Wire and Cable Heat-shrink Tubing Non-shrink Tubing Braided Sleeving Screening Braids Moulded Parts Terminals and Splices Wire and Cable Markers

Transcription

1 Wire and Cable Heat-shrink Tubing Non-shrink Tubing Braided Sleeving Screening Braids Moulded Parts Terminals and Splices Wire and Cable Markers Accessories Connectors Backshells Bonding Leads Metal Braids Relays and Contactors Switches and Grips Adhesives and Tapes Application Equipment Added Value Services

2 INTRODUCTION Repeatable and Consistent Quality, Inspect-ability, Convenience and Speed. Lower Installed Costs Termination devices offer an inexpensive, single step, easy to use method of producing high quality wire splicing, solder crimp and sealing in one operation, strain relieving and coaxial shield terminations. A large range of products are available, providing solutions for commercial to harsh environment applications, through to the high performance demands of the Aerospace and Motorsport markets. Wire to Wire Splicing Including single piece solder splice to crimp and heat shrink sleeve. Wire to Wire Terminals Pin Post Tab Terminals and Disconnects DuraSeal devices are simple and quick to install using a crimp tool and a heat source. Wire Terminations to Pins, Posts and Tabs One step solutions for wire connections to pins, posts, tabs and mass wire terminations. Braid / Shield Termination Screen grounding terminators offer sealed, insulated and encapsulated solder connection. Coaxial Cable terminations Coaxial cable terminators for coaxial cable applications, including printed circuit boards. Cable to Cable Splicing Kits SolderShield wire splicing and shield continuity solutions in a heat-shrinkable insulation sleeve. Shielded Connector Contacts SolderTact controlled soldering contacts help speed installation and reduce installed costs. Shielded Termination + Splice Coaxial PCB Coax Contacts Databus Components MIL-STD-B for multiplexing needs. sales@is-rayfast.com +(0) 0

3 CONTENTS SELECTION GUIDE Reference chart page 0 Wire to Wire Splicing Overview page CWT, B-, D- Series Single piece solder splice page SGRS Series Self fixing solder end page D-0 Series DuraSeal Heat shrinkable, crimp splice page D- Series MiniSeal Heat shrinkable, crimp splice page 0 D--Cold Series MiniSeal Cold applied, crimp splice page D00 Series MiniSeal Heat shrinkable, crimp splice 00ºC page Terminals & Disconnects DuraSeal and SolderGrip page B- DuraSeal Heat shrinkable, crimp terminals page SGRT SolderGrip Self fixing, solder ring terminal page 0 Pin, Post & Tabs Termination SolderSleeve page CWT, B, D-XX Series Heat shrinkable, solder pin, post & tab page Shield Termination SolderSleeve page CWT and S0 Series Commercial applications page B-/ and B- Series Harsh environment applications, B- is RoHS page ST and ST Series NAS approved page S0 and S0 Series M Qualified, Thermo-chromic page 0 S0 SAE-AS Approved page S0 and S0 Series, SAE-AS Approved, High Temp, RoHS page S00, B0 Series SAE-AS Approved, High Temp, RoHS page Coaxial Cable Termination SolderSleeve Coax Terminators page CWT, B- Series two part, ºC page B-0X, B-0X Series one part, ºC page D- Series two part, ºC page D- Series two part, ºC page D-0 & B-0 Series One piece PCB Terminators page Shielded & Coaxial Splices SolderShield Coax Splice page 0 D- and B-0 Series Heat shrinkable, crimp splice with solder shield page Shielded Contacts SolderTacts Controlled Solder Contacts page D00 Series MIL-DTL-, page D00 Series MIL-DTL- page D00 Series MIL-DTL- page D00 Series Sub-miniature page Databus Components MIL-STD-B D00 Series In-Line Micro-couplers page 0 Cables MIL-AS00 page

4 Selection Guide Overview Application Type Conductor Solder Crimp Coil Max Temp. Product Description Part Series Wire to Wire Splicing Terminal Disconnects Pin, Post & Tab Shield Termination Coax Cable Termination Cable to Cable Splicing Connector Contacts ºC SolderSleeve wire splices CWT-000 ºC RoHS SolderSleeve wire splices B- ºC SolderSleeve wire splices D- ºC SolderGrip closed end connector SGRS ºC DuraSeal crimp splices D-0 ºC MiniSeal crimp splices D- 00ºC MiniSeal crimp splices D-00 ºC DuraSeal crimp terminals & disconnects B- ºC SolderGrip terminals SGRT ºC SolderSleeve wire terminators CWT ºC RoHS SolderSleeve wire terminators B- ºC SolderSleeve wire terminators D-, D- ºC ºC ºC SolderSleeve shield terminators SolderSleeve shield terminators CWT B-x RoHS SolderSleeve shield terminators B- NAS SolderSleeve shield terminators NAS SolderSleeve shield terminators SAE-AS SolderSleeve shield terminators ST ST SO M, SolderSleeve shield terminators S0, S0 & SO SolderSleeve shield terminators SolderSleeve shield terminators - Bi-alloy S0 SO 00ºC SolderSleeve shield terminators S00 0ºC SolderSleeve shield terminators B-0 ºC ºC ºC ºC SolderSleeve coaxial cable terminators CWT RoHS, SolderSleeve coaxial cable terminators B- SolderSleeve coaxial cable terminators B-0x & B-0x SolderSleeve coaxial cable terminators D- SolderSleeve coaxial PCB terminators D-0 & B-0 SolderShield cable splices - Multi-conductor D- SolderShield cable splices - Coaxial D-, B-0 SolderTact for MIL-DTL- D-0 SolderTact for MIL-DTL- D-0, D- SolderTact for MIL-DTL- Series I, III, IV D-0, D- SolderTact for MIL-DTL- Series II D-0 SolderTact for Sub-miniature D-0 Databus 00ºC Databus micro-couplers - MIL-STD-B D-00 0 sales@is-rayfast.com +(0) 0

5 Wire to Wire Splicing Overview A B C A SolderSleeve Splicing Devices CWT, B- and D- For crimp free sealed wire to wire splicing. In a single step process they solder, insulate, encapsulate and strain-relieve wire to wire splices, in a wide range of wire sizes. SolderGrip Closed End Connector SGRS Closed-end connector utilising a spiral copper coil that grips and compresses the conductors, allows pre-fluxed solder ring to flow to the centre of splicing area, resulting in a highreliability, repeatable joint. DuraSeal Heat-Shrinkable Crimp Splices D-0 Designed for OEM harness fabricators, repair and maintenance, plus accessory installations. DuraSeal Nylon crimp splices provide watertight sealing and protection against corrosion, abrasion, and vibration. D MiniSeal Crimp Splices D- Small, lightweight and low-profile MiniSeal high performance crimp splices, substantially reduce wire bundle size & weight, QPL listed to the MIL-S- specification. E F Cold Applied Splice D--COLD Simple one step immersion-resistant crimped in-line splice, that requires no heat. Ideal for Aerospace and Defence applications where performance and reliability is essential. With MIL-Spec approval. 00ºC MiniSeal Crimp Splices D-00 Small, lightweight, and low-profile MiniSeal high crimp splices, substantially reduce wire bundle size & weight, QPL listed to the MIL- S- specification and are required by the MIL-W-0 specification.

