 12 Optional Comp. Fitting 1 = Brass - 1/8 2 = Brass - 1/4 3 = SS - 1/8 4 = SS - 1/4 5 = SS Adj. - 1/8 6 = SS Adj. - 1/4 0 = None x 0 0 x Lead Wire Insulation T/C Calibration Sheath Material J = Iron-Constantan A04 = 304SS K = Chromel-Alumel A10 = 310SS T = Copper-Constantan A16 = 316SS E = Chromel-Constantan F46 = 446SS N = Nicrosil-Nisil INC = Inconel S = Pt 10% Rh-Pt R = Pt 13% Rh-Pt B = Pt 30% Rh-Pt 6% RH *Can not be supplied in duplex or triplex ungrounded. Measuring Junction G = Grounded U = Ungrounded E = Exposed GG = Fiberglass GS = FIberglass/ SS Overbraid PP = Polyvinyl PS = Polyvinyl/SS Overbraid TT = Teflon - solid TS = Teflon/SS Overbraid CC1* = 1 Coiled Cord CC2* = 2 Coiled Cord CC3* = 3 Coiled Cord CC5* = 5 Coiled Cord SG = Stranded Glass ST = Stranded Teflon GSS = Stranded, with SS Overbraid 000 = 1 Leads (7000 only) Extension Cover 0 = None Flex SS = Flex Armor Connectors 0 = None P = Std. Plug (350 F max.) J = Std. Jack (350 F max.) MP = Miniature Plug (350 F max) MJ = Miniature Jack (350 F max.) Back to Index 115

116 Ceramic-Type Protection Tube Assemblies Ceramic protection tube assemblies are offered in a wide variety of aluminum connection heads and mounting options. Specifications and part numbers are detailed in the tables below to permit excellent flexibility in selecting the exact design required. Assemblies are shipped pre-tested and ready to install. Straight Ceramic Protection Tube Assemblies 9076 Screw Cover Cast Aluminum Head Adjustable Packing Gland (optional) Adjustable Flange (optional) Ordering Information Calibration is AVAILABLE Upon Request T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper Constantan N = Nicrosil - Nisil Gauge Size 8 = 8 14 = = 20 T/C Form S = Simplex D = Duplex *Maximum wire size is 20 gauge. **Minimum pipe extension length is 4 inches. Protection Tube Material M = Mullite A = 99.6% Alumina L = Metal - Ceramic (7/8 O.D. Only) Tube Length (Specify in inches) Tube O.D. 6* = 3/8 11 = 11/16 14 = 7/8 15 = 15/16 Mounting Options Choose One Only FL = Adjustable Carbon Steel Flange AG = Adjustable Carbon Steel Packing Gland PE PE-FL = Pipe Extension = Pipe Extension and Adjustable Carbon Steel Flange PE-AG**= Pipe Extension and Adjustable Carbon Steel Gland O = None Special Options ** = Insertion Length 116 Back to Index

117 Industrial Process/Pressure Vessel Thermocouples Part No. Style 22 Screw cover and aluminum head with nipple and element 21 Screw cover and aluminum head with nipple-union and element 20 Screw cover and aluminum head with nipple-union-nipple and element Athena Control s Industrial Process/Pressure Vessel thermocouples are suitable for many applications. This style is most frequently applied in Power Generating Stations, Chemical Process Plants, Petrochemical Process Plants, and Petroleum Refining Plants. The ordering specifications and style offerings provide a most flexible method to describe the exact design required. The thermocouples consist of four basic components: 1. Connection Head - Screw cover cast aluminum head with terminal block. 2. Thermocouple Element - A spring-loaded MgO insulated metal sheathed element. Standard sheath material is 304SS - maximum compression is 1/2 inch. 3. Mounting Fittings - Carbon steel nipples - Female 150 lb steel unions - Nominal thread engagement is 1/2 inch 4. Drilled Thermowell - Standard and heavy duty type Other materials and head assemblies are available upon request. Ordering Information Calibration is AVAILABLE Upon Request 2 x N Length (Specify in inches, minimum 3 inches) Nipple Size 2 = 1/2 Pipe 3 = 3/4 Pipe Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil Form S = Simplex D = Duplex T = Triplex Element 3S = Spring - Loaded 3/16 Sheath 4S = Spring - Loaded 1/4 Sheath 6S = Spring - Loaded 3/8 Sheath 4IS = Spring - Loaded 1/4 Inconel Measuring Junction G = Grounded U = Ungrounded A Length (uncompressed) (Specify in inches) Well Number 0 = None W = See pg 104 thru 108 for thermowell ordering info. Back to Index 117

118 Industrial Process/Pressure Vessel Thermocouples Replacement Element for 20/21/22 Series Assemblies Tu-Pak Spring-Loaded Type (Element* Options 3S, 4S, 4IS, 6S) *Refer to page 88 for element specifications. Ordering Information Calibration is AVAILABLE Upon Request T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil Form S = Simplex D = Duplex T = Triplex Sheath Material A04 = 304SS A16 = 316SS INC = Inconel Sheath Diameter 3 = = =.375 Measuring Junction G = Grounded U = Ungrounded Length (Specify in inches) Optional Comp. Fitting - NPT 0 = None 118 Back to Index

119 Bearing Metal Thermocouples The sensors offered below are time-proven devices for measuring bearing temperatures on large rotating equipment found in generating stations. Their construction and materials meet rigid specifications and quality requirements of original equipment manufacturers. Part No. Style /16 diameter sensor, spring loaded with twisted and shielded lead wire for simplex or duplex bearing metal thermocouple requirements /4 diameter sensor, spring loaded with twisted and shielded lead wire for triplex bearing metal thermocouple requirements /16 diameter sensor, spring loaded with rip-cord style lead wire for simplex or duplex thrust bearing thermocouple requirements (deep mount) /16 diameter sensor, spring loaded with rip-cord style lead wire for simplex or duplex thrust bearing thermocouple requirements (shallow mount) Ordering Information x Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan Form S = Simplex (2-wire) D = Duplex (4-wire) T = Triplex (6011 only) Junction G = Grounded U = Ungrounded A Length 034 = = = = = 1.31 B Length (Specify lead wire length in inches) Back to Index 119

