CHROME SUBSTITUTE WITH BERLAC REFLEXION: THE ECO-FRIENDLY ALTERNATIVE FROM SIMPLE LACQUER COATING.
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1 CHROME SUBSTITUTE WITH BERLAC REFLEXION: THE ECO-FRIENDLY ALTERNATIVE FROM SIMPLE LACQUER COATING.
2 REACH: CHROMIUM(VI)-COMPOUNDS. Registration Evaluation Autorisation Chemicals Introduction REACh List of substances included in Annex XIV Deadline Monate months Monate months Inclusion of Substances of Very High Concern in the Candidate List (svhc) Deadline for Applications for Authorisation (AfA)
3 APPLICATION. Coating system 2comp. PUR primer, black/grey, high gloss Drying parameters 30 min. / 80 C 2comp. base coat Reflexion, glossy 30 min. / 80 C 2comp. PUR top coat colourless, high gloss, semi-glossy, matt 30 min. / 80 C 3
4 APPLICATION. Standard solution Top top coat my µm Base coat my primer Primer coloured µm my Substrate 4
5 APPLICATION. Berlac Reflexion Standard solution top coat 21 µm Top coat 21 my Berlac Reflexion (special pigment) Top top coat my µm Base coat my Primer black/grey primer black high gloss high-gloss 15 my 15 µm Plastic substrate primer Primer coloured µm my Plastic substrate 5
6 PIGMENTS - KEY FACTOR AFFECTING REFLECTANCE. Conventional silver pigment Heterogeneous surface less intensive flop reduced reflection 6
7 PIGMENTS - KEY FACTOR AFFECTING REFLECTANCE. Conventional silver pigment Reflexion pigment Heterogeneous surface less intensive flop reduced reflection Homogeneous surface more intensive flop enhanced reflection 7
8 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future 8
9 ECO-FRIENDLY. Berlac Reflexion top coat 21 µm Top coat 21 my Base coat Reflexion Primer black/grey primer black high gloss high-gloss 15 my 15 µm No use of Cr 6 in the manufacturing process REACh-compliant both in production and disposal
10 ECO-FRIENDLY. Berlac Reflexion Conventional chromium plating top coat 21 µm Top coat 21 my Base coat Reflexion Primer black/grey primer black high gloss high-gloss 15 my 15 µm muta Causing cancer and genetic mutations No use of Cr 6 in the manufacturing process REACh-compliant both in production and disposal 10
11 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future Broader colour palette for designers 11
12 BROADER COLOUR PALETTE. Berlac Reflexion + Top coat Reflexion base coat Primer Eingefärbter Plastic substrate Topcoat Additional colour shade for designers in the realm of spray paints 12
13 BROADER COLOUR PALETTE. Berlac Reflexion + Top coat Reflexion base coat Primer Eingefärbter Plastic substrate Topcoat + Additional colour shade for designers in the realm of spray paints For the time being two additional colour shades besides Reflexion Standard available 13
14 BROADER COLOUR PALETTE. Berlac Reflexion + Top coat Reflexion base coat Primer Eingefärbter Plastic substrate Topcoat + + Additional colour shade for designers in the realm of spray paints For the time being two additional colour shades besides Reflexion Standard available Top coat minimally adjustable 14
15 BROADER COLOUR PALETTE. Berlac Reflexion + Top coat Reflexion base coat Primer Eingefärbter Plastic substrate Topcoat + + Additional colour shade for designers in the realm of spray paints For the time being two additional colour shades besides Reflexion Standard available Top coat minimally adjustable Level of gloss customizable Faster change in colours than with chromium plating 15
16 COLOUR VERSIONS. Reflexion Standard glossy, semi-glossy Original colour shade referring to real chrome look 3Q7 and Silvershadow Reflexion Dark glossy, semi-glossy Technically seeming dark chrome version Reflexion Dusk glossy, semi-glossy Slightly more pallid and yellowish colour version 16
17 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future Broader colour palette for designers Colour stable application 17
18 COLOUR STABLE APPLICATION. Berlac Reflexion Conventional chromium plating Colour stable application by means of automated coating processes Frequent colour matching problems during serial process 18
19 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future Broader colour palette for designers Colour stable application Broad applicational spectrum 19
20 BROAD APPLICATIONAL SPECTRUM. Berlac Reflexion PC/ABS, PC, ABS, PP/EPDM Wide range of plastic substrates Suitable for all component sizes and 3D shapes Non-brittle coating solution for filigree and thin-walled components thanks to ultrathin, elastic coats Increased design flexibility 20
21 BROAD APPLICATIONAL SPECTRUM. Berlac Reflexion Conventional chromium plating PC/ABS, PC, ABS, PP/EPDM ABS Wide range of plastic substrates Suitable for all component sizes and 3D shapes Non-brittle coating solution for filigree and thin-walled components thanks to ultrathin, elastic coats Increased design flexibility No options regarding polymer materials Unsuitable for complex 3-D components Risk of paint chipping when used on flexible substrates 21
