NiAc Terminals and Splices

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Megan Holmes
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Perma-Seal NiAc Terminals and Splices 22 8 AWG 22 8 AWG Size SA-22-06 6 SA-22-08 8 SA-22-0 0 SA-222-4 /4 6 4 AWG SB-27-06 6 SB-27-08 8 Size SA-226-8 /8 SA-25-06 6 SA-25-08 8 SA-25-0 0

to 6 4 Snap Plugs Size Wire Range SA-259.76 22 8 SA-269.57 22 8 SB-279.76 6 4 SB-29-0 0 SB-227-08 8 SC-24 2 0 SB-289.

76 22 8 SC-240-8 /8 SC-228-06 6 SC-9280 2 0 SBRB-856N.57 6 4 SC-228-08 8 SC-20-2 /2 Female Fully Insulated Wire Range SBRB-880N.

1 Perma-Seal NiAc Terminals and Splices 22 8 AWG 22 8 AWG Size SA SA SA SA /4 6 4 AWG SB SB Size SA /8 SA SA SA SB-28-8 /8 SB Splices Wire Range SAA SBB SC Quick Disconnects Wire Range SAA SBB Step Down Butts Step Size SBA to 22 8 SCB to 6 4 Snap Plugs Size Wire Range SA SA SB SB SB SC SB Male Fully Insulated Snap Plug Receptacles SB /4 SB Wire Range Size Wire Range SB /6 SB SAA SBRA-856N AWG SBB SBRA-880N SC /8 SC SC SBRB-856N SC SC-20-2 /2 Female Fully Insulated Wire Range SBRB-880N SC SC SAA AWG terminals and splices sold in packages of 00 SC-20-4 /4 SC SBB piece bubble packs also available. To order, append -0 to the part number. Example: SA SC /6 SC SC Call for bulk quantities 96 Polar Wire Products, Inc Shop our online store!

Perma-Seal NiAc Terminals and Splices provide a rugged, environmentally-sealed connection for wire sizes 8 to 22 AWG.

8 AWG -55 C TO 25 C Size SD-80-5 0 SD-84-5 /4 SD-856-5 5/6 SD-88-5 /8 Perma-Seal Heat-Seal Terminals and Splices Features Heat shrinkable at low temperature Shrinks 40% faster than nylon or

Resists vibration cuts and abrasions Smaller and lighter than most comparable wire splices Provides a reliable, impermeable seal on :, 2:, or 2:2 splices Easy to install using standard tools Product

Typical properties of the installed splice and for the NiAc insulation alone are shown below. Typical Properties of Installed Connectors Temperature rating -55 C to 25 C Dielectric strength 7.

2 Perma-Seal NiAc Terminals and Splices provide a rugged, environmentally-sealed connection for wire sizes 8 to 22 AWG. Insulates, seals, and protects electrical connections from abuse, abrasion, water, salt, and corrosive compounds. 8 AWG -55 C TO 25 C Size SD SD-84-5 /4 SD /6 SD-88-5 /8 Perma-Seal Heat-Seal Terminals and Splices Features Heat shrinkable at low temperature Shrinks 40% faster than nylon or polyolefin tubing Long-lasting, moisture-proof connections Withstands water, salt, corrosion, condensation, and heat Heat stable. Splices remain supple and impact resistant Tough and durable. Resists vibration cuts and abrasions Smaller and lighter than most comparable wire splices Provides a reliable, impermeable seal on :, 2:, or 2:2 splices Easy to install using standard tools Product Characteristics Properly installed, Perma-Seal splices and terminals exceed all pertinent UL, CSA, and MIL Specification requirements. Typical properties of the installed splice and for the NiAc insulation alone are shown below. Typical Properties of Installed Connectors Temperature rating -55 C to 25 C Dielectric strength 7.5kv Voltage drop Less than equal length of wire Insulation resistance 06 Megohms Shrink temperature 90 C Tensile (pull test) value Greater than Mil-T-7928 and UL No. 486 Hot melt adhesive liner for reliable, impermeable moisture barrier. Funnel entry opening makes wire insertion quick and easy. Color-coded tubing for easy selection of the correct part size. High-strength seamless barrel will not open under stress or wire pull and can be crimped from any side. Transparent sleeve for visual confirmation of proper wire insertion and crimp locations. Tough, abrasion resistant, heat-shrink NiAc sleeve withstands the most rugged environments and demanding applications. Applications Automotive Transportation Commercial vehicles Marine equipment Fountains, pools, spas Aerospace Defense Industrial Construction Renewable energy 8 AWG Splice SD-8-5 Typical Properties of NiAc Tubing Tensile strength 6000 psi minimum Ultimate elongation 75% Longitudinal change +0-0% Specific gravity. maximum Heat shock No dripping, flowing, (4 hours at 225 C) or cracking 8 AWG terminals and splices sold in packages of 5 Packages of 00 available s shown approximately actual size After Heat Aging 68 H ours at 50 C Tensile strength 70% of original Ultimate elongation 00% minimum Dielectric strength 500volts/mil minimum Low temperature flexibility No cracking (4 hours at -40 C) Perma-Seal Service Kits available See page 8 (907) Toll Free (888) 245-WIRE 97

