Distance sensors. Measurement from 20 mm to 250 m. Optical distance sensors from Page 146. from Page 152. from Page 152.

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1 Distance sensors Measurement from 0 mm to 50 m Optical distance sensors from Page 4 from Page 5 FT 50 Operating range (scanning distance) from 30 to 300 mm High absolute accuracy High measurement frequency Laser distance sensors using the triangulation principle High precision thanks to resolution of up to 7 µm RS485 and analogue interfaces from Page 5 from Page 4 F 55 / F 90 / F 9 / F 9 Laser distance sensors using the time-of-flight principle Scanner versions up to measurement distance of 0 m Reflector versions up to 50 m range Wide choice of interfaces (serial and analogue) FT 5 Operating range (scanning distance) from 0 mm to 00 mm LED short-range distance sensors using the triangulation principle Miniature housing for simple integration Analogue output 0 0 V FT 80 Operating range (scanning distance) from 50 mm to 750 mm High repeatability Laser distance sensors using the triangulation principle RS485 and analogue interfaces Rapid and precise measurement, accurate positioning, and detection of the most varied of materials distance measurement is a central requirement in many areas of automation technology. Whether for checking the winding of coils with millimetre accuracy, the detection of double sheets, or the accurate positioning of storage and retrieval machines distance sensors from SensoPart are reliable tools for many purposes in the following sectors: The technologies used are as varied as the applications. Our optical sensors use the triangulation process for operating ranges below m, and time-of-flight measurement for longer operating distances. Apart from optical sensors, ultrasonic sensors are also used for transparent or strongly reflective materials, in particular, and inductive sensors are employed for metal objects at close-range and in harsh operating conditions. The automotive and supplier industries Mechanical engineering and special machine construction Assembly and handling The packaging industry Handling and warehousing systems The steel industry The textile and paper industries The wood industry Monorail system with car bodies in the automotive industry Car production Positioning the body using distance sensors 4

2 from Page 80 FR 85 Rail Pilot Distance sensors using the time-of-flight principle Specialised solution for anticollision applications on monorails Cornering also possible Large aperture angle, thus long detection range Ultrasonic distance sensors from Page 544 Distance sensors using the ultrasonic time-of-flight principle Cubic and cylindrical housings Large portfolio for differing measurement ranges Reliable operation with all surfaces and colours and especially with transparent objects Inductive distance sensors from Page 594 Long switching distances up to 0 mm with accurate linear measurement range Distance measurement on metals according to the inductive principle Various housings High accuracy and long linear measurement range Eyesight vision systems from Page 0 D camera technology for measuring e.g. moulded and turned parts Versatile measurement tool for all dimensional accuracy tasks Image and result visualisation in inspection mode 43

3 Distance sensors System description Distance measurement using triangulation The measurement principle of optical triangulation is suitable for the precise determination of distances at close range. With the help of special receiver optics and a position-sensitive detector (e.g. a photodiode line), the sensor can determine the object distance regardless of its reflectivity (see illustration below). The colour and surface properties (e.g. highly reflective) thus have practically no effect on measurement accuracy. The FT 50 RLA laser distance sensor provides a signal proportional to the distance, transmitted via the analogue output (e.g ma) or a serial RS485 interface. The switching range of the digital outputs can be set to any zone within the operating range using teach-in. Dancer roll control using the FT 50 RLA-0 laser distance sensor P' P' Collision prevention sensors for monorails P The triangulation process: with the help of a line-shaped position-sensitive detector, the distance sensor measures the distance to the object regardless of the amount of light reflected. The light reflected back from the object (P ) hits the line at point P. The sensor determines the distance signal from this. The light correspondingly hits the detector at a different point (P ) at object distance P. P 00 mm 00 mm 300 mm Collision prevention on monorail systems in car production is a special distance measurement task. The FR 85 series was specially developed for this application. These sensors provide excellent measurement results regardless of the reflectivity of the target object, and their comprehensive range of functions is impressive. The FR 85 offers high measurement accuracy and immunity to ambient light because it is based on time-of-flight technology. A long measurement range (up to m) and flexibly adjustable protection field geometries allow adaptation to the situation on site, even when cornering. Distance measurement using time-of-flight SensoPart uses time-of-flight technology to measure longer distances (up to 50 m). The sensor emits pulsed laser light that is reflected by the target object. The distance to the object is determined by the time taken between emission and reception of the light. 44

4 The use of pulsed light provides reliable background suppression and very high immunity to ambient light. The distance sensors of the F 90 series, using time-of-flight technology, measure distances of up to 50 m with a high level of accuracy. The sensors are particularly suitable for use on production lines and in handling and warehousing systems due to their reliable detection and long ranges or scanning distances. Ultrasonic sensors Ultrasonic sensors are the right choice for materials with which optical systems cannot be reliably operated. Ultrasonic sensors work using the time-of-flight of sound. The sensor emits ultrasonic pulses. The target object reflects the sound. The sensor measures the time-of-flight of the pulse and calculates the distance value. This value is transmitted to the controller as a current or voltage signal. Operating ranges from mm Operating range and analogue output adjustable via teach-in Analogue output 0 0 V / 4 0 ma Crane positioning with FR 9 distance sensor Inductive analogue sensors The reasonably priced solution for metallic objects. Compared to optical or ultrasonic sensors, inductive distance sensors have only limited ranges. They are still used under harsh conditions, in particular, as a result of their great robustness. Monitoring throughput with the UT 0 ultrasonic sensor Inductive distance sensors with analogue output of 4 0 ma Operating range of 0 mm to 4.5 mm Falling characteristic line on approach Robust metal housings 45

5 FT 5-RA optical short-range distance sensors The compact class for measurement and regulatory tasks made in Germany TyPIcAL FT 5-RA Operating range: mm / mm Distance sensor with 0 V analogue output Easily integratable ultra-compact ABS housing: 34 x x 0 mm 3 High precision and high repeatability especially for control tasks Resolution: from 0. mm Two adjustable switching points as window mode for -point control Teach-in operation FT 5-RA for dancer roll regulation The precise control of the FT 5-RA ensures a constant tension of the paper roll during unwinding. mm 0 mm In a miniature housing The FT 5-RA is also suitable for limited installation spaces thanks to its compact dimensions of 34 x x 0 mm mm 4