6 SolderSleeve Wire to Wire Splicing Single Piece Solder Splice SolderSleeve splicing devices which can be used to make sealed or unsealed splices in a single step they solder, insulate, encapsulate and strain relieve a wide range of wire sizes. Features & Benefits Transparent PVDF (D- Series) or Polyolefin (B- & CWT Series) sleeve provides encapsulation, inspectability, strain relief and insulation solution. Pre-fluxed solder preform provides a controlled soldering process. One piece design makes installation easy and lowers the installed cost. Thermo-chromic temperature indicator in the D splices facilitates termination and inspection. Specifications & Approvals CWT: UL E and D-0 D-: NAS- and RT- Product Selection Product Series Minimum Wire Rating Minimum Operating Temp Maximum Operating Temp Application Environment CWT Series ºC -ºC ºC Splash-Proof D- Series ºC -ºC ºC Immersion Sealed B- ºC -ºC ºC RoHS Splash-Proof Application : If there is one size of wire per side and no more than two wires on either side: Determine wire gauge sizes for both sides of the splice being made. Determine number of wires (one or two wires) for each side of splice. Select part numbers from the appropriate table on the following two pages. Application : More than two wires on either side (or if you prefer sizes to work with CMA or mm sizes): Turn to CMA/mm Calculation chart opposite to calculate the total cross section to be spliced. Use Splice Selection Guide to select sleeve recommended for that cross section Notes: While all combinations listed will provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of the wires being joined. Refer to Table D for the recommended size ranges for the sleeves. Wires AWG (.mm ) and larger, having more than strands should be pre-tinned prior to splicing, to obtain the optimum solder joint quality. Part selection for wires AWG (0.mm ) and smaller are also available, please contact us for further information or discuss particular needs. Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector. See Application Equipment Section. sales@is-rayfast.com +(0) 0

7 One-to-One Wire Splice Terminals and Splices SolderSleeve Wire to Wire Splicing Single Piece Solder Splice CMA/mm Calculation To calculate the total circular mil or mm area of the conductors to be terminated in a single splice, follow these steps: Total CMA = Total mm =. Correct part number selection from tables below (based on CMA/mm and nominal jacket wire OD). = CWT-00, B--00 or D--0 Multiwire Splice Total CMA = 0 Total mm =. Correct part number selection from tables below (based on CMA/mm and nominal jacket wire OD). = CWT-00, B--00 or D--0 Size Selection Guide Choose either CMA or mm as your unit of measure for selection purposes and continue to use it for all your criteria. List the CMA or mm for each conductor that will go into the same splice (to assist you, refer to Size Selection Guide table, which provides the CMA of typical conductors). Add together the values thus listed, to obtain the total area. From Splice Selection Guide table below, select the part number recommended for the total CMA or mm you have calculated. Refer to the examples on this page for further clarification AWG 0 CMA 0 00 mm Splice Selection Guide Product Series Wire Jacket OD mm CMA Combined Total mm Combined Total Min. Max. Min. Max. Min. Max. CWT-00 & B CWT-00 & B CWT-00 & B CWT-00 & B CWT-00 & B D D D D

8 SolderSleeve Wire to Wire Splicing Single Piece Solder Splice Material Product Characteristics Product Performance Insulation (D-) Radiation cross linked, heat shrinkable polyvinylidene fluoride Insulation (CWT, B-) Radiation cross linked, heat shrinkable polyolefin Solder and flux (D-) Solder: Sn Pb Flux: ROL per ANSI-J-00 Solder and flux (CWT) Solder: Sn0 Pb Cd Flux: ROM per ANSI-J-00 Solder and flux (B-) Solder: Sn Bi Flux: ROM per ANSI-J-00 Melt-able inserts (B-, D- & CWT) Meltable thermoplastic Typical Performance Product Characteristics Product Performance Voltage drop.0 mv Tensile strength Exceeds strength of conductor Dielectric strength.0 kv Temperature rating (B-, CWT) -ºC to +ºC Temperature rating (D-) -ºC to +ºC Insulation resistance 00 megohms Product Selection Part Number Ref ØL (mm) ØA (mm) ØB (mm) Colour Code CWT-00 & B n/a Clear CWT-00 & B n/a Red CWT-00 & B n/a Blue CWT-00 & B n/a Yellow CWT-00 & B n/a Grey D n/a D n/a D n/a D n/a +(0) 0

9 CWT Series SolderSleeve Wire to Wire Splicing Single Piece Solder Splice CWT Series Selection Guide - Two Tables End A Size & No. of Conductors AWG AWG AWG 0 AWG AWG AWG AWG AWG End B: Size & Number of Conductors AWG AWG AWG 0 AWG CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 AWG CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 End A Size & No. of Conductors AWG AWG AWG 0 AWG AWG AWG AWG AWG End B: Size & Number of Conductors AWG AWG AWG AWG AWG CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 AWG CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00 CWT-00

10 B- Series SolderSleeve RoHS Wire to Wire Splicing Single Piece Solder Splice B- Series Selection Guide End A Size & No. of Conductors AWG AWG AWG 0 AWG AWG AWG AWG AWG End B: Size & Number of Conductors AWG AWG AWG 0 AWG B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 AWG B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 End A Size & No. of Conductors AWG AWG AWG 0 AWG AWG AWG AWG AWG End B: Size & Number of Conductors AWG AWG AWG AWG AWG B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 AWG B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 B--00 RoHS compliant sales@is-rayfast.com +(0) 0

11 D- Series SolderSleeve Wire to Wire Splicing Single Piece Solder Splice D- Selection Guide Side A Size & No. of Conductors AWG AWG AWG 0 AWG AWG AWG AWG AWG Side A Size & No. of Conductors AWG AWG AWG 0 AWG AWG AWG AWG Side B: Size & Number of Conductors AWG AWG AWG 0 AWG D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D Side B: Size & Number of Conductors AWG AWG AWG AWG D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D--0 D--0 D--0 - D--0 D--0 D--0 D--0 D AWG D--0 D--0 D--0 D--0 D--0 - D

12 SGRS Closed End Connector SolderGrip Self Fixing Solder End B Features & Benefits PVDF insulation sleeve provides encapsulation, inspectability & strain relief. Spiral copper coil grips and compresses the conductors for the optimum solder connection. Pre-fluxed solder preform provides a controlled soldering process. The SGRS series has an adhesive insert to provide immersion sealing performance. One piece design. Accommodates a wide variety of conductor types, quantities and sizes. Colour coded for easy identification. Solder & Flux Characteristics Sn0 Pb0 with ROM flux per ANSI-J-STD-00 Specifications & Approvals UL CUL E RB- Part Number Wire Range mm (CMA) Max. Current Rating Length Colour Code SGRS (0-00) Amps.mm Green SGRS ( ) Amps.mm Red SGRS (000-00) Amps.0mm Blue SGRS (00-000) Amps.mm Yellow This product is also available as Ring Terminals, please see SGRT later in this section. L ØA Product Characteristics Voltage drop Tensile strength Dielectric strength Temperature rating Insulation resistance after immersion Insulation performance Voltage rating Product Performance <.0mV Exceeds strength of individual conductors.0kv -ºC to +ºC 0 megaohms 00 mbar (for specific combinations refer to RB-) 00V Sealing insert Notes: To calculate mm or CMA refer to page earlier in this section Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section. sales@is-rayfast.com +(0) 0

13 C Specifications & Approvals UL CUL listed, Fire E (C) Lloyds listed, File HH 0- RB- RoHS compliant Terminals and Splices D-0 Series DuraSeal Heat Shrinkable, Crimp Splice Automotive wiring repair and maintenance Automotive accessory installations Marine electronics Fleet maintenance Commercial wiring OEM Harness assembly Features & Benefits Protects splices from water, condensation, salt and corrosion. Provides strain relief Protects against vibration in rugged environments Completely insulates and protects electrical connections Adhesive lining provides protection that is more reliable than conventional splices. Part Number Bulk Boxed Conductor Size Splice Dimension AWG mm AØ L Colour D D-0-000CS Red D D-0-000CS Blue D D-0-000CS Yellow Product Characteristics Operating temperature Product Performance -ºC to +ºC Shrink ratio Approximately : Physical properties Chemical Resistance Electrical properties ØA min. Cut through resistance kg Wire pull out Red. kg; Blue. kg; Yellow. kg No cracking after heat aging for ºC Solvent resistance: Isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, % salt water Dielectric strength: 00 Vac Insulation resistance:,000 MΩ at 0VDC Notes: Bulk packs contain 00 pieces for D & D and 00 pieces for D Boxes contain 0 pieces for D & D-0-000, and 0 pieces for D Application tooling: Heat guns with the correct reflector added, together with crimp tools. L