120 Straight-Metal Protection Tube Assemblies These metal protection tube assemblies are offered in a wide variety of aluminum connection heads and mounting options. Specifications and part numbers are detailed in the tables below, permitting the greatest flexibility in selecting the exact design required. Assemblies are shipped pre-tested and ready to install. Straight Assemblies with Options Straight-Metal Protection Tube Assemblies Part No. Style 9035 Schedule 40 pipe with weatherproof Screw Cover Cast Aluminum Connection Head 9037 Schedule 80 pipe with weatherproof Screw Cover Cast Aluminum Connection Head Ordering Information Calibration is AVAILABLE Upon Request x T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil Gauge Size 8 = 8 14 = = 20 T/C Form S = Simplex D = Duplex Note: Duplex available in 14 & 20 gauge only Protection Tube Material* CS = Carbon Steel F46 = 446 Stainless Steel INC = Inconel 600 A04 = 304 Stainless Steel A10 = 310 Stainless Steel A16 = 316 Stainless Steel A35 = 35 NI - 19CR NI = Nickel WI = Black Iron Tube Length (Specify in inches) Pipe Size O.D. 9 = 1/4 (.540 ) 11 = 3/8 (.675 ) 13 = 1/2 (.840 ) 17 = 3/4 (1.05 ) 21 = 1 (1.32 ) Mounting Options Length WBCS - Specify = ** Carbon Steel Welded Bushing WBSS - Specify = **Stainless Steel Welded Bushing FL - = Adjustable Carbon Steel Flange AG - = Adjustable Carbon Packing Gland (For 1/2 x 3/4 Pipe Only) O - = None Insertion Length (if using mounting option) (Specify in inches) *See page 93 for protection tube specifications. **Mounting thread standard is next larger pipe size thread. 120 Back to Index

121 Angled-Metal Protection Tube Assemblies Angled-Metal Protection Tube Assemblies Part No. Style 9030 Schedule 40 H.L. pipe with Screw Cover Cast Aluminum Head 9032 Schedule 80 H.L. pipe with Screw Cover Cast Aluminum Head 9033 Schedule 80 H.L. pipe with Screw Cover Cast Aluminum Head 9130 Silicone carbide H.L. with Screw Cover Cast Aluminum Head 9131 Silicone carbide H.L. with Screw Cover Cast Aluminum Head Ordering Information Calibration is AVAILABLE Upon Request 9 x 3 x T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil Gauge Size 8 = 8 14 = = 20 T/C Form S = Simplex D = Duplex* *Available in 14 and 20 gauge only Cold Leg Material CS = Carbon Steel SS = 304 Stainless Steel Note: 1/2 is standard pipe size Cold Leg Length (Specify in inches) Hot Leg Pipe Size 13 = 1/2 (.840 ) 17 = 3/4 (1.05 ) 28 = 1 3/4 (1.75 ) Hot Leg Material WI = Black Iron A04 = 304 Stainless Steel F46 = 446 Stainless Steel INC = Inconel 600 SIC = Silicon Carbide Hot Leg Length (Specify in inches) Hot Leg Option FL = Adjustable Flange O = None Note: only 9030, 9032 & 9033 Back to Index 121

122 Metal Protection Tubes Metal protection tubes offer environmental and mechanical protection for base metal thermocouples. Care should be exercised in selection of material and design in order to achieve optimum performance and economy. Athena personnel can assist you in making the best selection based on experience and the technical data presented in this catalog. The specification selection tables below offer a variety of standard mounting options. Metal Protection Tubes Metal Protection Tubes Part No. Style 9026 Schedule 40 pipe 9027 Schedule 80 pipe Pipe Specifications Nom Outside Wall Thickness, inches Size Diameter, in Sch. 40 Sch. 80 1/8* / / / / /4* /2* * *Non-stock item. Available upon request. Ordering Information x Tube Material CS = Carbon Steel F46 = 446 Stainless Steel INC = Inconel 600 A04 = 304 Stainless Steel A10 = 310 Stainless Steel A16 = 316 Stainless Steel NI = Nickel WI = Black Iron Tube Size 9 = 1/4 (.540 ) 11 = 3/8 (.675 ) 13 = 1/2 (.840 ) 17 = 3/4 (1.05 ) 21 = 1 (1.32 ) Tube Length (Specify in inches) Mounting Options Length WBCS Specify = Carbon Steel bushing** WBSS Specify = Stainless Steel bushing** FL = Adjustable Carbon Steel flange AG = Adjustable Carbon Steel packing gland (1/2 & 3/4 pipe only) O = None Insertion Length (if using mounting option) (Specify in inches) **Mounting thread standard is next larger pipe size thread. 122 Back to Index

123 Replacement Elements Base Metal Type A thermocouple element is the heart of all thermocouple assemblies. Prudent selection of gauge size, length and type of insulation is essential for optimum performance and economy. Athena s personnel can assist you in making the best selection based on the experience and the technical data present in this catalog. Base Metal Elements Base Metal Replacement Elements Part No. Style 9010 Bare wire without insulators oval insulators. Not available in duplex round insulators 9013 Ball & socket insulators 9014 Flexible section for angle type Ordering Information Calibration is AVAILABLE Upon Request x T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel N = Nicrosil - Nisil T = Copper - Constantan Gauge Size 8 = 8 ga 14 = 14 ga 20 = 20 ga 30 = 30 ga T/C Form S = Simplex D = Duplex Length (Specify in inches) Cold Leg Length (9014 only) (Specify in inches) Back to Index 123

