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1 Product Facts Wire-to-board and wire-towire connector system Free hanging or panel mount plug housings Vertical header with or without mounting pegs and with or without drain holes Selective loading available on vertical headers 4.2 mm x 4.2 mm centerline Male and female contacts designed for AWG and AWG wire Receptacle housings accept female contacts with less orientation than competitive product Right-angle headers Designed for power applications Positive latch feature helps prevent disconnection AMP-DUAC (dual action) receptacle contacts Anti-stubbing contact design Polarized housings Intermateable with Molex Mini-Fit Jr. connectors Recognized under Component Program Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR and 2004 by Tyco Electronics Corporation. All Rights Reserved. AMP-DUAC Connectors, for power or signal applications, belong to the broad family Tyco Electronics St Shell connectors. The dual action design the female receptacle contact provides for low insertion force, yet maintains highperformance current capacity. To help meet your production requirements, semiautomatic bench machines and hand tools are available for strip and loose piece contacts, respectively. High density, 4.2 mm x 4.2 mm [.165 x.165] centerline, dual-row receptacle housings mate with plug housings (free hanging or panel mount) or pc board headers (vertical or right-angle). Selective contact loading is available for vertical headers. AMP-DUAC wire-to-board, wire-to-panel, and wire-towire connectors are intermateable with Molex Mini-Fit Jr. series connectors. Technical Documents Product Specifications Headers Receptacles Application Specifications Crimping Contacts Use Receptacles Qualification Test Report Performance Data Voltage Rating 600 VAC Current Rating 9 amps maximum in 2 position applications Low Level Resistance 10 megohms max. Dielectric Withstanding Voltage 1500 VAC/min. Insulation Resistance 1000 megohms minimum Operating Temperature 55 C to +105 C [-67 F to +221 F] Need more information? Call Technical Support. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations AMP, AMP-DUAC, AMP-O-LECTRIC, AMP-O-MATIC, and TYCO are trademarks. Mini-Fit Jr. is a trademark Molex Incorporated. All housings are polarized for easier mating and locking latches help maintain reliable connections. 1
2 Receptacle Housings 2-24 Position Housings Accept female contacts. Material Housings Nylon Mate with Vertical headers (pages 4-9), right-angle headers (page 9) and plug housings (page 3). Contacts See below. Strain Relief Page 10 Positions Dimensions UL 94V-2 UL 94V-0 L M N Natural White Female Contacts Used in receptacle housings. 2 Application Tooling Page 10 Technical Documents Product Specifications AMP-DUAC Header AMP-DUAC Receptacle Application Specifications AMP-DUAC Receptacle Contact Crimping Contacts Wire Size Range AWG [mm 2 ] Ins. Dia. Range Loose Piece Strip Tin [.3-.8] Gold Tin [.12-.3] Gold @ Total Max. Tin [.8].130 Gold Extraction Tool Ref. [.582]
3 Plug Housings 2-24 Position Housings Accept male contacts. L 1.6 [.063] 4.00 [.157] 2.5 [.098] Material Housings Nylon (page 2) Contacts See below. Strain Relief Page [.394] 9.6 [.38] M Recommended Cutout for 2.00 [.079] Max. Thick Panel 23.9 [.94] 5.6 [.220] Male Contacts Used in plug housings. Application Tooling Page 10 Dimensions UL 94V-2, Natural UL 94V-0, White Positions L M Free Hanging Panel Mount Free Hanging Panel Mount * * * * * * * * * * * * * * * * * * * * * * * * *Call for availability Ref. [.664] Wire Size Range AWG [mm 2 ] Ins. Dia. Range [.3-.8] [.12-.3] Loose Piece Strip Tin Tin
4 Vertical Header Assemblies 2, 4 and 6 Position, Positions Pegs UL 94V-2, Natural UL 94V-0, White N N Tin/Lead N N 30 Gold Y N Tin/Lead Y N 30 Gold N Y Tin/Lead N Y 30 Gold Y Y Tin/Lead Y Y 30 Gold Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold
5 Vertical Header Assemblies (Continued) 8 and 10 Position, Pegs Positions UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold
6 Vertical Header Assemblies (Continued) 12 Position, Positions Pegs UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold Position, Pegs Positions UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold
7 Vertical Header Assemblies (Continued) 16 Position, Positions Pegs UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold Position, Pegs Positions UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold
8 Vertical Header Assemblies (Continued) 20 Position, Pegs Positions UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold High Temperature Headers IR Reflow compatible, UL 94V-0, Black color Positions 20 PCB Pegs Drain UL 94V-0, Black N N Tin/Lead N N 30 Gold Position, Positions Pegs UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold
9 Vertical Header Assemblies (Continued) 24 Position, Pegs Positions UL 94V-2, Natural UL 94V-0, White Y N Tin/Lead Y N 30 Gold N N Tin/Lead N N 30 Gold Y Y Tin/Lead Y Y 30 Gold N Y Tin/Lead N Y 30 Gold Right-Angle Header Assemblies 2-24 Position, with Pegs and without Drain 3.20 [.126] 0.40 [.016] 5.50±0.10 [.217±0.004] 6.4 [.252] 9.6 [.378] 3.8 Ref. [.150] 7.30±0.08 [.287±0.003] 10.0 [.394] 4.2±0.1[.165±0.004] Typ. Non-Cumulative [.042] Sq. 3.25±0.05 [.128±.002] 1.40±0.05 [.06±.002] 4.2 [.165] 6.4 [.252] [.504] 5.50±0.10 [.22±.004] Recommended Mounting Hole Pattern For 1.78 [.070] Max. Thick PC Board (Component Side Shown) 3.5±0.5 [.14±.02] Pegs Positions UL 94V-2, Natural UL 94V-0, White 2 Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead Y N Tin/Lead