22 APPLICATIONAL SPECTRUM EXTERIOR.
23 APPLICATIONAL SPECTRUM INTERIOR.
24 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future Broader colour palette for designers Colour stable application Broad applicational spectrum Highly resistant coating solution 24
25 HIGHLY RESISTANT COATING SOLUTION. Berlac Reflexion Russian Mud Test OK In compliance with German automotive specifications Tested in compliance with TL 226 / TL 211 / DBL 7384 Highly resistant to loose chipping and corrosion including aggressive road salts, also in areas strongly exposed 25
26 HIGHLY RESISTANT COATING SOLUTION. Berlac Reflexion Russian Mud Test OK Conventional chromium plating Russian Mud Test failures In compliance with German automotive specifications Tested in compliance with TL 226 / TL 211 / DBL 7384 Highly resistant to loose chipping and corrosion including aggressive road salts, also in areas strongly exposed 26
27 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future Broader colour palette for designers Colour stable application Broad applicational spectrum Highly resistant coating solution Laser-engravable for day/night design applications 27
28 SUITABLE FOR DAY/NIGHT DESIGN. Top coat Reflexion base coat Primer black/grey, grau high gloss Light-thightly formulated Laser controlled coating removals in form of symbols, icons, characters, etc. Translucent Kunststoff plastic
29 CHROME SUBSTITUTE WITH 3-LAYER COATING SYSTEM: BERLAC REFLEXION. Advantages REACh-compliant, eco-friendly technology with a future Broader colour palette for designers Colour reliable application Broad applicational spectrum Highly resistant coating solution Laser-engravable for day/night design applications Translucent 29
30 TRANSLUCENCE. Chrome look at day Protecting top coat PC transparent Primer transparent Reflexion base coat Top coat colourless or coloured
31 TRANSLUCENCE. Chrome look at day Lighting at night Protecting top coat PC transparent Primer transparent Reflexion base coat Top coat colourless or coloured Protecting top coat PC transparent Primer transparent Reflexion base coat Top coat coloured Protecting top coat PC transparent Primer transparent Reflexion base coat Top coat colourless Light aspect controllable via LED or top coat
32 TRANSLUCENCE. Berlac Reflexion Lighting at night Conventional chromium plating Protecting top coat PC transparent Primer transparent Reflexion base coat Top coat coloured Protecting top coat PC transparent Primer transparent Reflexion base coat Top coat colourless
33 TRANSLUCENT. Beleuchtung bei Nacht
34 INDUSTRIAL COATING CONCEPTS. Applicable in case of high volume production Coating concept to be chosen according to component geometry Flatbed coating line for 2-D components such as trims, air outlets, tacho bezels, etc. Robotic / spindle coating line for 3-D components such as rear-view mirror caps, steering wheel trims, etc. 34
35 APPLICATIONAL REQUIREMENTS AND RECOMMENDATIONS. Mirror-like polished surfaces are necessary, as sink and gate marks cannot be concealed Dosing pumps must be tailored to paints with low viscosity and low dosage Nozzle: 0.8 mm Hose diameters must be tailored to low flow rate 3comp. or 2comp. spray coating lines Base coat must be continuously stirred by means of a blade stirrer in the pressure tank Relative humidity must be controllable, ideally in between 50% and 60% Air circulating oven ensuring a constant component temperature of at least 30 min./80 C
36 APPROVALS. Daimler Interior / DBL 7384 Audi Interior and exterior / TL VW Interior and exterior / TL JLC Lotus Porsche Interior Interior Interior Several job coaters have been qualified in a selective process conducted in accordance with OEMs. Industrialization or serial feasibility respectively is certified. 36
37 QUALIFIED JOB COATERS. Bix-Lackierungen, D Messkirch VW-Werk, D Braunschweig Kunststoff Helmbrechts AG, D Helmbrechts Warema, Kunststoff- und Maschinenbau GmbH D Marktheidenfeld AMB Industri AB, SE Broakulla Lothar Bix u. Andreas Bix Phone: Katrin Lüders/ QS / HTQ katrin.lueders@volkswagen.de Phone: Christoph Ernst christoph.ernst@helmbrechts.de Phone: Frank Dornbusch frank.dornbusch@warema.de Phone: Joerg Hinz joerg.hinz@amb.se Phone:
38 SERIAL APPLICATIONS EXTERIOR. Audi: Door trims SQ7 VW: Decorative trim in front lamps Golf VII Porsche: Diffuser in front fender Panamera
39 BERLAC REFLEXION: SERIAL APPLICATIONS INTERIOR. Daimler: Translucent touch control ring in steering wheel, E-class Daimler: Air diffusers in dashboard E-class Convertible 2017 (SOP)
40 PERSPECTIVES. Individualisation with additional colour shades is aimed at UV-curing systems 2-coat systems Qualification of additional job coaters 40
41 THANK YOU FOR YOUR ATTENTION.
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