6 In addition to its analogue voltage output the small distance sensors also have a switching output and offer the possibility of defining a switching window by means of two switching points. Thanks to their simple operation, these sensors are suitable for straightforward measurement and control tasks at distances of up to 00 mm. Key applications: Dancer roll regulation, sag monitoring Determining the roll diameter of an unwinding machine Stacking height measurement, double layer detection and height measurements in the wood processing, packagingand handling industry Distance measurement and positioning on robot grippers in pick & place applications FT 5 RA Product Overview Operating range Special features Page FT 5-RA 0 80 mm / mm Small housing with long range 48 FT 0 RA 0 80 mm Small housing

7 FT 5-RA Miniature distance sensor PRODUCT HIGHLIGHTS Miniature housing with measurement ranges up to 00 mm for an easy integration and high flexibility High linearity and high repeatability for precise control tasks Almost surface independant detection on homogeneous object surfaces Invertible analogue characteristic Window mode e.g. for two-step controls separately adjustable Optical data Functions Measurement range Resolution Linearity Repeatability Type of light 0 80 mm 0. mm (-bit) ± 0.4 mm < 0.4 mm, 3 LED, red, 3 nm mm 0.8 mm (-bit) ± mm < mm, 3 LED, red, 3 nm Indicator LED, green Indicator LED, yellow Measurement range adjustment Adjustment possibilities Default settings Operating voltage indicator Switching output indicator Via Teach-in button Analogue measurement range Q A Invertible analogue characteristic Switching output Q (window mode) N.O./N.C. via teach-in button See Table Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Q Protective circuits Protection Class Power On Delay Switching output, Q Output function Max. capacitive load Q Switching frequency, f (ti/tp :) Q Response time Q Analogue output Q A Response time Q A Warm-up time Temperature drift 3 30 V DC 30 ma 00 ma Reverse-polarity protection, U B / short-circuit protection (Q) < 300 ms PNP/NPN (See Selection Table) N.O./N.C. 0 nf 000 Hz 500 μs 0 V / max. 3 ma 400 µs (FT 5-RA-0) 3.4 ms (FT 5-RA-70) 0 min. < 0. mm/k (FT 5-RA-0) < 0. mm/k (FT 5-RA-70) Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight (plug device) Resistance to vibrations and impacts 34 x 0 x mm IP 7 / IP 9K 4 ABS PMMA See Selection Table C C 0 g EN Reference material: 90 % reflectivity, Reference material grey, 8 % reflectivity, at constant ambient conditions, 4 5 with connected IP 7 / IP 9K plug, UL: -0 C C Measurement range Analogue output Switching output Type of connection Part number Article number mm mm mm mm... 0 V... 0 V... 0 V... 0 V PNP NPN PNP NPN Metal plug, M8x, 4-pin Metal plug, M8x, 4-pin Metal plug, M8x, 4-pin Metal plug, M8x, 4-pin FT-5-RA-0-PSU-M4M FT-5-RA-0-NSU-M4M FT-5-RA-70-PSU-M4M FT-5-RA-70-NSU-M4M Version: 0/03. Subject to changes; diagrams similar

8 Plug connection ( mm) Plug connection ( mm) Teach-in LED LED. 0 Teach-in LED LED. 0 Receiver Receiver Emitter Emitter.75. M8x 3.. M8x Connection, 4-pin Light spot size 0 + +U B BN NPN 5 horizontal = vertical - Q A Q -U B WH 4 BK 3 BU PNP + - Size [mm] mm mm Distance [mm] Characteristic output and analogue curves Default settings Q A [V] 0 invertible & adjustable FT 5-RA-0 FT 5-RA-70 Analogue output Q A (... 0 V) Switching output Q (A... A), N.O mm mm mm mm Q High Low A A Distance [mm] Accessories Connection cables Brackets From Page A-3 Version: 0/03. Subject to changes; diagrams similar 49

9 FT 0 RA Distance sensor PRODUCT HIGHLIGHTS Operating range 0 80 mm Analogue output 0 0 V Simple teach-in Adjustable switching window (switch on/off points) for e.g. two-point control Red light (0 nm) Optical data Functions Operating range Measurement range Type of light Resolution Linearity 0 80 mm 0 mm LED, red, 0 nm % distance (measurement value) < % Indicator LED, green Indicator LED, yellow Scanning distance adjustment Operating voltage indicator Switching output indicator Via Teach-in button Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Protective circuits Protection Class Switching output, Q Output function Analogue output Limit frequency, analogue output Load Switching frequency, f (ti/tp :) Response time 5 30 V DC 30 ma 00 ma Reverse-polarity protection, U B / short-circuit protection (Q) PNP N.O./N.C. 0 0 V / max. 3 ma 00 Hz 0 kω 000 Hz 500 μs Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight (plug device) Weight (cable device) 3 x 0 x mm IP 7 ABS PMMA See Selection Table C C 0 g 40 g Reference material: Kodak white, 90 % With connected IP 7 plug Type of connection Part number Article number Plug, M8, 4-pin Cable, m, 4-wire FT 0 RA-0-F-M4 FT 0 RA-0-F-K Version: 0/03. Subject to changes; diagrams similar

10 Plug connection Cable connection Connection, 4-pin BN +U B 4: WH 4 BK PNP 3 BU + - -U B Characteristic output curve Uout (V) 0 Kennlinie / characteristic / Caractéristique Abstand (mm) / Distance (mm) / Distance (mm) Typ. Ausgangskennlinie / typ. output characteristic / Caractéristique typ. de sortie Accessories Connection cables Brackets From Page A-3 Version: 0/03. Subject to changes; diagrams similar 5

11 FT 50 / FT 80 laser distance sensors Precise and rapid measurement with many extras made in Germany TyPIcAL FT 50 / FT 80 Laser distance sensors with a variety of measurement ranges Shape and colour of the target object is largely irrelevant High accuracy and resolutions up to 7 µm Independent of reflectivity These highly precise triangulation sensors are predestined for the detection of differing materials thanks to their high contrast-independence. Rapid response time up to khz Intelligent teach-in user concept switching outputs Analogue output: 4 0 ma / 0 0 V Variants with serial interface for measuring differences and thicknesses in master/slave mode ABS housing with rotatable plug 5

