Captive Quarter-turn Fasteners Continuous Receptacle Strip MIL-F-25173A * APPROVED
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1 Solutions Inc. PA-3500 Line Captive Quarter-turn Fasteners Continuous Receptacle Strip MIL-F-25173A * APPROVED The DFCI PA-3500 Line of fasteners combine the operating convenience, predictable clamping force, and locked vibration resistance of the DFCI quarter-turn fastener with the versatility of continuous and closely spaced panel fastening points, and ease of flare-in stud installation. The DFCI PA-3500 Line features: Stud assemblies that are flared into the panel holes. Receptacle strips with both stud and rivet holes on.375 (9.53 mm) centers. The stud assemblies are offered in a range of neck lengths for flare-installation into the panels. The receptacle strips frame out the console opening and serve as offset supports for the stud panel. Stud holes and installation rivet holes are continuous for the length of the receptacle strip and are spaced every.375 (9.53 mm). * Meets the design, physical and performance requirements of MIL-F However, full mechanical properties testing may not be performed on each production lot. DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-1
2 PA-3500 Line Solutions Inc SC Stud Assembly MATERIALS Stud: Heat treated carbon steel Spring: Spring temper music wire Cup: Mild steel The 3506-SC assembly contains a stud and coil spring captive in a steel cup. Flaring the end of the cup neck into a countersunk panel hole installs the assembly. When locked on the rigid wire in the receptacle, the spring is compressed and exerts a clamping force on the fastened parts. MIL-F-25173A * approved. PARTS SELECTION* PANEL THICKNESS CUP DIM B STUD ASSEMBLY in. (mm) in. (mm) ( ) 3506-SC37A-C3C.070 (1.78) ( ) 3506-SC38A-C3C.080 (2.03) ( ) 3506-SC39A-C3C.090 (2.29) ( ) 3506-SC40A-C3C.100 (2.54) ( ) 3506-SC41A-C3C.110 (2.79) ( ) 3506-SC42A-C3C.120 (3.05) ( ) 3506-SC43A-C3C.130 (3.30) ( ) 3506-SC44A-C3C.140 (3.56) *This table is based on the locked stud panel being in contact with a DFCI receptacle strip having a wire depth (DIM. H) of.150 (3.81 mm). (See the drawing to the left.) SPECIFICATIONS Locking tension: 15 lb. Rated tensile and shear: 200 lb. when used with DFCI receptacles Max. sheet separation under tensile overload: 3/64 (1.19 mm) Wear endurance: 5000 use cycles FINISHES The basic PFSC finish is cadmium plate per QQ-P-416, Type I, Class 2. Other standard finishes are available as described below (C3C) Optional Black Finishes for PFSC and PVS Assemblies Black Oxide Over Copper Copper plate.0005 thick, with dull black oxide conversion, and clear acrylic dip. This finish is available on all listed 3506-SC and 3522-S assemblies. Change the finish suffix from C3C to BOC. Zinc Plate Zinc Plate.0003 thick, ASTM-B-633, Type II, Class 2, with black chromate finish. Change the finish suffix from C3C to Z3B. Black Epoxy Paint Over Cadmium Cadmium plate per QQ-P-416, Type II, Class 2 plus black epoxy primer,.0006 thick min., and dull black epoxy enamel,.0003 thick min. Only the surfaces visible when the assembly is installed are painted. This finish is available on 3506-SC assemblies in 38, 41, and 44 lengths. Others sizes are available on special order. Change the finish suffix from C3C to EEB. * Meets the design, physical and performance requirements of MIL-F However, full mechanical properties testing may not be performed on each production lot. PA-2 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