124 Noble Metal Thermocouple Assemblies Noble metal thermocouple assemblies are for measurement of temperatures that range above that of base-metal couples, (to 3200 F/1760 C), or for more precise measurements at lower temperatures where the additional cost is justified. These assemblies come in a wide variety of ceramic primary protection tubes, and with ceramic or metal secondary protection tubes. Noble Metal Assemblies Part No. Style 9001 Noble Metal Assembly with Screw Cover Cast Aluminum Cover 9002 Noble Metal Assembly with Open Terminal Head 9003 Noble Metal Assembly with Open Terminal Head and 1 NPT Mounting Thread 9004 Noble Metal Assembly with Screw Cover Cast Aluminum Head and Ceramic Primary Tube, Inconel 1/2 I.P.S. Secondary Tube 9005 Noble Metal Assembly with Screw Cover Cast Aluminum Cover with Primary and Secondary Ceramic Tubes 9007 Noble Metal Assembly with Cast Iron Head Welded Bushing (optional) Ordering Information Calibration is AVAILABLE Upon Request x Limits of Error T = Standard P = Premium T/C Calibration 24 gauge (.020) B = Plat. 30% Rh-Plat. 6% Rh R = Plat. 13% Rh-Plat. S = Plat. 10% Rh-Plat. T/C Calibration 30 gauge (.010) B3 = Plat. 30% Rh-Plat. 6% Rh R3 = Plat. 13% Rh-Plat. S3 = Plat. 10% Rh-Plat. T/C Form S = Simplex D = Duplex** Tube Material *A11 = 99.6% Alumina 7/16 x 11/16 *M11 = Mullite 7/16 x 11/16 ***A6 = 99.6% Alumina 1/4 x 3/8 ***M6 = Mullite 1/4 x 3/8 *Not available when ordering **Not available when ordering and ***Not available when ordering Tube Length (Specify in inches) Mounting Options Length PE - Specify = Pipe Extension PE-FL - Specify = Pipe Extension with Flange VF** - = Vented Fitting O - = N/A WBCS - Specify = Carbon Steel Welded Bushing WBSS - Specify = Stainless Steel Welded Bushing TN - = 3/4 NPT Process Connection Pipe Extension Length (where applicable) (Specify in inches) 124 Back to Index

125 Thermocouple Replacement Elements Noble Metal and Refractory Metal Replacement Elements Part No. Style 9015 Bare wire without insulators 9016 Full length insulators 9017 Full length insulator & collar 9017F Flexible noble metal Noble and Refractory Metal Elements Ordering Information Calibration is AVAILABLE Upon Request x Limits of Error T/C Calibration Gauge Size T/C Form Insulator and Diameter Length T = Standard P = Premium B = Platinum 30% Rhodium - Platinum 6% Rhodium R = Platinum 13% Rhodium - Platinum S = Platinum 10% Rhodium - Platinum W5 = Tungsten 5% Rhenium - Tungsten 26% Rhenium (available in 24 gauge only) 20 = 20 ga 22 = 22 ga 24 = 24 ga 30 = 30 ga S = Simplex D = Duplex T = Triplex 2 M3 = Mullite 3/16 diameter A3 = 99.6% Alumina 3/16 diameter M2 = Mullite 1/8 diameter A2 = 99.6% Alumina 1/8 diameter (Specify in inches) Back to Index 125

126 Ceramic and Non-Metallic Protection Tubes Ceramic protection tubes are hemispherically closed on one end, and are offered in mullite, hi-purity alumina, and high temperature materials. These tubes are superior to metallic tubes at high temperatures and provide a virtually gas-tight enclosure to protect against harsh environments. Ceramic and Non-Metallic Protection Tubes Part No. Style 9022 Plain 9023 With collar 9024 With 2 brass ferrule (7/8 27, thread) 9025 With fitting 3/4 NPT thread* 9125 With fitting 1-1/4 NPT thread 9042 With 6 stainless steel pipe extension 9042C With 6 carbon steel pipe extension 9044 ** Metal-Ceramic 7/8 O.D. 3/4 NPT conduit connection *Maximum tube size is 11/16 O.D. **Omit selection from. Ordering Information 9 0 x x Tube Material M = Mullite A = 99.6% Alumina Tube Size 3 = 3/16 o.d. 4 = 1/4 o.d. 5 = 3/16 x 5/16 6 = 1/4 x 3/8 11 = 7/16 x 11/16 14 = 5/8 x 7/8 16 = 3/4 x 1 20 = 1 x 1-1/4 Insertion Length (Specify in inches) 126 Back to Index

127 Vacuum Furnace Thermocouples Athena s vacuum furnace thermocouples offer high reliability and time-proven performance. Made of the highest quality materials, some of these thermocouple assemblies feature vacuum tight seals and threaded process connections as standard features. Other quality accessory products and factory replacement parts are also listed to complete the temperature measurement system. Other sheath materials are available - consult factory. Part No. Style 5004 Quick connect plug with molybdenum sheath and potted end seal 5005 Quick connect plug with molybdenum sheath and vacuum gland end seal 5006 Same as 5005 with a vacuum type variable immersion fitting 5007 Miniature lightweight head with molybdenum sheath and vacuum gland end seal 5008 Same as 5007 with a vacuum type variable immersion fitting 5013 Work-survey chromel-alumel (Type K ) T/C. High temperature glass insulation, 20 gauge. Maximum measuring temperature 2000 F (1093 C) 5014 Same as 5013 except ceramic fiber insulation. Maximum measuring temperature 2300 F (1260 C) 5021 Quick connect plug with 1/4 OD high purity alumina tube, Inconel sleeve and vacuum gland end seal Ordering Information Calibration is AVAILABLE Upon Request x Limits of Error T = Standard P = Premium T/C Calibration K = Chromel - Alumel N = Nicrosil - Nisil B = Platinum R = Platinum 13% Rhodium - Platinum S = Platinum 10% Rhodium - Platinum W5 = Tungsten 5% Rhenium - Tungsten 26% Rhenium (not available for 5004) T/C Form S = Simplex D = Duplex Length (Specify in Inches) A Inconel Sleeve (5021) (Specify in Inches) Mounting Options (5004 and 5021 only) 1 = 1/4 NPT Adjustable Mounting Fitting 0 = None Tube O.D. (5004 to 5008) 2 = 1/8 outside tube diameter 3 = 3/16 outside tube diameter 4 = 1/4 outside tube diameter Back to Index 127

