TPC MODEL SELECTION TPC CABLES TPC DIMENSIONS. 3P plug (with ground) Single phase, 220V Power cable (5m) Interlocking cable (5m)

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1 CB EADY ALAM U STOP ST SP M Z + JO W Z - JO 2nd. D 2nd. + W o. C ALM - MLK U P USE 4 COPY 1 IS STOP POS 8 EED 5 CL 2 DEL EM 9 PM 6 SCH 3 DI C MODE AUTO SILE CHECK PO MDI JO C Controllers SEIES C COTOLLES SILE AIS C COTOLLE The is an M code triggered single axis C controller package which includes a servomotor, amplifier, and cables. The has a emote Mode M+ feature which allows the downloading of program commands from a anuc, Mitsubishi, Yasnac, or Okuma machine tool control via an S-232 port. TPC MODEL SELECTIO TPC CABLES TPC DIMESIOS C otary Table -1 A-16 A-2 Model 2 3 3P plug (with ground) Single phase, 22V Power cable (5m) C1 2 : 26 3 : 31 A-25 A-32 Interlocking cable (5m) C2-1,2/3/4 -,2 T-11 T-131/TD-13 T-161/TD-16 otary & Tilt otary & Tilt otary & Tilt Cable for S-232 (5m) Motor cable (5m) C4 C T-21/TD-2 otary & Tilt SEIES C COTOLLES SILE AIS C COTOLLE The has all of the features of the with the addition of a hand pendant for easy set-up. An available option allows a machine tool control to call up a work number, block number, and rotary angle command from the via a binary signal. MODEL SELECTIO CABLES DIMESIOS C otary Table CM-251 CM-31 ~ 631 BA-25 BA-32, 4, 5 C (V,K) - 41 ~ 81 C (V,K) - 11 ~ 21 T-32 THC-251, 31 TTC-451, 631 TTC-11 Model S6 S12 S3 Pendant Pendant cable S-232 cable I/O equipment for general programming otary Table C8 C4 control unit Motor detector cable C5 C6 Motor power cable I O Interlocking cable B signal cable (optional) Power cable, Three phase 22V with 4P plug C1 Interlocking plug with 2m lead wire C2 C3 B-signal plug with 2m lead wire POWE C4 C3 C2 C1 C5 C6 C Subject to Change Without otice

2 C Controllers UCTIOS OPEATIO PAEL LCD display 2 characters 2 lines (Program & current position) OPEATIO MODE Power switch AUTO SILE Mode display lamps CHECK Mode selection keys PO MDI JO : Automatic operation by an M code signal from the machining center. : Single operation of. By pressing ST, the indexing is done one time. : Block number call, program check and self diagnosis. : Program input edit. : One block program carrying out. Useful when setting up workpiece. : Manual feed, step feed Program edit keys Operation keys POAM EDIT KEYS 2nd + Workpiece o. (Program o.) ~ programs registrable Block o. ~ 999 Operation command ~ 4: Movement command 5 ~ 9: Secondary functions eedrate select command : apid positioning speed 1 ~ 9: Cutting feedrate Defines code function Movement amount command (angle value, divisions, or repetition #) W o W o P POS EM D o. code Command Direct angle command Direct indexing number command Arc-indexing number command Lead cutting command 4 Zero point return command Sub-program call command Sub-program return command Program end command Workpiece coordinate system setting command 9 Declaration command o. 1~999 1~999 1~999 ~ ~999 1/2 3/4 5/6 /8 9/ code Command umber of repetitions (IC) (ABS) umber of repetitions umber of divisions/repetitions umber of table rotations 1st zero point return (mechanical zero point) 2nd zero point return 3rd zero point return umber of repetitions ot required ot required ot required o operation Clamp O/O Dwell O/O Indexing group control O/O Directional positioning O/O Completion signal control command O/O Program display selection command Current position display selection command emaining angle display selection command q code Command Command angle Command angle # of divisions for 36 Arc-angle indexed Command angle Setting ±. ~ ± ±. ~ ±36. ±1 ~ ±999,999 div. ±.1 ~ ±36. ± ~ ±36. ot required Sub-program o. ~ 9999 ot required Target address ~999 eference coordinate ± ~ ±36. ot required Dwell time ~ 999 (x1msec) ot required Completion signal selection Subject to Change Without otice ot required