Red NB-8-4 22 8 Red AWG Color NB-4 6 4 Blue NB-4-4 6 4 Blue AWG Color NB-0 2 0 Yellow NB-0-4 2 0 Yellow Stepdown AWG Color SBA-6 6 4 to 22 8 Blue SCB-646 2 0 to 6 4 Yellow Window AWG Color NBW-8 22 8

3 Closed End and Butt Connectors Perma-Seal Heat Seal Butt Connectors Perma-Seal Butt Splices insulate, seal, and protect. Shrinks fast Long-lasting, moisture-proof connections Standard Standard AWG Color SAA Red SBB Blue AWG Color SC Yellow Nylon Insulated Butt Connectors AWG Color NB Red NB Red AWG Color NB Blue NB Blue AWG Color NB Yellow NB Yellow Stepdown AWG Color SBA to 22 8 Blue SCB to 6 4 Yellow Window AWG Color NBW Red NBW Blue Crimp and Solder Heat Seal Butts Crimp Connector Seamless connector with inspection window Indicators for crimp and window location Wire-stop prevents over insertion Solder Ring Flux coating to clean metal surfaces Pre-measured low-temp solder alloy Heat Shrink Tubing Translucent adhesive-lined polyolefin Color-coded with wire gauge imprint Standard AWG Color HS-CS Clear HS-CS Red HS-CS Blue NBW Yellow Stepdown The Multilink TM Heat Shrink Connector is pre-loaded with a low temperature solder alloy ring that delivers a precise amount of flux and solder to the connection during the heat-shrink process. Each repair made with a heat shrink connector is individually protected from corrosion, contaminants, and current leakage. AWG Color HS-SS Red HS-SS Blue HS-SS Yellow Connector Solder Tubing HS-CS Yellow HS-SS Red Connectors sold in packages of 00. Heat seal connectors also available in 0 piece bubble packs. Nylon connectors also available in 25 piece bubble packs. 98 Polar Wire Products, Inc Shop our online store!

22 2 22 2 20 2 20 2 8 2 8 2 6 2 6 2 4 2 8 2 8 2 6 2 6 2 4 2 4 2 2 2 2 2 0 2 22 8 22 8 HS-NC-4 Connector Capacity 20 20 2 8 2 8 2 6 HS-NC-0 Connector Capacity 6 A dot at an intersection indicates that

6 2 4 2 4 2 2 Heat Seal Closed End Connectors The HydraLink TM Heat-Shrink Closed End Connector has an active adhesive that seals up to four wires and eliminates pull out.