128 Vacuum Furnace Thermocouples Part No. Style 5009 Recrystallized alumina tube assembly with Screw Cover Head and Vacuum Gland Seal End 5018 Recrystallized Alumina Tube Assembly with Quick Connect Plug and Potted Seal End 5019 Recrystallized Alumina Tube Assembly with Quick Connect Plug and Vacuum Gland Seal End Ordering Information Calibration is AVAILABLE Upon Request 5 0 x x T/C Calibration T/C Form Tube Length Tube O.D. Mounting Options K = Chromel - Alumel N = Nicrosil - Nisil B = Platinum R = Platinum 13% Rhodium - Platinum S = Platinum 10% Rhodium - Platinum W5 = Tungsten 5% Rhenium - Tungsten 26% Rhenium (Not available in 5018 assembly) S = Simplex D = Duplex (Specify in Inches) 2 = 1/8 outside tube diameter 3F = 3/16 outside tube diameter 4 = 1/4 outside tube diameter 5 = 5/16 outside tube diameter 6 = 3/8 outside tube diameter 0 = None 1 = Adjustable 1/2 NPT Mounting Adapter 2 = Adjustable 1/4 NPT SS Compression Fitting 128 Back to Index

129 Wire-Type Thermocouples The Wire Type is a basic thermocouple which can be used for a variety of applications. The Washer Type can be easily mounted on any existing surface with a screw or a bolt. The insulated Wire Type and the Tube End Type are intended for general applications which require a basic, yet durable thermocouple for temperature measurement Wire-Type Thermocouples Part No. Style 9108 Washer-Type Assembly 9109 Insulated Wire-Type Assembly 9110 Tube End-Type Assembly, 3/16 OD Tube 9114 Wire Type Flex Armor Ordering Information Calibration is AVAILABLE Upon Request 9 1 x x T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan *Omit on part numbers, and. **Omit on part numbers. Wire Insulation GG = Glass GGS = Glass with SS TT = Teflon TTS = Teflon with SS A Length* (Specify in Inches) X Washer** (for 9108) 1 = # 6 (.145 ) 2 = # 8 (.170 ) 3 = # 10 (.195 ) 4 = 1/4 (.260 ) X Diameter 2 (for 9110) 2 = 1/8 3 = 3/16 4 = 1/4 B Length (Specify in Inches) Cold End Terminations S = Stripped Leads P = Male Plug (300 F/149 C max.) MP = Mini Plug (300 F/149 C max.) J = Female Jack (300 F/149 C max.) MJ = Mini Jack (300 F max.) Measuring Junction G = Grounded (9108/9110) U = Ungrounded (9108/9110) E = Exposed (9108/9109) Back to Index 129

130 Bayonet-Style Thermocouples Athena s brand bayonet-style thermocouples are available in a wide selection of types, terminations, and accessories, including variable immersion to assure versatility. All bayonet thermocouples are shipped ready to install. Part No. Style 9100 Variable Immersion Bayonet Assembly 9101 Straight Bayonet Assembly Bend Bayonet Assembly Bend Bayonet Assembly 9104 Straight Immersion Bayonet Assembly Bend Immersion Bayonet Assembly Bend Immersion Bayonet Assembly 9107 Variable Immersion Bayonet Assembly with Flex Armor Note: All tube diameters are 3/16 OD standard. All Probes are grounded. Terminations & Accessories Bayonet Type Immersion Type Ordering Information Calibration is AVAILABLE Upon Request x T/C Calibration A Length B Length Cold End Terminators Bayonet Accessories E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan R = 100 ohm, 2-wire RI = 100 ohm, 3-wire (Specify in Inches) (Omit on 9100) (Specify in Inches) R = 1/2 NPT cable connector with lugs P = Male plug (300 F max) HP = Male plug (1000 F max) S J = Stripped leads = Female jack (300 F max.) HJ = Female jack (1000 F max.) 1 = 7/8 Bayonet adapter (nickel-plated brass) 2 = 1-1/2 Bayonet adapter (nickel-plated brass) 3 = 2-1/2 Bayonet adapter (nickel-plated brass) 4 = Brass (one time adjustable) compression fitting 5 = Stainless steel (one time adjustable) compression fitting 6 = Stainless steel (readjustable) compression fitting 0 = Enter 0 if no accessories are required 130 Back to Index

131 Melt-Bolt Thermocouples Athena s brand Melt-Bolt thermocouples are a reliable, quality product manufactured for a variety of uses in the plastics and packaging industries. Made of the finest materials, they meet rigid quality control and inspection standards. They feature easy installation with fast response to provide accurate control. All Melt-Bolt thermocouples are shipped ready to install. Wire Type Thermocouples Part No. Style 9111 Melt-Bolt Thermocouple with Flex Armor Extension and Male Plug 9112 Melt-Bolt Thermocouple with Male Plug Ordering Information x Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan Form S = Simplex D = Duplex Measuring Junction G = Grounded U = Ungrounded A Length (Specify in Inches) X Length 3 = 3 4 = 4 6 = 6 B Length* (Specify in Inches) Omit on 9112 Back to Index 131

132 Pharmaceutical Thermocouples Athena s pharmaceutical thermocouples are designed especially for use in processing vaccines and other medications where very accurate temperature measurement is critical. Typical applications include steam sterilizers, autoclaves, steam and liquid pipe lines, tanks, etc. The units provide accurate temperature signals, fast response and can be supplied with calibration certificates for validation studies. Part No. Style 3201 Wire Harness Assembly (multiple thermocouple bundle) /8 diameter Stainless Steel Sheath Probe 3203 Replacement T/C Element for P/N 3202 Ordering Information Calibration is AVAILABLE Upon Request x Calibration Type Harness * Wire Insulation Wire Size Wire Type & Grade Length L E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan Indicate number of T/C s in harness assembly 1 = Taped Teflon Jacket 2 = Extruded Teflon Jacket 3 = Kaplon Jacket 20** = 20 Gauge 22 = 22 Gauge 24 = 24 Gauge 1 = Premium grade solid wire 2 = Standard grade solid wire 3 = Premium grade stranded wire 4 = Standard grade stranded wire (Specify in inches) *Omit selection when ordering part numbers and. **Not available in part numbers and. 132 Back to Index

