Vision sensors OsiSense XUW

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1 Vision sensors Catalogue

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3 A high performance vision sensor that is simple to install and configure The new vision sensor assists quality control of your manufactured parts. Configuration of the sensor is simplified due to an intuitive configuration interface and interactive online help. Integrate it easily in your machines The compactness of the vision sensor enables easy installation at the point where the parts must be checked. Reduce configuration time Configure the sensor in only simple steps. Evolve with your production The use of mixable interface tools means that you can add up to simultaneous checks on a part. Simply easy!

4 Integrate it easily in your machines The vision sensor is one of the most compact on the market. This compactness enables easy installation in your machines at the point where the part must be checked. Numerous mounting accessories enable easy positioning, orientation and fixing of the sensor. Its flexible and adjustable lighting eliminates unwanted reflections in order to obtain the best possible image and optimise your checking. The most compact on the market Reduce configuration time Only steps and it s done! Nothing could be faster or simpler than configuring the vision sensor. The configuration interface, installed on your PC, guides you by offering predefined parameters. Configuration in steps Program Tools Inputs/Outputs Connected mode or simulation mode Interactive online help available at each step of the configuration Lighting adjustment

5 Evolve with your production The configuration interface offers you tools with unrestricted usage tools checks By using these tools, up to different checks can be performed on the same manufactured part. The tolerance of the tools is adjustable in order to set the acceptable limits. Select from these tools for optimum checking of your manufactured parts check zones on the same part Tool tolerances Traceability of your configurations and checks saved All images (good and bad), as well as configuration data, can be saved either in the sensor memory or on the network

6 Contents Vision sensors for inspection of manufactured parts Selection guide...page. General Operating principle... page. Presentation Vision sensors... page. Configuration software.... page. Additional lighting... page. Accessories... page. Description Vision sensors... page. Configuration software presentation Adjustment of image quality.... page.0 Tool selection and setting of tolerances... page.0 I/O module assignment... page.0 Tests and results... page. Saving... page. References Vision sensors... page. Additional lighting... page. Fixing and mounting accessories... page. Cabling accessories... page. Examples of vision sensor installation With dovetail clamp or bracket... page. 0

7 Selection.guide Vision sensors for inspection of manufactured parts Product type Vision sensors, configurable via PC software White light Red light Applications Type of lighting Focal length For manufactured parts: v quality control, presence, position, orientation, sorting, integrity v marking checks v guiding and gripping LEDs mm and mm, adjustable by potentiometer Materials Degree of protection Front face: PMMA. Enclosure: ABS and aluminium M connectors: metal IP/, depending on connector Operating temperature 0 0 C Dimensions (without connectors) x x cm Nominal voltage V c Type of discrete I/O outputs/ inputs, PNP or NPN Configuration software Number of jobs Parts inspection tools jobs, selectable by discrete input tools: pattern matching, contour, contrast, brightness and grey-scale level. These tools can be combined to obtain up to check zones in a single job. Frequency and cycle time images/second max. Typical cycle times: pattern matching (0 ms), contour (0 ms), contrast ( ms), brightness ( ms) and grey-scale level ( ms). Network interfaces Ethernet IP Detection distance/ size of field of vision Focal length mm Focal length mm Minimum distance: mm for a x mm field of vision. Maximum distance: 0 mm for a 0 x mm field of vision. Minimum distance: 0 mm for an x mm field of vision. Maximum distance: 0 mm for a 0 x 0 mm field of vision. Certifications e References XUWSA0W and XUWSAW XUWSA0R and XUWSAR Page

8 Additional lighting Accessories Direct linear lighting Ring lighting Back-lighting Brackets, clamps, pre-wired connectors and jumper cables To eliminate reflections generated by light from the sensor. To ensure a consistent image of reflective or irregularly-shaped parts. To highlight a silhouette and through holes, based on the shadow play principle. Brackets and clamps for fixing and mounting sensors and lighting devices. LED, white or red LED, white or red LED, red Pre-wired connectors and jumper cables for connection of sensors and lighting devices. Front face: PMMA Enclosure: ABS Front face: PMMA Enclosure: aluminium Front face: acrylic Enclosure: aluminium x x mm Ø mm, depth mm x x mm x x 0 mm x x 0 mm V c V c V c e e e XUZLW00 and XUZLR00 XUZLW00 and XUZLR00 XUZLR0, XUZLR0 and XUZLR0 XUZASW00p, XZCpBpp and XGSZpEpp and