3 C Controllers UCTIOS OPEATIO PAEL 5 LCD display DY W S9999 ABS POS Ø + OT OV% MZ Status display line Program display line Program/current position display line Control display line Program edit keys Multiple jog dial 6 8 Status display line: 1 3 TPC status 2 Workpiece number Subprogram number 4 Command system. Program display line: program in 2 lines 5 Current position/remaining POS/EM. Control display line: 6 8 Overtravel Override/machine lock/manual interrupt Zero point return MZ/WZ/TZ. Mode display LED s OPEATIO MODE AUTO : Automatic operation with machining center SILE : Single operation of CHECK : Program check and self-diagnosis PO : Program edit MDI : Program operation for set-up HADLE : Manual pulse operation/jog mode Mode selection keys Operation keys POAM EDIT KEYS 2nd + Workpiece o. (Program o.) ~ programs registrable W o Block o. ~ 999 W o Operation command ~ 4: Movement command 5 ~ 9: Secondary functions P eedrate select command : apid positioning speed 1 ~ 9: Cutting feedrate POS EM Defines code function D Movement amount command (angle value, divisions, or repetition #) code code q code o. Command o. Command Command Setting Direct angle command 1~9999 umber of repetitions (IC) Command angle ±. ~ ± (ABS) Command angle ±. ~ ±36. 1 Direct indexing number command 1~9999 umber of repetitions # of divisions for 36 ±1 ~ ±999,999 div. 2 Arc-indexing number command 1~9999 umber of divisions, umber of divisions/repetitions Arc-angle indexed ±.1 ~ ±36. 3 Lead cutting command ~45 umber of table rotations Command angle ± ~ ±36. 1st zero point return (mechanical zero point) 4 Zero point return command 1 2nd zero point return ot required 2 3rd zero point return 5 Sub-program call command ~9999 umber of repetitions Sub-program o. (1) ~ Sub-program return command ot required ot required Program end command ot required Target address ~999 8 Workpiece coordinate system setting command ot required eference coordinate ± ~ ±36. o operation 1/2 Clamp O/O ot required 3/4 Dwell O/O Dwell time ~ 999 (x1msec) 5/6 Indexing group control O/O 9 Declaration command /8 Directional positioning O/O ot required 9/1 Completion signal control command O/O Completion signal selection 11 Program display selection command 12 Current position display selection command ot required 13 emaining angle display selection command Subject to Change Without otice