133 Drilled Thermowells Selection of Thermowells Material Thermowell material chosen for an installation is governed by corrosive conditions. Occasionally, the material consideration is one of strength rather than a corrosive condition. Consult the pressure-temperature ratings given for each well type for proper selection. Insertion Length U The distance from the end of the well to the underside of the thread, or other connection means, (designated as U ) is the insertion length. For best accuracy, this length should be long enough to permit the entire temperature sensitive part of the thermocouple to project into the temperature medium being measured. Bore Size The bore size of wells shown in this catalog cover the most commonly used temperature sensing elements as follows:.260 Diameter Bore Bi-metal Thermometers (1/4 stem). Thermocouples (#20 gauge) or sheathed type up to.250 inch diameter. Liquid-in-glass Test Thermometers (unarmored). Other elements having.252 inch maximum diameter..385 Diameter Bore Bi-metal Thermometers (3/8 stem.) Thermocouples (#14 gauge) or sheathed type up to.375 inch diameter. Liquid-in-glass Test Thermometers (armored). Other elements having.377 inch maximum diameter. Tapered or Straight Shank Tapered shank wells provide greater stiffness for the same sensitivity. The higher strength-to-weight ratio gives these wells higher natural frequency than equivalent length straight shank wells, thus permitting operation at higher fluid velocity. Velocity Ratings of Wells Well failures in most cases are not due to the effect of pressure and temperature. The calculations necessary to provide adequate strength under given conditions are familiar enough to permit proper choice of wall thickness and material. Less familiar, and more dangerous, are the vibrational effects to which wells are subjected. Fluid flowing by the well forms a turbulent wake (called the Von Karman Trail) which has a definite frequency based on the diameter of the well and the velocity of the fluid. It is important that the well have sufficient stiffness so that the wake frequency will never equal the natural frequency of the well itself. If the natural frequency of the well were to coincide with the wake frequency, the well would vibrate to destruction and break off in the piping. A recommended maximum velocity rating for typical well lengths and materials is listed in the accompanying tables. To reduce the complexity of presenting this information, the ratings given are based on operating temperatures of 1000 F for wells made of Carbon Steel (C-1018), A.I.S.I. 304 & A.I.S.I Values for brass wells are based on 350 F (177 C) operation. Limits for Monel wells are based on 900 F (482 C) service. Slightly higher velocity is possible at lower temperatures. Where single values appear in the velocity tables, they may be considered safe for water, steam, air or gas. In the shorter insertion lengths, consideration is given to the velocity pressure effect of water flowing at higher velocities. The values in parenthesis, therefore, represent safe values for water flow while the unbracketed value may be used for steam, air, gas and similar density fluids. The values given are conservative and intended as a guide. Wells are also safe if the resonant frequency is well below the wake frequency or if the fluid velocity is constantly fluctuating through the critical velocity point. Nevertheless, if the installation is not hampered by the use of a sufficiently stiff well, the values given should not be exceeded. Back to Index 133

134 Velocity, Temperature, and Pressure Data Maximum Fluid Velocity in Feet per Second Insertion Length U Table No. Material V1 V2 V3 V4 V5 V6 V7 Brass Carbon Steel A.I.S.I. 304 & 316 Monel Brass Carbon Steel A.I.S.I. 304 & 316 Monel Brass Carbon Steel A.I.S.I. 304 & 316 Monel Brass Carbon Steel A.I.S.I. 304 & 316 Monel Brass Carbon Steel A.I.S.I. 304 & 316 Monel Brass Carbon Steel A.I.S.I. 304 & 316 Monel Brass Carbon Steel A.I.S.I. 304 & 316 Monel (59.3) (32.2) (19.7) (106) (59) (36.3) (148) (82.2) (118) (65.5) (59.3) (39.8) (23.9) (106) (71.2) (42.7) (148) (99.3) (118) (79.8) (59.3) (47.6) (28) (106) (84.3) (50.6) (148) (117) (118) (93.3) (97.5) (54.1) (175) (97.2) (58.3) (243) (135) (195) (108) (161) (89.5) (289) (161) (403) (225) (322) (178) (150) (83.5) (270) (150) (350) (208) (300) (167) (145) (80) (48) (260) (144) (360) (320) (178) Maximum Fluid Velocity in Feet per Second Insertion Length U Table No. Material V8 V9 Carbon Steel A.I.S.I. 304 & 316 Monel Carbon Steel A.I.S.I. 304 & 316 Monel (129) (71.2) (42.7) (179) (99.3) (59.6) (143) (79.8) (47.7) (152) (84.3) (50.6) (211) (117) (70.3) (168) (93.3) (56.0) Pressure Temperature Rating Lbs. per Sq. Inch Temperature F/ C Table No. Material 70 / / / / / / /649 T1 T2 Brass Carbon Steel A.I.S.I A.I.S.I Monel Brass Carbon Steel A.I.S.I A.I.S.I Monel Back to Index