12 These distance sensors are particularly easy to commission thanks to their fixed operating distances. Voltage rises linearly with increasing distance. Regardless of the reflectivity of the target object, these sensors provide excellent measurement results and their comprehensive range of functions is impressive. The optional serial interface allows user-friendly configuration via PC, providing visualisation of measurement values. FT 50 / FT 80 Product Overview Housing dimensions Operating range Special features Page FT 50 RLA-0 50 x 7 x 50 mm mm Analogue output FT 50 RLA x 7 x 50 mm mm Analogue output 54 5 FT 50 RLA -70 L5-00 L5-0 L5 50 x 7 x 50 mm mm mm mm Analogue output, switching output, simple teach-in of measurement ranges; M, 5-pin 58 FT 50 RLA -70 L8-00 L8-0 L8 50 x 7 x 50 mm mm mm mm Analogue output, switching outputs, RS485 interface; M, 8-pin 0 FT 80 RLA x 5 x 5 mm mm Analogue output, switching outputs, RS485 interface; M 8-pin 53

13 FT 50 RLA 0 Distance sensor PRODUCT HIGHLIGHTS High resolution and small laser light spot Operating range: 40 0 mm Small, easily visible laser light spot No adjustments necessary Resolution: 7 µm / 40 µm Analogue output: 0 0 V Device plug rotatable through 70 Optical data Functions Operating range Measurement range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Light spot size 40 0 mm 0 mm Laser, red, 70 nm 40 µm / 7µm (see Selection Table) < % < mm bei 50 mm Indicator LED, green Indicator LED, red Scanning distance adjustment Operating voltage indicator Contamination indicator Fixed setting Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Protective circuits Protection Class Analogue output Limit frequency Temperature drift Rise time (0 to 90 %) Fall time (90 to 0 %) 8 8 V DC 35 ma Reverse-polarity protection, U B / short-circuit protection, Q 0 0 V / max. 3 ma 400 Hz / 40 Hz (see Selection Table) 0 µm / K 3 ms / 30 ms (see Selection Table) ms / 0 ms (see Selection Table) Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight (plug device) Weight (cable device) Vibration and impact resistance 50 x 50 x 7 mm IP 7 ABS, impact-resistant PMMA See Selection Table C C 40 g 0 g EN Reference material: Kodak grey, 8 % With connected IP 7 plug Resolution Rise time Fall time Limit frequency Type of connection Part number Article number 40 µm 7 µm 40 µm 7 µm 3 ms 30 ms 3 ms 30 ms ms 0 ms ms 0 ms 400 Hz 40 Hz 400 Hz 40 Hz Plug, Mx, 4-pin Plug, Mx, 4-pin Cable, m, 4-wire Cable, m, 4-wire FT 50 RLA-0-F-L4S FT 50 RLA-0-S-L4S FT 50 RLA-0-F-K5 FT 50 RLA-0-S-K Version: 0/03. Subject to changes; diagrams similar

14 Plug connection Cable connection Connection, 4-pin BN +U B WH 4 BK BU -U B Shield Characteristic output curve Analogausgang (V) Analogue output (V) Sortie analogique (V) 0 V Arbeitsbereich Operating range Champ de travail 0 V 40 mm 0 mm Entfernung (mm) Distance (mm) Distance (mm) Accessories Connection cables Brackets From Page A-3 Version: 0/03. Subject to changes; diagrams similar 55

15 FT 50 RLA 40 Distance sensor PRODUCT HIGHLIGHTS High resolution and small light spot Operating range: mm Laser red light (70 nm) Small, easily visible light spot No adjustments necessary Resolution: 0.0 mm / 0.08 mm Analogue output: 0 0 V Device plug rotatable through 70 Optical data Functions Operating range Measurement range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Light spot size mm 40 mm Laser, red, 70 nm 80 µm / 0 µm (see Selection Table) < % < 0.8 mm at 5 mm Indicator LED, green Indicator LED, red Scanning distance adjustment Operating voltage indicator Contamination indicator Fixed setting Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Protective circuits Protection Class Analogue output Limit frequency Temperature drift Rise time (0 to 90 %) Fall time (90 to 0 %) 8 8 V DC 35 ma Reverse-polarity protection, U B / short-circuit protection, Q 0 0 V (max. 3 ma) 400 Hz / 40 Hz (See Selection Table) 8 µm / K 3 ms / 30 ms (See Selection Table) ms / 0 ms (See Selection Table) Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight (plug device) Weight (cable device) Vibration and impact resistance 50 x 50 x 7 mm IP 7 ABS, impact-resistant PMMA See Selection Table C C 40 g 0 g EN Reference material: Kodak grey, 8 % With connected IP 7 plug Resolution Rise time Fall time Limit frequency Type of connection Part number Article number 80 µm 0 µm 80 µm 0 µm 3 ms 30 ms 3 ms 30 ms ms 0 ms ms 0 ms 400 Hz 40 Hz 400 Hz 40 Hz Plug, Mx, 4-pin Plug, Mx, 4-pin Cable, m, 4-wire Cable, m, 4-wire FT 50 RLA-40-F-L4S FT 50 RLA-40-S-L4S FT 50 RLA-40-F-K5 FT 50 RLA-40-S-K Version: 0/03. Subject to changes; diagrams similar

16 Plug connection Cable connection Connection, 4-pin BN +U B WH 4 BK BU -U B Shield Characteristic output curve Analogausgang (V) Analogue output (V) Sortie analogique (V) 0 V Arbeitsbereich Operating range Champ de travail 0 V 45 mm 85 mm Entfernung (mm) Distance (mm) Distance (mm) Accessories Connection cables Brackets From Page A-3 Version: 0/03. Subject to changes; diagrams similar 57