4 C Controllers SPECIICATIOS O TPC Control Axis 1 axis Servo Motor AC Servo: ABS Detector Command Unit.1 (Decimal) 1 sec,.1,.1 (Decimal) Indexing Direct Indexing 1~ even indexing umber Arc-Indexing 1~999 even indexing 1~9999 even indexing Max. Command Angle ± ± ,± ,± Command System IC, ABS, Shortcut ABS, IC/ABS mixed system Input System MDI Program Control Workpiece o. (W to 9999) Program Capacity 1, blocks (total of main & sub programs) 2, blocks (total of main & sub programs) Positioning Speed Max. motor rotation speed: 3,rpm Max. motor rotation speed: 3,rpm AUTO: Operation interlocked w/ mach. ctr. AUTO: Operation interlocked w/ mach. ctr. SILE: Single operation of TPC SILE: Single operation of TPC Operation Mode CHECK: Program check & call CHECK: Program check & call PO: Program edit PO: Program edit MDI: Set-up operation MDI: Set-up operation JO: Manual feed, step feed JO: Manual pulse operation Display LCD screen: 2 figures x 2 lines LCD screen: 2 figures x 4 lines Direct Indexing # Command Move angle is directly commanded epetition Command of # of move amount repetitions 999 () 1~9999 () Direct Indexing # Command Indexing number of 6 digits for 36 Arc-Indexing # Command Command of arbitrary 3-digit angle () or 4-digit angle () Lead Cutting Command Interlocked operation with one axis of the machining center in the open loop status Zero Point eturn Command Allows return to the first, second or third-zero point eedrate Command : positioning speed 1~9: cutting feedrate eedrate Setting 1. By radius and surface speed setting 2. By move amount per second Sub-Program Up to 8 levels of nesting are possible Workpiece coordinate System Setting Allows a workpiece coordinate to be set at any point Dwell Allows output of a positioning completion signal to be delayed Single Directional Positioning Allows positioning of one direction Backlash Compensation In increments of.1 In increments of detecting unit Soft Limit unction Sets a soft limit measured from the 1 st zero position Automatic Setting at power O 1. Mode selection, AUTO/CHECK 2. Workpiece number setting 3. Block number setting Edit unction 1. Insert 2. Delete 3. Copy 1. Program format errors 2. Program memory errors 3. Communication Errors Alarm 4. Soft limit alarms 5. Overtravel 6. Servo motor alarms. Overheat in the cabinet () Override unction 5~2% 5% steps JO/HADLE eeding Jog feed, step feed Manual pulse feed, jog feed Overtravel The rotation range of the rotary table can be limited by limit switches. (Std. tilting axis) Manual 2 nd Zero Setting Input/Output Signal Check Contrast Power Earth (less than 1 ohm earth resistance) Environmental Conditions External Dimensions External Output Signal Enables the 2nd zero position to be set and changed at any point in the JO (HADLE) mode I1 I2 I3 I4 Workpiece number setting completion In AUTO mode LEVEL ALAM External input signal STAT STOP ITELOCK 4-digit BCD code or 16bit BI B (strobe signal) M-signal MDI lock Zero point return Manual pulse generator ull-closed feedback control MP scale Encoder Serial Channel Positioning completion signal during interlocking operation Output of completion or workpiece # setting completion (selectable by parameters) (AUTO mode) Output of completion or workpiece # setting completion (selectable by parameters) Output of zero position (selectable by parameters) Output at workpiece # setting completion (selectable by parameters) Output in AUTO mode Output during positioning (selectable by parameters) (otary table zero position) Output in AUTO mode rom machining center to TPC (External power 24VDC is also available) Positioning start signal during interlocking operation (M-signal) Input to stop rotary table Input to interlock rotary table Workpiece number can be set externally (16 kinds) Strobe signal for setting workpiece number externally ixed indexing angle input system by M-signal Input for locking MDI key operation 1 st zero return command Manual operation can be performed with a manual pulse generator (movement magnification:1,1,1) Enable full-closed control (highly precise) with the inductsyn or rotary encoder Detecting unit.1 (36 poles) or.5 (2 poles) Detecting unit.1 or.5 TPC program, feed rate and parameters can be stored in an external device ormat: IISO ormat: IISO or EIA (S-232) (S-232 or S-422) Between rotary table and (2 pcs) Between rotary table and (1 pc) or motor power supply: 5m or motor: 5m or motor detector: 5m - Between and MDI unit: m Power cable: 5m Power cable: 5m Interlocking cable: 5m Interlocking cable: 5m Cable supplied (standard) The concentration on the LCD screen can be adjusted 1ø2/22V±1% 5/6Hz 3ø2/22V±1% 5/6Hz Model Pwr Capacity use ating Model Pwr Capacity use ating Cables of different lengths are available Jr 2 1.2KVA 8A -S6 2.3KVA 1A Cable supplied S-232 cable: 5m Interlocking cable: 5m Jr 3 2.2KVA 12A -S12 4.3KVA A (option) - B signal cable: 5m -S3 5.9KVA 2A - S-232 cable: 5m Ambient temperature: -4 elative humidity: 2-8% (no condensation Vibration:.3 or less, no corrosive gas Jr 2 Unit Weight:.2kg/16lbs Control Unit Weight: 22kg/48lbs - Standard 285mm (w) x 26mm (d) x 128mm (h) 245mm (w) x 42mm (d) x 38mm (h) - Optional interlocking cables are supplied Jr 3 Unit Weight: 8.1kg/18lbs MDI Unit Weight:.5kg/1lb 285mm (w) x 31mm (d) x 128mm (h) 111mm (w) x 3mm (d) x 1998mm (h) - Optional units and parts are supplied rom TPC to machining center Contact ratings: 24VDC,.5A or less Subject to Change Without otice