135 Drilled Thermowells 260 Series Thermowells 380 Series Thermowells Back to Index 135

136 Drilled Thermowells Flanged Thermowells Van Stone Thermowells 136 Back to Index

137 Drilled Thermowells Applicable Tables Part No. Style Temperature Velocity 261S 1/2 NPT Process Thread T1 V1 262S 3/4 NPT Process Thread T1 V2 263S 1 NPT Process Thread T1 V3 261SL 1/2 NPT Process Thread with Lag T1 V1 262SL 3/4 NPT Process Thread with Lag T1 V2 263SL 1 NPT Process Thread with Lag T1 V3 261R 1/2 NPT Process Thread T1 V1 262R 3/4 NPT Process Thread T1 V2 263R 1 NPT Process Thread T1 V3 261RL 1/2 NPT Process Thread with Lag T1 V1 262RL 3/4 NPT Process Thread with Lag T1 V2 263RL 1 NPT Process Thread with Lag T1 V3 262H 3/4 NPT Process Thread T2 V4 263H 1 NPT Process Thread T2 V5 Applicable Tables Part No. Style Temperature Velocity 262HL 3/4 NPT Process Thread with Lag T2 V4 263HL 1 NPT Process Thread with Lag T2 V5 382S 3/4 NPT Process Thread T1 V7 383S 1 NPT Process Thread T1 V7 382SL 3/4 NPT Process Thread with Lag T1 V7 383SL 1 NPT Process Thread with Lag T1 V7 382H 3/4 NPT Process Thread T1 V6 383H 1 NPT Process Thread T1 V6 382HL 3/4 NPT Process Thread with Lag T1 V6 383HL 1 NPT Process Thread with Lag T1 V6 260F.260 Bore with Flange T3 V8 385F.385 Bore with Flange T3 V9 260V.260 Bore, Van Stone Type T3 V8 385V.385 Bore, Van Stone Type T3 V9 Ordering Information Thermowell: x x x x x Flanged Thermowell: x x x x U Length in inches* Material A = 304 Stainless Steel B = 309 Stainless Steel C = 310 Stainless Steel D = 316 Stainless Steel E = 321 Stainless Steel F = 347 Stainless Steel G = 410 Stainless Steel H = 446 Stainless Steel J = Aluminum K = Carbon Steel (C1018) L = 304 ELC (Low Carbon) M = 316 ELC (Low Carbon) N = Brass P = Monel (R) R = Inconel 600 S = Hastelloy B T = Hastelloy C V = Carpenter 20 W = Titanium T Length in inches** (where applicable) Flange style*** (where applicable) * Refer to pages 106 & 107. ** Refer to page 106. *** Refer to page 107. Flange style*** (where applicable) Flange style*** (where applicable) Flange material (where applicable) See material table. Back to Index 137

138 Resistance Temperature Detectors (RTDs) Lead Wire Configurations Red White White White Red 2-Wire RTD Provides one connection to each end of the sensor. This configuration is suitable when the resistance of the lead wire can be considered an additive constant in the circuit and when changes in lead resistance, due to ambient temperature changes may be ignored. 3-Wire RTD Compensated This is the most commonly used configuration. It provides one connection to one end of the sensor and two to the other end. When connected to an instrument designed to accept a three wire input, compensation is achieved for lead resistance and temperature change in lead resistance. Red Red White White 4-Wire RTD Connected Provides connections to each end of the sensor. Used for measurements requiring highest precision. 138 Back to Index

139 RTDs (Connector-Type) RTD Assemblies Part No. R500 R501 R502 R503 R504 R505 Style 350 F (177 C) max. Standard Male Connector 350 F (177 C) max. Standard Female Connector 1000 F (538 C) max. Standard Male Connector 1000 F (538 C) max. Standard Female Connector 350 F (177 C) max. Miniature Male Connector, available in 1/8 and 3/16 sheath diameter only 350 F (177 C) max. Miniature Female Connector, available in 1/8 and 3/16 sheath diameter only Ordering Information s Teflon coating available upon request. s Calibration is AVAILABLE Upon Request R 5 0 x Length (Specify in Inches) Element 10 = 100 ohms 21 = 2 x 100 ohms 20 = 200 ohms 50 = 500 ohms 1000 = 1000 ohms Other elements available; consult factory Leads/ Resistor 2 = 2 3 = 3 Temperature 5 = 500 F (260 C) 9 = 900 F (482 C) 12 = 1200 F (649 C) Sheath Diameter 2 = 1/8 OD 3 = 3/16 OD 4 = 1/4 OD Optional Ftg. 1 = 1/8 Brass) 2 = 1/4 Brass) 3 = 1/8 SS 4 = 1/4 SS 5 = 1/8 SS adj. 6 = 1/4 SS adj. 0 = None Back to Index 139

140 RTDs (Head Type) RTD Assemblies Part No. Style R102 Hazardous Location Cast Aluminum Head R103 Screw Cover Thermoplastic Head R104 Screw Cover Cast Iron Head R200 Screw Cover Cast Aluminum Head R202 Screw Cover Cast Aluminum Head with 1/2 NPT SS spring loaded oil and vapor seal R204 Screw Cover Cast Aluminum Head with 1/2 NPT nipple spring loaded R205 Screw Cover Cast Aluminum Head with 1/2 NPT nipples and union, spring loaded R F (149 C) max. Open Head (4 wires max.) R400 Bayonet Cover Mini-Head (4 wires max.) R104 R400 Ordering Information s Teflon coating available upon request. s Calibration is AVAILABLE Upon Request R x 0 x Length (Specify in Inches) N Length Specify in Inches. Enter N dimension in Part Numbers R204 and R205 only. Element 10 = 100 ohms 21 = 2 x 100 ohms 20 = 200 ohms 50 = 500 ohms 1000 = 1000 ohms Other elements available; consult factory Leads/ Resistor 2 = 2 3 = 3 4 = 4 * Only available on R100, R102, R103, R104 and R200 in 1/4 and 3/16 diameter. Temperature 5 = 500 F (260 C) 9 = 900 F (482 C) 12 = 1200 F (649 C) Sheath Diameter 2 = 1/8 OD 3 = 3/16 OD 4 = 1/4 OD Optional Ftg. 1 = 1/8 Brass 2 = 1/4 Brass 3 = 1/8 SS 4 = 1/4 SS 5 = 1/8 SS adj. 6 = 1/4 SS adj. 7C* = 1/2 x 1/2 CS 7S* = 1/2 x 1/2 SS 7SL* = 1/2 x 1/2 SS Spring loaded 0 = None 140 Back to Index