17 FT 50 RLA 70 / 00 / 0 Distance sensor PRODUCT HIGHLIGHTS Precise distance measurement Largely independent of target object reflectivity (highly reflective and glossy objects) High long-term stability and low temperature effects High resolution Very high update rate of analogue output (response time) One switching output, one analogue output ma Simple adjustment via teach-in button Optical data Functions Operating range Measurement range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Repeatability mm / mm / mm 70 mm, 00 mm, 0 mm Laser, red, 50 nm < 0. % of operating range end-value (see Selection Table) < 0.5 % of operating range end-value (see Selection Table) < 0.5 % of measurement value Indicator LED, green Indicator LED, yellow Scanning distance adjustment Adjustment possibilities Operating voltage indicator Switching output indicator Via Teach-in button and control input N.O. / N.C. via Teach-in button and control input Button lock via control input Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Protective circuits Protection Class Power On Delay Switching output, Q Output function Max. capacitive load, Q Analogue output Temperature drift Load Switching frequency, f (ti/tp :) Response time Control input, IN 8 30 V DC 40 ma 00 ma Reverse-polarity protection, U B / short-circuit protection, Q < 300 ms PNP N.O. / N.C. < 00 nf 4 0 ma < 0.0 % of operating range end-value / K 500 Ω (recommended) khz (speed mode) 0 Hz (averaging mode) 0.4 ms (speed mode) 40 ms (averaging mode) When High (+U B ) = laser disable When Low (-U B ) = button lock When open = free-running Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 50 x 50 x 7 mm IP 7 3 ABS, impact-resistant PMMA See Selection Table C C 43 g EN Reference material: Kodak grey, 8 % Smallest measurable change 3 With connected IP 7 plug Operating range Measurement range Resolution Linearity Type of connection Part number Article number mm mm mm 70 mm 00 mm 0 mm 0. mm 0.7 mm 0.3 mm 0.5 mm 0.4 mm 0.75 mm Plug, Mx, 5-pin Plug, Mx, 5-pin Plug, Mx, 5-pin FT 50 RLA-70-PL5 FT 50 RLA-00-PL5 FT 50 RLA-0-PL Version: 0/03. Subject to changes; diagrams similar

18 Plug connection Type X (distance, receiver) FT 50 RLA 70 FT 50 RLA 00 FT 50 RLA mm 3.5 mm 3.5 mm Connection, 5-pin Installation BN WH 3 BU +U B QA -U B 4 BK 5 GY Q IN Characteristic analogue curve Light spot geometry Operating range (default setting) FT 50 RLA A OK LED (green) (Good Target) Analogue output (invertible) On Off 0 ma 4 ma X 8.5 Receiver Transmitter A C B B C.5 x 3.5 x x 3.5 D.5 x x 3.9 x 4.5 X FT 50 RLA 70 FT 50 RLA 00 FT 50 RLA 0 30 mm 70 mm 80 mm 00 mm 70 mm 300 mm D Accessories Connection cables From Page A-3 Brackets Version: 0/03. Subject to changes; diagrams similar 59

19 FT 50 RLA 70 / 00 / 0 Distance sensor with RS485 interface PRODUCT HIGHLIGHTS Largely independent of target object reflectivity (highly reflective and glossy objects) RS485 interface for parameterisation and measurement value output High resolution Rapid response time switching outputs, analogue output ma High long-term stability and low temperature effects Optical data Functions Operating range Measurement range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Repeatability mm / mm / mm 70 mm, 00 mm, 0 mm Laser, red, 50 nm < 0. % of operating range end-value (0. mm / 0.7 mm/ 0.3 mm) < 0.5 % of operating range end-value (0.5 mm / 0.4 mm / 0.75 mm) < 0.5 % of measurement value Indicator LED, green Indicator LED, yellow Scanning distance adjustment Adjustment possibilities Default settings Operating voltage indicator Switching output indicator Via Teach-in button and control input N.O. / N.C. via Teach-in button and control input Button lock via control input Max. scanning distance and N.O. Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Protective circuits Protection Class Power On Delay Switching output, Q / Q Output function Analogue output Temperature drift Load Switching frequency, f (ti/tp :) Response time Serial interface 8 30 V DC 40 ma 00 ma Reverse-polarity protection, U B / short-circuit protection, Q (not Type S) 300 ms PNP N.O. / N.C. 4 0 ma < 0.0 % of operating range end-value / K 500 Ω 000 Hz 0.4 ms (when mean value formation = off) / 4 ms / 40 ms to end-value See Selection Table Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 50 x 50 x 7 mm 3 IP 7 3 ABS, impact-resistant PMMA See Selection Table C C 43 g EN Reference material: Kodak grey, 8 % Smallest measurable change 3 With connected IP 7 plug Scanning distance Measurement range Resolution Linearity Serial interface Type of connection Part number Article number mm mm mm mm mm 70 mm 70 mm 00 mm 0 mm 0 mm 0, mm 0, mm 0,7 mm 0,3 mm 0,3 mm 0,5 mm 0,5 mm 0,4 mm 0,75 mm 0,75 mm RS485 RS485 RS485 Plug, Mx, 8-pin Plug, Mx, 8-pin Plug, Mx, 8-pin Plug, Mx, 8-pin Plug, Mx, 8-pin FT 50 RLA-70-L8 FT 50 RLA-70-SL8 FT 50 RLA-00-SL8 FT 50 RLA-0-L8 FT 50 RLA-0-SL Version: 0/03. Subject to changes; diagrams similar

20 Plug connection Type X (distance, receiver) FT 50 RLA 70 FT 50 RLA 00 FT 50 RLA 0 9,4 mm 3,5 mm 3,5 mm Connection, 8-pin Type Pin Pin 5 BN WH 5 GY PK 8 RD 4 YE 3 GN PNP 7 BU PNP +U B 5 Q Q/IN -U B QA ma FT 50 RLA -SL8. FT 50 RLA -L8. RS485 Y/A RS485 Z/B Characteristic analogue curve Light spot geometry Operating range (default setting) FT 50 RLA OK LED (green) (Good Target) Analogue output (invertible) On Off 0 ma 4 ma X 8.5 Receiver Transmitter A C B A B C.5 x 3.5 x x 3.5 D.5 x x 3.9 x 4.5 X FT 50 RLA 70 FT 50 RLA 00 FT 50 RLA 0 30 mm 70 mm 80 mm 00 mm 70 mm 300 mm D Installation Accessories Connection cables Brackets From Page A Version: 0/03. Subject to changes; diagrams similar

21 FT 80 RLA Distance sensor with RS485 interface PRODUCT HIGHLIGHTS Long operating distance switching outputs + analogue output: 4 0 ma High resolution (0.% of measurement range) Type S with serial Bus interface (RS485 half-duplex) Adjustable via Teach-in; Type S also via software Wide range of functions Optical data Functions Operating range Measurement range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity mm 500 mm Laser, red, 50 nm < 0. % of measurement range end-value < 0.5 % of measurement range end-value Indicator LED, green Indicator LED, yellow Indicator LED, red Scanning distance adjustment Adjustment possibilities Default settings Operating voltage indicator Switching output indicator State indicator Via Teach-in button and control input Button lock via control input Max. scanning distance and N.O. Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Protective circuits Temperature drift Protection Class Power On Delay Switching output, Q / Q Output function Analogue output Temperature drift Load Switching frequency, f (ti/tp :) Response time Serial interface 8 30 V DC 40 ma 00 ma Reverse-polarity protection, U B / short-circuit protection, Q (not Type S) 300 ms PNP N.O. / N.C. 4 0 ma < 0.0 % of operating range end-value / K 500 Ω (recommended) 000 Hz 0.4 ms (when mean value formation = off) / 4 ms / 40 ms to end-value See Selection Table Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight 83 x 5 x 5 mm IP 7 PBT PMMA See Selection Table C C 07 g Reference material: Kodak grey, 8 % With connected IP 7 plug Scanning distance Measurement range Resolution Linearity Serial interface Type of connection Part number Article number mm mm 500 mm 500 mm 0, mm 0, mm 0,5 mm 0,5 mm RS485 Plug, Mx, 8-pin Plug, Mx, 8-pin FT 80 RLA-500-L8 FT 80 RLA-500-SL Version: 0/03. Subject to changes; diagrams similar