14 D- Series MiniSeal Wire to Wire Splicing Heat Shrinkable, Crimp Splice D Used for wire splicing where size, weight and environmental sealing are critical. MiniSeal crimp splices consist of a plated copper crimp barrel and a separate sealing sleeve. They can be used on a combination of wires, from : to : (sealing inserts may be required). Features & Benefits Immersion-resistant crimp splices Splices are smaller and lighter than comparable termination products. Transparent heat-shrinkable insulation provides protection & strain relief. Splice provides sealing to un-etched wire insulations, including Teflon. Low total installation cost. Available as both Butt (in-line) splice or Stub (parallel) splice. RoHS compliant Specifications & Approvals SAE-AS-/ for D--// MIL spec M/ Table A: CMA of Typical Conductors AWG 0 CMA 0 00 mm Part Number MIL Spec Equivalent mm Range Wire Range Colour Code D-- M/ AWG Red D-- M/ AWG Blue D-- M/ AWG Yellow Product Selection Process Determine the type of splice required - Stub (parallel) or Butt (in-line). Which crimp barrel plating is required - Tin plating or Nickel plating Calculate the size of crimp barrel required. Using the table above, calculate the total cross section to be spliced by adding the circular mil area (CMA) or square millimetres (mm ) of each wire. Stub Splice: Add the CMA or mm of all the wires together. Butt Splice: Calculate each side separately Select the colour code for the size crimp barrel required. Using the table above. Determine the type of sealing sleeve required, by ensuring wires fit in the holes of the sealing sleeve inserts. Select the part number. Turn to the MiniSeal part number selection tables over this page. Using the appropriate table, find the crimp barrel size range and the size and number of wires for your application. Then select the part number for the type required. Crimp barrels and sealing sleeves are available separately, please contact us for details. Notes: Application tooling: Heat guns HL0E and CVX with the correct reflector added are recommended for the installation of these devices, together with crimp tool. See Application Equipment Section. 0 sales@is-rayfast.com +(0) 0

15 D- Series MiniSeal Heat Shrinkable, Crimp Splice BUTT (in-line) Splice - Selection Guide Part Number STUB (parallel) Splice - Selection Guide Part Number Colour Colour Crimp Barrel Size Range Tin Plated Nickel Plated CMA mm Sealing Insert Internal Ø Dimensions End End Max. No. Wires Sealing Insert mm D--0 D--0 Red D-- D-- Blue D-- D-- Yellow D--0 D-- Blue *. D-- D-- Yellow *. * Denotes max wires per hole of insert Crimp Barrel Size Range Tin Plated Nickel Plated CMA mm Sealing Insert mm Internal Dimensions End End Max. No. Wires Sealing Insert mm D-- D-- Red Ø. Ø D-- D-- Blue Ø. Ø D-- D-- Yellow Ø. Ø D--0 D-- Red Ø *.0 Ø D-- D-- Blue Ø *.0 Ø D-- D-- Yellow Ø *.0 Ø Max. No. Wires D--0 D-- Red Ø *. Ø * D-- D-- Blue Ø *. Ø * D-- D--0 Yellow Ø *. Ø * * Denotes max wires per hole of insert Max. No. Wires Product Characteristics Insulation Operating temperature Dielectric strength Insulation resistance after immersion Voltage drop Physical properties Product Performance Radiation crosslinked, heat-shrinkable polyvinylidene fluoride -ºC to +ºC 00 V Max 000 Mega-ohms. vs. mv for an equal length of wire Tensile strength exceeds strength of spliced wire Notes: The correct crimp tool AD-, must be used for proper installation of these devices. Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section.

16 D--COLD Series Cold Applied Gel Sealed, Crimp Splice E Ideal for Aerospace and Defence applications where performance and reliability is essential. Designed to provide an immersion resistant inline splice on : wires. Features & Benefits Simple one-step termination and environmental protection. No heating required for installation - safe for use on fuelled aircraft. Reliability in a wide variety of environmental conditions. Prevent water ingress under permanent pressure/weight. Achieve environmental performance while maintaining a small profile and electrical performance. COLD Applied RoHS compliant Specifications & Approvals SAE-AMS-DTL-0/ insulation sleeve SAE-AS/ Part Number Conductor Size Splice Dimensions (mm) End Cap Colour Code AWG mm AØ BØ E J L D---COLD Red D---COLD Blue D---COLD Yellow Product Characteristics Operating temperature Dielectric strength Insulation resistance after immersion Altitude immersion Fluid resistance Physical properties Product Performance -ºC to +ºC 00 V Max 000 Mega-ohms minimum,000 ft MIL-L-0, MIL-L-, MIL-PRF-0 (Hydraulic), MIL-A-, MIL-C- and MIL-T- (JP-) Tensile strength exceeds strength of spliced wire Notes: Application Tooling: Cold applied crimp tool AD- or approved M0/-0 crimp tool, must be used for proper installation of these devices. sales@is-rayfast.com +(0) 0

17 F RoHS compliant Specifications & Approvals SAE-AS-/ (modified for 00ºC applications with heat ageing and thermal shock test temperature of 00ºC). Terminals and Splices D-00 Series 00ºC MiniSeal Heat Shrinkable, Crimp Splice Immersion resistant in-line nickel plated sealed crimp splices for 00ºC applications. Developed for the growing needs of high temperature applications in the aerospace and defence industry. Provides a small and light, environmental-resistant splice, while meeting SAE-AS/ Provides immersion resistant in-line splice on : wires for AWG to AWG; nickel-plated conductors. Features & Benefits Immersion-resistant crimp splices Small size and lightweight Provides sealing to unetched wire insulations. No need to stagger wire splices. Part Number MIL Spec Equivalent Conductor Size Insulation Sleeve ID Ø Colour Code AWG mm Supplied Recovered D-00- AS/ Red D-00- AS/ Blue D-00- AS/ Yellow.±.. MIN COLOR CODE ID Product Characteristics Insulation Operating temperature Dielectric strength Insulation resistance after immersion Voltage drop Physical properties Product Performance Radiation crosslinked, heat-shrinkable modified fluoropolymer -ºC to +00ºC 00 V Max 000 Mega-ohms. vs. mv for an equal length of wire Tensile strength exceeds strength of spliced wire Notes: The correct crimp tool AD-, must be used for proper installation of these devices. Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section.

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19 DuraSeal Crimps Terminals and Splices Terminals and Disconnects Twist-on Soldergrip RoHS compliant DuraSeal Heat Shrinkable Nylon Crimps B- Series DuraSeal terminals and disconnects protect against water, condensation, salt and corrosion. Their tough, heat-shrinkable nylon tubing resists abrasion and cut-through damage, provides strain relief and protects against vibration damage. DuraSeal products are simple and quick to install using a crimp tool and a heat source. They accommodate a wide range of wire sizes and are colour coded for easy identification, yet are transparent for visual inspection of the finished splice. SolderGrip Heat Shrinkable Twist-on SGRT SolderGrip terminals and disconnects utilise a spiral copper coil that grips and compresses the conductors and allows a pre-fluxed solder ring to flow to the centre of the splicing area, resulting in a highly reliable, repeatable joint. SolderGrip terminals use a durable polyvinylidene fluoride heat-shrinkable tubing that protects the electrical joint and provides insulation and strain relief. The SolderGrip technology is a reliable and repeatable means of terminating conductors time after time. Can terminate a variety of conductor types (solid and stranded) and platings. Multiple conductors can be successfully terminated in a single splice.

20 Terminals and Splices B- Series DuraSeal Heat Shrinkable, Crimp Terminals Crimp and Shrink DuraSeal products insulate and protect electrical connections for numerous applications including; OEM wire harness fabrication Marine electronics Fleet maintenance Commercial wiring Features & Benefits Resistance to moisture and abrasion. Strain relief. Protection from wire pull-out. Easy installation. Environmental protection. Colour coded for identification. Transparent for inspection. Adhesive lined. RoHS compliant Specifications & Approvals UL and CUL J, File E Lloyds listed, File HH 0- UL & CUL E (for B- & B- series only) Product Characteristics Operating temperature Minimum shrink temperature ºC Cut through resistance Wire pull out after crimping and recovery Chemical to ASTM D 0, ESA-0D Chemical resistance Dielectric withstand Insulation resistance Voltage rating Physical properties Product Performance -ºC to +ºC.kg Red:. kg; Blue:. kg; Yellow:. kg Diesel fuel; Brake fluid; Antifreeze; % salt water; Motor oil Isopropyl alcohol, trichloroethane, gasoline, battery acid 00V Product Installation Process Select appropriate size crimp to suit application. For terminal and disconnect terminations, strip wire insulation to expose.mm conductor. Securely crimp using AD- crimp tool for pre-insulated crimps. Heat terminal or disconnect with appropriate heat gun and reflector until tubing recovers and adhesive flows. Avoid heating ring or fork metallic parts. Mega-ohms 00 Volt max Tensile strength exceeds strength of spliced wire Apply Crimp Notes: The correct crimp tool AD-, must be used for proper installation of these devices. Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector. See Application Equipment Section. Heat sales@is-rayfast.com +(0) 0

21 B- Series DuraSeal Heat Shrinkable, Crimp Terminals IMPORTANT Ordering Information: The B- Series devices are available in both Boxed and Bulk packaging BOXED - Boxed packs of 0 pieces for Blue and Red devices are available by adding CS0 to the end of the part number. Whilst boxed packs of 0 pieces for the Yellow size are available by adding CS0 to the end of the part number as illustrated below. B---CS0 B---CS0 BULK - The part numbers on the following pages refer to devices supplied in bulk packs of,000 pieces for the Blue & Red sizes and 00 pieces for Yellow sizes. Ring Terminals - Selection Guide L max. ØA min. Stud ØC nom. Part Number Colour Wire Dimensions Terminal Dimensions AWG Insulation Stud Ø A mm C mm L mm B M...0 B M...0 B-- Red -..0 M... B M...0 B M... B M...0 B M... B-- Blue M... B M.. 0. B M... B M... B M.. 0. B-- Yellow -.. M... B M... B M...0 All dimensions in millimetres unless otherwise stated.