10 AMP-DUAC Connectors Accessory Strain Relief, 6 Position Used with plug or receptacle housings. Wire Bundle Range [ ] Material Nylon Application Tooling Bench Machines and Hand Tools Applicator Wire Size Range AWG [mm2] for AMP-O-LECTRIC Bench Machine for AMP-O-MATIC Stripper/Crimper Machine Hand Tool [.3-.8] * [.12-.3] * @18 [.8] * Note: Extraction Tool works with female contacts only on page 2. * suffix -2 indicates Applicator for Model K Machine and -3 for Model G Machine. Contacts Pages 2 and 3 AMP-O-LECTRIC Model G Terminating Machine The Model G Terminator is the most advanced design in the long-standing series AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction enables it to be used either as a bench-top unit, or in combination with fully-automatic lead-making equipment. Stripping Module (for the AMP-O-LECTRIC Model G Terminator) Quieter Improved guarding and lighting Toolless changeover applicators Precision manual- or auto-adjust for crimp height Total and batch counter Request Catalog for specifications and part numbers. The combination the Stripping Module with the AMP-O-LECTRIC Model G Terminator provides an economic and pricient method stripping the wire and crimping terminals on the same machine. The module accepts End- and Side-Feed HDM Applicators (32-14 AWG) and operates in three modes: crimp only, strip only, or strip and crimp. It can be installed on existing machines in the field or purchased as one unit from the factory. For more information, request Catalog AMP-O-MATIC Side-Feed Stripper/Crimper Machine This semiautomatic bench machine strips and terminates wire in a single operation. You simply position the wire against a spot illuminated on the wire stop and cycle the machine. In the automatic mode, the machine cycles when the wire touches the wire stop. Using interchangeable applicators, this versatile machine is ideal for terminating jacketed cable with a variety pin and socket contacts. Strip and terminate wires Fast set-up times: 10 minutes or less Illuminated target area Convenient scrap removal Select foot switch or wire-sensor mode operation Request Catalog for specifications and part numbers. 10 Catalog Revised Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: Canada: Mexico: C. America: South America: Hong Kong: Japan: UK:
11 Index N o t e : This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. Page Part No. Page Part No. Page , 5, 6, 7, 8, , 5, 6, 7, 8, , 5, 6, 7, 8, , 5, 6, 7, 8, , 5, 6, 7, 8, , 5, 6, 7, 8, , 5, 6, 7, 8, , 5, 6, 7, 8, Tooling Index Part No. Page ,
12 Global Contacts Americas Argentina Buenos Aires Phone: Fax: Brasil São Paulo Phone: Fax: Canada Markham Phone: Fax: Phone: Fax: Colombia Bogota Phone: Fax: Mexico Mexico City Phone: Fax: United States Harrisburg, PA Phone: Fax: Phone: Fax: For Latin/South American Countries not shown Phone: Fax: Asia/Pacific Australia Sydney Phone: Fax: Phone: Fax: India Bangalore Phone: Fax: Indonesia Jakarta Phone: Fax: Japan Kawasaki, Kanagawa Phone: Fax: Phone: Fax: Raychem Products Phone: Fax: Korea Seoul Phone: Fax: /0531 Malaysia Selangor Phone: Fax: New Zealand Auckland Phone: Fax: Philippines Makati City Phone: Fax: People s Republic China Hong Kong Phone: Fax: Shanghai Phone: Fax: Shunde Phone: Fax: Singapore Singapore Phone: Fax: Raychem Products Phone: Fax: Taiwan Taipei Phone: Fax: Thailand Bangkok Phone: Fax: Vietnam Ho Chi Minh City Phone: /7 Fax: Europe/Middle East/Africa Austria Vienna Phone: Fax: Belgium Kessel-Lo Phone: Fax: Germany Bensheim Phone: Fax: Phone: Fax: Italy Collegno (Torino) Phone: Fax: Lithuania Vilnius Phone: Fax: Spain Barcelona Phone: Fax: : Phone: Fax: Bulgaria Sia Phone: Fax: Czech Republic Kurim Phone: Fax: Germany Langen Phone: Fax: Germany Speyer Phone: Fax: Netherlands s-hertogenbosch Phone: Fax: Phone: Fax: Sweden Upplands Väsby Phone: Fax: Switzerland Steinach Phone: Fax: Denmark Viby J Phone: Fax: Egypt Cairo Phone: Fax: Estonia Tallinn Phone: Fax: Finland Helsinki Phone: Fax: France Cergy-Pontoise Phone: Fax: Phone: Fax: France Tyco Electronics Export St Ouen L Aumone Phone: Fax: or Germany HTS Division Neunkirchen Phone: Fax: Great Britain Stanmore Middlesex Phone: Fax: Freephone GB: Phone: Fax: Great Britain Dorcan, Swindon Raychem Products Phone: Fax: Greece Athens Phone: /397 Fax: Hungary Budapest Phone: Fax: Ireland Dublin Phone: Fax: Israel Yokneam Phone: Fax: Norway Nesbru Phone: Fax: Poland Warsaw Phone: Fax: Romania Bucharest Phone: Fax: Russia Moscow Phone: Fax: Russia St. Petersburg Phone: Fax: Scotland Dundee Madison Cable Products Phone: Fax: Slovakia Banská Bystrica Phone: /12 Fax: Slovenia Ljubljana Phone: Fax: South Africa Port Elizabeth Phone: Fax: Turkey Istanbul Phone: /5430 Fax: Ukraine Kiev Phone: Fax: M GIC NVO G3B Printed in USA Tyco Electronics Corporation
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