3 Solutions Inc. PA-3500 Line 3522-S Stud Assembly The 3522-S assembly provides a nearly solid lock without allowing the sheet separation that can occur with the 3506-SC assembly. With the 3522-S assembly, the stud is quarter-turned onto the receptacle wire under tension supplied by a curved washer. Further locking rotation turns the fastener head around a stud cross pin. The head is moved downward as it turns compressing a coil spring that is stronger than the curved washer, and finally compressing the curved washer flat. When fully locked, the assembly has no remaining spring movement achievable by tensile overload S assemblies are not MIL-F-25173A approved. CAUTION Anything that prevents the stud from initially locking onto the receptacle wire could allow the fastener head to rotate first. This could give the impression that the stud is locked while it has not locked onto the receptacle wire. Anyone using this special purpose fastener must be trained to recognize proper stud cam locking. PANEL THICKNESS in. (mm) PARTS SELECTION* STUD ASSEMBLY CUP DIM. B in. (mm) ( ) 3522-S37-C3C.070 (1.78) ( ) 3522-S38-C3C.080 (2.03) ( ) 3522-S39-C3C.090 (2.29) ( ) 3522-S40-C3C.100 (2.54) ( ) 3522-S41-C3C.110 (2.79) ( ) 3522-S42-C3C.120 (3.05) ( ) 3522-S43-C3C.130 (3.30) ( ) 3522-S44-C3C.140 (3.56) *This table is based on the locked stud panel being in contact with a DFCI receptacle strip having a wire depth (DIM H) of.150 (3.81 mm). (See the drawing to the left.) SPECIFICATIONS Locking tension: variable up to 200 lb. Rated tensile and shear: 200 lb. when used with DFCI receptacles MATERIALS The cup is mild steel. All other components are heat-treated carbon steel. FINISHES The basic PVS finish as called out by the tabulated part number is cadmium plate per QQ-P-416, Type I, Class 2 (C3C). Other standard finishes are available as described on the bottom of the previous page. DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-3
4 PA-3500 Line Solutions Inc. SINGLE HOLE RECEPTACLES Part Number: 3518-B Weight:.0053 lb. Material: Same as those for the 3590 strip. Part Number: 3518-C Dimensions: inches (mm) Weight:.0084 lb. Materials: Same as those for 3595 strip. PA-4 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
5 Solutions Inc. PA-3500 Line SINGLE HOLE RECEPTACLES Part Number: 3518-G Weight: lb. Material: Cap and base made of 6061-T6 aluminum, Wire made of Stainless Steel Part Number: 3518-F Weight: lb. Material: Base and Cap 6061-T6 aluminum, Wire Stainless Steel DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-5
6 PA-3500 Line Solutions Inc. SINGLE HOLE RECEPTACLES Part Number: 3502-SS Weight:.0007 lb. Materials: Stainless Steel PA-6 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
7 Solutions Inc. PA-3500 Line Standard Receptacle Strips The PA-3500 Line receptacle strip is installed as a supporting frame for the panels or removable parts to be fastened. The PA-3500 Line receptacle strip has continuous holes for stud engagement and rivet mounting on.375 (9.53 mm) centers. The PA-3500 Line receptacle strip is riveted to a support member and the stud panel rests against the strip face having the stud holes. The strips are aluminum alloy with a continuous rigid stainless steel wire staked across the underside of the stud holes. The fastened panel rests on the strip and its captive 3506-SC or 3522-S studs engage the rigid wire. STANDARD STRIP CUSTOM CUT TO LENGTH Custom cut lengths of 3590-H320 and 3595-H320 may be specially ordered. The specification for cut lengths assumes standard hole spacing (.375 (9.53 mm)) and that the holes at each end are located the standard distance from the end. Cut length callout with standard hole spacing and ends: Change the number of holes in the part number from 320 to the desired number of holes. For example, a 3590-H320 receptacle strip cut to a 25 hole length would be 3590-H25. Special stud hole spacing is also available. DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-7
8 PA-3500 Line Solutions Inc. Standard Receptacle Strips RIGHT-ANGLE STRIP 3590-H320 The Right-Angle Receptacle Strip (3590-H320) is designed for mounting against a support member at a right angle to the fastened panel or removable part. The standard strip length is 10 feet (320 Holes). We also have in approximate lengths 3 Ft. (3590-S3), 5 Ft. (3590-S5), 7 Ft. (3590-S7), and 9 Ft. (3590-S9) strips. Materials: The strip extrusion is Aluminum Alloy 6061-T6. The wire is Type 316 Stainless Steel condition B, spring temper. PA-8 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