22 Plug connection Connection, 8-pin Type Pin Pin 5 BN +U WH B 5 GY 5 PK 8 RD QA ma 4 YE Q 3 GN PNP Q/IN 7 BU PNP -U B FT 80 RLA 500 -SL8. FT 80 RLA 500 -L8. RS485 Y/A not connected RS485 Z/B not connected Characteristic analogue curve Light spot geometry Operating range (default settings) OK LED (green) (Good Target) On Off Receiver Transmitter A B C D FT 80 RLA mm 750 mm.9 mm x. mm.7 mm x.9 mm Analogue output (invertible) 0 ma 4 ma FT 80 RLA mm 750 mm Accessories Connection cables Brackets From Page A-3 Version: 0/03. Subject to changes; diagrams similar 3

23 F 55 / F 90 / F 9 / F 9 Laser distance sensors for long distances Far-sighted with time-of-flight technology made in Germany Indicator The distance is directly Indicatored in mm by the F 90 and F 9 devices, and can even be directly read off from the device in the dark thanks to the Indicator s background illumination. Typical F 55 / F 90 / F 9 / F 9 Laser distance sensor using time-of-flight technology Largely independent of target object s colour and properties Operating range: scanner up to 0 m, with reflector up to 50 m Variants with analogue output and switching output Interfaces for maximum compatibility, SSI-compatible, RS4 (PROFIBUS and DeviceNet via gateway) Coil diametre The FT 55-RLA measures the distance to the coil surface in order to activate roll changes. High repeatability and high measurement rates Compact housings from 50 x 50 x 3 mm³ 4

24 With a reflector these devices can achieve ranges of up to 50 m (FR 90 ILA). Ranges of up to 0 m can be achieved with the scanner versions (FT 90 ILA). Pilot laser Correct adjustment of the F 90 at long distances is considerably simplified by using the pilot laser. This can be switched off so that no-one is irritated by it during running operation. Long ranges of up to 50 m are no problem with time-of-flight technology and ideal in handling and warehousing systems. F 55 / F 90 / F 9 / F 9 Product Overview Operating distance Functional principle Special features Page FT 55-RLAP 0,5 5 m Scanning on object Compact design, high flexibility FT 90 ILA m Scanning on object FT 9 ILA 0.5 m Scanning on object FT 9 ILA/RLA 0. m Scanning on object FR 90 ILA m Reflector FR 9 ILA m Reflector FR 9 ILA m Reflector switching outputs, RS4 interface, SSI-compatible, switchable red-light pilot laser switching outputs, RS4 interface, SSI-compatible, switchable red-light pilot laser switching outputs, analogue output, switchable red-light pilot laser switching outputs, RS4 interface, SSI-compatible, switchable red-light pilot laser switching outputs, RS4 interface, SSI-compatible, switchable red-light pilot laser switching outputs, analogue output, switchable red-light pilot laser

25 FT 55-RLAP Distance sensor Time-of-flight technology (available from Q4/03) PRODUCT HIGHLIGHTS For measurement and control tasks with all object surfaces at long scanning distances Reliable and precise distance measurement even with inclined or bright, highly reflective or luminous backgrounds Compact design for an easy integration High flexibility thanks to invertible analogue characteristic (Qa) and window mode (Q) Easy installation and operation via external teach-in Clearly visible and precise laser light spot (laser class ) for an easy alignment and full eye safety Optical data Functions Measurement range Resolution Linearity Repeatability Hysteresis Type of light Laser class (DIN EN 085-:008-5) m (see Selection Table) 0 mm (-bit) ± 40 mm ± 0 mm, 3 ± 5 0 mm Laser, red 50 nm Indicator LED, green Indicator LED, yellow Indicator LED, yellow Measurement range adjustment Adjustment possibilities Default settings Operating voltage indicator Status indicator analogue output Switching output indicator Via Teach-in button or control input Analogue measurement range Qa Invertible analogue characteristic Switching output Q (window mode) N.O. / N.C. via Teach-in button and control input Button lock via control input See Selection Table Electrical data Operating voltage +U B No-load current I Output current Ie Q Protection circuits Protection class Power On Delay Switching output Q Output function Switching frequency f (ti/tp :) Q 8 30 V DC 0 ma 00 ma Reverse polarity protection U B / short-circuit protection (Q) < 300 ms PNP / NPN / Auto-Detect N.O. / N.C. 500 Hz Response time Q Load Analogue output Qa Response time Qa Temperature drift Warm-up time Control input IN ms 0 k Ohm 4 0 ma / 0 0 V ms < 0. %/K 0 min. +U B = Teach-in -U B = Button locked Open = normal operation Mechanical data Dimensions Enclosure rating Material, housing Material, front screen Type of connection 50 x 50 x 3 mm 3 IP 7 & IP 9K 3 ABS PMMA See Selection Table Ambient temperature: operation Ambient temperature: storage Weight (plug device) Resistance to vibration and impacts C 5 / +0 C C 5 g EN Reference material 90 % reflectivity with response time 0 ms 3 At constant ambient conditions 4 With connected IP 7 / IP 9K plug 5 with analogue output 4 0 ma Measurement range Analogue output Switching output Type of connection Part Number Article number m m 4 0 ma 0 0 V Auto-Detect Auto-Detect Plug, Mx, 5-pin Plug, Mx, 5-pin FT 55-RLAP-4700-PNSI-L5 FT 55-RLAP-4700-PNSU-L Version: 0/03. Subject to changes; diagrams similar