9 General,.. presentation Vision sensors for inspection of manufactured parts General : Vision sensor XUW. : Additional lighting. : Photo-electric sensor. : Human/machine interface. : Automation platform. With high industrial production rates and a constant need to improve quality and boost profits, industrial companies are increasingly anxious to automate their production methods. Vision sensors for the inspection of manufactured parts provide an answer to these concerns. Vision sensors, such as, allow checking of high rate production operations and ensure good repeat accuracy of checking. These XUW sensors can also be used to manage object flows. Vision.sensor Direct.linear.lighting Types of application for manufactured parts: b quality control b presence b position, orientation, sorting, integrity b checking markings b guiding and gripping 0 Good.part.. (marking.complete) (Size of field of vision in mm) x x 0 x 0 x 0 0 (Distance in mm) f = mm Bad.part. (marking.incomplete) f = mm 0 0 Operating principle Once the application to be created is well defined, i.e. when good and bad parts have been identified, implementation of the XUW vision sensors is simple. The sensor is configured via the software. This software is supplied on CD-ROM and must be installed on a PC. An image of the good part and its acceptance tolerances are saved in the XUW sensor memory. Once the sensor has been configured, it is independent. The PC is no longer required. Inspection results: the good part or bad part result is obtained via discrete outputs or Ethernet IP network outputs. The inspection of parts is therefore simple to perform. Presentation The Telemecanique Sensors vision offer comprises: b vision sensors b additional lighting (if necessary, depending on the application) b configuration software b fixing, mounting and cabling accessories vision sensors The main characteristics of these sensors are as follows: b a grey-scale image b compact size: x x mm b rugged construction: metal enclosure and connections b connection by M connector b a wide range of focal adjustment, for image sharpness b white or red light, via LED (integrated and adjustable) b integrated lens: v mm focal length: high precision and long distance v mm focal length: for close object and wide field of vision

10 Presentation.(continued), description Vision sensors for inspection of manufactured parts Presentation (continued) Configuration software (see following pages) In simple steps, without any special training, the configuration software allows the user to: b obtain the image quality needed to view the flaw being detected Figure.:.Direct.linear.lighting b select the appropriate tool for the required inspection and set tolerances: v pattern matching v contour v contrast v brightness v grey-scale level b assign inspection results to the discrete outputs or to the network outputs b test the jobs created and view statistics b save the jobs and set up the sensor Inspections can be viewed using viewer mode. Figure.:.Ring.lighting Additional lighting XUW sensors have integrated lighting. However, it may be necessary to add further lighting for correct viewing of the flaw being sought. Three types of lighting, with white or red light, are offered: b direct linear lighting to eliminate a reflection, on a part, generated by direct light from the sensor (Figure ). b ring lighting gives a consistent and uniform image of a highly reflective or irregularly-shaped part, for example a sheet of alumnium foil (Figure ). b back-lighting based on the shadow play principle, makes it possible to obtain more sharply contrasted contours. Object = black, light = white (Figure ). Accessories To simplify the installation of lighting, Telemecanique Sensors offers installation and adjustment accessories, jumper cables and pre-wired connectors in PUR. Figure.:.Back-lighting Key.for.the..figures: Description of vision sensors On the front panel: LED lighting. White or red light, depending on model Lens. Focal length or mm, depending :.Vision sensor : Part to be detected : Lighting on model Dovetail fixing Rear view: Pwr. A B C Focus 0 x Operating LED: green A, B and C outputs LED: yellow Focal adjustment potentiometer VDC Metal M connector, for connection to the Ethernet IP network Metal M connector, for the power supply and the inputs/outputs 0

11 Presentation Configuration software In steps, the software installed on a PC allows you to configure your application. The software is supplied on CD-ROM, in English, French and German. Step : adjustment of image quality This step is used to: b adjust the focusing for image sharpness b adjust the exposure time b modify the number of lighting LEDs used or switch off the lighting b use an external trigger (sensor) or an internal trigger (in continuous mode) Step : tool selection and setting of tolerances Tool selection This step is used to select the tool or tools best suited to the required inspection. The inspection tools are: b pattern matching (typical cycle time: 0 ms) b contour (typical cycle time: 0 ms) b contrast (typical cycle time: ms) b brightness (typical cycle time: ms) b grey-scale level (typical cycle time: ms) The tools can be combined to obtain up to check zones for a single part. Setting of tolerances This step is used to set the detection zone (in yellow), the teach zone (in green) and to set the tolerances of the tool or tools selected: b acceptance threshold b rotation angle b mask modification b position checking Step : I/O module assignment This step is used to: b specify the assignment of discrete I/O b configure the Ethernet IP network output b assign logic functions for each output b set a switching time 0

