USi Product Presentation. Mayser Ultrasonic Industrial Sensor USi
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1 USi Product Presentation Mayser Ultrasonic Industrial Sensor USi Page 1
2 Contents Ultrasonic Technology - General technology - Mayser Ultrasonic Technology Ultrasonic Industrial Sensor - Intended use - USi Product overview USi - Components - Evaluation Unit - Ultrasonic Transducer - Unit Cable Commissioning Applications Page 2
3 Ultrasonic Technology Ultrasound The acoustic range from 16 khz up to 1 GHz is called ultrasound. The ultrasonic industrial sensor USi is designed for ultrasonic sensing in air for many applications in industrial use. Schaltleisten The ultrasound is generated by a piezoceramic transducer. Schaltgeräte Page 3
4 Ultrasonic Technology General Ultrasonic sensors are the ideal solution for presence sensing detection of objects and for distance measurement in a rough environment. Objects made of any material can be detected regardless of shape, transparency and color. The time of the ultrasonic-pulses between sensor and object is equal to the distance. Page 4
5 Ultrasonic Technology Mayser Ultrasonic Technology Stationary and dynamic echo The objects are evaluated by the envelope curve Teach-in function programs environment Operating paramenters easily set, manually or with a Windows based Software Specialist software blocks interference Ultrasonic transducer with strong elliptical radiation field Page 5
6 Ultrasonic Industrial Sensor USi Intended use The ultrasonic industrial sensor USi is designed for ultrasonic sensing in air for many applications in industrial use. It is comprised of the Evaluation Unit and up to 2 sensors (ultrasonic transducers). It can be used to achieve the following functions Reflex switch Reflex barrier analog distance measurement Sonic barrier Multisensor Page 6
7 Ultrasonic Industrial Sensor USi USi Product overview One or two Transducers can be connected to the Evaluation Unit Transducer with a strong elliptical radiation field The sensors can be mounted in any position Unit Cable with M12 Socket (8 Pins) Easy teach-in for programming complex environments as reference (not for setting detection range parameters) Basic functions can be set by push button Additional functions can be set via USB and Windows Software Resolution in cm or mm Page 7
8 Ultrasonic Industrial Sensor USi USi Outputs USi-PP USi-IP USi-UP 2x2 PNP switches ma and 3 PNP switches V and 3 PNP switches USi-NN USi-IN USi-UN 2x2 NPN switches ma and 3 NPN switches V and 3 NPN switches Page 8
9 Ultrasonic Industrial Sensor USi For flexible use flexible Hardware Transducer and Evaluation Unit are separated one or two Transducers can be connected to a Evaluation Unit Synchronisation for up to 25 USi (= 50 Transducers) flexible Software parameter settings for Operating Modes, Outputs and Transducers analysis program to monitor the envelope curve Teach-In function for the complete detection area many applications Page 9
10 Ultrasonic Industrial Sensor USi Construction Kit Page 10
11 Ultrasonic Industrial Sensor USi - Components Evaluation Unit 5 Teach In button 6 Fastening point (M4) 7 M8 socket: Sensor 2 8 M8 socket: Sensor 1 9 Screw plug: Mini USB 10 M12 plug X1: Unit cable Page 11
12 Ultrasonic Industrial Sensor USi - Components Evaluation Unit 64 Page 12
13 Ultrasonic Industrial Sensor USi - Components Evaluation Unit Page 13
14 Ultrasonic Industrial Sensor USi - Components Evaluation Unit Page 14
15 Ultrasonic Industrial Sensor USi - Components Evaluation Unit LED: Power LED (green) Output LEDs (yellow) Button: Teach-In push button Fastening point: - fix the Unit with screws 3mm - fix the Unit with screws 4mm - mounting rail adapter Connectors: Unit Cable USB Ultrasonic Transducer Page 15
16 Ultrasonic Industrial Sensor USi - Components Evaluation Unit Green LED Power LED on: USi is ready for operation, no errors LED flashes (2 Hz): Error, sensor not correctly connected LED flashes (10 Hz): USi in monitoring mode data being sent to the PC LED flashes (20 Hz): electromagnetic or acoustic interference Page 16
17 Ultrasonic Industrial Sensor USi - Components Evaluation Unit Yellow LED OUT two Status LEDs for each Transducer LED on: LED off: Output activated Output not activated more features: Display device status fault diagnostics Page 17
