Quality-Management. Portable micrograph laboratory Microlab ML 3002
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1 Quality-Management Portable micrograph laboratory Microlab ML 3002 Fully functional micrograph laboratory for creating crimp micrographs in a handy case Portable laboratory to prepare crimp cross sections analysis Page 1 of 16
2 Portable Micrograph Laboratory Microlab ML3002 Portable laboratory to prepare crimp cross sections analysis Page 2 of 16
3 PRODUCT DESCRIPTION The Microlab ML 3002 facilitates the reliable processing of microsections anywhere without electricity or water connection. The device can operate with a fully charged battery for about eight hours. A sample holder for specimens up to 4 mm² is included. After clamping the specimen, the holder is placed on a guide rail and the sample passes manually guided the cutting and grinding station. Following the holder will be removed from the rail and placed under the microscope. Now the polishing process with the electronic fine polishing unit EFP can be started. With the polishing pen the electrolyte liquid will be applied on the cut surface of the test piece which is fixed in the sample holder. The "clearing" process can be watched on the monitor. When the individual wires of the CRIMP are clearly visible, the analysis and measuring of the crimp cross section can be started. Should the crimp cross section measured and documented, so this may with the image processing software X-scan quickly and comfortable. PERFORMANCE FEATURES Handy device with14 kg weight Battery operated Zoom lens with high quality video USB color camera and LED light ring Well protected by a rugged case Polishing liquid free of hazardous substances Page 3 of 16
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5 Performance Features Fully equipped micrograph laboratory in a handy case Flexible due to a powerful battery In about 90 seconds ready for operation Short processing time between 3-5 minutes per micrograph Proven zoom objective with 4 optical zoom grades Digital colour camera with 1/3 CMOS sensor USB2.0 Resolution 1280 x 1024 pixel Longlife LED illumination at the microscope Standard terminal holder for cross sections up to 5 mm² (further sizes available on request) Extension kit for sample holder for cross sections up to 10 mm² Special cutting disc, appropriate also for stainless steel Finish grinding with grain 1200 Suitable for small and medium contact sizes from 0.1 to 10 mm² Appropriate tool set for the sample preparation Software calibration based on traceable standards incl. calibration certificate Referencing with pre-calibrated test pins Fitting gas tight mount for 5 calibration gauges Polishing of the cross section with acid free electrolyte Cross-sectioning of the sample can be carried out without any disturbance of the terminal and cable stranding With comfortable analysis software X-Scan Technical Data Power supply Battery-powered 12 V / 3.6 Ah Weight 14 kg complete with the case Dimensions (L x B x T) 488 x 386 x 185 mm Electronic Fine Polishing see EFP3.0 Camera USB 2.0 Color 1280 x 1026 pixel Optics High-grade video zoom optics with high image accuracy Illumination Long-living LED light source for color-fast illumination > hours Page 5 of 16
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9 The handy case laboratory Microlab ML3002 facilitates the reliable processing of microsections anywhere in the production area without electricity or water connection. It can operate with a fully charged battery for about eight hours and is assembled and ready for use in about 90 seconds! The proven optical unit with 4x zoom and colour digital camera delivers excellent microsections which can be analyzed comfortably with the innovative image processing software X-Scan. The scope of delivery includes all necessary accessories like terminal holder, test pins etc. Page 9 of 16
10 Analysing software X-Scan Convenient PC software for display, measurement, evaluation and storage of crimp-cut images in a database. Product description The analysing software X-Scan is a "tool" which can quickly and easily measure and document micrographs of CRIMPed terminals. Especially in the production-accompanying quality assurance a fast quality check is important to not interfere the production. X-Scan supports the image recognition through its automatic functions and the report generation is done by pressing a button. Since the specifications of the manufacturers differ with respect to the measurement task the user can comfortably select the corresponding manufacturer rule before the measuring is started. performance features Documented product quality Database-driven storage system with thumbnail preview function Automatic detection of contours Area detection (Crimp inner surface, voids and comparison Transfer functions (target-actual comparison, ratio calculations) Report-Editor (templates for Excel or pdf; Excel import function) Export as Excel, PDF, JPEG/BMP or printer Multilingual Page 10 of 16
11 PC-Software X-Scan Easy Crimp Measurement Page 11 of 16
12 PC-Software X-Scan Easy Crimp Measurement Page 12 of 16
13 PC-Software X-Scan Easy Crimp Measurement Page 13 of 16
14 PC-Software X-Scan Easy Crimp Measurement Page 14 of 16
15 PC-Software X-Scan Easy Crimp Measurement Page 15 of 16
16 Action prices 11_microlab_ ,00 / per Piece Price in EUR Excluding Tax Until As long as reserve is enough Page 16 of 16
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