5 C Controllers TPC OPTIO ull-eatured Interlocking Cable 5m 3m equired for the following functions: Stop or interlock input signal Positioning completion 2,3,4 AUTO mode Positioning Alarm signal ull-featured interlocking cable (Standard length: 5m) B Signal Cable 5m 3m equired for the following functions: External input of workpiece numbers External input of angles ixed indexing angle input system by M-signal ull-featured interlocking cable (Standard length: 5m) S-232 Cable Input and output of program, parameter and feed data for and, and data printout are carried out through external equipment, which is to be prepared by the customer. S-232 cable (Standard length: 5m) S-422 cable (Standard length: 5m) High esolution Capability otary Encoder Type ully-closed loop control is possible by the feed-back from the rotary encoder. otary encoders IBV unit (by HEIDEHAI) E High esolution Capability MP Scale Type ully-closed loop control is possible by the feed-back from the MP scale. MP scale Pre-amplifier A/D converter (Mitsubishi Heavy Industries) E emote Mode Specification Available for measuring system construction. To be connected with a personal computer using serial channel. S-232 cable emote Mode + M Specification A function to unify the program to start the rotary table by M-signal, by feeding a command for the indexing angle from the S-232 port at the C controller of the machining center. ote: This function may not be available for some machining centers. Subject to Change Without otice S-232 cable

6 C Controllers TPC MACHII POAM EAMPLES Direct angle command: W o 2 9. C Positioning at twice Quick epetition # Indexing angle/time Direct indexing number command: 1 (even indexing) W o W o W o 1 P D C eturn to W o at the program end End of program P 1 POS EM 4 D 4d C Dividing 36 by 4, four times Dividing 36 by 4 1 P D C eturn to at the program end Arc-indexing number command: 2 (even indexing by an arbitrarily-set angle) 12 W o W o C Dividing 12 by 5, five times Division # Arc-angle for dividing 1 P D C eturn to at the program end Uneven indexing W o P POS EM 1 D W o 1 P POS EM 1 D 9. W o 2 P POS EM 1 D W o 3 P POS EM 1 D W o 4 P D (-) direction indexing C C C C C Positioning at once Positioning at once Positioning at once Positioning at once eturn to W o at the program end - W o W o P POS EM 1 D -9. C Positioning at - once everse 1 P D C eturn to W o at the program end Zero point return command: 4 Zero point W o 4 eturn to 1st zero position P EM Zero return To 1st zero position EMOTE MODE + M SPECIICATIO C controller of machine The TPC control is capable of receiving indexing information from the machining center control via the S-232 ports. An M code is required to execute the move command. An S-232 cross cable is provided with the TPC control. Machining center requirements: an S-232 connector and Custom Macro B (optional) (for AUC). S-232 Command I M-signal by POPE: = S-232 port opens DPIT[/MOVA9.]: = Command of absolute positioning at is transmitted to TPC M: = Positioning starts O1Z1.2: = Machining center in operation DPIT[/MOVA18.]: = Command of absolute positioning at 18 is transmitted to TPC M: = Positioning starts O1Z1.2: = Machining center in operation PCLOS: = S-232 port closes Subject to Change Without otice

7 C Controllers ISTALLATIO O TPC COTOLLE Air Supply M-signal Power Supply Stand 1 Air Supply A pneumatic or air/hydraulic clamp system is available for an C rotary table mounted with the or controller, and air supply is egulator/ilter required. Air Hose Coupling The following are to be provided by customers. Air supply Air filter and regulator (Air pressure: 2 psi) Air hose Joint coupler (1/4 PT fitting for the table) Coupling 1/4 PT 2 M-signal When a machining center controls the rotary table, the command is normally made by M-signal. All machine tool M-signal cables must be connected to a terminal block in the machine tool cabinet. or connection with an interlocking cable, see examples on. 3 Power supply The controller is supplied with a EMA L6-2P plug (2 amp, 1 phase, 25V). The controller is supplied with a EMA L-2P plug (2 amp, 3 phase, 25V). If connectors other than the above are used, they are to be supplied by the customer. or the power requirements of TPC controllers, refer to the TPC specifications page. The TPC controller should be connected to the machine tool emergency stop circuit. If the available power supply voltage is different from the required voltage, a transformer must be used. See the TPC specifications page for complete power requirements. 4 Stand A stand for the TPC controller should be provided by the customer. or the dimensions and weight of the controller, refer to the TPC specifications page. Subject to Change Without otice

