High-speed vision inspection F210 VISION SENSOR

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1 Advanced Industrial Automation High-speed vision inspection F210 VISION SENSOR fast, flexible, precise

2 In today s automated production environment, processes like inspection, dimension measurements and positioning have demanded increasingly varied and complex vision applications. Omron s F210 vision system is designed to speed up and simplify these processes. A general-purpose vision system, the F210 combines flexibility and ease of use with very advanced, powerful software tools to help you optimize your quality inspection performance in any automated production process. The ideal inspection system for your process! The F210 can be used to inspect everything from components on PCBs to automotive parts and medical devices in manufacturing. It is very easy to set up and configure, thanks to user-friendly menus. It uses advanced algorithms to ensure ultra-fast, ultra-precise inspection performance. And with its advanced macro functions software option, it caters to OEMs and system integrators who want the freedom of customizing their own applications. The F210 extends Omron s family of intelligent vision sensors and satisfies the market demand for a cost-effective, high-precision vision system. It is the ideal, all-round tool for quality inspection in the automotive, pharmaceutical, packaging and food industries.

3 F210 VISION SENSOR User-friendly standard software package The F210 (as well as the F250 series vision system) comes with a standard flow-menu configuration software package (F250-UM3FE) that enables standard inspection tasks to be easily configured via the user-friendly Graphical User Interface (GUI). Flow menus select the required processing items from the library and combine and link them for you. This software optimizes measurement images, performs measurements according to work-piece tolerance, and checks periodically for data variations. The standard software package comes with approximately 70 different processing functions. Just select the necessary inspection items from the package and install them. During setup of an inspection taskany combination of processing functions can be selected from the menu. Conditional inspections (branching) can also be defined using measurement results or digital input events. Camera image Precise search Calculate Branch Branch 0 Normal data Set unit data Branch 1 Set unit data EC Position F250-UME Application Software QUEST OCV Fine Matching Trend Monitor

4 Customized applications made fast, easy and flexible If you re an OEM or system integrator who wants to offer customized vision system solutions then you ll appreciate the enhanced functionality and flexibility of the F210 s Macro Functions software option (standard in the F250). The F250- UM3ME comes with all of the 70 different processing items from the standard software package. It also lets you enhance flow menus by creating macro programs using only a PC text editor. Macros let you create your own application-specific vision system, and let you customize displays, I/O controls, and the GUI. This software option allows you to create customized operation flows by using a basic type of programming language, in which you can access and manipulate nearly every system function. Not only will your design and technical efforts be reduced, but you will also be creating image-processing applications quicker and easier than ever! To support the development of macro programs, this software comes with an electronic customization manual. In addition to the general description of macro development (Syntax, rules etc.) the manual contains more than 100 sample macros. In it you will find a description and a sample macro for every operation, including customizing monitor screen, display, operation and much more. Just search for what you want to do to see how it s done. Then use the sample macro provided to create your own macro program. Measurement processing item support The Macro Functions software supports approximately 70 different processing items. These can be freely combined for inspections as required. Image Input, Measurement Support, Branch Control, Results Output and Results Display can be used in common for Omron s F210 and F250 series of vision systems. Ultra-fast, ultra-precise inspection Advanced algorithms in the F210 ensure that the inspection performance is fast and ultra-precise. These algorithms include: Processing Item Functions The F250-UM3_E Application Software can be used to install the following measurement items and perform combinations of inspections. Position Compensation General Measurement Measurement Support Branch control Binary position compensation EC position compensation Edge position compensation Model position compensation Reset scroll Scroll Results Output Memory card data output DO data output DO judgement output Host link data output Normal data output Fine matching Quest character verification LOT number verification Defect detection Classification Density data Area (variable box) Defect (variable box) Gravity & Area Gravity & Axis EC defect EC circle count EC positioning ECM search Circle angle Edge position Edge width Edge pitch Rotation search Gray/Precise search Flexible/Relative search Labelling Label data Calculation Elapsed time Get unit data Wait Set unit data Trend monitor Conditional branch DI branch End Results Display String display Measurement display Judgement display Item display Time display Figure display Line display Box display Circle display Cursor display

5 QUEST Optical Character Recognition Size Trend monitoring for inspection analysis Viewing the History of Measurement Values on the Trend Monitor Breaks Width Inclination Blurriness Line width Switching Displays Confirming Defects from Past NG Images Printed characters such as expiration dates, lot numbers and date codes can vary in shape, size and line width, based on the printing method and conditions. QUEST ensures that the six most common types of variations are always recognized correctly. Fine matching Tool Application example: inspection for soft drink bottle caps Displays inspection results as an area value Cracks near the edge Registered image Fine Matching Fine stains Stains in patterns Incomplete characters Inspected image Edge Code technology Edge Code Technology s advanced inspection and positioning algorithms use the direction of changes in brightness and the differences in image brightness to achieve ultra-precise detection. Edge Code technology also enables low-contrast images and deformed or partly defective parts or features to be detected to a degree that was never before possible. QUEST Optical Character Recognition Omron s unique QUEST Optical Character Recognition and Verification algorithm enhances the detection of printed alphanumeric characters regardless of their shape or size. QUEST technology has built-in character libraries of commonly used factory automation fonts stored for reference. There s no need to register characters as models, or to teach or create font or character libraries. This makes set-up time during installation fast and easy. Fine matching Tool With this feature the F210 can quickly and accurately detect any differences between the registered model and the image being measured. This model-matching algorithm reveals defects down to the finest detail on the edges of characters, printed labels and graphic patterns. Trend monitoring for inspection analysis Use this feature to view measurement values and judgement results. Results can be trended and displayed on the monitor during the inspection process. The NG Image Save function is useful for solving the cause of rejects by providing visual conformation with the NG image when they occur. Two cameras - double the possibilities! Two cameras can be connected to the F210 to perform different inspection tasks at different locations at the same time. Omron is one of the very few companies to offer such flexibility in one of its vision inspection systems. In addition, with the new partial scan functionality you have the option of acquiring a selectable number of lines (from 12 of the full image), which reduces the image acquisition time to as low as 2ms. This makes the system one of the fastest in its class. Data storage made easy The F210 features a compact flash slot that enables analysis data (controller settings) and measurement images to be stored for later evaluation and reference.