141 RTDs (Lead Wire Type) RTD Assemblies Part No. R000 R600 R601 R602 R603 R604 Style Tube Assembly with lead wires Transition to lead wires with strain relief spring Transition to lead wires w/o strain relief spring Transition to polyurethane coiled cord (3 wire only) Omit B length and extension cover blocks 1/2 NPT x 1/2 NPT stainless steel ftg. with lead wires 1/2 NPT x 1/2 NPT spring loaded SS ftg. with lead wires (1/4 & 3/16 dia. only) R603 R604 Ordering Information s Teflon coating available upon request. s Calibration is AVAILABLE Upon Request R 6 0 x Length (Specify in Inches) Element 10 = 100 ohms 21 = 2 x 100 ohms 20 = 200 ohms 50 = 500 ohms 1000 = 1000 ohms Other elements available; consult factory Leads/ Resistor 2 = 2 3 = 3 4 = 4 Temperature 5 = 500 F (260 C) 9 = 900 F (482 C) 12 = 1200 F (649 C) Sheath Diameter 2 = 1/8 OD 3 = 3/16 OD 4 = 1/4 OD *Available on R602 only (Expands to approximately 5 per coiled foot). Lead Wire GG = Fiberglass TT = Teflon CC1* = 1 Coiled cord CC3* = 3 Coiled cord CC8* = 8 Coiled cord B Length If lead length is longer than 12, enter length over 12 Extension Cover O = None F = SS Flex Armor (Available on R601, R603, R604, and R700 only.) Optional Ftg. 0 = None 1 = 1/8 Brass 2 = 1/4 Brass 3 = 1/8 SS 4 = 1/4 SS 5 = 1/8 SS adj. 6 = 1/4 SS adj. Cold End Terminations O = None P = Std. Plug J (350 F max.) = Std. Jack (350 F max.) MP = Mini Plug (350 F max.) MJ = Mini Jack (350 F max.) Back to Index 141

142 Connection Heads 2100 heavy-duty cast aluminum screw cover 1.4 lbs Lightweight, O ring sealed, single or dual circuit. 0.3 lbs Terminal Block S = Simplex D = Duplex T = Triplex O = None Tube Thread Size 9 = 1/4 NPT thread 13 = 1/2 NPT thread 17 = 3/4 NPT thread 21 = 1 NPT thread Terminal Block I = 7/8-27 Internal E = 1 NPT thread 3100 Molded single or dual circuit open terminal (400 F max.). 0.2 lbs 3101 Ceramic single circuit open terminal (1000 F max.). Duplex is not available 0.2 lbs x Terminal Block S = Simplex D = Duplex Tube Thread Size 1 = 1/16 diameter 2 = 1/8 diameter 3 = 3/16 diameter 4 = 1/4 diameter 142 Back to Index

143 Connection Heads 1104 Cast iron head. 2.6 lbs Terminal Block S = Simplex D = Duplex 0 = None Tube Thread Size 13 = 1/2 NPT thread 17 = 3/4 NPT thread 4101 Screw cover mini-head. 0.3 lbs Terminal Block S = Simplex D = Duplex 0 = None Tube Thread Size 2 = 1/8 NPT thread 4 = 1/4 NPT thread Back to Index 143

144 Terminal Blocks Part No. Style Description 100B Single-circuit Floating brass terminals in pressed ceramic materials, suitable for use in 2100 and 1100 heads. Accepts up to 8 gauge wire. No specification selection is required 101B Multi-circuit Rigid, plated brass terminals, pressed ceramic material, accepts up to 14 gauge wire, suitable for spring loading and use in 2100 heads for T/C or RTD 104B Multi-circuit Rigid brass terminals in pressed ceramic material for use in 2100 and 1100 heads. Accepts up to 14 gauge wire Ordering Information 1 0 x B Calibration Type S = Single circuit D = Double circuit T = Triple circuit 144 Back to Index

145 Vacuum Sealing Fittings Features s Stainless Steel Material s Reusable Sealing Insert for Tubing or Bare Wire s Temperature Range from -40 F to +200 F s 3 Optional End Terminators Part No. Style /4 NPT thread one end. For open lead wire extension /4 NPT thread two end. For connection head mounting /4 NPT one end. 1/4 diameter tube extension other end. For polarized connector compression type mounting BCM Brass Compression* BCT Brass Compression Readjustable* SSM Stainless Steel Compression* SST Stainless Steel Compression Readjustable* *To order specify Part No., thread size and tube size. 1 7/8 3/4 Hex /2 1/4 NPT / /4 NPT 1/4 NPT BCM SSM BCT SST 1/4 NPT Ordering Information x x x x Conductor or Tube 2 = 2 Conductor 4 = 4 Conductor T = Tube Wire or Tube Diameter 24 = = = = =.250 Back to Index 145

146 Convenience Connectors, Standard Size Part No. Style 7001 Male convenience connector with protected terminal connections, solid pins Male convenience connector with protected terminal connections, hollow pins Female convenience connector with protected terminal connections Male convenience connector with protected terminals and ground wire pin Female convenience connector with protected terminals and ground wire socket Female circular convenience connector with protected terminals for panel mounting in 1 1/8 diameter knockout Female convenience connector with protected terminals for panel mounting in 1 x 9/16 knockout Male convenience connector with external access terminals and solid pins Female convenience connector with external access terminals Female convenience connector with external access terminals for panel mounting in 1 x 9/16 knockout Female convenience connector with protected terminals and ground socket panel mounting in 1-1/2 x 9/16 knockout Standard Size Accessories Part No. Style 7012 Compression type tube adapter Crimping type tube adapter Insulated-wire clamp Weatherproof rubber boot (pair) Ordering Information 7 0 x x T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil S = Plat. 10% Rh. - Plat. R = Plat. 13% Rh. - Plat. B = Plat. 30% Rh. - Plat. 6% W = Tungsten - Tungsten Re. U = Uncompensated Body Color Purple Black Yellow Blue Orange Green Green White White White Maximum Temperature 3 = 350 F (177 C) 5 = 550 F (288 C) 10 = 1000 F (538 C) Tube Size 0 =.040 tube diameter 1 =.063 tube diameter 2 =.125 tube diameter 3 =.188 tube diameter 4 =.250 tube diameter 5 =.312 tube diameter T/C Circuits S = Simplex (1 Pair) D = Duplex (2 Pair) 146 Back to Index

