.062 [1.57] Commercial Pin and Socket Connectors

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Nathaniel Booker
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1 .062 [1.57] ommercial Product Facts Polarized avity identification Low contact-mating force Dual locking lances Detent and positive locking ontacts available in brass and phosphor bronze with tin and gold plating Panel-mounting and freehanging styles F crimp contacts pplicator and hand tool available Economical commercialgrade connectors ompatible with high-speed application machinery and most other manufacturers soft shells Wire range 30 to 18 WG [0.05 to 0.9 mm 2 ] ccepts wires with insulation diameters as large as.110 [2.79] Housings available in 1 to 9 positions.062 plug and receptacle housings accept pin or socket contacts. The preferred convention is to use socket contacts with receptacle housings Not for interrupting current Recognized under the omponent Program of Underwriters Laboratories Inc., R File No. E28476 ertified by anadian Standards ssociation, R File No. LR 7189 Performance haracteristics The.062 ommercial Pin and Socket onnectors performance characteristics found on pages are based on free hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Durability 10 mating cycles Dielectric Withstanding Voltage 1.0 kv Insulation Resistance 1000 megohms min. initial Voltage Rating 250 V or D onnector Mating 2.5 lb. [11.1 N] max. per contact onnector Unmating 0.3 lb. [1.3 N] min. per contact ontact Insertion Force 4.0 lb. [17.8 N] max. per contact ontact Retention 7 lb. [31.1 N] min. 15 lb. [66.6 N] min. for contacts and Technical Documents Product Specification ommercial Pin and Socket onnectors pplication Specification ommercial Pin and Socket onnectors High Density [3.68] enterline 51

2 .062 [1.57] ommercial (ontinued) Performance haracteristics (ontinued) Maximum urrent Maximum current rating of.062 ommercial Pin and Socket connectors is limited by the maximum operating temperature of the housings which is 105 including the temperature rise of the contacts which is a maximum of 30. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. onnector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Product Specification pplication Specification urrent Rating Verification for 30 Maximum Temperature Rise 100% Energized Wire-to-Wire.062 ommercial alculated urrent Table Number of Wire Gauge ircuits Values are based on initial Temperature Rise versus urrent Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. urrent Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the current-carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/ontact rimp Tensile Force Termination ontact Resistance rimp Wire Size Tensile Force WG mm 2 Test Resistance urrent Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 52

.062 [1.57] ommercial (ontinued) ontacts Pin Diameter.062 [1.57] Material.008 [0.20] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings.

3 .062 [1.57] ommercial (ontinued) ontacts Pin Diameter.062 [1.57] Material.008 [0.20] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings. It is preferred to use socket contacts in receptacle housings..665 [16.89].660 [16.76] Performance haracteristics pages Housings pages Panel utouts page 55 Technical Documents pages 51 and pplication Tooling pages Product Specification Pin Socket ontact Part Numbers Wire Size HDM Ins. Dia. Material Hand Tool Pin Socket pplicator WG mm 2 & Finish Strip Form Loose Pieces Strip Form Loose Pieces Part No. Part No. rass Pre-tin rass, Max. Select Gold Phos. rz., Pre-tin rass Pre-tin Phos. rz., Pre-tin rass, Select Gold Phos. rz., Select Gold Select Gold [ ] min. in mating area over [.00127] nickel. 2 Lanceless Socket for Overmolding. 3 HDM pplicator part number ending in -1 is used on MPOMTOR LS Machine with T or G Terminators, -2 is used on MP-O-LETRI Model K Machine, -3 is used on MP-O-LETRI Model G Machine. See pages for further information. 4 ontact Retention 15 lbs. [66.6 N] min. High Density [3.68] enterline Note: Phosphor bronze contacts should be used in high-temperature/humidity cycling applications. Note: ll part numbers are RoHS ompliant. ontact Insertion Tool (for Pins and Sockets) Part No IS ontact Extraction Tool Part No IS

4 .062 [1.57] ommercial (ontinued) Housings Free Hanging or Panel Mount [3.68] enterline spacing 1 ircuit.203 [5.16] Min. Dia. Material Housing Nylon, natural color Flammability Rating UL94V-2 ontacts page 53 Product Specification [5.08] Max. Dia. 2, 3, and 4 ircuit, In-Line [7.62] Dia. Dimensions Part Numbers Part Numbers No. of ircuits Panel Free Panel Free Mount Hanging Mount Hanging (In-Line) (Matrix) Positive Lock Note: ll part numbers are RoHS ompliant. 54

5 .062 [1.57] ommercial (ontinued) Housings Free Hanging or Panel Mount [3.68] enterline spacing Material Housing Nylon, natural color Flammability Rating UL94V-2 ontacts page 53 4, 6, and 9 ircuit, Matrix [3.68] [3.68] High Density [3.68] enterline Recommended Panel utouts Maximum panel thickness is.060 [1.52]. Product Specification No. of ircuits Panel utout Dimensions (In-Line) (Matrix) Note: The panel should be punched so that the housing enters in the same direction as the punch. Note: ll part numbers are RoHS ompliant. 55

6 Engineering Notes 56

.093 [2.36] Commercial Pin and Socket Connectors

.093 [2.36] Commercial Pin and Socket Connectors .09 [.] Commercial Product Facts Polarized Cavity identification Low contact-mating force Dual locking lances Detent and positive locking Contacts available in brass and phosphor bronze with tin and gold