Sealed Closed End Connector Dash Number Wire Range Color HS-NC-4 22-4 AWG Blue HS-NC-0 8-0 AWG Yellow HS-NC-4 HS-NC-0 Heat Seal In-Line Butt Connectors HS-2X22 HS-2X8 HS-2X4 HS-2X0 The HydraLink TM

4 HS-NC-4 Connector Capacity HS-NC-0 Connector Capacity 6 A dot at an intersection indicates that the connector will accept the desired wire size, type, and quantity combination Example: One #2 stranded wire can be connected to three #0 stranded wires using an HS-NC-0 connector Heat Seal Closed End Connectors The HydraLink TM Heat-Shrink Closed End Connector has an active adhesive that seals up to four wires and eliminates pull out. Closed end connectors can replace spring connectors in environments where corrosion is problematic. Excellent wire nut replacement. Sealed Closed End Connector Dash Number Wire Range Color HS-NC AWG Blue HS-NC AWG Yellow HS-NC-4 HS-NC-0 Heat Seal In-Line Butt Connectors HS-2X22 HS-2X8 HS-2X4 HS-2X0 The HydraLink TM In-Line Butt Connector splices multiple wires, and shrinks and seals for superior durability and protection. Color dashes indicate wire gauge. Sealed In-Line SMALL END LARGE END Dash Number AWG Color Stripe Accepts Use Insulated Crimp Die Stripe Accepts Use Insulated Crimp Die HS-2X White White One AWG White (24-22 AWG) Red Two AWG Red (20-8 AWG) HS-2X Red Red One 20-8 AWG Red (20-8 AWG) Blue Two 20-8 AWG Blue (6-4 AWG) HS-2X4 6-4 Blue Blue One 6-4 AWG Blue (6-4 AWG) Yellow Two 6-4 AWG Yellow (2-0 AWG) HS-2X0 2-0 Yellow Yellow One 2-0 AWG Yellow (2-0 AWG) Red Two 2-0 AWG Red (8 AWG) s shown actual size (907) Toll Free (888) 245-WIRE 99

Nylon Insulated Terminals With tin plated

AWG 22 8 AWG 6 4 AWG 6 2 AWG Size Size Size

4-6 NR-4-6 4-6 NR-2-8 6-8 NR-8-8 6-8 NR-4-8

/4 NR-2-4 /4 NR-4-4 /4 NR-8-56 5/6 NR-2-56

NR-0-8 6-8 NR-0-8-2 6-8 NR-0-0 8-0 22 0 AWG

packs and bulk quantities also available

Terminal Service Kits available on page 80

5 Nylon Insulated Terminals With tin plated brass support sleeve Ring Terminals 22 0 AWG 22 8 AWG 6 4 AWG 6 2 AWG Size Size Size NR NR NR NR NR NR NR NR NR NR NR NR-8-4 /4 NR-2-4 /4 NR-4-4 /4 NR /6 NR /6 2 0 AWG Size NR NR NR NR NR AWG sold in packages of piece bubble packs and bulk quantities also available NR /6 NR-0-4 /4 NR /6 Nylon Terminal Service Kits available on page 80 NR-0-8 /8 00 Polar Wire Products, Inc Shop our online store!

Pure electrolytic copper Nylon Insulated Terminals are tin plated and annealed. Base stock material is typically thicker and stronger than competitive heavy-duty terminals.

Tinned Copper Tongue Tinned Brass Support Sleeve Features Beveled chamfer facilitates wire insertion and eliminates strand turn back Tin plated brass support sleeve extends beyond the inner barrel

tongue, deep V-notches improve wire grip Standards Terminals exceed MIL-T-7928 corrosion standards (method 0 of Standard MIL-STD-202 for 00 hours) Withstands and exceeds required millivolt-drop