6 1 4 1 Robot tool guide 2 Electronic inspection 3 Bottle inspection 4 Pill pack inspection 5 Random position 6 Product sorting Our goal your success in vision applications Getting the illumination right Selecting the right components and creating an inspection system that meets all your requirements can be a challenging task. That s why Omron offers a variety of lighting systems to meet the needs of all customers and applications. Service and support to meet your requirements Omron s image processing specialists can fully support you in specifying your application and will suggest suitable solutions for your project, including the optimal lighting and the integration of the system in your production process, either locally or world-wide. Together with competent system partners, we are able to deliver complete turnkey solutions. Workshops and product- and application-specific training are just part of the complete service package that we can offer. A complete family of vision products Maximizing lighting control With an intelligent light source camera and an appropriate light source the F210 s controller menus take the guesswork out of proper lighting. With these menus, operators can control the illuminated area and light intensity. Settings are easily changed without directly adjusting the light source. Lighting positioning can be stored with other scene data, enabling operators to change the lighting conditions to match different operating environments. And because settings are stored as numeric data, it is possible to recreate the lighting conditions from machine to machine. Omron can provide the right system for your application, however simple or complex it may be. The F10 is an advanced sensor that offers a complete vision system in a sensor format with simple and quick start-up through an automatic teaching system. The F150, F160, F210 and F400 and V530-R150/V530-R160 sensors offer varying degrees of intelligence to allow the most suitable solution to be selected for the application. Completing the range is the F250, a high-end system that combines fast processing with simple operation.

7 System Configuration Cameras with intelligent Lighting Software Packages Console F160-SLC20 F160-SLC50 F250-UM3FE (Flow Menu Format) F250-UM3ME (Flow Menu Macro Format) F160-KP F150-KP F150-SLC20 F150-SLC50 Camera Cable F150-VS Monitors Colour LCD Monitor F150-M05L F150-SLC20A F150-SLC50A Monochrome CRT Video Monitor F150-M09 Cameras F150-S1A F210 Double speed camera F160-S1/S2 Camera Cable F150-VS Memory Card F160-N64S (S) (64MB) Lenses F250 3Z4S-LE C1614A RS-232C/422 (common use) Ethernet (F250) Personal computer 3Z4S-LE B2514D Lighting Parallel Cable F150-LT20A F150-LT50A 3Z4S-LE B5014A Synchronous Sensor Programmable Controller Separate robot cable specifications (F150-VSB) are available. Additional lenses and lighting systems are available on request.

8 The right system for your application - Omron s family of vision systems F10 F150 F400 F160 F210 F250 V530-R150 V530-R160 Gray search, precise search, Yes Yes Yes Yes Yes Yes No No pattern matching Rotation search No Optional No Yes Yes Yes No No Gray edge position No Yes Yes Yes Yes Yes No No Position compensation Yes Yes Yes Yes Yes Yes Yes Yes OCR/OCV No No No Yes Yes Yes No No Edge pitch No Yes No Yes Yes Yes No No Defect, plain measurement Yes Yes Yes Yes Yes Yes No No Edge-code technology No No No No Yes Yes No No Fine matching (print-quality) No No No No Yes Yes No No Colour filter No No Yes No No No No No 2-D code No No No No No No Yes Yes Gravity, area, axis No Yes Yes Yes Yes Yes Yes Yes Conditional inspections No Optional No No Yes Yes No No (branching) Customizable menus No No No Yes Yes Yes No No and display Macro programming option No No No No Yes* Yes* No No * Optional with Macro Functions software option. OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) Fax: +31 (0) Austria Tel: +43 (0) Belgium Tel: +32 (0) Czech Republic Tel: Denmark Tel: Finland Tel: +358 (0) France Tel: +33 (0) Germany Tel: +49 (0) Hungary Tel: +36 (0) Italy Tel: Netherlands Tel: +31 (0) Norway Tel: +47 (0) Poland Tel: +48 (0) Portugal Tel: Russia Tel: Spain Tel: For the Middle East, Africa and other countries in Eastern Europe, Tel: +31 (0) Sweden Tel: +46 (0) Switzerland Tel: +41 (0) Turkey Tel: +90 (0) United Kingdom Tel: +44 (0) Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant or make any representations regarding the correctness or completeness of the information described in this document. We reserve the right to make any changes at any time without prior notice. Authorised Distributor: Automation and Drives Programmable logic controllers Networking Human-machine interfaces Inverter drives Motion control Industrial Components Electromechanical relays Timers Counters Sockets Programmable relays Low voltage switch gear Power supplies Temperature & process controllers Solid-state relays Panel indicators Level controllers Industrial switches Pushbutton switches Sensing and Safety Photoelectric sensors Proximity sensors Rotary encoders Vision systems RFID systems Safety switches Safety relays Safety sensors SF8P_F210_Vision_Sensor_EN_INT01_0703