Project Title: Development of ITER PRM and Standard Parts Catalogues in CATIA V5 for Tritium-containing Systems and Components

Transcription

1 Project Title: Development of ITER PRM and Standard Parts Catalogues in CATIA V5 for Tritium-containing Systems and Components Alin LAZAR, Sebastian BRAD, Marius ZAMFIRACHE, Sorin SOARE Nicolae SOFALCA, Mihai VIJULIE Deliverable 2: Development of 2-D and 3-D symbols for WDS (Water Detritiation System) components Deliverable 4: Development of input on PRM and CATIA V5 Catalogues for WDS (Water Detritiation System) components Association Euroatom/MEdC 1

2 CATIA V5 is the software chosen to design and integrate in ITER both the systems: fluid and mechanical. The broad range of applications provides the ability to develop the design process from the functional 2D design (P&ID) to the 3D plant layouts and detailed design. The Project Resource Management (PRM) is a framework of the project which on the one hand gives a tool to customize the working environment, on the other hand it organizes the design process to ensure design compliance with established standards, specifications, industrial conventions, terminology and practice. A PRM (Project Resource Management) and Standard Parts Catalogues in CATIA V5 for Tritium-containing Systems and Components is required. The selected standard and specification will be prepared and integrated into the PRM, in order to create 2D symbols and 3D parametrical part in CATIA V5. Catalogues for components as well as for standards and specifications are main parts of the CATIA V5 PRM Association Euroatom/MEdC 2

3 Scope of Work: A Project Resource Management system will be able to: Control all resources of the Equipment and Systems (E&C) workbench in CATIA V5 for a certain project (ITER). Enables to set and follow standards and design rules for a project. Allows to: Set up the necessary functions and attributes into the Feature Dictionaries for the applications of E&S Define different object classes in the different Feature Dictionaries Set proper attributes on the object classes Build up the 2D symbols and 3D parametrical parts Logically relate the functional 2D design with the 3D parametrical parts Build up and manage 2D symbol catalogues Build up and manage 3D parts catalogues Manage parametric parts Offer only proper parts to the designer (e.g. correct size) Create reports Association Euroatom/MEdC 3

4 Feature dictionary The elements of P&ID, pipes, piping parts, equipment and instruments carry attribute information such as fluid type, pressure rating, insulation or material. The list of attributes is defined in the Feature Dictionary and consists of the standard industrial attributes implemented by default in CATIA V5 and project specific attributes defined by Project Administration Association Euroatom/MEdC 4

5 The functional classes, physical classes and required functions for 2D symbols and 3D parts are also part of the feature dictionaries Association Euroatom/MEdC 5

6 Users need to manage their resources in a way that is different from what they have been used to. In order to do that, it is necessary to select the project resource from the Menu Bar Tools - Project Management Select/Browse. Previously, system administrators could click Tools - Options in the menu bar, navigate to a tab and field, and enter information. Information such as directory paths for various resources without which the application cannot function - line list catalogs, user dictionaries, catalogs, is sown in figure Association Euroatom/MEdC 6

7 For the application Piping & Instrumentation Diagrams (P&ID) from the Equipment and Systems workbench, the following settings were done (by Tritium Laboratory Karlsruhe (TLK) team) in the PRM in order to ensure compliance with established design standards: The grid module for diagrams M = 2,5 mm; 1,0 mm (0,4 M) for main flow lines; 0,5 mm (0,2 M) for graphical symbols for equipment, rectangular frames, process equipment, subsidiary flow lines, energy carrier lines and auxiliary system lines; 0,25 mm (0,1 M) for graphical symbols for valves and fittings and piping accessories, symbols for process measurement and control functions, control and data transmission line, reference lines, other auxiliary lines Association Euroatom/MEdC 7