22 B- Series DuraSeal Heat Shrinkable, Crimp Terminals Fork Terminals - Selection Guide L max. ØA min. Stud C nom. Part Number Colour Wire Dimensions Terminal Dimensions AWG Max Ø Min Ø Stud Ø A mm C mm L mm B--0 Red -..0 M...0 B--0 Blue M...0 B--0 Yellow -.. M... B--0 Blue M...0 B--0 Yellow -.. M.. 0. All dimensions in millimetres unless otherwise stated. Push-on Terminals - Selection Guide L max. A min. C nom. Tab Size Part Number Colour Wire Dimensions Terminal Dimensions AWG Max Ø Min Ø Tab Size Ø A mm C mm L mm B-- Red B-- Blue B-- Yellow B-- Red B-- Red All dimensions in millimetres unless otherwise stated. Tab Terminals - Selection Guide L max. C nom. ØA min. Tab Size Part Number Colour Wire Dimensions Terminal Dimensions AWG Max Ø Min Ø Tab Size Ø A mm C mm L mm B-- Red B-- Blue All dimensions in millimetres unless otherwise stated. sales@is-rayfast.com +(0) 0

23 B- Series DuraSeal Heat Shrinkable, Crimp Terminals Pin Terminals - Selection Guide L max. ØA min. Pin Ø Part Number Colour Wire Dimensions Terminal Dimensions AWG Max Ø Min Ø Pin Ø Ø A mm - L mm B--0 Red All dimensions in millimetres unless otherwise stated. Bullet Terminals (Male) - Selection Guide ØA min. L max. Bullet Ø Part Number Colour Wire Dimensions Terminal Dimensions AWG Max Ø Min Ø Bullet Ø A mm - L mm B--0 Red B--0 Blue All dimensions in millimetres unless otherwise stated. Bullet Terminals (Female) - Selection Guide L max. ØA min. ØB ØC min. Part Number Colour Wire Dimensions Terminal Dimensions AWG Max Ø Min Ø Bullet Ø A mm C mm L mm B--0 Red B--0 Blue All dimensions in millimetres unless otherwise stated.

24 Terminals and Splices SGRT Series SolderGrip Heat Shrinkable, Self-fixing Terminal Twist and Heat Termination For terminating multiple wires to terminals. Features & Benefits Transparent insulation sleeve provides encapsulation, inspectability & strain relief. Spiral copper coil grips and compresses the conductors for optimum solder connection. Pre-fluxed solder preform provides a controlled soldering process. One piece design for easy installation. Accommodates a wide variety of conductor types, quantities, sizes and plating types unmatched by other termination techniques. Specifications & Approvals MIL-T-G RB-0 Part Number Stud Size Wire Range Max. Bundle Max. Rating Length Ø B mm CMA mm Ø mm Amps mm SGRT SGRT SGRT SGRT SGRT SGRT SGRT SGRT SGRT Product Characteristics Product Performance Insulation Radiation crosslinked, heat-shrinkable polyvinylidene fluoride Solder and Flux Sn0 Pb0 with RA flux Temperature Rating -ºC to +ºC Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section. 0 sales@is-rayfast.com +(0) 0

25 Pin, Post & Tab Wire termination Solder ring Pin, Post or Tab Easy One-Step SolderSleeve Connecting Wire to Pin, Post or Tab Contacts Each terminator consists of heat-shrinkable sleeve containing pre-fluxed solder preform. To install simply position over the wire/pin and apply heat. The sleeve will shrink and the solder will melt and flow, resulting in a perfectly soldered, insulated and strain relieved termination. On connectors where there are several pins to be terminated it is possible to position and recover an entire row of solder sleeves in one go. Recommended for use with most connector pins/posts/tabs applications such as LED s, switches, multiple row/pin connectors Designed for applications with temperatures up to C. SolderSleeve terminators are also available on carrier tape, spaced precisely to match connector terminal spacing, enabling the termination of an entire row of wires at any one time. SolderSleeve Terminators CWT and B Series Offers performance up to +ºC, utilising cross linked, heat-shrinkable polyolefin insulation. SolderSleeve Terminators D- and D- Series Offers performance up to +ºC utilising cross linked, heat-shrinkable polyvinylidene fluoride insulation.

26 CWT / B / Dxx Series SolderSleeve Wire Termination to Pin, Post & Tabs Used for discrete terminating of wires to component terminals, such as motor tabs, connector pins or switch terminals. Features & Benefits Transparent insulation sleeve provides encapsulation, strain relief and insulation with inspectability. Pre-fluxed solder preform provides controlled soldering process. One-piece design provides easy installation and low installed cost. A tape carrier option provides convenience and ease of installation. UL and CUL recognised. RoHS compliant Specifications & Approvals UL and CUL E D-0 and RT- B- series RoHS compliant Only B-X RoHS compliant Material Insulation for D- and D- Radiation crosslinked, heat-shrinkable polyvinylidene fluoride Insulation for CWT and B Series Radiation crosslinked, heat-shrinkable polyolefin Solder and flux for D- and D- Sn Pb Flux: ROM per ANSI-J-00 [RMA flux] Solder and flux for B SnBi Flux: ROM per ANSI-J-00 [RA flux] Solder and flux for CWT-0 Series Sn0 Pb Cd Flux: ROM per ANSI-J-00 [RA flux] Typical Performance Temperature rating for CWT / B Series Temperature rating for D- and D- Voltage drop Tensile strength Dielectric strength Insulation resistance -ºC to +ºC -ºC to +ºC.0 mv Exceeds strength of conductor.0 kv 00 M ohms Solder ring Pin, Post or Tab Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section. sales@is-rayfast.com +(0) 0

27 CWT / B / Dxx Series SolderSleeve Wire Termination to Pin, Post & Tabs Part Number Wire Size Terminal Characteristics AWG Dimensions mm Shape CWT- B- W W = up to 0. CWT- B- 0 CWT- B- CWT- B- W = 0. to 0. CWT- B- 0 CWT- B- - W W= 0. to. CWT- B- 0 - CWT- B- - CWT- B- 0 - W =. to. CWT- B- - 0 W= up to. W CWT- B- - W =. to. CWT- B- - W =. to. CWT- B- - W =. to. CWT- B- - W =. to. Part Number Wire Size Terminal Characteristics AWG Dimensions mm Shape D--0* 0 - W W = up to 0. D--0* - D--* 0 W = 0. to 0. Pin Tab Post Pin D-- W = 0. to. - 0 D--0* W = up to. D--0* W =. to. - 0 D--00 W =. to. W W Post Tab * Denotes available on tape carrier version, please contact us for details. Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section.

