PRINT INSPECTION MACHINES
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1 COMPANY PROFILE
2 OUR COMPANY NEVER STOP INNOVATING We started our activity in 2001 with the goal of developing artificial vision technologies for the quality control of printed and decorated products. This high-specialized target has led to the formation of a growing team of engineers and technicians who are expert either in image-analysis or in printing technologies. Thanks to this competent and professional team and thanks to continuous investments in research and development we have reached great results becoming more and more one of the reference companies of the market. Today DeCoSystem is an international company and our products are worldwide recognized as the top-level print inspection systems in all the fields of packaging industry. 2
3 VISION OUR EYES ON PRINT QUALITY We design, produce and install automatic print inspection systems for any kind of decorated product. Thanks to a specific experience and a cutting-edge technology we can provide the best control systems on the market. Our products are always innovative and technologically advanced thanks to high resolution cameras, customized lighting systems and special images analysis algorithms. Compact size and easy installation, simplicity on the use, fast new job setting and amazing accuracy in defect detection are the main characteristics of our systems. Considered to be at the forefront of innovation, DeCoSystem equipments are recognized worldwide for their high performance and great reliability. Our aim has always been the optimization of the printing process, we ve always done our best to meet the requirements and the needs of our customers. 4
4 MISSION MEETING THE ORIGINAL COLOUR The printed orange must be the right orange. The integration of our inspection system on the printing line guarantees this result. Any printing problem, such as colour variation, splashes, dirt, missing ink, mis-registration etc, is detected by the system. The flawed material can be rejected directly on line or it can be removed at the end of the printing process. In any case a detailed report of the entire process is automatically stored and it can be analyzed for any further need. Our cameras can be used to optimize the printing process and reduce the waste. The start up of the machine is reduced and in case of printing problems the system stops the machine before generating waste of material. The operator can use the information coming from the camera to adjust the machine and to improve the printing process. 6
5 SKILLS DECOSYSTEM SKILLS TO IMPROVE PRINT QUALITY Our success is due to the multidisciplinary skills that we constantly update following the technological development and of the different market needs. RESEARCH AND DEVELOPMENT DIGITAL AND NEW PRINTING TECHNOLOGIES OPTO-ELECTRONICS AND ILLUMINATION SOFTWARE AND IMAGE ANALYSIS ONBOARD INTEGRATIONS SERVICES 8
6 RESEARCH AND DEVELOPMENT R&D is the basis of our high technology products and it s our main investment. We keep our know-how technologically up-to-date thanks to a continuous collaboration with research organizations and participating in innovative projects. DIGITAL AND NEW PRINTING TECHNOLOGIES We always focused on new printing technologies and our software algorithms are dedicated to each different printing procedure. Digital printing is coming more and more in any market sector and conventional printing machines are able to print always faster. We adapt out technology to these grooving needs. OPTO-ELECTRONICS AND ILLUMINATION We always have the opportunity of testing and using the most advanced electro-optical technologies before they are released on the market thanks to the cooperation with the main sensor and camera manufacturers. Our optical and lighting design competence enables us to optimize the image acquisition with a very compact solution. 10
7 SOFTWARE AND IMAGE ANALYSIS Our wealth of libraries on graphic analysis is constantly updated and increased with new applications and special projects. We are able to create exclusive and flexible solutions for any need. ONBOARD INTEGRATIONS Thanks to 2D and 3D mechanical design competence we can carry out a precise mechanical integration into any printing machine. A complete interface with any kind of machine is guaranteed by using the main industrial communication protocols. SERVICES We ensure professionalism and efficiency in any service related to the supply: installation, training, and after sale support. We have a dedicated team of engineers and special instruments to guarantee any kind of service. The remotecontrol ensures an immediate intervention in case of problems or support for special job settings. 12
8 INDUSTRIAL AREAS PRINTING CONTROL IN ANY INDUSTRIAL SECTOR We can boast a wide range of products that fully covers the requirements of printing control market. PLASTIC PACKAGING METAL PACKAGING GLASS LABELS FLEXIBLE PACKAGING PAPER AND CARDBOARD 14
9 PLASTIC METAL PACKAGING We produce print inspection and register control systems for plastic decorated material. We inspect flat and cylindrical objects cards, CDs, tubes, jars, bottles, sticks, caps and other containers - printed with different technologies: offset, silk screen, pad-printing and hot stamping, and also flexo and digital printing. We install our system into offset printing machines for flat sheets and cylindrical object like tubes, caps and cans. Our systems can be easily integrated into the production line and, besides guaranteeing the final product quality, they can be used to optimize the printing process. GLASS We are the market leader in print inspection and optical registration for glass bottles and drinking glasses. We offer 100% defect detection on cosmetics bottles and any other of high quality glass object. 16
10 LABELS FLEXIBLE PACKAGING Control systems for self-adhesive and sheets labels. In-line print inspection and out-of-line control systems guarantee the product to be in accordance with the strict sector regulations, especially for the pharmaceutical industry. Statistical video inspection systems and 100% defect detection controls for films and flexible packaging. Our systems carry out either print inspection on decorated films or surface inspection on metalized and neuter films. PAPER AND CARDBOARD We can offer an advanced quality control for Security Data and Variable Data Inspection that check the readability and the conformity of alphanumeric codes, datamatrix and barcode on documents or labels with variable data. We provide 100% defect detection and colour monitoring systems for offset printed sheets and folding cartons. Our systems can be integrated directly into offset presses or into the folding gluers machines. 18
11 DeCoSystem Srl Via Petrarca, Calenzano (Firenze) Italy Tel.: +39 (0) Fax: +39 (0) Service line: +39 (0) info@decosystem.com
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