8 Development of 2D symbols The 2D symbols for the equipment and piping components were developed in accordance with EN ISO standard, ISO 3511 (part I, II and IV) standard and DIN 28401standard and considering the classification and settings in the PRM in order to ensure compliance with the established design standards. These symbols were inserted in 2D catalogues linked with the main catalogue installed in PRM on CATIA SERVER at TLK-FZK and intensively tested in Piping & Instrumentation Diagrams. According with the CATPipingITR classification, CATEquipmentITR classification and CATInstrumentITR classification, and using the EN ISO standard, ISO 3511 (part I, II and IV) standard, DIN standard and the settings from PRM, the following 2D symbols were developed: for 2D Piping Classes: shut-off valves, controls valves, check valves, valves with safety functions, valve actuators, fittings, fittings with safety functions, nozzle, other graphical symbols. For 2D Equipment Classes: liquid pumps, compressors, vacuum pump, blower, vessels, heat exchangers, heater and cooling facilities, condensers, reactors, and separation equipments. for 2D Instrumentation Classes: On-line Instruments, In-line Instruments with down leader, In-line Instruments with side leader, Computer function instrument, Shared Display/Control Instruments, Controllers Association Euroatom/MEdC 8

9 Association Euroatom/MEdC 9

10 The Typing Procedure for 2D Symbols Association Euroatom/MEdC 10

11 The 2D Symbols catalogues P&ID_PipingCatalog P&ID_EquipmentCatalog P&ID_InstrumentCatalog PID_Symbols Association Euroatom/MEdC 11

12 All the symbols have been embedded in three catalogues: P&ID_PipingCatalog, P&ID_EquipmentCatalog, and P&ID_InstrumentCatalog. Those catalogues are linked to the main catalogue PID_Symbols. Also, the SymbolsAnnotatios catalogue was created in order to automatically place the notation for piping component, equipment components and instrumentation components in P&ID and PFD. The symbols and the catalogues for symbols were done after consultation with FZK team. When placing a 2D symbol, the designer will directly access to main catalogue PID_Symbols. The entire catalogues have been installed in the PRM on CATIA SERVER at TLK- FZK, together with the files that contain the 2D symbols Association Euroatom/MEdC 12

13 HTO H 2O TR 3 TR 3 TR 3 P TR 3 EN e TR 3 EN e EN e TR 3 TR 3 TR 3 EN e EN e TR 3 TR 3 PDI RA+ RP 30 4 O HV 120 TI RCW+S+ RT 301 PI RW+S+ RP 301 PI RA+Z+ RP 302 WT 401 KM 301 N TI R RT 3 02 HV 1 21 HV 3 05 HV 3 04 Q TK 301 M TI R RT 3 06 Q LI RS+ RL 301 TI RW+S+ RT 30 3 HV 306 HV 30 7 WT 301 HV 303 L FI RC RF 30 1 AV 303 Q K Q KM 001 J I QI RW+S+ RX 201 QI RA+Z+ RQ 010 QDI RA+ RQ 014 QI RW+S+ RQ 012 HV 10 8 HV 209 Q H FI RC RF 101 QDI RA+ RQ 015 SV 101 KP 201 HV 106 QI RA+Z+ RQ 0 11 QI RW+S+ RQ 0 13 EZ 001 EZ 002 HV 2 10 G HV 1 07 SV 003 AV 107 HV 115 AV 004 SV 002 Q AV 119 F HV 003 AV 118 BD 002 BD 001 LI RS+- RL 00 2 LI RS+- RL 00 1 AV 101 AV 001 FI RC RF 1 03 E HV 001 LI RS+- RL 106 LI RW+S+ RL 103 BD 101 Q SV 103 HV 1 11 PI RW- RP 1 02 AV 108 KP 102 D HV 112 BD 102 FI RC RF 104 HV 1 10 AV 111 HV 1 01 LI RW+S+ RL 105 LI RW+S+ RL 104 Q C Q AV 109 Thi s dr awi ng i s our pr oper t y. I t can' t be r epr oduced or communi cat ed wi t hout our wr i t t en agr eement. Al i n Lazar Ni c o l ae Sof a l c a 5/ 7/ / 7/ / 1/ 2005 PI RW- RP 101 AV 113 AV 114 AV 116 AV 117 B A A P&ID for WDS was developed, split in three part (one drawn by MEdC/ICIT team and the other two by FZK team). These three P&ID are connected each other using the onoff sheet connectors inserted from PID_Symbols catalogue. 16 N AV 302 St eak 15 HV AV 005 AV AV HV AV AV SV 001 HV 301 AV 301 AV 105 HV 103 HV AV RV 102 AV 103 AV BD 103 BD DRAWN BY CHECKED BY DESI GNED BY DRAWING TITLE DATE DATE DATE MEdC/ICIT P&I D TEST SI ZE DRAWI NG NUMBER REV A SCALE 1: 1 SHEET 1/ P O N M L K F E D C B A The test P&ID realized by MEdC/ICIT team Association Euroatom/MEdC 13