6 Pure electrolytic copper Nylon Insulated Terminals are tin plated and annealed. Base stock material is typically thicker and stronger than competitive heavy-duty terminals. Open-end design for quick inspection. Tinned Copper Tongue Tinned Brass Support Sleeve Features Beveled chamfer facilitates wire insertion and eliminates strand turn back Tin plated brass support sleeve extends beyond the inner barrel for additional strength and strain relief Molded nylon insulating sleeve extends beyond the metal support sleeve to ensure complete insulation between wire and terminal Sturdy gussets reinforce tongue, deep V-notches improve wire grip Standards Terminals exceed MIL-T-7928 corrosion standards (method 0 of Standard MIL-STD-202 for 00 hours) Withstands and exceeds required millivolt-drop readings after vibration testing in accordance to MIL-T-7928, and exceeds tensile performance specifications compared to UL and Military standards and maximum wire strength data (ASTM designation B-58) Nylon Insulating Sleeve Ring Terminals 8 6 AWG 8 AWG Size (S) Max Min Max Width Clearance Length (W) (C) (L) NR NR /4 NR-8-4 5/6 NR-8-56 /8 6 AWG NR Size (S) Max Min Max Width Clearance Length (W) (C) (L) and 6 AWG sold individually Bulk quantities available NR-6-4` / NR /6 L C W S NR-6-8 /8 s shown actual size (907) Toll Free (888) 245-WIRE 0

Nylon Insulated Terminals With tin plated brass support sleeve

NSS-4-6 4 6 NSS-0-6 4 6 NSS-8-8 6 8 NSS-4-8 6 8 NSS-0-8 6 8

AWG 6 4 AWG 2 0 AWG NSB-8-6 4 6 NSB-4-6 4 6 NSB-0-6 4 6 Snap,

adjusted without completely removing the retaining screw.

protection Tinned brass support sleeve Nylon insulating sleeve

clean insertion Sturdy reinforcing gussets Deep V-notches for

and bulk quantities also available Nylon Terminal Service Kits

NSB-8-0 8 0 NSB-4-0 8 0 NSB-0-0 8 0 Flanged Spade Terminals 22 8

4 6 NSF-4-6 4 6 NSF-0-6 4 6 NSF-8-8 6 8 NSF-4-8 6 8 NSF-0-8 6 8

7 Nylon Insulated Terminals With tin plated brass support sleeve Snap Spade Terminals 22 8 AWG 6 4 AWG 2 0 AWG NSS NSS NSS NSS NSS NSS NSS NSS NSS Block Spade Terminals 22 8 AWG 6 4 AWG 2 0 AWG NSB NSB NSB Snap, Block, and Spade Terminals allow conductors to be released or adjusted without completely removing the retaining screw. Pure annealed electrolytic copper, tinned for corrosion protection Tinned brass support sleeve Nylon insulating sleeve Open-end design for quick inspection Beveled chamfer for fast, clean insertion Sturdy reinforcing gussets Deep V-notches for better wire grip Sold in 00 piece packages 25 piece bubble packs and bulk quantities also available Nylon Terminal Service Kits available see page 80 NSB NSB NSB NSB NSB NSB Flanged Spade Terminals 22 8 AWG 6 4 AWG 2 0 AWG Number Size Number Size Number Size NSF NSF NSF NSF NSF NSF NSF NSF NSF s shown actual size 02 Polar Wire Products, Inc Shop our online store!

Female 22 8 AWG NQSF-8-0.0 x.020 NQSF-8-87.87 x.020 NQSF-8-250.250 x.02 NQSF-FI-8-0.0 x.020 NQSF-FI-8-87.

0 x.020 NQSF-4-87.87 x.020 NQSF-4-250.250 x.02 NQSF-FI-4-0.0 x.020 NQSF-FI-4-87.87 x.020 NQSF-FI-4-250.

02 Our complete line of Male, Female, and Piggy-Back Quick Disconnects, Flag Disconnects,

The female terminal precisely fits into the corresponding male housing, resulting in a fully

Female 2 0 AWG NQSF-0-250.02 NQSF-0-75.75 x.02 NQSF-FI-0-250.02 Male 2 0 AWG NQSM-0-250.

02 Male 22 8 AWG Male 6 4 AWG Snap Plugs and Receptacles Diameter Wire Range Diameter Wire

02 NQSM-4-250.02 NM-8-76.76 22 8 NM-4-76.

57 22 8 NF-4-57.57 6 4 NQSM-FI-8-250.02 NQSM-FI-4-250.02 NF-8-76.76 22 8 NF-4-76.