18 Ultrasonic Industrial Sensor USi - Components Mounting the Evaluation Unit Mounting rail adapter (optional) Page 18
19 Ultrasonic Industrial Sensor USi - Components Mounting the Evaluation Unit with screws 4mm (beneath the lid) Page 19
20 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) Page 20
21 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) Pattern ± 17 Pattern ± 5 Page 21
22 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) Ultrasonic Transducer with an elliptical radiation field Page 22
23 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) Page 23
24 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) Page 24
25 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) + use O-Rings 18.0 x 2.5 mm ( ) Page 25
26 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) + Page 26
27 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) M30 tubular enclosure Set with two O-Rings horizontal enclosure Set with two O-Rings vertical enclosure Set with two O-Rings Page 27
28 Ultrasonic Industrial Sensor USi - Components Sensor (Ultrasonic Transducer) Optimised fixture integrated version use O-Rings 17.5 x 2.0 mm ( ) Page 28
29 Ultrasonic Industrial Sensor USi - Components Unit Cable Cable with M12 Connector cable type LifYCY 8-pole, shielded Standard USi Signal USi-PP USi-IP USi-UP PIN Lead colour Supply voltage +U S 15 to 30 V DC 2 -U S 7 BN BU Brown Blue Output 1.1 OUT 1.1 max. 200 ma 4 to 20 ma 0 to 10 V DC 1 WH White Output 1.2 OUT 1.2 max. 200 ma 3 GN Green Output 2.1 OUT 2.1 max. 200 ma 4 YW Yellow Output 2.2 OUT 2.2 max. 200 ma 5 GY Grey - (not assigned) PK Pink Synchronisation SYNC (internal) 8 RD Red Earthing - (braid) Page 29
30 Ultrasonic Industrial Sensor USi - Commissioning Operating Modes Mode 1 Range range from sensor to maximum distance Mode 2 Range range divided into two areas Mode Window Page 30
31 Ultrasonic Industrial Sensor USi - Commissioning Adjust Settings using Software Page 31
32 Ultrasonic Industrial Sensor USi - Commissioning Adjust Settings using Software Page 32
33 Ultrasonic Industrial Sensor USi - Commissioning Adjust Settings with Software Page 33
34 Ultrasonic Industrial Sensor USi - Applications Page 34
35 Ultrasonic Industrial Sensor USi - Applications Application - AGV Ultrasonic System USi for AGV speed control for two areas: - movement at reduced speed - vehicle stops Safety Bumper as emergency stop Page 35
36 Ultrasonic Industrial Sensor USi - Applications Application - AGV Ultrasonic Sensor with two detection fields for speed control Bumper as emergency stop Page 36
37 Ultrasonic Industrial Sensor USi - Applications Application - AGV Ultrasonic Sensor as Anti Collision System Laserscanner as Safety System Page 37
38 Ultrasonic Industrial Sensor USi - Applications Application - AGV Ultrasonic Sensor as Anti Collision System Page 38
39 Ultrasonic Industrial Sensor USi - Applications Application USi in combination with Safety Bumper Page 39
40 Ultrasonic Industrial Sensor USi - Applications Application USi in combination with Safety Bumper Integration of Ultrasonic sensor in Safety Bumper Project Michelangelo Page 40
41 Ultrasonic Industrial Sensor USi - Applications Application USi in combination with Safety Bumper Safety System for Portal Cranes Page 41
42 Ultrasonic Industrial Sensor USi - Applications Application Anti Collision Assistant Airport ground handling Page 42
43 Ultrasonic Industrial Sensor USi - Applications Application Anti Collision Assistant Airport ground handling Page 43
44 Ultrasonic Industrial Sensor USi - Applications Application Anti Collision Assistant Airport ground handling Page 44
45 Ultrasonic Industrial Sensor USi - Applications Application Anti Collision Assistant Materials equipment handling Heel protection Page 45
46 Ultrasonic Industrial Sensor USi - Applications Application Anti Collision Assistant Materials equipment handling surround surveillance Page 46
47 Ultrasonic Industrial Sensor USi - Applications Application Anti Collision Assistant mobile working platform Page 47
48 Ultrasonic Industrial Sensor USi - Applications Application Automation Control Detection of liner Page 48
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