14 The designer can generate a report that display the attributes of the components contained in P&ID. The report can be saved in HTML format, TXT format, XML format or XLS format. Report generated from P&ID Association Euroatom/MEdC 14

15 Development of 3D Parts The 3D components needed to be designed using the Part Design module that provides the tools for creating and managing the 3D components and also for creating parametrical parts. The 3D part was done parametrically in order to allow the designer to modify these parameters according to his design. The parameters were organized in sets and are described for each part. The shape and dimension for those parts were choosing from different company catalogues and literatures available in library and on internet. After consultations and reviewing the 3D parts with FZK-team, the following parts have been developed during the project: for 3D Equipment Classes: isotope exchange columns, vessel, centrifugal pump, diaphragm pump with horizontal motor and diaphragm pump with vertical motor, permeatore, condenser, shell and tube heat exchanger, double-pipe heat exchanger, U-type heat exchanger, floating head heat exchanger electrolysis unit electrolyser, cooling machine, heating machine and chemical reactor. for 3D Instruments Classes: level indicators with thread connection and with flange connection, pressure indicator with thread connection and with flange connection, differential pressure indicator, liquid flow metre. for 3D Piping Classes: 90 Reducing Elbow, 90 Union Elbow, Reducing Tee, Union Tee, Cross, Reducing Union, Socket weld 90 Union Elbow, Socket weld Union, Socket weld Union Tee, and Socket weld Union Cross Association Euroatom/MEdC 15

16 Development of 3D Parts for equipment Parameter button Isotopic Exchange Column Association Euroatom/MEdC 16

17 Vessel Centrifugal pump Diaphragm pump with horizontal motor Diaphragm Pump with vertical motor Permeatore Association Euroatom/MEdC 17

18 Condenser Double-pipe Heat Exchanger Shell and Tube Heat Exchanger U-type Heat Exchanger Floating Head Heat Exchanger Association Euroatom/MEdC 18

19 SPM electrolyser Cooling machine Heating machine Chemical reactor Association Euroatom/MEdC 19

20 Development of 3D Parts for Instruments Pressure indicator with thread connection Pressure indicator with flange connection Differential pressure indicator Level indicator with temperature isolator Level indicator with thread connection Level indicator with flange connection Association Euroatom/MEdC 20

21 Level indicator with tri-clamp connection Liquid flow system with thread connection Liquid flow system with flange connection Association Euroatom/MEdC 21

22 Development of 3D part for piping components Design Table Piping part Command line 90 Reducing Elbow 90 Union Elbow Reducing Tee Union Tee Cross Association Euroatom/MEdC 22

23 Reducing Union Socket weld union Socket weld union elbow Socket weld union Tee Socket weld union cross Association Euroatom/MEdC 23

24 The Typing Procedure for 3D Symbols All these components were needed to be typed and inserted in the test catalogues according to the PRM-FZK-TLK developed by FZK team. During the typing procedure of the 3D components the Component Type was assigned, the Connectors were defined and all these were re-linked to the parametrical table. While typing, applications from the Equipment and Systems workbench were used. The Component Type for the physical parts were chosen from function defined in the PRM by the FZK team. The Connectors have been defined on the existing geometry built on parametrical part in the first part of the project. The tables corresponding to the typed parts had to be re-linked using the Piping Design and Equipment Arrangement applications to be Resolve by the means of the commands defined in the PRM. All the typed parts were tested in Equipment and Systems workbench prior to their embedding in the 3D parts catalogue Association Euroatom/MEdC 24