26 3.95 M x Plug connection 3 LED LED Teach-in Emitter 5.8 Receiver Connection, 5-pin, Auto-Detect Light spot size +U B BN + 5 GY Q A IN WH Q 4 BK -U - B 3BU Auto-Detect + - Size [mm] 9 horizontal (x) vertical (y) Distance [m] Reference material Measurement range Characteristic analogue curve White (90 %) Grey (8 %) Black ( %) m m m Q A. ma / - 0 ma / 0 V Default setting Analogue output QA (4 0 ma / 0 0 V) Switching output Q (A A), N.O m m 4 ma / 0 V 3. ma / - Q High ma V Low A A Distance [mm] Accessories Connection cables Brackets Converters From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 7

27 FT 90 ILA Distance sensor PRODUCT HIGHLIGHTS Long scanning distance (up to 0 m on white objects) High repeatability High measurement rates Open interfaces ensure maximum compatibility (SSI-compatible, RS4) Profibus and DeviceNet via gateway Switchable red-light pilot laser switching outputs Optical data Functions Operating range Measurement range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Repeatability m 9.5 m Infrared, 905 nm (measurement laser) Laser, red, 50 nm (pilot laser) (measurement laser) (pilot laser) 0. mm or 0.5 mm ± 8 mm ± 4 mm Indicator LED, green Indicator LED, yellow Scanning distance adjustment Operating voltage indicator Switching output indicator Via Teach-in button and control input Electrical data Mechanical data Operating voltage, +U B Output current, Ie Plausibility output, Qp Service output, Qs Protective circuits Protection Class Power On Delay Switching output, Q / Q Output function Analogue output Temperature drift Serial interface Bus interface Cable length / m Cycle rate 8 30 V DC 00 ma 50 ma 50 ma Reverse-polarity protection, U B / short-circuit protection, Q ms PNP N.O. 4 0 ma < ± 5 mm absolute RS4 or SSI-compatible (GREY / BINARY) adjustable Profibus or DeviceNet, each via gateway (accessory) < 5 / < 50 / < 00 / < 00 / < 400 < 500 khz / < 400 khz / < 300 khz / < 00 khz / < 00 khz Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 93 x 93 x 4 mm IP 7 3 ABS, impact-resistant PMMA See Selection Table C ( C in continuous operation) C 30 g EN Reference material: Kodak white, 90 % 0 % ripple, within U B 3 With connected IP 7 plug Type of connection Part number Article number Plug, Mx, -pin FT 90 ILA-S-Q Version: 0/03. Subject to changes; diagrams similar

28 Plug connection Connection, -pin Pin Name Cable Type (-pin) colour Cable Type (5-pin) colour Description A B C D E F G H J K L M TX+ Q RX+ analog Qs Qp U B RX- NC TX- Q CND White Brown Green Yellow Grey Pink Red Black Violet Grey/pink Red/blue Blue Black Orange Brown White Blue RS4: transmission data / SSi: Data+ Switching output, Q RS4: receiver data / SSI: clock+ Analogue output 4 0 ma (only FT9X) Service output, Qs Plausibility output, Qp U B V RS4: receiver data / SSI: clock RS4: transmitter data / SSI: Data- Switching output, Q 0 V (GND) Characteristic analogue curve Scanning distance 0 ma invertible White 90 % Grey 0 % Black % m m m 4 ma 3. ma Factory setting 0 [m] Accessories Connection cables Brackets AS F 90 Aligning aid MSP F 90 A Fine adjustment Converters and adapter cables From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 9

29 FT 9 ILA Distance sensor PRODUCT HIGHLIGHTS Long scanning distance (up to 0 m on white objects) High repeatability High measurement rates Open interfaces ensure maximum compatibility (SSI-compatible, RS4) Profibus and DeviceNet via gateway Switchable red-light pilot laser switching outputs Optical data Functions Operating range Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Repeatability 0.5 m Infrared, 905 nm (measurement laser) Laser, red, 50 nm (pilot laser) (measurement laser) (pilot laser) 0. mm or 0.5 mm ± 0 mm ± 5 mm Indicator LED, green Indicator LED, yellow Scanning distance adjustment Operating voltage indicator Switching output indicator Via Teach-in button and control input Electrical data Mechanical data Operating voltage, +U B Output current, Ie Plausibility output, Qp Service output, Qs Protective circuits Protection Class Power On Delay Switching output, Q / Q Output function Analogue output Temperature drift Serial interface Bus interface Cable length / m Cycle rate 8 30 V DC 00 ma 50 ma 50 ma Reverse-polarity protection, U B / short-circuit protection, Q ms PNP N.O. 4 0 ma < 0.5 mm / K RS4 or SSI-compatible (GREY / BINARY) adjustable Profibus or DeviceNet, each via gateway (accessory) < 5 / < 50 / < 00 / < 00 / < 400 < 500 khz / < 400 khz / < 300 khz / < 00 khz / < 00 khz Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 93 x 93 x 4 mm IP 7 3 ABS, impact-resistant PMMA See Selection Table C ( C in continuous operation) C 30 g EN Reference material: Kodak white, 90 % 0 % ripple, within U B 3 With connected IP 7 plug Type of connection Part number Article number Plug, M, -pin FT 9 ILA-S-Q Version: 0/03. Subject to changes; diagrams similar

30 Plug connection Connection, -pin Pin Name Cable Type (-pin) colour Cable Type (5-pin) colour Description A B C D E F G H J K L M TX+ Q RX+ analog Qs Qp U B RX- NC TX- Q CND White Brown Green Yellow Grey Pink Red Black Violet Grey/pink Red/blue Blue Black Orange Brown White Blue RS4: transmission data / SSi: Data+ Switching output, Q RS4: receiver data / SSI: clock+ Analogue output 4 0 ma (only FT9X) Service output, Qs Plausibility output, Qp U B V RS4: receiver data / SSI: clock RS4: transmitter data / SSI: Data- Switching output, Q 0 V (GND) Characteristic analogue curve Scanning distance 0 ma invertible White 90 % Grey 0 % Black % 0.5 m m 0.5 m 4 ma 3. ma Factory setting 0 [m] Accessories Connection cables Brackets AS F 90 Aligning aid MSP F 90 A Fine adjustment Converters and adapter cables From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 7