8 Female 22 8 AWG NQSF x.020 NQSF x.020 NQSF x.02 NQSF-FI x.020 NQSF-FI x.020 NQSF-FI x.02 Quick Disconnects, Flags, Snap Plugs Female 6 4 AWG NQSF x.020 NQSF x.020 NQSF x.02 NQSF-FI x.020 NQSF-FI x.020 NQSF-FI x.02 Our complete line of Male, Female, and Piggy-Back Quick Disconnects, Flag Disconnects, and Snap Plugs are fully insulated and precision engineered. The female terminal precisely fits into the corresponding male housing, resulting in a fully insulated in-line splice that may be connected and disconnected without damage. Female 2 0 AWG NQSF x.02 NQSF x.02 NQSF-FI x.02 Male 2 0 AWG NQSM x.02 Piggyback 2 0 AWG NST-FI x.02 Male 22 8 AWG Male 6 4 AWG Snap Plugs and Receptacles Diameter Wire Range Diameter Wire Range NQSM x.020 NQSM x.020 NM NM NQSM x.02 NQSM x.02 NM NM Diameter Wire Range Diameter Wire Range NQSM-FI x.020 NQSM-FI x.020 NF NF NQSM-FI x.02 NQSM-FI x.02 NF NF Piggyback 22 8 AWG Piggyback 6 4 AWG Flag Disconnects NST x.02 NST x.02 NST-FI x.02 NST-FI x.02 Wire Range FLAG-8-N.250 x FLAG-4-N.250 x FLAG-0-N.250 x (907) Toll Free (888) 245-WIRE 0

Weather Pack Locking Connectors Ferrules Weather Pack Terminals

Contacts Six Contacts Shroud Half WPM WP2M WPM WP4M Tower Half WPF

257 F, and up to 6 volts DC and 20 amps. Hinge lock assembly.

terminals. Use the cavity plug to fill any unused pin locations.

2 Number WP-PLUG Male Terminals Use with Shroud Half AWG WP2224M

Half AWG WP2224F 22-24 WP208F 20-8 WP64F 6-4 WP2F 2 WP6M WP6F -40

sold in quantities of 00 Weather Pack Service Kit on page 82 Save

ready-to-use male-to-female configurations of one to six contacts.

Custom lengths available One Contact AWG WP8-8 WP6-6 WP4-4 WP2-2

AWG WP8-8 WP6-6 WP4-4 WP2-2 Four Contacts AWG WP8-4 8 WP6-4 6

Weather Pack Tools Crimp Tool crimps and seals 20 to 4 gauge

9 Weather Pack Locking Connectors Ferrules Weather Pack Terminals Packard 280 Series One Contact Two Contacts Three Contacts Four Contacts Six Contacts Shroud Half WPM WP2M WPM WP4M Tower Half WPF WP2F WPF WP4F Weather Pack Locking Connectors seal out moisture, dust, and dirt. These one- to six-contact nylon connectors are rated from -40 F to 257 F, and up to 6 volts DC and 20 amps. Hinge lock assembly. Self-lubricating silicone body seal reduces engagement assembly force. Silicone cable seals must be used with the tin plated brass terminals. Use the cavity plug to fill any unused pin locations. Cable Seals and Plugs AWG WP2224S WP208S 20-8 WP64S 6-4 WP2S 2 Number WP-PLUG Male Terminals Use with Shroud Half AWG WP2224M WP208M 20-8 WP64M 6-4 WP2M 2 Female Terminals Use with Tower Half AWG WP2224F WP208F 20-8 WP64F 6-4 WP2F 2 WP6M WP6F -40 F TO 257 F Preassembled Weather Pack Pigtails Terminals and seals sold in quantities of 00 Weather Pack Service Kit on page 82 Save labor, time and tool costs with Arctic Ultraflex Blue premade Weather Pack Pigtails. Quality Weather Pack connectors are securely crimped and sealed in ready-to-use male-to-female configurations of one to six contacts. 8, 6, 4, and 2 wire gauge. 2" overall length. Custom lengths available One Contact AWG WP8-8 WP6-6 WP4-4 WP2-2 Two Contacts AWG WP8-2 8 WP6-2 6 WP4-2 4 WP2-2 2 Three Contacts AWG WP8-8 WP6-6 WP4-4 WP2-2 Four Contacts AWG WP8-4 8 WP6-4 6 WP4-4 4 WP2-4 2 Six Contacts AWG WP8-6 8 WP6-6 6 WP4-6 4 WP2-6 2 Weather Pack Tools Crimp Tool crimps and seals 20 to 4 gauge terminals in one operation. Ratchet assembly assures a perfect crimp. WP402 Economy Crimp Tool crimps 20 to 2 gauges in two steps, one for terminal and one for seal. WP-CRIMP Pin Extraction Tool removes male or female terminals. WP-EXTRACT 04 Polar Wire Products, Inc Shop our online store!

