Schleuniger PowerStrip 9500 Automatic Wire Cutting and Stripping Machine

Transcription

1 Schleuniger PowerStrip 9500 Automatic Wire Cutting and Stripping Machine

2 Wire Cutting and Stripping Machine PowerStrip 9500 For Flexible, Powerful Wire Processing Based on its extensive know-how in wire-stripping technology, Schleuniger has launched a new generation of automatic wire cutting and stripping machines with the introduction of the PowerStrip Simple operation, precise and repeatable stripping quality, high processing throughput, powerful cutting and stripping performance, unmatched flexibility and nearly unlimited processing capabilities are the hallmarks of this machine. Innovative The Powerstrip 9500 impresses with it s modular design, allowing for a configuration adjusted to the machine s main applications. Based on the same machine, five models are available. You can choose between two different feed systems (belt or roller drive) and two different wire guide variations. The machine will also accept an additional rotary stripping unit which significantly enhances its processing capabilities by permitting for instance the stripping of coaxial cables and tough wire insulation. In combination with Schleuniger prefeed, marking and stacking systems the PowerStrip 9500 is the heart of a fully automatic wire processing production line. Versatile The unique, patented cutting head permits simultaneous operation of several blade pairs, such as: V-blades, radius blades, die blades, wire-specific stripping blades, or slitting and bending tools. By adding the universal rotary stripping unit the machine offers virtually unlimited stripping capabilities. C A B D Operation with the rotary stripping unit: A) Precutting with the rotary stripping unit B) Left transport unit C) Cutting head with 2 blade pairs for cutting and stripping D) Right transport unit The cutting head, permitting perpendicular movement relative to the cable axis can be equipped with different blades for a wide range of stripping options. Examples: 1) Cutting and stripping the outer jacket with radius V-blades 2) Changing position 3) Positioning the three inner conductors 4) Stripping the three inner conductors with special blades

3 User-Friendly Operating the PowerStrip 9500 is simplicity at its best. The easy-to-read graphic display shows the wire being processed along with the parameters selected. The machine settings are pre-programmed for all popular standard wires and can be called up. All parameters can be programmed individually via menu control a critical advantage when it comes to non-standard applications. Additional Highlights Parameters can be stored Wire list processing Wire jam detector Automatic wire feed Quick change guides Programmable interface Possibility to integrate inkjet printer Graphical PC-Software (Windows) Optional PC-Software Typical applications Cutting to length Stripping with partial or full pull-off Window stripping Extra long stripping and multi-stage stripping Jacket stripping of multi-conductor cables Jacket stripping of multi-conductor cables and power cords with stripping of inner conductors Stripping of flat ribbon cables with stripping of inner conductors Jacket stripping, conductor stripping and axial slitting Incise and axial slitting Stripping of very thin insulation Multi-step window stripping (e.g. coaxial cables) Inner-conductor stripping and forming PowerStrip 9500 RF PowerStrip 9500 P PowerStrip 9500 BF PowerStrip 9500 RS PowerStrip 9500 RSL Application possible Application not possible Application possible with restrictions (qualitative / technical)

4 To Be Precise. Models PowerStrip 9500 RF / 9500 BF PowerStrip 9500 P The Standard Versions The PowerStrip 9500 models RF and BF are the standard versions within this product family. Both versions are fully electric, equipped with the moveable cutting head and a swivelling guide tube. The RF model transports the cable with rollers and the BF model (picture) with a belt drive system. Both machines already cover a wide range of the application possibilities of the PowerStrip The Powerful The PowerStrip 9500 P is largely built analogue to the BF model but adds pneumatics to enhance guide tube pivoting strength, which is more suited for processing thicker and tougher cables. Additionally the vertically moveable exit guide guarantees troublefree slug removal. PowerStrip 9500 RS PowerStrip 9500 RSL The Coax Specialist The RS model shows the following features: upstream rotary stripping unit, belt transport system positioned close to the cutting head and two vertically moveable cable guides. This allows for highest precision when positioning the cable, impeccable stripping and proper slug removal. The PowerStrip 9500 RS complies with the even most rigid requirements for the stripping of high frequency cables. The All-Rounder The RSL model combines the power and processing possibilities of a PowerStrip 9500 P with the advantages of the RS model. Hereby the rotary stripping unit acts as a freely programmable, universal die blade for the damage-free pre-processing of the cable and the moveable standard cutting head then finishes the processing of the cable. The RSL model is specially suited for demanding (tough, difficult, thin) isolations, multi-core cables as well as coaxial cables with long strips.