31 FT 9 ILA / IRLA Distance sensor PRODUCT HIGHLIGHTS Long scanning distance and range High repeatability High measurement rates Very good price/performance ratio Switchable red-light pilot laser PNP switching outputs analogue output: 4 0 ma All outputs in measurement range freely adjustable Standard M plug Optical data Functions Scanning distance Type of light Laser Class (DIN EN 085-:008-5) Repeatability Fast/Slow Linearity 0. m Infrared, 905 nm (measurement laser) Laser, red, 50 nm (pilot laser) (measurement laser) (pilot laser) < ± 5 / 0 mm ± 40 mm Indicator LED, green Indicator LED, yellow Indicator LED, orange Indicator LED, red Scanning distance adjustment Default settings Operating voltage indicator x switching output indicator Operating mode Menu Indicator Via Teach-in button Max. scanning distance and N.O. Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Protective circuits Protection Class Power On Delay Switching output, Q / Q Analogue output Temperature drift Load 8 30 V DC 3 5 ma 00 ma Reverse-polarity protection, U B / short-circuit protection (Q) < 300 ms PNP / NPN 00 ma (see Selection Table) 4 0 ma. mm / K 500 Ω Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 95 x 93 x 4 mm IP 7 4 ABS, impact-resistant PMMA See Selection Table C C 00 g EN With RL50 reflector Data apply after a minimum switch-on time of 30 min 3 0 % ripple, within U B 4 With connected IP 7 plug Switching output Type of connection Part number Article number PNP NPN PNP Plug, M, 5-pin Plug, M, 5-pin Plug, M, 5-pin FT 9 ILA-PSL5 FT 9 ILA-NSL5 FT 9 IRLA-PSL Pilot laser (red) on permanently 7 Version: 0/03. Subject to changes; diagrams similar

32 Plug connection Connection, 5-pin (PNP) Connection, 5-pin (NPN) BN 5 GY 4 BK WH PNP 3 PNP BU +U B ma Q A Q B -U B BN NPN 5 GY NPN 4 BK WH +U B ma 3 BU -U B Q A Q B Scanning distance White 90 % Grey 8 % Black % 0. m 0. m 0..5 m Accessories Connection cables Brackets AS F 90 Aligning aid MSP F 90 A Fine adjustment Converters and adapter cables From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 73

33 FR 90 ILA Reflector distance sensor PRODUCT HIGHLIGHTS Long range of up to 50 m on specified reflector High repeatability High measurement rates Ideal for precise positioning tasks Open interfaces ensure maximum compatibility (SSI-compatible, RS4) Profibus and DeviceNet via gateway Switchable red-light pilot laser switching outputs Optical data Functions Scanning distance Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Repeatability Light spot m Infrared, 905 nm (measurement laser) Laser, red, 50 nm (pilot laser) (measurement laser) (pilot laser) 0. mm or 0.5 mm ± 3 mm (from m) < ± mm 0 x 0 mm Indicator LED, green Indicator LED, yellow Scanning distance adjustment Operating voltage indicator Switching output indicator Via Teach-in button and control input Electrical data Mechanical data Operating voltage, +U B Output current, Ie Plausibility output, Qp Service output, Qs Protective circuits Protection Class Power On Delay Switching output, Q / Q Output function Temperature drift Serial interface Bus interface Cable length / m Cycle rate 8 30 V DC 00 ma 50 ma 50 ma Reverse-polarity protection, U B / short-circuit protection, Q ms PNP N.O. < ± 5 mm absolute RS4 or SSI-compatible (GREY / BINARY) adjustable Profibus or DeviceNet each via gateway (accessories) < 5 / < 50 / < 00 / < 00 / < 400 < 500 khz / < 400 khz / < 300 khz / < 00 khz / < 00 khz Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 93 x 93 x 4 mm IP 7 3 ABS, impact-resistant PMMA See Selection Table C ( C in continuous operation) C 30 g EN At scanning distance of 0 m 0 % ripple, within U B 3 With connected IP 7 plug Type of connection Part number Article number Plug, Mx, -pin FR 90 ILA-S-Q Version: 0/03. Subject to changes; diagrams similar

34 Plug connection Connection, -pin Pin Name Cable Type (-pin) colour Cable Type (5-pin) colour Description A B C D E F G H J K L M TX+ Q RX+ analog Qs Qp U B RX- NC TX- Q CND White Brown Green Yellow Grey Pink Red Black Violet Grey/pink Red/blue Blue Black Orange Brown White Blue RS4: transmission data / SSi: Data+ Switching output, Q RS4: receiver data / SSI: clock+ Analogue output 4 0 ma (only FT9X) Service output, Qs Plausibility output, Qp U B V RS4: receiver data / SSI: clock RS4: transmitter data / SSI: Data- Switching output, Q 0 V (GND) Accessories Reflectors Connection cables Brackets AS F 90 Aligning aid MSP F 90 A Fine adjustment Converters and adapter cables From Page A- From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 75

35 FR 9 ILA Reflector distance sensor PRODUCT HIGHLIGHTS Long range of up to 50 m on specified reflector High repeatability High measurement rates Very good price/performance ratio Open interfaces ensure maximum compatibility (SSI-compatible, RS4) Profibus and DeviceNet via gateway Switchable red-light pilot laser switching outputs Optical data Functions Scanning distance Type of light Laser Class (DIN EN 085-:008-5) Resolution Linearity Repeatability Light spot m Infrared, 905 nm (measurement laser) Laser, red, 50 nm (pilot laser) (measurement laser) (pilot laser) 0. mm or 0.5 mm ± 5 mm (from m) < ± 4 mm 0 x 0 mm Indicator LED, green Indicator LED, yellow Scanning distance adjustment Operating voltage indicator Switching output indicator Via Teach-in button and control input Electrical data Mechanical data Operating voltage, +U B Output current, Ie Plausibility output, Qp Service output, Qs Protective circuits Protection Class Power On Delay Switching output, Q / Q Output function Temperature drift Serial interface Bus interface Cable length / m Cycle rate 8 30 V DC 00 ma 50 ma 50 ma Reverse-polarity protection, U B / short-circuit protection, Q ms PNP N.O. < 0.5 mm / K RS4 or SSI-compatible (GREY / BINARY) adjustable Profibus or DeviceNet, each via gateway (accessories) < 5 / < 50 / < 00 / < 00 / < 400 < 500 khz / < 400 khz / < 300 khz / < 00 khz / < 00 khz Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 95 x 93 x 4 mm IP 7 3 ABS, impact-resistant PMMA See Selection Table C C 30 g EN At scanning distance of 0 m 0 % ripple, within U B 3 With connected IP 7 plug Type of connection Part number Article number Plug, M, -pin FR 9 ILA-S-Q Version: 0/03. Subject to changes; diagrams similar

