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1 Clemex CMT Computerized Microhardness Testing Clemex CMT (automatic) the image analysis people
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3 Modular Solutions Clemex CMT (automatic) Clemex CMT (semi-automatic) Clemex CMT Lite When you need a microhardness testing solution that produces reliable, accurate, and repeatable test results, choose from Clemex's CMT line of microhardness testing solutions. Field proven systems, they offer unparalleled capabilities and are fully ASTM E-384 and DIN/ISO 6507 compliant.
4 When your laboratory needs a robust solution for high throughput environments, then the Clemex CMT (automatic) solution is the path to take. Fully equipped with a state-of-the-art microhardness testing machine, ASTM E-384 and DIN/ISO 6507 compliant Clemex CMT software, a high-resolution camera, and a high-performance computer, you can rest assured that you'll have all you need to extract accurate and repeatable test results - fast. Clemex CMT (automatic)
5 Perform a test in just 4 easy steps STEP 1 - Position Sample 1 Position sample material on the self-leveling or universal vise. No need to worry about sample orientation. The T-BAR rotation tool allows you to orient the stage pattern at any angle. STEP 2 - Set Stage Pattern 2 Load a predefined stage pattern or define a new one with a few simple mouse clicks. Position stage to the sample starting point and set the origin. You can set up to 36 samples or traverses of any number of indents. 5 STEP 3 - Run Sequence 3 Launch the test by clicking on the run icon. The system intelligently follows the predefined pattern and focuses automatically when needed. Indents are measured instantaneously and data generated dynamically. STEP 4 - Report 4 Review statistical results in graphical and/or tabular format. Export results to the spreadsheet application of your choice or simply print standard or customized reports.
6 1. Desktop Resolution Get maximum visibility of all your windows by running in a highresolution environment of up to 1600 x 1200 pixels. 2. Image Window An intuitive image window interface allows you to easily view your indents. 3. Set Stage Patterns Easily set multiple stage patterns and their orientations with the powerful T-BAR rotation tool. 4. Summary Results Results are clearly displayed in the results window. Tracking and analysis of indents is made simple with the 'go back to indent' function and manual or automatic measure functions. Feature Highlights (automatic)
7 Feature Highlights (automatic) Extract Accurate Results Using a PAL format camera, you will get an image resolution of 756 x 576 pixels- that's 42% more resolution than a generally used RS-170/NTSC format camera. With this resolution, indents can accurately be measured according to the ASTM E-384 standard using absolute calibration - unlike subjective calibration methods used by other systems. "The time to perform certain tasks was reduced from six to eight hours in some cases to less than an hour. This allows us to analyze more samples on a project and achieve better statistical results." John Finch Senior Metallurgical Lab Engineer Masco Taylor, MI Obtain Consistent Repeatable Measures 7 With computer controlled load and timing, focus (0.1 microns per step), shading correction, and DC regulated light source capabilities, results are extracted objectively and are reproducible regardless of the number of indents measured. The graph to the left demonstrates a run that shows a ± 2.4 HV variation for 25 consecutive measures on the same indent, with auto-focus for each measure.
8 Feature Highlights (automatic) Comply With Standards ISO and other standards compliance measures are simplified with built in validation functions. By indenting and measuring various certified test blocks prior to an actual analysis routine you can eliminate the potential for errors and inefficiencies. Predetermined validation intervals can be established to periodically ensure that the system meets standards. 8 Precise Indents Made Easy With the use of the reference circle, you can indent at a precise distance from the sample edge. All it takes is to define the diameter of a circle, position it from the edge and create a stage pattern. Diagonals can subsequently be measured accurately using sophisticated built-in image analysis functions.
9 Multiple Conversion Tables You can easily set-up the system to measure Knoop or Vickers impressions according to standard industry hardness scales including Rockwell A, B, and C. In addition, up to six user-defined conversion tables are also available. As for case depth, calculations can be extracted automatically by selecting the case hardness value. A total of 4 case depths can be displayed simultaneously on the same graph. 9 Custom Scales Standard Rockwell A,B, and C Scales Flexible Report Generation ACME Bolt, Inc. - QC Laboratory Date: January 3rd,2001 Report: No A Operator: John Smith Sample ID: 5643S Customer: EMCE Inc. Batch No: 66441A Sample: Type A Fastener Plant No: AWQ1 Print results directly from Clemex CMT or export data to the spreadsheet program of your choice for further statistical analysis. Images and histograms can easily be copied and laid out in a standard or customized MS Word report template. "We are able to produce reports in half the time it used to take us." STATUS REJECT Dave Rabon Researcher Office of Safety and Mission Assurance NASA Langley Research Center Hampton, VA 123 Bearing Blvd, Nails Town, OH 12566
10 Feature Highlights (automatic) Versatile Test Patterns With a complete stage control interface, you can rapidly create one or multiple indentation patterns. A few mouse clicks will enable you to save, copy, or paste your patterns to predefined locations. The T-BAR rotation tool allows you to rotate your pattern at any angle to accommodate sample tilt or to ensure perpendicularity to an edge. Up to 36 patterns per run can be implemented. 10 "With the Clemex CMT system we've been able to improve our productivity manyfold. The software is very user-friendly and I especially like the unique T-BAR rotation tool that allows me to easily rotate patterns for case depth measures." Bob Smith, P.Eng. Materials Engineer Cambridge Materials Testing Labs Cambridge, ON
11 Instantaneous Data Review Following an automated run, individual indents can be tracked by clicking on the numbered impression. Intelligent software accurately remembers where the impression was made and automatically moves the stage to the chosen indent. You can choose to not include or re-measure the impression manually with the movable gridlines. When excluded or re-measured, statistics are updated on the fly. 11! Measure indents manually with easy to use gridlines! Automatic re-measures can also be done with a few simple mouse clicks.
12 Specifications Highlights Clemex CMT Specifications (Single- SMT-7) 12 International Standards: ASTM E-384/EN ISO 6507/1-3 EN ISO 4545; CE-approval Indenter : Vickers or Knoop Test Force : 8 steps: 10, 25, 50, 100, 200, 300, 500, 1000gf Loading procedure : Automatic Selection of indenter : Motorized turret Dwell time : 5 99 seconds Approach velocity : 25 to 50 μm/s Motorized selection of test force : Via PC Standard objectives : - C PLAN 10X/ mm free working distance - N PLAN L50X/ mm free working distance (spring loaded) Optional objective: - N PLAN 100X/ mm free working distance (spring loaded) Maximum number of objectives : 2 Light source : 20W, adjustable Camera : Camera, B/W, USB2 (1.3 Mega pixel) with cable. Measurement system : Fully automatic: motorized stage motorized focus control autofocus (Video signal based) Specimen Stage: X/Y travel : Positioning increment : Maximum specimen height on stage : Maximum specimen depth from center of indenter : Motorized 100 x 50mm 0.5 μ 75mm 116mm Data Display/handling: Data entering : Via PC Data display : Diagonals d1/d2 (μm), hardness value HV/HK, test load (N/gf), dwell time (S). Statistics : Mean value, maximum/minimum value, standard deviation, case depth (5 values) Data memory : PC Interface : RS 232 Accessories : Various fixtures for clamping different types of specimens Power supply : Wide range power supply: 100V to 240V AC/50 to 60Hz Weight : 35 kg (without PC)
13 Clemex CMT (dual)
14 Specifications Highlights Clemex CMT Specifications (Dual - MMT-7) 14 International Standards : ASTM E-384/EN ISO 6507/1-3 EN ISO 4545; CE-approval Indenter : Vickers or Knoop (standard) Brinell (optional) Test Force : 12 steps: 1, 5, 10, 15, 25, 50, 100, 200, 300, 500, 1000 and 2000 gf Loading procedure : Automatic Selection of indenter : Motorized turret, software control Dwell time : 5 99 seconds Approach velocity : 25 to 50 μm/s (selectable in steps of 5 μm/s) Force selection : Dial (read by software) Standard objectives - C PLAN 10X/ mm free working distance - N PLAN L50X/ mm free working distance (spring loaded) Optional objectives : - N PLAN 100X/ mm free working distance (spring loaded) - N PLAN 20X/0.40 Maximum number of objectives : 4 Light source : Adjustable, software control Camera : Camera, B/W, USB2 (1.3 Mega pixel) with cable. Measurement system : Fully automatic: motorized stage motorized focus control autofocus (Video signal based) Specimen Stage: X/Y travel : Positioning increment : Maximum specimen height on stage : Maximum specimen depth from center of indenter : Motorized 100 x 50mm 0.5 μm 75mm 116mm Data Display/handling: Data entering : Via PC Data display : Diagonals d1/d2 (μm), hardness value HV/HK, test load (N/gf), dwell time (S). Statistics : Mean value, maximum/minimum value, standard deviation, case depths (5 values) Data memory : PC Interface : RS 232 Accessories : Various fixtures for clamping different types of specimens Power supply : Wide range power supply: 100V to 240V AC/50 to 60Hz Weight : 35 kg (without PC)
15 Clemex Technologies Inc. 800 Guimond, Longueuil, QC J4G 1T5 Tel: Fax:
16 CLEMEX Printed in Canada CMT-0401 Clemex Vision, Clemex Vision Lite, Clemex R Kive Explorer, Clemex CMT and Clemex CIR are trademarks of Clemex Technologies Inc. All other products mentioned are trademarks of their respective companies Clemex Technologies Inc. All rights reserved.
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