5 Possible Combinations By adding Schleuniger subsystems you can turn the PowerStrip 9500 into a complete production line. CAN-bus technology permits centralized, suitably coordinated control of the various components via the PowerStrip PF 3000 / PowerStrip 9500 RSL / WS 3000 PF 2000 / HS 4140 / PowerStrip 9500 RF with encoder wheel / WS 1000 The following Schleuniger machines are suited for combination with the PowerStrip 9500: Prefeeders PF 1000 PF 2000 PF 3000 Wire dereeler (benchtop model) accepting reels or loose coils. High-performance, automatic prefeeder for reels up to 50 kg (110 lbs) or for feeding from a barrel. Powerful automatic prefeeder for reels up to 150 kg (330 lbs). Marking Equipment Inkjet Inkjet printer generates characters for cable marking on the fly. HS 4140 Hot stamp marker for cables, wires, tubing and flat ribbon cables up to 14 mm (0.55 "). Wire Stackers/-Coiler WS 500 / 1000 Passive wire stackers for lengths up to 3000 mm (118 "). WS 3000 Active, modular expandable wire stacker for lengths from mm (12" 255.9"). CableCoiler 2000 High-End cable coiler with two coiling stations, fully synchronised with the PowerStrip 9500.

6 Technical Data General Specifications Wire length Standard mode: 52 mm 1000 m (2.05" ) Short mode: < 52 mm ( < 2.05") Wire size range Stranded: Up to 25 mm 2 (4 AWG) * Solid: Up to 6 mm 2 (10 AWG) * Transport speed 10 increments up to 1.95 m/sec. (5.67 /sec.) other speeds on request Blade types Standard: V-blades (HSS steel) Optional: Radius and die blades, double radius V-blades, flat blades, slitting blades, custom blades, etc. Interfaces Standard: Wire markers, prefeeders, wire stackers, cable coilers, robotic interface, RS 232, CAN, Centronics Optional: Inkjet printer Power supply VAC / VAC; Hz; 600 VA Dimensions (L x W x H) 660 x 580 x 400 mm (25.9 x 22.8 x 15.7 ") Weight approx. 75 kg (165 lbs.) Options Belt or roller drive kits, length encoder, custom guide kits, custom blades, dual-processing kits, inner/outer processing, PC Software Interface Windows 95/98/NT CE Compliance The PowerStrip 9500 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility. *The PowerStrip 9500 is also capable of processing certain cables and wires outside this range. Conversely, in some extreme cases within this size range, some wire and cable types may be difficult or impossible to process. In case of doubt, allow us to process some samples for your intended application. Specifications by Model Power source electric electro-pneumatic Transport system Roller feed Belt feed Quick change cable pivotal, magnetic quide left pivotal, pneumatic moveable, pneumatic Quick change cable unmoveable quide right moveable, pneumatic Rotary stripping unit Air jet optional optional PS 9500 RF PS 9500 BF PS 9500 P PS 9500 RSL PS 9500 RS Max. pull off lenght left side 50mm(1.97") 100mm(3.94") 100mm(3.94") 100mm(3.94") 40mm(1.57") right side 100mm(3.94") 200mm(7.88") 200mm(7.88") 200mm(7.88") 40mm(1.57") Max. stripping lenght left side 999,9 mm (39.37") 40mm(1.57") right side 999,9 mm (39.37") Max. outer wire diameter 14 mm (0.55") guide tube 15.5 mm(0.61") 12 mm(0.47") 12 mm(0.47") Flat material Optional up to Technical specifications subject to change up to 16 mm(0.61") 40 mm(1.57") Schleuniger AG, CH-3608 Thun / Switzerland, E-DS29-PS Schleuniger AG Bierigutstrasse 9 CH-3608 Thun / Switzerland Tel. +41(0) Fax +41(0) Represented by: