Stepping ahead in technology & innovation PIPING INSTITUTE OF TECHNOLOGY & ANALYSIS SOLUTIONS

Transcription

1 Stepping ahead in technology & innovation PIPING INSTITUTE OF TECHNOLOGY & ANALYSIS SOLUTIONS

2 PIPING ENGINEERING & PLANT DESIGN Chapter 1. Introduction of Piping Industry & Role of Piping Engineer 1.1. Scope of Piping Engineering 1.2.Objectives of Piping Engineering 1.3. Role & responsibilities of Piping Engineer Chapter 2. International Codes, Standards & Regulations 2.1. ASME Codes 2.2. API 2.3. Other Codes & Standards Chapter 3. P&ID s Symbols, Piping Specifications and Line Lists 3.1. P&ID s 3.2. Piping and Equipment Designations and Symbols 3.3. Instrumentation Designations and Symbols 3.4. Piping Line Lists 3.5. Bulk/Zero Material Take Off 3.6. Piping Documentation 3.6. Drawing Lists Equipment List Piping Specifications Chapter 4. Piping & Pipe Elements 4.1. Piping 4.2. Pipe Manufacture 4.3. Pipe Fabrication Practices Shop Fabrication Field Fabrication Modular Design Pressure Testing 4.4. Pipe Designation 4.5. Fittings Butt Weld Fittings Threaded and Socket Weld Fittings 4.6. Branch Connections 4.7. Flanges 4.8. Gaskets 4.9. Shop Inspection Chapter 5. Piping Material 5.1. Basic Piping Materials 5.2. PT-Ratings 5.3. Preparation of Branch Table 5.4. Valve data sheets 5.5. Piping Materials Specification 5.6. Reinforcement Branch Calculation

3 Chapter 6. Valves 6.1. Types of Valves & Function 6.2. Gate Valves 6.3. Globe Valves 6.4. Ball Valves 6.5. Types of Check Valves Swing Check Valves Lift Disc Check Valves Ball Check Valves Wafer Check Valves Silent Check Valves 6.6. Butterfly Valves 6.7. Diaphragm Valves 6.8. Pinch Valves 6.9. Plug Valves Valve Symbols Valve Dimensions Chapter 7. Isometrics 7.1. Isometrics Manual Isometric Drafting Guidelines Dimensioning Isos Bills of Material (BOM/MTO) 7.5. Standards and Specs Fabrication Isometrics Assignment. Chapter 8. Instrumentation 8.1. Temperature Measurement 8.2. Pressure Measurement 8.3. Level Measurement Level Gauges Level Controllers 8.4. Flow Instruments 8.5. Control Valves 8.6. Relief (Pressure Safety) Valves 8.7. Instrumentation Check List Chapter 9. Pipe Supports 9.1. Pipe Supporting Systems 9.2. Recommended Pipe Spans 9.3. Pipe Spacing 9.4. Pipe Shoes 9.5. Base Ells and Dummy Legs 9.6. Pipe Guides 9.7. Limit Stops 9.8. Rod Hangers 9.9. Variable Spring Hangers Constant Load Hangers Snubbers Sway Brace Rigid Strut Sliding Plates Chapter 10. Steam Piping Steam Piping Steam Traps Steam Trap Selection Steam Control Sets Steam Tracing Hose Stations

4 Chapter 11. Plot Plans and Equipment layout Plot Plans and Equipment Layout Major Roles of a Plot Plan Economy of Plot Plans Equipment Layout Process Plant Definitions Basic Objectives of Spacing Design Deviations from Spacing Standards General Layout Fired Heaters Pressure Vessels Heat Exchangers Storage Tanks Equipment Stacking Preventative Maintenance Chapter 12. Pipe-racks Pipe-racks Planning the Pipe-rack Change Elevation when Changing Direction Determining the Elevation of a Single Rack Pipe Spans Pipe-rack Width and Bent Spacing Grouping of Lines on a Rack Pipe-rack Design and Geometry Fireproofing the Pipe rack Steel Multi Level Racks Routing Hot Lines on a Rack Pipe Routing Priorities Trenched Piping Underground Piping Check List for Pipe-racks Chapter 13. Pumps Centrifugal Pumps ANSI End Suction Pump 13.3.API 610 End Suction Pump Pump Piping Cavitations Pump Curves Pump Calculation Horizontal Pumps Location and Layout 13.9.Vertical Inline Pumps Piping at Pumps Suction Piping at Pumps General Piping at Double Suction Pumps Pump Foundations and Alignment Piping at Parallel Pumps Positive Displacement Pumps (PD Pumps) Steam Turbines Forces and Moments on Pump Nozzles

5 Check List for Pump Piping Chapter 14. Heat Exchangers Exchanger Types Shell and Tube Exchangers Spacing at Shell and Tube Exchangers Stacked Shell and Tube Exchangers Maintenance Requirements Piping at Shell and Tube Exchangers Reboilers Horizontal Reboilers Piping Vertical Reboilers Piping Double Pipe Exchangers Plate Heat Exchangers Fin Fans (Air Coolers) Chapter 15. Horizontal Drums Horizontal Vessels and Drums 15.2.Vessel Boots and Weirs Nozzle Orientation Platforms 15.5.Horizontal Drum Spacing and Location Horizontal Drum Piping Chapter 16. Storage tanks Storage Tanks Types of Tank Roofs External Floating Roof Tank Drainage Foundations Stairs and Ladders 16.6.Tank Spacing Dyke Design Fire Protection Offsite Piping Piping at Tankage Chapter 17. Towers and Vertical Vessels Towers and Vertical Vessels Fractionating Tower Basic Distillation Equipment and Operation 17.4.Terminology Column Reboilers Nozzle Orientation at a Column Planning of Tower Nozzles, Internals, Platforms, Ladders Platforms and Ladders Piping at Towers

6 Chapter 18. Compressors Compressor Types Reciprocating Compressors Reciprocating Compressor Piping Pulsation Dampeners Piping Notes Centrifugal Compressors Centrifugal Compressor Piping Spacing at Compressors Chapter 19. Fin Fans (Air Coolers) Air Cooled Heat Exchanger (ACHE) Air Cooled Heat Exchanger (Rack Mounted) Grade Mounted Air Coolers ACHE Location Ladders and Platforms Piping at ACHE Chapter 20. Thermal Expansion Piping Stress Analysis Logic Minimum Flexibility Requirements Allowable Expansion Stress Range 20.4 Flexibility Stress Analysts Function Codes and Regulations Scope of Code Rules Building Flexibility into your Layouts Loads at Pump Loads at Steam turbines Loads at Compressors Loads at Exchangers Loads at Vertical Vessels Excessive Thrusts or Moments on Connected Equipment Chapter 21. Line Sizing Calculating Wall Thickness Code Formula for Wall Thickness Wall Thickness Example Problems Friction Loss Calculations for Water Friction Loss Calculations for Viscous Fluids Friction Loss Calculations for Gases, Vapours, Steam and Air

7 Chapter 22. Stress Analysis Using Caesar-II Model Creation & Proficient Modelling Technique Inputs Features Modelling of Bends, Reducer, Valves, Rigid Elements, Control parameters, Non linearity of Restraints, Connecting Nodes (Cnodes) Primary & secondary stresses Differences between primary & secondary loads Code Equations ASME B31.3 Process Piping