28 Shield Termination SolderSleeve Heat Shrinkable, Shield termination SolderSleeve shield grounding terminators provide an environmentally sealed, insulated & encapsulated solder connection for a variety of applications. Reliable, versatile and easy to install, resulting in lower installed costs. SolderSleeve terminators are designed for a wide variety of temperature applications ranging from - C to +00 C. Features & Benefits Transparent insulation sleeve provides encapsulation, inspectability & strain relief. Pre-fluxed solder preform provides a controlled soldering process. One piece design. Optional pre-installed ground leads provide convenience & ease installation. Quality control temperature indicators. RoHS compliant Specifications & Approvals UL and CUL E NAS SAE-AS/ & / Only B-, SO, SO and S00X RoHS compliant No Temperature Indicator Versions CWT Series, entry level version B- and B- Series, high performance version of CWT, low fire hazard applications. B- Series, RoHS compliant, lead free low fire hazard and UL compliant. ST and ST***** offers a high degree of environmental protection and meets NAS- B-0 Series, high temperature terminator. Thermo-chromic Versions Contain a temperature indicator that exhibits a colour change when temperature is achieved. SO**, SO** and SO Series, terminators with thermal indicator, designed for systems operating up to ºC. SO*** Series, With grounding lead or braid strap option. Bi-alloy Versions Contain a temperature indicator ring, encircling the solder preform that melts to indicate when the wetting temperature is released. SO* and SO**** # Series, With grounding lead or braid strap option. S00**** Series, with grounding lead or braid strap option, operating up to 00ºC and RoHS compliant. Notes: * Meets performance requirements of SAE-AS and NAS supplied with Bi Alloy temperature indicator. ** Qualified to SAE-AS, supplied with thermo-chromic temperature indicator. *** Meets performance requirements of SAE-AS and NAS, supplied with thermo-chromic temperature indicator. **** Meets performance requirements of SAE-AS and NAS, supplied with Bi-Alloy temperature indicator. ***** Qualified to NAS. #.0/ Aerospatiale Matra. sales@is-rayfast.com +(0) 0

29 Shield Termination SolderSleeve Heat Shrinkable, Shield Termination Product Series Selection Guide Product Series System Operating Temp. Cable Rating Pre-installed Lead Temperature Indicator Min Max. Min. Optional Type Application Environment CWT -ºC ºC ºC Yes None Commercial grade splash proof B- -ºC ºC ºC No None Marine/RMT grade, low fire hazard B- -ºC ºC ºC Yes None Marine/RMT grade, low fire hazard B- -ºC ºC ºC Yes None RoHS compliant version of CWT ST -ºC ºC ºC No None Defence grade NAS approved ST -ºC ºC ºC Yes None Defence grade NAS approved SO -ºC ºC ºC Yes & Braid Bi-Alloy Defence grade, immersion sealing SO -ºC ºC ºC No Thermo-chromic Mil-Spec, immersion sealing SO -ºC ºC ºC Yes Thermo-chromic Mil-Spec, immersion sealing SO -ºC ºC ºC Braid Thermo-chromic Immersion sealing SO -ºC ºC ºC Yes & Braid Thermo-chromic Defence grade, immersion sealing SO -ºC ºC ºC Yes & Braid Bi-Alloy Defence grade, immersion sealing S00 -ºC 00ºC ºC Yes & Braid Bi-Alloy Defence grade, immersion sealing B-0 -ºC 0ºC ºC No None Defence grade Product Characteristics Selection Guide Product Range Characteristic Insulation S00 Heat-shrinkable, modified fluoropolymer SO & ST Series B-, B-, CWT Heat-shrinkable, polyvinylidene fluoride Heat-shrinkable, polyolefin BO Heat-shrinkable TFE Solder and Flux SO, ST, SO// Solder: Sn Pb Flux: ROL S00, SO, SO Solder: Sn Ag Flux: ROM B- Solder: Sn Bi Flux: ROM CWT, B-X, ST Solder: Sn0 Pb Cd Flux: ROM BO Solder: Pb Sn Ag Flux: ROM Ground Lead B-, CWT XL polyethylene B-, B- Zerohal (0G) S00 Series MIL-C-/ or / SO, SO Series MIL-W-/ or / Typical Performance Voltage drop Tensile strength Dielectric strength Insulation resistance. mv Exceeds strength of ground lead.0 kv immersed 00 Mega-ohms

30 Shield Termination SolderSleeve Heat Shrinkable, Shield termination Product Selection Process Select product series from the Product Series Selection Guide on previous page. Determine cable dimensions for Jacket OD and Shield OD. Optional: Select pre-installed wire lead type from the table below. Select part number from the product selection tables on the following pages. RoHS compliant Only B-, SO, SO and S00X RoHS compliant Pre-installed Lead Description Product Series Approval Type Plating AWG Length Min. Colour S00 SAE-AS M/ Silver mm White ST, ST NAS A0 Tin 0- SO SAE-AS A0 Tin 0- S0 M A0 Tin 0- SO, SO SAE-AS A0 Nickel mm White/Black B- LFH 0G0 Tin mm White B- RoHS XL polyethylene Tin CWT Commercial XL polyethylene Tin SO, SO, SO SAE-AS Braid Strap Nickel SO Commercial Braid Strap Tin/Nickel S00 SAE-AS Braid Strap Nickel mm mm White & Green Un-insulated Product Selection Tables: Please see the following tables for part number cross reference for given size of cable jacket Ø (A); Shield Ø (B) and Insulation Ø (C). Please contact us for more information or advice on correct product if required. Jacket OD (A) Insulation OD (C) Shield OD (B) Note: Heat guns are recommended for the installation of all these devices on the following pages: HL0E and CVX with the correct reflector added. See Application Equipment Section. sales@is-rayfast.com +(0) 0

31 CWT and SO Commercial SolderSleeve Heat Shrinkable, Shield Termination A B C CWT Series Selection Guide - ºC Rated Commercial Applications Cable Diameters Ordering Description A B C No Lead Pre-installed Lead mm mm mm AWG White AWG Green CWT CWT CWT-0 CWT-0-W CWT-0-W.0.. CWT-0 CWT-0-W CWT-0-W.00.. CWT-0 CWT-0-W CWT-0-W.00.. CWT-0 CWT-0-W CWT-0-W.0.. CWT-0 CWT-0-W CWT-0-W.0..0 CWT CWT CWT- - - S0 Series Selection Guide - ºC Rated, Thermo-chromic Indicator, Commercial Applications Cable Diameters Ordering Description A B C Pre-installed Braid Strap mm mm mm Tin Plated Nickel Plated S0-0-R S0-0-R S0-0-R S0-0-R.0.. S0-0-R S0-0-R S0-0-R S0-0-R S0-0-R S0--R

32 B- and B-X Shield Termination SolderSleeve Heat Shrinkable, Shield termination A B C B- Series - ºC Rated Cable Diameters Ordering Description A B C No Lead Pre-installed Lead mm mm mm AWG Green AWG White B B B--0 B B B--0 B B B--0 B B B--0 B B B--0 B B B-- B----- B B-- B----- B----- B-X Series - ºC Rated Low Fire Hazard Cable Diameters Ordering Description A B C No Lead Pre-installed Lead mm mm mm AWG White.0..0 B B--0 B B--0 B B-- B B-- B B-- B B B-- - RoHS compliant LFH Low Fire Hazard LFH Low Fire Hazard sales@is-rayfast.com +(0) 0

33 ST and ST NAS SolderSleeve Heat Shrinkable, Shield Termination A B C ST Series - ºC Rated, NAS Approved Cable Diameters Ordering Description A B C No Lead Pre-installed Lead (White/Black) mm mm mm 0 AWG AWG AWG AWG ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST----0 ST Series - ºC Rated NAS Approved Cable Diameters Ordering Description A B C No Lead Pre-installed Lead (White/Black) mm mm mm 0 AWG AWG AWG AWG ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST ST--00 ST ST----0 ST----0 ST

34 SO and SO Shield Termination SolderSleeve Heat Shrinkable, Shield termination A B C S0 & S0 Series - ºC Rated, Thermo-chromic Indicator M Qualified Product Listing Cross Reference Cable Diameters Ordering Description A B C No Lead Pre-installed Lead (White/Black) mm mm mm 0 AWG AWG S0-0-R M/- S0-0-R M/- S0-0-R M/ S0-0-R M/- S0-0-R M/- S0-0-R M/-.0.. S0-0-R M/- S0-0-R M/- S0-0-R M/ S0-0-R M/- S0-0-R M/- S0-0-R M/ S0-0-R M/- S0-0-R M/- S0--R M/-... Continued Cable Diameters Ordering Description A B C Pre-installed Lead (White/Black) mm mm mm AWG AWG S0--R M/- S0--R M/ S0--R M/- S0--R M/-.0.. S0--R M/- S0--R M/ S0--R M/- S0--R M/ S0--R M/- S0-0-R M/-0 0 sales@is-rayfast.com +(0) 0