9 Solutions Inc. PA-3500 Line Standard Receptacle Strips FLAT STRIP 3595-H320 The Flat Receptacle Strip (3595-H320) is designed for mounting against a support member in plane with the fastened panel or removable part. The standard strip length is 10 feet (320 Holes). We also have in approximate lengths 3Ft. (3595-S3), 5Ft. (3595-S5), 7Ft. (3595-S7), and 9Ft. (3595-S9) strips. Materials: The strip Extrusion is aluminum alloy 6061-T6. The wire is Type 316 Stainless Steel condition B, spring temper DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-9
10 PA-3500 Line Solutions Inc. Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies PA-10 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
11 Solutions Inc. PA-3500 Line Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-11
12 PA-3500 Line Solutions Inc. Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies PA-12 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
13 Solutions Inc. PA-3500 Line Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-13
14 PA-3500 Line Solutions Inc. Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies PA-14 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
15 Solutions Inc. PA-3500 Line Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-15
16 PA-3500 Line Solutions Inc. Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies PA-16 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
17 Solutions Inc. PA-3500 Line Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-17
18 PA-3500 Line Solutions Inc. Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies PA-18 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
19 Solutions Inc. PA-3500 Line Special Receptacle Strips Subject to Minimum Orders All special strip configurations use the standard stud hole size and H dimension (depth of stud engagement wire in stud hole) for compatibility with the standard PA-3500 line stud assemblies DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-19
20 PA-3500 Line Solutions Inc SC and 3522-S Stud Installation with Hand Squeeze Tool Fastener Tool Part Number 3506-SC AHT 3522-S VSHT 1. Drill and countersink hole for stud panel preparation. 2. Insert fastener in cup nest and place panel over stud. 3. Ensure panel is firmly against cup shoulder and then squeeze handles to flare cup. PA-20 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
21 Solutions Inc. PA-3500 Line 3506-SC and 3522-S Stud Installation with Power-Driven Tools 1. Drill and countersink hole for stud panel preparation. 2. Insert fastener in block, place panel over stud, ensure cup shoulder is firmly against panel and flare with tool. To Order 3506-SC Power Driven Tool and Block as a Set Use Part Number: DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-21
22 PA-3500 Line Solutions Inc SC and 3522-S Removal Fastener Removal (for 3506-SC and 3522-S stud) PA-22 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
23 Solutions Inc. PA-3500 Line 3506-SC and 3522-S Installation Troubleshooting Hand Squeeze Tooling Power-Driven Tooling Problem: Cup neck caves into cup shoulder instead of flaring into countersunk hole. Probable Cause: Probable Cause: (A) Vertical travel of panel pressure ring is Cup shoulder not in firm contact with panel prior to restricted or is its spring pressure is flaring. reduced. (B) Flaring rod is dull. Problem: Cup rotates in panel after flaring. Note: Does not affect fastener operation. Probable Cause: (A) Incorrect panel hole diameter or countersink angle (Step 1). (B) Position of cup nest not properly adjusted for panel thickness. Problem: Flared cup neck is split or uneven. Probable Cause: (A) Flaring rod is dull (See Figure 1 for sharpening guide). Probable Cause: (A) Punch is dull. (See Figure 1 for sharpening guide). Figure 1: Flaring Rod Figure 1: Flaring End Problem: Cup neck drawn thin by flaring. Probable Cause: Excessive installation pressure. DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved. PA-23
24 PA-3500 Line Solutions Inc. This page intentionally blank. PA-24 DFCI is a registered trademark of DFCI Solutions, Inc. Copyright by DFCI Solutions, Inc. All rights reserved.
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