8 C Controllers TPC COTOLLES TO ITELOCK WITH MACHII TOOLS Interlocking cable (Standard length: 5m) Connector hole diameter for machining center cabinet Ø21 5m 2m Standard interlocking cable set-up: when a start signal and an indexing completion signal are used. All features cable set-up: when the signals available on an interlocking cable are used. Electric cabinet of machining center M-signal terminal block AT1 M Start AT AT85 M-signal completion AT84 Output signal common ote 1: When completion signals are received by a relay, the power supply should be 24VDC. Do not use AC1V or 2V. 2: By changing the switch in the controller, a start signal is also available with a 24VDC external power supply. 3: Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center. Electric cabinet of machining center M-signal terminal block AT1 AT5 AT6 AT91 AT92 AT93 AT3 AT2 AT AT85 AT82 AT88 AT89 AT84 M Start M1 Zero return B1 B2 B4 B8 B Emergency stop Input signal common I1 Completion signal 1 I2 Completion signal 2 LVL ALM Level signal Alarm signal Output signal common Interlocking cable (Standard length: 5m) 5m 2m Standard interlocking cable set-up: for interlocking only with M-signal and the completion signal. Connector hole diameter for machining center cabinet 4 - M3 Electric cabinet of machining center 2 Ø 26 AT1 AT2 AT AT85 AT84 M MI I Start Stop Input signal common Positioning completed Output signal common Subject to Change Without otice

9 C Controllers TPC COTOLLES TO ITELOCK WITH MACHII TOOLS (cont.) All features interlocking cable set-up (optional) A variety of signals, such as a stop or interlock input signal and a level or alarm output signal are available with this cable. A B signal cable is required with the setting functions for the workpiece number and angle data are used, or when the fixed indexing angle input system by an M-signal is used. Contact KOMA for complete information. Connector hole diameter for machining center cabinet Ø M Electric cabinet of machining center AT1 AT5 AT3 AT6 AT2 AT4 AT AT AT85 AT81 AT82 AT86 AT88 AT8 AT89 AT84 I Q I S AUTO M Start M1 Zero return M2 M3 I P I LVL ALM Work number jumping eset Stop Interlock MDI lock Input signal common Positioning completion P Positioning completion Q Positioning completion Positioning completion S Positioning AUTO mode selected Alarm signal Output signal common ote 1: When completion signals are received by a relay, the power supply should be 24VDC. Do not use AC1V or 2V. 2: By changing the switch in the controller, a start signal is also available with a 24VDC external power supply. 3: Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center. TIME CHAT Start Positioning completion output Servo motor Clamp completion Unclamp completion ote 1: A start input signal, in the form of either a pulse signal (of more than 1 msec) or level signal can be accepted. 2: During an interlock operation with a machining center by means of an M-signal, the positioning completion should coincide with the M-signal completion. Subject to Change Without otice

10 C Controllers -1, A-16, 2, 25, 32 / TPC COTOL SPECIICATIOS TPC MODEL / TABLE & MOTO SPEED Table Model -1 A-16 A-2 A-25 A-32-1,2-1,3-1,4 TPC Model Speed reduction ratio 1/36 1/2 1/2 1/12 1/18 1/36 1/6 1/6 Table/Motor PM 66./2,4 41./3, 41./3, 25/3, 16./3, 55.6/2, 5/3, 5/3, Contact KOMA Precision for TPC use with continuous cutting or eccentric load applications. Dimensions -1/ 2 Drawings not to scale Dimensions = mm A-16/ 2 A-2/ 3 A-25/ 3 A-32/ ø32 11H 86 85H h 139 5H h h 55H H h h 65H H Ø 25 5H 51 5H Subject to Change Without otice

11 C Controllers T-11, 131, 161, 21, 32 / TPC COTOL SPECIICATIOS TPC MODEL / TABLE & MOTO SPEED Table Model T-11 T-131 T-161 T-21 T-32 Table axis otary Tilt otary Tilt otary Tilt otary Tilt otary Tilt TPC model S6 Speed reduction ratio 1/6 1/12 1/6 1/12 1/2 1/12 1/45 1/9 1/12 1/24 Table rpm Contact KOMA Precision for TPC use with continuous cutting or eccentric load applications. Dimensions T-11/ Drawings not to scale Dimensions = mm Ø T-131/ Ø T-161/ h T-21/ h T-32/ S Ø Subject to Change Without otice