35 SO, SO and SO Shield Termination SolderSleeve Heat Shrinkable, Shield Termination A B C SO Series - ºC Rated, Bi-alloy Indicator SAE-AS Approved Cable Diameters Ordering Description A B C No Lead Pre-installed Lead (White/Black) Braid mm mm mm 0 AWG AWG AWG AWG Nickel SO--00 SO SO----0 SO----0 SO----0 SO SO--00 SO SO----0 SO----0 SO----0 SO SO--00 SO SO----0 SO----0 SO----0 SO SO--00 SO SO----0 SO----0 SO----0 SO SO--00 SO SO----0 SO----0 SO----0 SO--0 SO Series - ºC Rated, Thermo-chromic Indicator SAE-AS Approved Cable Diameters Ordering Description A B C No Lead Pre-installed Lead Braid Strap mm mm mm AWG White/Black Nickel Plated SO--00 SO----0 SO SO--00 SO----0 SO SO--00 SO----0 SO SO--00 SO----0 SO SO--00 SO----0 SO--0 SO Series - ºC Rated, Bi-alloy Indicator SAE-AS Approved Cable Diameters Ordering Description A B C No Lead Pre-installed Lead Braid Strap mm mm mm AWG White/Black Nickel Plated SO--00 SO----0 SO SO--00 SO----0 SO SO--00 SO----0 SO SO--00 SO----0 SO SO--00 SO----0 SO--0 RoHS compliant RoHS compliant

36 S00 and B-0 Shield Termination SolderSleeve Heat Shrinkable, Shield termination A B C S00 Series - 00ºC Rated, Bi-alloy Indicator, SAE-AS Approved Cable Diameters Ordering Description A B C No Lead Pre-installed Lead Braid Strap mm mm mm AWG White Nickel Plated S S00--WI-- S S S00--WI-- S S S00--WI-- S S S00--WI-- S S S00--WI-- S00--0 * Pre-installed braid: Nickel plated copper strands in accordance,with AAFN00 B-0 Series - 0ºC Rated High Temperature Defence Grade Terminator Cable Diameters Ordering Description A B/C No Lead mm mm..0 B B B B B B-0-0 RoHS compliant sales@is-rayfast.com +(0) 0

37 Coaxial Terminators Terminals and Splices Coaxial Cable Termination SolderSleeve One-Piece PCB Terminators SolderSleeve coaxial cable terminators allow reliable, easy terminations in a variety of coaxial cable applications, including printed circuit boards. The insulating and strain-relieving capabilities of SolderSleeve terminators provide the ideal solution to centreconductor breakage problems. Designed for applications with temperatures up to ºC. Transparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, strain relief (eliminates centre conductor breakage) and insulation. Pre-fluxed solder pre-form provides a controlled soldering process. One-piece design provides easy installation and lower installed costs. Pre-installed termination leads provide convenience and ease of installation. SolderSleeve Coaxial Terminators B- and CWT Series Maximum operating temperature ºC, for use on cables rated (min) ºC. Please note that the B- series terminator is RoHS compliant. B-0X/B-0X Series Maximum operating temperature ºC, for use on cables rated (min) ºC. D- Series Maximum operating temperature ºC, for use on cables rated (min) ºC. D- Series Maximum operating temperature ºC, for use on cables rated (min) ºC. One-Piece PCB Terminators D-0 Series Matched impedance up to. GHz, metal body. B-0 Series Effective transmission up to 0 MHz, pin to ground.

38 Coaxial Cable Termination SolderSleeve Heat Shrinkable, termination Used for terminating coaxial cable to component terminals, contacts and solder-less wrap terminals. Features & Benefits Polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief and insulation. Pre-fluxed solder preform provides controlled soldering process. Pre-installed termination leads provide convenience and ease of installation. RoHS compliant Only B-XXX-W RoHS compliant Product Options Product Series Operating Temp. Max. Cable Rating Min. Cable Shield Plating Part Selection Table Pieces per Part CWT, B- ºC ºC Tin, bare copper A pc B-0X & B-0X ºC ºC Tin, silver B pc D- ºC ºC Tin, silver C pc D- ºC ºC Tin D pc Product Selection Process Select product series from the product options table above. Select pre-installed lead type from the table illustrated below. Determine cable RG number or dimensions. Pre-installed Lead Descriptions Product Series Select the part number required from the tables on the following pages; Table A - CWT & B- Series Table B - B-0X & B-0X Series Table C - D- Series D- Series please contact us Lead Type Plating AWG Length Colour CWT, B- XL polyethylene Tin mm White (cntr), Green (grnd) B-0, -0, -0 M/ (solder-less wrap) Silver - 0 mm White (cntr), Blue (grnd) B , -0 A0 (MIL-W-/) Tin 0-0 mm White (cntr), Blue (grnd) D--, -, - A0 (MIL-W-/) Tin 0-0 mm White (cntr), white w/black stripe (grnd) D--, - M/ Silver - 0 mm White (cntr), blue (grnd) D- A0 (MIL-W-/) Tin 0 - mm White (cntr), white w/black stripe (grnd) Two part SolderSleeve for conductor and screen, utilising A0 spec wire. Please note that these two components interlink to form a single component. sales@is-rayfast.com +(0) 0

39 CWT and B- Series ºC SolderSleeve Heat Shrinkable, Termination Product Characteristics Material Insulation for B-0X/B-0X, D-, D- Radiation crosslinked, heat-shrinkable polyvinylidene fluoride Insulation for CWT, B- Series Radiation crosslinked, heat-shrinkable polyolefin Solder and flux for B-0X, B-0X, D- Solder Sn Pb Flux: ROL per ANSI-J-00 (RMA Flux) Solder and flux for CWT series, D- Solder Sn0 Pb Cd Flux: ROM per ANSI-J-00 (RA Flux) Solder and flux for B- series Solder: SnBi Flux: ROM per ANSI-J-00 (RA(Flux) Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating for CWT, B- & D- Temperature rating for B-0X/B-0X, D- Insulation resistance.0 mv Exceeds strength of conductor.0 kv -ºC to +ºC -ºC to +ºC 00 M ohms TABLE A - for CWT and B- Series Cable RG No Dimensions (mm) Part Number Dielectric OD Jacket OD CWT Series B- Series (RoHS) CWT--W-/ B---W-/, CWT-0-W-/ B--0-W-/ CWT-0-W-/ B--0-W-/ Note: Only B- series is RoHS compliant, CWT is not. Part A, Ground Solder preform Part B, Conductor Part B, Conductor

40 B-0X and B-0X Series ºC SolderSleeve Heat Shrinkable, termination TABLE B for B-0X and B-0X Series Part - Group Selection RG Cable Number Dimension Range Jacket OD max Shield OD Dielectric OD Conductor OD One-Piece Coaxial Product Group, Group, Group, 0, Group All dimensions in millimetres Part - Part Number Selection One-Piece Coaxial Product Group Group Group Group Pre-installed Wire Size and Type Type 0 AWG AWG AWG AWG AWG 0 AWG - B-0--N B-0--N B-0--N - - t - - B-0--N B-0--N B-0--N B-0-0-N B-00-0-N B-00--N B-00--N B-00--N B-00--N B-00-0-N t - - B-0--N B-0--N B-0--N B-0-0-N B-00-0-N B-00--N B-00--N B-00--N -- t B-0--N - - Where = Stranded (M) and t = Solid (M) wire The B-0X and B-0X series uses a one-piece design to terminate coaxial cables rated at ºC minimum One Piece Component mm Max Notes: Heat guns are recommended for the installation of these devices on both these pages: HL0E and CVX with the correct reflector added. See Application Equipment Section. sales@is-rayfast.com +(0) 0

41 D- and D- Series ºC and ºC SolderSleeve Two Part Heat Shrinkable, termination TABLE C for D- Series Part Number Selection Part Number D--0-0/ 0 D---0/ D---0/ D---0/ D---/ D--0-/ 0 D--0-0/ 0 D---0/ D---0/ D---0/ D---/ D--0-/ 0 D--0-0/ 0 D---0/ D---0/ D---0/ D---/ D--0-/ 0 TABLE D for D- Series D--0-0/ 0 D---0/ D---0/ D---0/ D--0-0/ 0 D---0/ D---0/ D---0/ Min. Dimensions (mm) Max. Dim. (mm) AWG A B C D E F L L Part A, Ground Part B, Conductor Solder preform Solder preform Please note that these two components interlink to form a single component.