36 Plug connection Connection, -pin Pin Name Cable Type (-pin) colour Cable Type (5-pin) colour Description A B C D E F G H J K L M TX+ Q RX+ analog Qs Qp U B RX- NC TX- Q CND White Brown Green Yellow Grey Pink Red Black Violet Grey/pink Red/blue Blue Black Orange Brown White Blue RS4: transmission data / SSi: Data+ Switching output, Q RS4: receiver data / SSI: clock+ Analogue output 4 0 ma (only FT9X) Service output, Qs Plausibility output, Qp U B V RS4: receiver data / SSI: clock RS4: transmitter data / SSI: Data- Switching output, Q 0 V (GND) Accessories Reflectors Connection cables Brackets AS F 90 Aligning aid MSP F 90 A Fine adjustment Converters and adapter cables From Page A- From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 77

37 FR 9 ILA Reflector distance sensor PRODUCT HIGHLIGHTS Long scanning distance and range (scanning up to m on white objects, with reflector up to 30 m) High repeatability High measurement rates Switchable red-light pilot laser Simple teach-in Optical data Functions Scanning distance Type of light Laser Class (DIN EN 085-:008-5) Repeatability Fast/Slow Linearity m Infrared, 905 nm (measurement laser) Laser, red, 50 nm (pilot laser) (measurement laser) (pilot laser) ± 0 / 5 mm ± 0 mm Indicator LED, green Indicator LED, yellow Indivator LED, orange Indicator LED, red Scanning distance adjustment Default settings Operating voltage indicator Switching output indicator Operating mode Menu Indicator Via Teach-in button Max. scanning distance and N.O. Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Max. voltage drop at switching output Protective circuits Protection Class Power On Delay Response time fast / slow Switching output, Q / Q Output function Analogue output Temperature drift analogue Temperature drift switching output 8 30 V DC 3 5 ma 00 ma.4 V Reverse-polarity protection, U B / short-circuit protection (Q) < 300 ms 30 ms / 5 ms PNP N.O. 4 0 ma 3 mm / K.5 mm / K Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight Vibration and impact resistance 95 x 93 x 4 mm IP 7 4 ABS PMMA See Selection Table C C 00 g EN With RL50 reflector Data apply after a minimum switch-on time of 30 min 3 0 % ripple, within U B 4 With connected IP 7 plug Type of connection Part number Article number Plug, M, 5-pin FR 9 ILA-PSL Version: 0/03. Subject to changes; diagrams similar

38 Plug connection Connection, 5-pin BN 5 GY 4 BK WH PNP 3 PNP BU +U B ma Q A Q B -U B Characteristic output and analogue curves QA QB 0 ma invertible 4 ma Factory setting 30 [m] Accessories Reflectors Connection cables Brackets AS F 90 Aligning aid MSP F 90 A Fine adjustment Converters and adapter cables From Page A- From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 79

39 FR 85 Rail Pilot optical collision protection sensors Safe movement on monorail systems made in Germany TyPIcAL FR 85 Rail Pilot Laser photoelectric reflex switches for preventing collisions on monorail systems Operating range: 0 m Typical measurement accuracy: ± 0 cm Large optics aperture angle and thus long detection range Cornering also possible input and PNP outputs RS485 interface Detection range adjustable externally Reliable suppression of foreign objects (girders, pillars) Monorail system with car bodies in the automotive industry ABS housing: 45 x 85 x 80 mm

40 The sensor s task is to prevent collisions between vehicles on monorail systems. The Rail Pilot achieves this reliably. The dis t- ances to be maintained, and the braking distances of the monorail vehicles, depend on the load transported and on the speed this is taken into account by means of flexibly adjustable switching dist ances. Even constantly changing objects in the vicinity of the vehicles and sensors have no effect on the reliable functioning of collision prevention. FR 85 Rail Pilot Product Overview Operating range Special features Page FR 85 Rail Pilot 0 m RS485 interface or PNP switching outputs 8 8

41 FR 85 Rail Pilot Distance sensor for collision prevention PRODUCT HIGHLIGHTS Measurement range: 0 m Wide detection cone Switching point accuracy ± 0 cm x detection zones input PNP outputs RS485 interface Detection zone adjustable externally Reliable suppression of foreign objects (girders, pillars) Optical data Functions Scanning distance Type of light Laser Class (DIN EN 085-:008-5) Repeatability 0 m Infrared, 905 nm ± 00 mm Indicator LED, green Indicator LED, red Scanning distance adjustment Operating voltage indicator Switching output indicator Via control wire Electrical data Mechanical data Operating voltage, +U B No-load current, I 0 Output current, Ie Protective circuits Protection Class Power On Delay Switching output, Q Output function Serial interface Control input E / banking 8 30 V DC 00 ma 00 ma Reverse-polarity protection, U B / short-circuit protection (Q) < 300 ms See Selection Table See Selection Table RS485 / R = KΩ 3 Close and remote switching -U B (low) Q = switching point ; Q = switching point +U B (high) Q = switching point 3; Q = switching point 4 Dimensions Enclosure rating Material, housing Material, front screen Type of connection Ambient temperature: operation Ambient temperature: storage Weight 45 x 85 x 80 mm IP 54 4 ABS PMMA See Selection Table C C 340 g Reference material: R0/ reflector 0 % ripple, within U B 3 Type FR85 SL5 4 With connected IP 54 plug Interface Type of connection Part number Article number RS485 switching points Q (PNP) N.C. Plug, Mx, 5-pin Plug, Mx, 5-pin FR 85- ILLG-SL5 FR 85- ILLG-POL Version: 0/03. Subject to changes; diagrams similar

42 Plug connection Connection, 5-pin: FR 85- ILLG-POL5 Connection, 5-pin: FR 85- ILLG-SL5 BN WH 4 BK 5 GY 3 BU +U B Q/PNP Q/PNP E/Banking -U B BN +U B WH RS 485:B(+) 4 BK RS 485:A(-) 5 3 not connected BU -U B Detection cone Top view Horizontal typ. ± R 0/ Side view Vertical typ. ± 4 R 0/ S d = mm Reflector Article number Accessories R0 / (xr0) Reflective foil Reflectors Connection cables Setup Box FR 85- ILLX From Page A- From Page A-3 From Page A-3 Version: 0/03. Subject to changes; diagrams similar 83