147 Convenience Connectors, Miniature Size Miniature Size Connectors Part No. Style 7020 Male convenience connector Female convenience connector Male convenience connector with ground pin Female convenience connector with ground socket Female circular convenience connector panel mounting in 7/8 diameter knockout Female circular convenience connector panel mounting in 1-1/16 diameter knockout, with ground socket Female convenience connector panel mounting in 5/8 x 3/8 knockout Female convenience connector panel mounting in 1 x 3/8 knockout with ground socket. Miniature Size Accessories Part No. Style 7028 Adapter type insert Insulated-wire clamp Neoprene grommet Ordering Information 7 0 x x T/C Calibration E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil P = Plat. 10% Rh. - Plat P = Plat. 13% Rh. - Plat B = Plat. 30% Rh. - Plat W = Tungsten - Tungsten Re. U = Uncompensated Tube Size (for 7028 and 7029 only) 0 =.040 tube diameter 1 =.063 tube diameter 2 =.125 tube diameter 3 =.187 tube diameter Back to Index 147

148 Convenience Connectors, Strip Panels and Terminal Blocks Strip panels can be wired and installed completely from the front. A self-contained fastening device is permanently attached which simplifies mounting and holds tight. Alloys of inserts match ANSI thermocouple grade calibrations to maintain sensing accuracy. Alloy and circuit numbers are marked on face of strip panel with corresponding circuit numbers and polarity identification on the back. Collet type spring loaded inserts have low mass, eliminate temperature gradients and spurious E.M.F. Negative inserts are larger than positives to avoid polarity mix-ups. Large head brass terminal screws facilitate tight connections without deforming or stressing the finest wire. Molded of high impact and shock resistant compound. Strip Panel & Terminal Block Connectors Part No. Style 7032 Polarized strip panel, maximum temperature 300 F (149 C), two to twelve circuits Polarized strip panel, maximum temperature 1000 F (538 C), two to twelve circuits Barrier type terminal strip, two to ten circuits. Strip Panel Mounting Cutout Dimensions 1-1/4 C Ordering Information x To complete order number see example below T/C Calibration* E = Chromel - Constantan J = Iron - Constantan K = Chromel - Alumel T = Copper - Constantan N = Nicrosil - Nisil P = Plat. 10% Rh. - Plat P = Plat. 13% Rh. - Plat B = Plat. 30% Rh. - Plat W = Tungsten - Tungsten Re. U = Uncompensated *See ordering example below Dimensions Number of Circuits A 1 1/2 2 1/ /4 4 1/2 5 1/ /4 7 1/2 8 1/4 9 B 1 5/16 2 1/ /16 3 9/16 4 5/16 5 1/ /16 6 9/16 7 5/16 8 1/ /16 To order 7032 or 7033: 1. Give part number. 2. Specify number of circuits. 3. Name calibration code (specify each circuit if mixed). Table 1 4. Indicate vertical mounting position if other than horizontal as illustrated. 5. Specify number sequence if other than series beginning with 1. Example: K - 6J - HOR - 1 to 12 To order 7034: 1. Give part number. 2. Specify number of circuits. 3. Name calibration code (specify each circuit if mixed). Table 1 Example: E 148 Back to Index

149 Convenience Connectors, Strip Panels with Mounting Frame An assembly of strip panel modules can be combined to accommodate any number of connections. A one-piece mounting frame made of 3/32 thick rigid steel, with dull black finish, holds strip panel modules (shown on previous page). Part No Strip Panel Frame Detail for Mounting Holes in Panel. Mounting holes A are used only when H and W dimensions each exceed 13 1/2. Dimensions for Panel Assembly H 0 and W 0 are Mounting Cutout Dimensions Circuits Per Row W = 2 3 /4 W 0 = 1 1 /2 W = 3 1 /2 W 0 = 2 1 /4 W = 4 1 /4 W 0 = 3 W = 5 W 0 = 3 3 /4 W = 5 3 /4 W 0 = 4 1 /2 W = 6 1 /2 W 0 = 5 1 /4 W = 7 1 /4 W 0 = 6 W = 8 W 0 = 6 3 /4 W = 8 3 /4 W 0 = 7 1 /2 W = 9 1 /2 W 0 = 8 1 /4 W = 10 1 /4 W 0 = 9 W = 11 W 0 = 9 3 /4 W = 11 3 /4 W 0 = 10 1 /2 W = 12 1 /2 H = 2 5 /8 H 0 = 1 1 / W 0 = 11 1 /4 W = 13 1 /4 W 0 = 12 W = 14 W 0 = 12 3 /4 W = 14 3 /4 W 0 = 13 1 /2 W = 15 1 /2 W 0 = 14 1 /4 W = 16 1 /4 W 0 = 15 W = 17 W 0 = 15 3 /4 W = 17 3 /4 W 0 = 16 1 /2 W = 18 1 /2 W 0 = 17 1 /4 W = 19 1 /4 W 0 = H = 4 3 /8 H 0 = 3 1 / H = 6 1 /8 H 0 = Number of Row H = 7 7 /8 H 0 = 6 3 /4 H = 9 5 /8 H 0 = 8 1 /2 H = 11 5 /8 H 0 = 10 1 /4 H = 13 1 /8 H 0 = H = 14 7 /8 H 0 = 13 3 / H = 16 5 /8 H 0 = 15 1 / H = 18 3 /8 H 0 = 17 1 / Ordering Information 1. Give catalog number. 2. Specify number of rows and circuits per row. 3. Name calibration s, use strip panel table on opposite page (specify each circuit if mixed). 4. Indicate vertical mounting position if other than horizontal as illustrated. 5. Specify numbering sequence if other than series beginning with 1. Example: rows - 12C per row - Hor - 1 to 48 Back to Index 149

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