42 PCB Coaxial Termination SolderSleeve Heat Shrinkable, termination Used for the termination of coaxial cable to printed circuit boards. Features & Benefits Provides a completely shielded, lowresistance, matched-impedance termination with a very low Voltage Standing Wave Ratio (D-0 series). Polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief and insulation. Pre-fluxed solder preform provides controlled soldering process. One piece design provides easy installation and lower installed costs. Pre-installed termination body provides convenience and ease of installation. Product Options Specifications & Approvals TE Connectivity RT- Product Series Typical Application Performance Shield Method Part Selection Table D-0 Matched impedance up to. GHz Metal body A B-0 Effective transmission up to 0 MHz Pin to ground B Product Selection Process Select product series from the Product Options table above. Determine cable RG number or outside diameter dimensions. Select the appropriate part number from Table A (D-0 series) or Table B (B-0 series). For D-0 (matched impedance) series, determine straight or right angle entry to PCB and grid pattern, then select the appropriate part number from Table A on the next page. For B-0 (PinPak, or pin to ground) series, determine hole spacing and diameter. Refer to Table B for product selection (see illustration right for cable dimensions). A B C D Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section. sales@is-rayfast.com +(0) 0

43 D-0 and B-0 Series PCB Terminators SolderSleeve Heat Shrinkable, termination Product Characteristics Material Insulation Radiation crosslinked, heat-shrinkable polyvinylidene fluoride Solder and flux Solder Sn Pb Flux: ROL per ANSI-J-00 (RMA Flux) Termination body/pin Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating Insulation resistance Copper alloy, solder-plated.0 mv Exceeds strength of conductor.0 kv -ºC to +ºC 00 M ohms Electrical Performance (typical) D-0 Series Only Frequency VSWR (D-0-0, -0) VSWR (D-0-) 0 MHz.0 max.0 max 00 MHz.0 max.0 max. GHz.0 max. max TABLE A for D-0 Series RG Cable No.,,,, 0 All dimensions in millimetres TABLE B for B-0 Series RG Cable No. Cable Dimensions Max. Diameter Part No. Entry to PCB Jacket Shield Dielectric Straight Right-Angle Straight Grid.0 Grid.0 Grid D-0-0 D-0- D-0-0* Cable Dimensions (mm) Pin Dia. Part Number Spacing Between Pins A B C D (max) mm..0., , All dimensions in millimetres 0. B-0--N B-0--N B-0--N 0. B-0--N B-0--N 0. B-0--N B-0--N B-0--N 0. B-0--N B-0--N Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section.

44 Terminals and Splices Shielded and Coaxial Splices SolderShield Cable to Cable Splicing SolderShield cable splices meet the growing performance requirements for shielded cable system fabrication and maintenance while minimising electromagnetic interference (EMI). Being one piece products consisting of a flux coated, solder impregnated copper shield braid encased in a heat shrinkable insulation sleeve, with crimp wire connectors. Conductor splices are made using MiniSeal crimp products which are recognised by MIL- S- and MIL-W-0. SolderShield splice kits, are designed for single-conductor or multi-conductor shielded cables and are ideal for fabrication, repair, rework while restoring the electrical integrity of the cable. SolderShield devices perform even in demanding environments. They are reliable, versatile and easy to install. Specifications & Approvals US: M (conductor splice only) UK: RAF AP -00- TE RT- Operating Temperature From -ºC to +ºC Applications Used for splicing a wide range of cables, including coaxial and multi-conductor cables. Features & Benefits Flux-coated solder-impregnated copper shield braid encased in a transparent heat shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief and insulation. One-piece design provides easy installation and lower installed cost. Circumferential (0º) shielding results in EMI protection and shield continuity to or better than the original cable. Conductor splices are made using MiniSeal crimp products, recognised by MIL-S- and MIL-W-0. Product Selection Process Multi-conductor Cable Splices Determine the number of conductors in the cable to be spliced Determine the AWG of each conductor, or the minimum jacket OD. Determine the conductor plating Select the appropriate part number from table A, over the page. Coaxial Cable Splices Determine the cable RG number or cable reference. Select appropriate part number from table B, over the page. Confirm that dimensional information indicates compatibility with cable being used. High Temperature Option D-00 Series Also available but not detailed here, offering improved operating temperature of -ºC to +00ºC, please contact us for more details. 0 sales@is-rayfast.com +(0) 0

45 L. Min. L Terminals and Splices D- Series SolderShield Cable to Cable Splicing ID Product Characteristics Materials Insulation sleeve Melt-able inserts MiniSeal crimp splice SolderShield shield splice Radiation crosslinked polyvinylidene fluoride Fluorocarbon based thermoplastic Base metal: Copper alloy C00 per ASTM B Plating: Tin per MIL-T- or nickel per QQ-N-0 Base metal: Tin-plated copper wire braid per ASTM B Solder & flux coating: Type Sn Pb. Flux: ROM per ANSI-J-STD-00 (RA flux) Electromechanical Performance Parameter Test Method Requirement Dielectric strength (shield connection) - No breakdown or arcing at 00 Vac (RMS) Dielectric strength (conductor connection) -. kv Voltage drop MIL-S- Less than millivolt increase Insulation resistance (shield) - 00 Mega-ohms Insulation resistance (conductor) Mega-ohms Tensile strength for MiniSeal MIL-S- Exceed yield strength of wire Tensile strength for SolderShield MIL-S- % of strength of un-spliced cable Temperature rating - -ºC to ºC Environmental Resistance Salt spray MIL-STD-0 M Meets voltage drop requirement Heat aging 0 hours at ºC Meets all electromechanical requirements Temperature cycling MIL-STD-0 MC Meets all electromechanical requirements Altitude immersion Immersion at,0m Meets insulation resistance requirements Corrosion resistance - No evidence of corrosion after testing in accordance with MIL-STD-0, Method, Test condition

46 D- Series, Multi-conductor SolderShield Cable to Cable Splicing L. Min. L L. Min. L ID ID TABLE A: for D- Series, Multi-conductor Cable Splices Part No. Dimensions Conductor Splice Tin Plated Nickel Plated L L ID D--0 D--0 Size Range CMA Max. Nom. Min. Min Max Colour Code Red D--0 D Blue D--0 D Yellow D--0 D Red D--0 D Blue.0.0 D--0 D Yellow D--0 D Yellow D--0 D Red D--0 D Red.0.0 D--0 D Blue D--0 D Yellow All dimensions in millimetres Qty per Kit sales@is-rayfast.com +(0) 0

47 D- Series, Coaxial SolderShield Cable to Cable Splicing Filler Sleeve L L Sealing Sleeve Drawing represent D--00X only TABLE B: for D- and B-0 Series, Coaxial Cable Splices Part No. RG Cable No. Cable Ref. D--0 D--00 D--00 D--00 B-0-* B-0-* A, B, 0A,, 0E,, A,, -,, -, -, 0A,, A, 0, M/ A M/-0000 Dimensions L L ID Max Max. Nom. Min. 0A, 0A M/-0000 M/-0000 A A - 0E,, 00A, 0, 0 0A - A - D - A, 0, B 0D, 0D - 0A, D - A - A Conductor Splice Qty per Kit All dimensions in millimetres. * B-0-/ kits use solder connectors to terminate the centre conductors. All other kits use crimp connectors

48 Terminals and Splices Shielded Connector Contacts SolderTacts Controlled Solder Contacts One-piece controlled soldering SolderTacts are designed to facilitate faster and more reliable terminations. SolderTacts eliminate the variables associated with crimping, accelerates production while reducing handling and installed costs. Features & Benefits One-piece contact design with integrated soldering technology Controlled re-flow soldering process yields reliable consistent terminations 0º shielding reduces crosstalk and improves signal transmission. Contact fits multiple cable sizes. Compatible with a variety of commercial and military connectors. ºC temperature rating. Specifications & Approvals TE D-00. Outer SolderSleeve Heat shrinkable insulating sleeve. Cable inserts easily, with no spacers or other parts required.. Inner SolderSleeve Termination is a heat shrinkable sleeve with a precisely pre-fluxed solder preform conforming to QQ-S-. Connector The precision outer body meets electrical engagement and contact retention requirements of individual connector systems.. Inner Heat shrink In the terminated signal lead, the inner heat shrink tubing forms tightly around the termination to insulate and strain relieve the connection.. Outer Solder Pre-form Contains precise amounts of solder and flux conforming to QQ-S-.. Inner Pin and Socket Contacts are permanently fixed within the assembly to provide proper setback and concentrically.. Dielectric The dielectric between inner and outer contacts provides concentricity, electrical integrity, precise mating dimensions and closed entry at the inner socket.. Inspection The shield termination can be inspected through the viewing port. sales@is-rayfast.com +(0) 0