Insulated Wire Ferrules AWG mm2 Color d d2 L L2 Bag Qty FER-20INS 20 0.75 white.2 2.8 4 8 00 FER-8INS 8.0 red.4.0 4 8 00 FER-6INS 6.5 black.7.5 4 8 00 FER-4INS 4 2.

0 beige 8. 2.4 0 6 00 d L L2 Uninsulated Wire Ferrules d2 FER-INS0 Uncrimped FER-INS0 Crimped AWG mm2 d d2 L Bag Qty FER-8 8 0.0 4.5 5.8 2 50 FER-6 6 6.0 5.8 7.

individual stranding. Insulated ferrules are color coded for wire and size identification. Call for more sizes and styles. L d d2 We build cables!

AWG mm2 Color d A/B L L2 Bag Qty FER-22TWIN 2x22 0.5 white.4 5.0/.0 5 8 00 FER-20TWIN 2x20 0.75 gray.7 5.5/.0 5 8 00 FER-8TWIN 2x8.0 red 2.0 5.8/.

10 Insulated Wire Ferrules AWG mm2 Color d d2 L L2 Bag Qty FER-20INS white FER-8INS 8.0 red FER-6INS 6.5 black FER-4INS blue FER-2INS gray FER-0INS yellow FER-8INS red FER-6INS blue FER-2INS beige d L L2 Uninsulated Wire Ferrules d2 FER-INS0 Uncrimped FER-INS0 Crimped AWG mm2 d d2 L Bag Qty FER FER FER FER-/0 / FER-2/0 2/ FER-/0 / FER-4/0 4/ FER MCM Tin Plated Copper Ferrules Ferrules stabilize stripped conductor ends, allowing wires to be repeatedly connected and disconnected without damage to the individual stranding. Insulated ferrules are color coded for wire and size identification. Call for more sizes and styles. L d d2 We build cables! Twin Wire Ferrules FER-/0 Uncrimped FER-/0 Crimped We make top quality ferrule-terminated cables to meet your specific req uirements. Call us to order! AWG mm2 Color d A/B L L2 Bag Qty FER-22TWIN 2x white.4 5.0/ FER-20TWIN 2x gray.7 5.5/ FER-8TWIN 2x8.0 red / FER-6TWIN 2x6.5 black FER-4TWIN 2x4 2.5 blue / FER-2TWIN 2x2 4.0 gray.5 9.0/ FER-0TWIN 2x0 6.0 yellow 4.5.4/ FER-6TWIN 2x6 6.0 blue / L Ferrule Crimp Tools d A T L2 B Ferrules Service Kit available, page 82 (907) Toll Free (888) 245-WIRE 05

Resist water & condensation Resist salt & other contaminants Resist wire pull out & current leakage

Heat Seal & Resist water & condensation Resist salt & other contaminants Resist wire pull out & current leakage Who Uses Heat Shrink : Heavy Duty Trucking Marine & RV Plant Maintenance Departments OEM