25 Building the Component Type Re-link to the parametrical table Define Connectors Associate attributes to connectors Association Euroatom/MEdC 25

26 The 3D Symbols catalogues The 3D test catalogues created in the Catalog Editor application for the 3D parts are: EquipmentParts catalogue, PipingPart catalogue and InstrumentParts catalogue. The catalogues have been built, after consultation with FZK team, to be tested the prior to their embedding in PRM. The test procedure was done according with the IKARUS-Project Instructions developed by FZK-team. EquipmentParts catalogue Association Euroatom/MEdC 26

27 InstrumentParts catalogue PipingPart catalogue Association Euroatom/MEdC 27

28 There are tree way to place a part from a 3D part catalogues: 1. Specific 3D parts are taken by the designer directly from the 3D Parts Catalogs. In order to do that, the designer click on Insert- button in the menu bar. The Catalog Browser windows is displayed, allowing to the designer to chose the 3D part from catalog and inserted this into a 3D Layouts. In figure it is presented a diaphragm valve from the PipingPart catalogue. Inserting the 3D parts from catalogues Association Euroatom/MEdC 28

29 2. Using the Place Piping Part button. In this case the 3D parts are inserted from catalogues by choosing the Function Type, Part Type and the Part Number Association Euroatom/MEdC 29

30 3. The designer places the 3D components from the catalogues referring to the element from P&ID. It may be necessary to further complete specific characteristics of the 3D parts through attributes Association Euroatom/MEdC 30

31 The criteria obtained from the Feature Dictionaries, Standards and Specifications are used to select the proper parts or to indicate to the designer that part can not be placed due lack of definition of Parts in the catalogue or due to the design rules. In case of the nonconformity of the criteria chosen by the designer with the criteria from PRM, the CATIA V5 generate an error messages with the criteria that don t were achieved Association Euroatom/MEdC 31

32 Test layout for 3D components Association Euroatom/MEdC 32

33 Conclusions The following applications from CATIA V5 R 16 such as Piping & Instrumentation Diagrams, Part Design, Wireframe and Surface Design, Piping Design, Equipment Arrangement and Catalog Editor were used to develop the 2D symbols and 3D parts for piping, instruments and equipments components of a WDS system. The 2D symbols for the equipment and piping components were developed in accordance with EN ISO standard, ISO 3511 (part I, II and IV) standard and DIN 28401standard and considering the classification and settings done in the PRM in order to ensure compliance with the established design standards. These symbols were inserted in 2D catalogues linked with the main catalogue installed in PRM on CATIA SERVER at TLK-FZK and intensively tested in Piping & Instrumentation Diagrams. The 2D graphical elements of P&ID, pipes, piping parts, instruments and equipments have attributed information that is defined in the PRM. Also, a P&ID for WDS was developed, split in three parts (one drawn by MEdC/ICIT team and the other two by FZK team) and a description for the 2D symbols development and typing procedure was written. The 3D part for the equipment, instruments and piping components was developed according to the specifications, industrial conventions, terminology and literatures available in library, internet and practice. All parts were parametrically built in order to allow the designer to modify the part geometry according to his design. The 3D parts were typed in accordance with IKARUS-Project Instructions, inserted in 3D test catalogues and tested in Equipment and Systems workbench. The PRM and the support documentation can be downloaded from Association Euroatom/MEdC 33

34 References: CATPipingITR classification CATEquipmentITR classification CATInstrumentITR classification IKARUS-Project Instructions CATIA Documentation Tritium Isotope Separation Gheorghe Vasaru, 1993 by CRC Press, Inc. Centrifugal and Rotary Pumps. Fundamentals with Applications Lev Nelik, 1999 by CRC Press LLC Heat Exchangers. Selection, Rating and Thermal Design Sadik Kakac, Hongtan Liu, 1998 by CRC Press LLC Pressure Vessel Handbook - Paul Buthod, 1983 by Publishing Ing., USA European Standard EN ISO 10628, 2000 International Standard ISO 3511 part I, II, IV Deutsche Normen DIN Association Euroatom/MEdC 34