49 Shielded Connector Contacts MIL-DTL- Series SolderTacts Controlled Solder Contacts MIL-DTL- Series Contacts Part Number Size Wire (AWG) Polarity Cable Type Military Specification D-0-* - Socket Coaxial MIS-00/-00 D-0-* - Pin Coaxial MIS-00/-00 D Pin Coaxial - D-0- - Socket Coaxial - D Pin Twin Pair - D Socket Twin Pair - * These SolderTacts contacts are on qualified parts list for indicated specification. Tooling Selection Guide for MIL-DTL- Contacts Part Numbers Eng Standard Adaptor Insertion Tool Removal Tool D-0-/ ES AT-- AD- AD- D-0-/ ES - (M/-0) (M/-0) D-0-/ ES Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section.

50 Shielded Connector Contacts MIL-C- Series SolderTacts Controlled Solder Contacts MIL-C- Series Contacts Part Number Size Wire (AWG) Polarity Cable Type Military Specification D-0- - Socket Coaxial MIS-00/-00 a D-0- - Pin Coaxial MIS-00/-00 a D Pin Twin Pair MIS-00/-00 a D Socket Twin Pair MIS-00/-00 a D-0- - Pin Coaxial M0/ b D-0- - Socket Coaxial M0/0 b D-0- - Socket Coaxial M0/0 b D-0- - Socket Coaxial M0/ b D Socket Twin Pair c - D Socket Twin Pair c - D Socket Coaxial - D Socket Coaxial MIS-00/-00, 00 a D--0-0 Socket Power MIS-00/-00 a D-- -0 Socket Power MIS-00/-00 a a. These SolderTacts contacts are on the qualified parts list for indicated specification. b. These SolderTacts contacts are inter-mateable and inter-mountable with contacts qualified to the indicated specification; they replace crimp-style termination. c. These SolderTacts contacts are designed for twisted pair cable per MIL-STD-B Tooling Selection Guide for MIL-C- Contacts Part Numbers Eng Standard Adaptor Repair Wand Removal Tool D-0-/ ES AT-- AT- D-0-0/0 ES0 - - D-0-/ ES - - D-0-0/0 ES - - D--0/ ES AT-- AT- D-0-/ ES AT-- AT- D-0-/ ES AT--0 AT- Contact insertion tool not applicable AD- sales@is-rayfast.com +(0) 0

51 Shielded Connector Contacts MIL-DTL- Series I, III, IV SolderTacts Controlled Solder Contacts MIL-DTL- Series I, III, IV Contacts Part Number Size Wire (AWG) Polarity Cable Type Military Specification D Pin Coaxial M0/0 a D Socket Coaxial M0/ a D Pin Coaxial M0/ a D Socket Coaxial M0/ a D Pin Twin Pair M0/ a D Socket Twin Pair M0/ a D Pin Coaxial M0/ a D Socket Coaxial M0/ a D Pin Twin Pair M0/ a D Socket Twin Pair M0/ a D Pin Coaxial M0/ a D Socket Coaxial M0/ a D-- - Socket Twin Pair b - D-- - Pin Twin Pair b - D-0- - Socket Triaxial - D-0- - Pin Triaxial - D-0- - Socket Twin Pair b - D-0- - Pin Twin Pair b - D-0-0-N- - Pin Twinaxial c M0/0 a D-0-0-N- - Pin Twinaxial c M0/0 a D-0-0-N- - Pin Twinaxial c M0/0 a D-0-0-N- - Socket Twinaxial c M0/ a D-0-0-N- - Socket Twinaxial c M0/ a D-0-0-N- - Socket Twinaxial c M0/ a D Pin Twinaxial c M0/0 a D Socket Twinaxial c M0/ a a. These SolderTacts contacts are inter-mateable and inter-mountable with contacts qualified to the indicated specification; they replace crimp-style termination. b. These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-B. c. These SolderTacts contacts are designed for databus contacts per MIL-STD-B

52 Shielded Connector Contacts MIL-C- Series II SolderTacts Controlled Solder Contacts MIL-C- Series II Contacts Part Number Size Wire (AWG) Polarity Cable Type Military Specification D Pin Coaxial M0/ a D Socket Coaxial M0/ a D Pin Twin Pair M0/ a D Socket Twin Pair M0/ a a. These SolderTacts contacts are inter-mateable and inter-mountable with contacts qualified to the indicated specification; they replace crimp-style termination. Tooling Selection Guide for MIL-C- Series I, II, III, IV. Contacts Size Part Numbers (D-0-) Eng Standard Adaptor Repair Wand 0/0 ES AT-- AD- 0/0 ES ES AT-- AD- 0 ES - - 0/0 ES0 AT-- AD- 0/0 ES - - 0/0 ES - - 0/0 ES AT-- AD- / ES / ES / ES 0/0-X 0/0-X ES ES AT-- and AT-- AD- and AD- Insertion Tool M/-0 or M/-0 M/-0 or M/-0 - Removal Tool M/-0 or M/-0 M/- or M/-0 M/-0 or ATBX- Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section. sales@is-rayfast.com +(0) 0

53 Shielded Connector Contacts Sub-miniature SolderTacts Controlled Solder Contacts Sub-miniature / Commercial Series Contacts Part Number Size Wire (AWG) Polarity Cable Type A Ø B Ø C Ø D Ø D Pin Coaxial D Socket Coaxial D Pin Twin Pair D Socket Twin Pair These SolderTacts contacts belong to the TE Sub-miniature series of contacts, which are designed for use in commercial connectors. Product Selection Determine which SolderTact is required from the cable dimensions and chart above. A B C D Tooling Selection Guide for Sub-miniature Series Contacts Part Numbers Eng Standard Adapter Repair Wand Removal Tool D-0-0/0 ES AT-- AD- AD- D-0-0/0 ES Contact insertion tool not applicable Notes: Heat guns are recommended for the installation of these devices: HL0E and CVX with the correct reflector added. See Application Equipment Section.

54 D00 Databus Components MIL-STD-B In-line micro-couplers: one & two stub. The low profile configuration enables avionics system designers to plan for optimum coupler locations. Supplied with Spec databus cables, including EMP hardened versions. Also available assembled with other components into a databus harness. Features & Benefits Environmental sealing Lightweight - 0º continuous low-impedance Potted circuit elements for maximum durability. Product Selection Guide - Single Stub Part Numbers D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ Product Selection Guide - Double Stub Part Numbers D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ D YYY-ZZZ Notes YYY Cable Type = ( AWG single optimised shield). = ( AWG double optimised shield). = ( AWG EMP hardened). Bus cable Stub cable ZZZ Cable Length 0 = 0mm 0 = 0mm 0 = 000mm 0 = 00mm = 000mm 0 = 0mm 0 sales@is-rayfast.com +(0) 0

55 Databus Components MIL-STD-B Cables RoHS compliant Spec databus cables meet or exceed the performance requirements of MIL-STD-B. Insulation is a high temperature, radiation cross-linked, modified ETFE that can be used in wire constructions rated up to 00ºC. Features & Benefits Lightweight Highly flexible Flame resistant Chemical resistant to all aircraft fluids Solder iron resistant Defined shielding performance. Product Cable Selection Guide Cable Type Part Numbers AWG Single Optimised Shield AWG Double Optimised Shield AWG EMP Hardened Accessories We can also supply the accessory components that may be necessary to complete a databus system. These include: Bus and stub terminators (spliced-in and connectorised D- series). Cable splice kits. EMI/environment-resistant connector caps. Braid terminators and strain relief tubing. Cable marking materials. Specifications / Approvals MIL-AS00/ & / MIL-AS00/ & /