12 Presentation.(continued) Configuration software Step : tests and results This step is used for testing the jobs created on good and bad parts: b good part: teach zone green and red and result bargraph green b bad part: teach zone all red and result bargraph red b score display (correspondence in relation to part saved, as %) b display of X and Y positions b display of rotation angle Good part: marking complies Bad part: marking does not comply Step : saving This step is used to save the jobs in the vision sensor's memory and to start the application. At this stage, the cycle time for each check can be seen. Once the program has been saved in the sensor, the computer is no longer necessary. The sensor operates independently. 0

13 References Vision sensors and additional lighting systems Fixing and mounting accessories Vision sensors Description Nominal voltage Vision sensors with white light Focal length Reference Weight kg Vision sensor V c mm XUWSA0W () 0.0 mm XUWSAW () 0.0 XUWSAppW XUWSAppR Vision sensors with red light Vision sensor V c mm XUWSA0R () 0.0 mm XUWSAR () 0.0 Configuration software Configuration of XUW vision sensors requires the use of software installed on a PC. The software is provided on a CD-ROM supplied with the sensor. Up-dates are available from our web site Additional lighting (if necessary, depending on the application) Description Nominal voltage Size in mm Reference Weight kg Direct linear lighting by LED XUZLp00 XUZLp00 White light V c x XUZLW00 () 0.00 Red light V c x XUZLR00 () 0.00 Ring lighting by LED White light V c Ø XUZLW Red light V c Ø XUZLR Back-lighting by LED Description Nominal voltage Size in mm Reference Weight kg XUZLR0 Red light V c x x XUZLR0 0.0 Fixing and mounting accessories V c x x 0 XUZLR0 0.0 V c x x 0 XUZLR0 0.0 Description Reference Weight kg Vision sensor fixing accessories Dovetail bracket XUZASW supplied with sensor XUW SAppp Simple bracket XUZASW XUZASW00 XUZASW00 XUZASW00 -axis dovetail clamp XUZASW Lighting system fixing and connection accessories Clamp for direct lighting XUZLW00 and XUZLR00 (supplied with the lighting system) Bracket for ring lighting XUZLW00 and XUZLR00 XUZASW XUZASW Assembly accessories XUZASW00 XUZASW00 Ø mm fixing rod Length: 0 cm Mounting clamp for Ø mm rod XUZASW00 Mounting and adjustment clamp for x Ø mm tubes XUZASW00 XUZASW XUZASW XUZASW ().The.sensor.is.supplied.with:. -.a.dovetail.fixing.clamp.xuzasw00. -.a.cd-rom.containing:.the.configuration.software.and.a.user.guide.for.the.software.and.sensor. (in.french,.english.and.german). -.a.screwdriver.and.a.hexagon.key. ().Lighting.systems.XUZLW00.and.XUZLR00 are.supplied.with.fixing.clamp.xuzasw00. and.a.hexagon.key. XUZASW00

14 Power Sensor Light References,. installation.examples Cabling accessories Cabling accessories XZCPBPLpp XZCPBPLpp Description Cable material Length Reference Weight kg For connecting the vision sensor: power supply and I/O Straight pre-wired connectors PUR m XZCPBPL 0.0 shielded female M connector, -wire 0 m XZCPBPL0 0.0 Pre-wired elbowed connectors shielded female M connector, -wire PUR m XZCPBPL m XZCPBPL0 0.0 For connecting the vision sensor directly to the PC when configuring, or to a network Ethernet jumper cables, PUR m XGSZE0 0.0 M straight/rj shielded cable, straight cabling 0 m XGSZE0 0.0 XGSZEpp XGSZEpp Ethernet jumper cables, M elbowed/rj shielded cable, straight cabling PUR m XGSZE m XGSZE0 0.0 For connecting the vision sensor to additional lighting Jumper cable, female M straight/ PUR 0. m XZCRBPL female M straight shielded cable, -wire m XZCRBPL 0.0 XZCRBPLpp XZCRBPLpp Jumper cable, female M elbowed/ female M elbowed shielded cable, -wire PUR 0. m XZCRBPL m XZCRBPL 0.0 VDC LAN For linking an XZCRBpppPLp jumper cable, a back-lighting device and the sensor (see drawing below) Description Material Size in mm Reference Weight kg Connection adaptor for back-lighting devices supplied ABS x x XUZSW XUZSW00 with a dovetail fixing clamp XUZASW00 Use of the back-lighting connection adaptor Connection adaptor XUZSW00 Vision sensor XUWSAppp Back-lighting XUZLRpp Jumper cable, female M XZCRBPLpp or XZCRBPLpp Pre-wired M connector, XZCPBPLpp or XZCPBPLpp Examples of vision sensor installation -axis dovetail clamp XUZASW00 Simple bracket XUZASW00 Dovetail bracket XUZASW00 (supplied with the sensor) Bracket XUZASW00 for ring lighting 0